1990 Ford F-150

Defect. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 1990-1993 FORD F-SERIES VEHICLES EQUIPPED WITH DUAL FUEL TANKS AND 4.9, 5.0,5.8, OR 7.5 LITER GASOLINE FUELED ENGINES. SOME VEHICLES CAN EXPERIENCE A CROSS TANK FUEL FLOW CONDITION DUE TO A DAMAGED CHECK VALVE IN THE FUEL PUMP/SENDER ASSEMBLY. FUEL MAY BE SUPPLIED FROM ONE TANK AND SOME OR ALL OF THE UNUSED FUEL MAY BE RETURNED TO THE OTHER TANK.

Risk. SHOULD THIS OCCUR, THE CAPACITY OF THE RECEIVING TANK MAY BE EXCEEDED AND FUEL MAY OVERFLOW FROM THE FILLER CAP.

Remedy. FORD IS EXTENDING THE WARRANTY FOR POTENTIAL FUEL CROSS-FLOW TO 12 YEARS OF SERVICE OR 150,000 MILES FROM THE VEHICLE'S WARRANTY START DATE, WHICHEVER OCCURS FIRST. THIS COVER WILL AUTOMATICALLY TRANSFER TO SUBSEQUENT OWNERS AT NO CHARGE. IF A VEHICLE ALREADY HAS MORE THAN 150,000 MILES, THIS OVERAGE WILL LAST UNTIL DECEMBER 31, 2001. IF THE VEHICLE IS EXPERIENCING A FUEL CROSS-FLOW CONDITION, DEALERS WILL REPAIR THE CONDITION FREE OF CHARGE.

Defect. THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Risk. THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy. DEALERS WILL REPLACE THE IGNITION SWITCH.

Defect. A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Risk. SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy. REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

Defect. UNDER CERTAIN CONDITIONS, THE SNAP RING THAT LOCATES THE PARK GEAR ON THE OUTPUT SHAFT OF THE TRANSMISSION MAY FRACTURE.

Risk. WHEN THE GEAR IS PLACED IN PARK, THE PARK GEAR WOULD NOTENGAGE, ALLOWING THE TRUCK TO ROLL FREELY IF THE PARKING BRAKE IS NOT PROPERLYSET. THIS COULD RESULT IN AN ACCIDENT.

Remedy. INSTALL IMPROVED SNAP RING AND REVISED TRANSMISSION EXTENSION HOUSING.

Defect. INCORRECTLY INSTALLED FUEL LINE CONNECTORS HAVE FUEL SUPPLY AND RETURN LINES CROSSED.

Risk. FUEL COULD BE TRANSFERRED FROM ONE TANK TO THE OTHER,POSSIBLY RESULTING IN FUEL OVERFLOW AND SPILLAGE, IN PRESENCE OF AN IGNITIONSOURCE, A FIRE COULD OCCUR.

Remedy. REPLACE FUEL LINE ASSEMBLY.

Unknown component(s) failure causes vehicle to stall at speed that vary, fuel supply is sufficient and battery good, no indication that stall is imminent. Varying time lapses allow restart and normal driving. Ammeter and temp gauges normal. Re-start may occur immediately or several hours. Online search reveal this to be common with F150 1990-1995. I drive Colorado state highways that often have no shoulder to stop on and 60 mph limit is rarely observed by speeding motorists along with following too closely or too fast for conditions which has caused great concern for safety with stalled vehicle in traffic lane. Nighttime hazards with deer, elk and no street or road lighting does not slow traffic in general. Slept in vehicle after incident last Saturday night barely off the road, tried re-starts often twice started then stalled and manually pushed truck back to shoulder that had space. Nearest populated area approx 40 miles.

REPLACE FRONT FUEL PUMP, AND HAVE BEEN USING THAT TANK EXCLUSIVELY AS IT STARTS AND RUNS BETTER THAN THE REAR. THIS MORNING I NOTICED FUEL LEAKING FROM THE REAR TANK, WHICH WAS HALF FULL WHEN I STARTED USING THE FRONT TANK. I OPENED THE FILLER NECK AND GAS WAS SPILLING OUT. I TURNED THE KEY TO START POSITION AND THE REAR TANK SHOWED COMPLETELY FULL. THE RETURN LINE FROM THE FRONT TANK HAS BEEN RETURN UNUSED FUEL TO THE REAR TANK, CAUSING IT TO OVERFLOW.

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED FUEL LEAKED FROM ONE TANK INTO THE OTHER TANK AND CAUSED THE VEHICLE TO JERK WITHOUT WARNING. THE CONTACT PULLED OVER TO THE SIDE OF THE ROADWAY AND SWITCHED THE FUEL BUTTON TO THE OTHER TANK. THE VEHICLE WAS TOWED TO THE RESIDENCE. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE HOWEVER, NO ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 162,000.

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT NOTICED A STRONG FUEL ODOR OUTSIDE THE VEHICLE AND INSIDE WHILE DRIVING VARIOUS SPEEDS. ALSO, WHILE EXAMINING THE VEHICLE AND OPENING THE FUEL TANK, THE FUEL POURED OUT. QUIRK FORD OF AUGUSTA (7 WATER ST, HALLOWELL, ME 04347, (207) 430-1600) WAS CONTACTED AND STATED THAT THERE WAS NO REMEDY FOR THE FAILURE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE FAILURE MILEAGE WAS 172,000.

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THAT THE GEAR SHIFTED OUT OF THE PARK POSITION INTERMITTENTLY WHILE PARKED ON AN INCLINE. WHENEVER THE VEHICLE SHIFTED OUT OF GEAR, IT ROLLED FORWARD UNTIL THE EMERGENCY BRAKE WAS ENGAGED. THE VEHICLE STOPPED MOVING WHEN IT ROLLED INTO A CURB. THE FAILURE OCCURRED TWICE SINCE THE VEHICLE WAS PURCHASED ON JANUARY 16, 2018. AN UNKNOWN DEALER WAS CONTACTED AND STATED THAT THERE WAS AN OPEN MANUFACTURER'S RECALL (90S10) FOR THE TRANSMISSION; HOWEVER, THE VIN TOOL INDICATED THERE WERE NO OPEN RECALLS. THE MANUFACTURER WAS NOTIFIED BY THE DEALER AND STATED THAT THE PARTS WERE NO LONGER AVAILABLE TO COMPLETE THE OPEN TRANSMISSION RECALL. THE FAILURE MILEAGE WAS APPROXIMATELY 70,627.

TL* THE CONTACT OWNS A 1990 FORD F-150. WHILE FILLING UP THE FRONT FUEL TANK, THE CONTACT STATED THAT THE FUEL FROM THE FRONT ENTERED THE REAR FUEL TANK, WHICH CAUSED THE REAR FUEL TANK TO OVERFLOW. THE DEALER (BAXTOR FORD SOUTH, 9203 S 145TH ST, OMAHA, NE 68318) STATED THAT THERE WAS NO RECALL ON THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED AND UNABLE TO PROVIDE ASSISTANCE. THE FAILURE MILEAGE WAS 163,000.

I HAD FILLED MY TRUCK UP AND FUEL STARTED TO POUR OUT FROM SOMEWHERE OUT OF THE GAS TANK I DIDN'T KNOW WHAT WAS GOING ON I STOP THIS GUY & HE HAD A JUG HE CAUGHT SOME OF THE GAS I WAS HOPING DIDN'T NO ONE THROW A CIG. CAUSE WE WOULD HAVE BEEN THREW THIS WAS MARCH 14, 2015 & IT ALSO HAPPENED IN 2012 I WAS RIDING THEN SOMEONE TOLD ME MY TRUCK WAS LEAKING.

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THAT WHILE IN REVERSE, THE FUEL WAS LEAKING EXCESSIVELY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE CROSSOVER VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 93V125000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 42,094.

TL* THE CONTACT OWNS A 1990 FORD F-150. WHILED STOPPED AT A RED LIGHT, ANOTHER DRIVER INFORMED THE CONTACT THAT THERE WAS FLUID LEAKING FROM THE VEHICLE. THE CONTACT DISCOVERED THAT THE FUEL TANK WAS LEAKING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 83,000.

THE TRUCK HAS 9000 ACTUAL MILES ON IT NOW, BUT I FAIL TO UNDERSTAND (1) WHY THE WINDSHIELD LEAKS AND THE VEHICLE HAS ALWAYS BEEN STORED UNDER A CARPORT? (2) FUEL GAUGE ON FRONT TANK ALWAYS SHOWS EMPTY WHEN ITS FULL? (3) DRIVER SIDE EXHAUST MANIFOLD IS CRACKED? IS THERE ANY RECALLS FOR THIS VEHICLE RELATED TO THE ABOVE ISSUES?

I WAS ON MY WAY HOME SMELLED GAS COMING FROM THE TRUCK. I HAVE DUEL TANKS ON MY TRUCK. I JUST FILLED THE FRONT TANK, AND ONLY WENT 10 MILES AND NOTICE THE TANK WAS ON LITTLE OVER HALF FULL. SO I SWITCH TO THE BACK TANK AND IT WAS WAY OVER FULL AND GAS COMING OUT OF THE FILLER TUBE. I HAVE OWNED THIS TRUCK FROM NEW AND HAVE NEVER RECEIVED A NOTICE TO BRING IN THE TRUCK FOR PROBLEMS WITH THE TANKS RUNNING OVER. FORD DID PUT OUT A FIX FOR THIS PROBLEM BY ADDING OUTSIDE CHECK VALVES TO THE TANKS F3TA-9J274-AA, I COULD HAVE BEEN BURNED OR BLOWN UP AND MY FAMILY. THANK GOD I FOUND THE PROBLEM BEFORE THAT HAPPENED. *TR

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THE FUEL FUMES WERE EMITTED INTO THE VEHICLE. THE CONTACT MENTIONED AFTER INSPECTING THE VEHICLE HE SAW FUEL LEAKING OUT OF THE FUEL TANK. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 138,456.

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THAT GASOLINE FUEL WAS ABNORMALLY LEAKING FROM THE FUEL TANK AND THE REAR FUEL TANK WAS PUMPING FUEL INTO THE FRONT FUEL TANK. THE CONTACT LOCATED A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 93V125000 (FUEL SYSTEM: TANK ASSEMBLY), BUT WAS INFORMED BY THE MANUFACTURER THAT THE RECALL WAS EXPIRED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 180,000.

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THERE WERE TWO FUEL TANKS IN HER VEHICLE. WHEN SHE ADDED FUEL TO THE INTENDED TANK, IT WOULD FORCE FUEL INTO THE AUXILIARY TANK AND LEAK OUT OF THE TANK. THE FAILURE OCCURRED EVERY TIME FUEL WAS ADDED TO THE VEHICLE. THE DEALER STATED THAT RECALL #93V125000 EXPIRED; HOWEVER, THEY WOULD REPAIR THE VEHICLE AT NO COST. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS 86,236. THE FAILURE MILEAGE WAS APPROXIMATELY 86,000.

TL*THE CONTACT OWNS A 1990 FORD F150. AFTER FILLING BOTH OF THE GAS TANKS IN THE VEHICLE, THE CONTACT NOTICED THE FUEL LEVEL DECREASING. THE FAILURE WAS NOTICED WHILE DRIVING 30 MPH. AFTER DRIVING FOR TEN MILES, HE PULLED THE VEHICLE OVER AND NOTICED FUEL LEAKING FROM THE REAR GAS TANK. THE CONTACT SWITCHED THE FUEL USAGE TO THE FRONT FUEL TANK. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP, BUT THE TECHNICIAN COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE TECHNICIAN ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEALER FOR FURTHER INSPECTION. HE DISCOVERED NHTSA CAMPAIGN ID NUMBERS 01I008000 (FUEL SYSTEM, GASOLINE) AND 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY). THE DEALER STATED THAT THE BA AND AA CONNECTORS, GASKET, TWO RETAINERS, TWO FUEL FILTERS, VALVES, AND THE O RING ON THE TANK HAD ALL FAILED. THE VEHICLE WAS REPAIRED AT THE COST OF $765.47. THE CONTACT IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 118,000 AND CURRENT MILEAGE WAS 123,487. UPDATED 5/27/09 *CN THE CONSUMER STATED GAS STARTED TRANSFERRING FROM ONE TANK TO ANOTHER. UPDATED 06/02/09.*JB

TL*THE CONTACT OWNS A 1990 FORD F150. WHILE THE ENGINE WAS OPERATING, FUEL WAS LEAKING OUT OF THE FILLER NECK OF THE FRONT FUEL TANK IN LARGE AMOUNTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND THEY REFERENCED NHTSA CAMPAIGN ID NUMBER 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY). THE RECALL STATES THAT A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE. THE CURRENT AND FAILURE MILEAGES WERE LESS THAN 160,000. UPDATED 11/07/08 *BF UPDATED 11/13/08.*JB

EXPERIENCING CROSS FILL BETWEEN DUAL TANKS IN 1990 FORD F150. CAN CAUSE DANGEROUS OVERFLOW AND GAS SPILL. CONTACTED LOCAL FORD DEALER WHO SAID MY TRUCK IS NOT COVERED UNDER RECALL. CONTACTED FORD MOTOR COMPANY WHO SAID THAT RECALLS ARE "VIN SPECIFIC". EVEN THOUGH OTHER FORDS OF THE SAME YEAR AND MODEL, WITH THE SAME PROBLEM ARE COVERED.... MINE IS NOT. THIS IS A DANGEROUS WIDESPREAD PROBLEM FOR WHICH FORD SHOULD BE HELD ACCOUNTABLE. *TR

FUEL TANKS TRANSFER FUEL QUANTITIES FROM ONE TO THE OTHER. THIS HAS ALREADY RESULTED IN ONE INSTANCE OF FUEL OVERFLOW AND AS A RESULT OWNER NO LONGER FILLS BOTH TANKS AT THE SAME TIME. OWNER DOES UNDERSTAND A RECALL HAS BEEN ORDERED FOR THIS DEFECT BUT DOES NOT HAVE PROPER INFORMATION TO PROCEED WITH REPAIRS. *TR

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THERE WAS FUEL LEAKAGE WHEN HE FILLED THE FUEL TANK. THE MECHANIC STATED THAT THE FRONT TANK LEAKED FUEL INTO THE REAR TANK WHICH CAUSED THE REAR TANK TO LEAK. THEY STATED THAT FUEL PUMP SENDER ASSEMBLY NEEDS TO BE REPLACED. THERE IS A RECALL FOR THE FUEL SYSTEM, GASOLINE: STORAGE: TANK ASSEMBLY (NHTSA CAMPAIGN ID #93V125000) HOWEVER THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 102,000 AND CURRENT MILEAGE WAS 104,000. UPDATED 01/29/08 *LJ. UPDATED 01/29/08 *TR

1990 FORD F-150 TRUCK HAS DUEL FUEL TANKS; FUEL IS PUMPING FROM THE BACK TANK TO THE FRONT TANK AND OVER SPILLING THROUGH THE FUEL CAP ONTO THE GROUND. LETTER FROM MANUFACTURER DATED 7-19-2001 STATES THAT THIS IS NOT A SAFETY RECALL AND THEREFORE THEY WILL NOT CORRECT PROBLEM. QUESTION: HOW CAN RECALLS FROM 8-15-1989 AND 8-2-1993 WHICH CAUSED OVERFLOW AND SPILLAGE BE APPROVED AS A SAFETY RECALL; YET THE 7-19-2001 ISSUE WHICH RESULTS IN THE SAME OVERFLOW AND SPILLAGE NOT BE APPROVED AS A SAFETY RECALL? PROBLEM WITH THE OVERFLOW STARTED IN OCTOBER 2007 -- FUEL SPILLED DUE TO CROSS TANK FUEL FLOW. AT THIS POINT, ONLY ONE TANK CAN CONTAIN FUEL AND THE OTHER TANK MUST REMAIN EMPTY FOR THE SPILLAGE TO CEASE. *TR