2005 Chevrolet Suburban

Defect. ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.

Risk. IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy. DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Defect. ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Risk. A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy. DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

Defect. ON CERTAIN SPORT UTILITY VEHICLES, THE BRAKE PEDAL PUSHROD RETAINER MAY BE MISSING. IF THE RETAINER IS MISSING, THE BRAKE BOOSTER PUSHROD COULD DISENGAGE FROM THE BRAKE PEDAL.

Risk. THIS COULD RESULT IN A LOSS OF BRAKES WHICH COULD RESULT IN A CRASH.

Remedy. DEALERS WILL INSPECT THE VEHICLES FOR THE BRAKE PEDAL PUSHROD RETAINER AND INSTALL ONE IF IT IS MISSING FREE OF CHARGE. THE MANUFACTURER BEGAN CONTACTING OWNERS BY TELEPHONE ON MARCH 10, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.

Defect. CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 102, "TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK AND TRANSMISSION BRAKING EFFECT." UNDER CERTAIN VEHICLE STARTING CONDITIONS, THE SHIFT LEVER POSITION INDICATOR LOCATED IN THE INSTRUMENT PANEL CLUSTER MAY NOT ILLUMINATE. IF THE SHIFT LEVER POSITION INDICATOR DOES NOT ILLUMINATE, THE DRIVER MAY NOT KNOW WHICH GEAR THE VEHICLE IS IN.

Risk. THE VEHICLE MAY MOVE IN AN UNINTENDED DIRECTION RESULTING IN POSSIBLE INJURY TO OTHERS OUTSIDE OF THE VEHICLE.

Remedy. DEALERS WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 14, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, AND GMC AT 1-866-996-9463.

Defect. CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.

Risk. IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.

Remedy. DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.

Defect. ON CERTAIN SPORT UTILITY VEHICLES AND PICKUP TRUCKS EQUIPPED WITH 5.3L (RPO L59) V8 ENGINES, THE ENGINE FUEL RAIL CROSSOVER TUBE RETAINER SCREWS WERE NOT MANUFACTURED TO SPECIFICATIONS AND MAY BREAK.

Risk. IF THE TUBE RETAINER SCREW BREAKS, FUEL COULD LEAK FROM THE FUEL RAIL CROSSOVER JOINT, THE ENGINE MAY STALL AND, IF AN IGNITION SOURCE WERE PRESENT, AN ENGINE COMPARTMENT FIRE COULD OCCUR.

Remedy. DEALERS WILL INSPECT THE FUEL RAIL CROSSOVER TUBE AND, IF NECESSARY, REPLACE THE RETAINER SCREWS. OWNERS WERE NOTIFIED BY TELEPHONE ON JULY 30, 2004, WITH A FOLLOWUP OWNER LETTER BEGAN AUGUST 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463. NOTE: THE GM BULLETIN LISTS THE TAHOE AND YUKON MODELS BECAUSE CANADIAN VEHICLES ARE INCLUDED IN THE BULLETIN. NO U.S. TAHOE OR YUKON VEHICLES ARE INCLUDED IN THE U.S. CAMPAIGN.

The vehicle was idle for about 4 months. I took it to a carwash to clean the dust off. Upon returning (abt a 2 mile trip) the brakes failed and steam was coming out from under the hood. I opened the hood and brake fluid was sprayed all over the driver's side of the engine and wheel well. A brake line had rusted through and burst. Fortunately, I made it home carefully because I had noticed the brakes were soft.

This vehicle has less than 84,000 miles on it, and the chassis or frame is rotted. The rear anti sway bar already rotted off it, and the front bar is hanging down on the passenger side. I have photos of this, but don't know how to download them. The body has a little rot here, and there, but that is repairable. I spent a lot of money in purchasing this vehicle, and I expected it to last a very long time. The interior is almost like new. I am thinking about putting a tort claim about this to GM. Please help me all you can. I forgot to write that I also spent extra money for it to be undercoated, and it is supposed to be a lifetime warranty. I called that company, and they said it was only for 10 years. When I buy a new vehicle, I expect it to last.

Air bag sensors went out making air bag inoperable.

Speedometer stops working intermittently. This is a safety hazard as the operator cannot tell the speed that the vehicle is operating. It seems to occur randomly.

This defect pertains to gear indicator on the instrument panel. During the daylight hours the light indicating the gear the car is in (park, neutral, drive, etc.) is impossible to read. At night you can just barely read the gear indicators. The dimness of the lights behind this gear indicator gauge is a safety hazard because you cannot tell what gear you are in during the day. It is an expensive repair because the instrument panel needs to be removed to fix the problem.

The contact owns a 2005 Chevrolet Suburban. The contact stated upon taking the vehicle to an independent mechanic for tire replacement, he was informed that the entire chassis was severely corroded. The dealer was notified of the failure and referred the contact to the manufacturer for assistance. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline. The vehicle was not diagnosed or repaired. The failure mileage was approximately 84,000.

Started with driver side heated seat randomly turning on and off. Going from high, medium, low. No way to turn it off just comes back on. Can hear clicking coming from under dash. Lift gate wiring that goes into body, ground wire burnt. (Replaced) but ground wire has power. (Wiring issue) so rear wiper doesn’t work. “Reading” Lamps only work when door is open. After replacing life gate connector, says lift gate open. Started the repair, which leads to more wiring issues! Needs a recall! Unsafe

The speedometer issue started 1 year ago, the speedometer shows needle stuck on 0 or all the way down to right side. Now issues with the gas gauge and oil gauge are happening also Mechanic has checked on this and stated that replacement needed.

Heated seats randomly turn on and off and goes thorugh the diffeent levels of heat and then off and then back on repeat for hours while driving and is very distracting as have to turn off every 10 sec and have almost crashed multiple times taking me eyes off the road but have to turn off as heat is too much in summer months, this is a known issue in almost ever suburban 01 to 05, how is this not a recall yet, there is massive amount of documentation of this issue online.

Gear status indicator does not display selected gear.

THE WIRING FOR THE LIGHTERS, POWER PORTS AND COMPUTER LINK MELTED. IT'S ALL PART OF THE UNDER-DASH WIRING HARNESS.

TRUCK DOOR IS NOT OPENING, FUEL GAS DEFECTIVE, REAR LIGHT SYSTEM HAS ELECTRICAL PROBLEM ALL THE TIMES, A/C SYSTEM ELECTRICAL PROBLEM.

OIL PUMP OIL RINGS TO LEAD TO OIL PICKUP TUBE FAILED CAUSING DROP IN OIL PRESSURE. THIS HAPPENS WHEN DRIVING VEHICLE 2 HOURS PLUS.

AIR CONDITIONING WILL RANDOMLY SWITCH TO HOT AIR WHILE DRIVING. IF YOU STOP AND RESTART THE CAR AIR CONDITIONING WILL WORK AGAIN.

FIRST THE TRANSMISSION FAILED RIGHT AFTER I PURCHASED THE VEHICLE 2 YEARS AGO. I HAD TO BUY A NEW TRANSMISSION THAT WASN'T CHEAP AROUND $3,500. THEN THE FRONT WHEEL BEARINGS STARTED WITH THE RIGHT SIDE LAST YEAR JUST HAD A TON OF PLAY IN IT MY MECHANIC FOUND IT WHEN LIFTING UP MY TRUCK FOR A TIRE ROTATION. THEN THE LEFT FRONT WHEEL BEARING JUST STARTED MAKING A LOAD ROARING NOISE BUT HAD NO PLAY IN IT AT ALL THAT I COULD FEEL WHEN CHECKING IT OUT. BOTH COST AROUND $250 A WHEEL TO REPLACE. NOW MY 5.3 LITER ENGINE IS HAVING A KNOCKING SOUND WHEN AT A STOP AFTER DRIVING ABOUT 30 MINUTES OR WHEN THE ENGINE IS HOT. ALSO I AM HEARING A SLIGHT TICKING SOUND FROM THE ENGINE COLD OR HOT. I HAVE 4 SMALL KIDS SO I NEED A VERY RELIABLE LARGE VEHICLE AND THIS IS SUBURBAN IS DRIVING ME AND MY WIFE CRAZY HAVING TO POOR MONEY IN THIS VEHICLE EVERY YEAR. I AM THE SOIL PROVIDER FOR MY FAMILY I CANT AFFORD PUTTING ALL MY MONEY INTO A VEHICLE LIKE THIS.

ON 4/11/2020, WHILE TRAVELING NORTHBOUND ON N. MAIN STREET, FAYETTEVILLE, NC AND ACCELERATING FROM THE STOPLIGHT AT THE INTERSECTION OF CAMDEN ROAD, I WAS REQUIRED TO APPLY THE BRAKES FORCEFULLY AND SUDDENLY DUE TO THE ACTIONS OF ANOTHER MOTORIST. ALMOST IMMEDIATELY AFTER APPLYING THE BRAKES, I LOST ALL BRAKING POWER AND RESORTED TO UTILIZING THE MANUAL PARKING BRAKE TO BRING THE VEHICLE UNDER CONTROL AND DRIVE IT CAREFULLY BACK TO MY RESIDENCE. AT THE MOMENT OF FAILURE, THE DASHBOARD BRAKE INDICATOR LIGHT (AKA, IDIOT LIGHT) ILLUMINATED AND A "SERVICE BRAKE SYSTEM" MESSAGE APPEARED ON THE INSTRUMENT CLUSTER. THE BRAKE INDICATOR LIGHT CONTINUED TO ILLUMINATE SPORADICALLY DURING THE TRIP BACK TO MY RESIDENCE WHEN TESTING THE BRAKE PEDAL FOR RESUMED FUNCTIONALITY. AFTER ARRIVING HOME, I PERFORMED A QUICK INSPECTION OF THE BRAKING SYSTEM AND FOUND THAT THE PORTION OF THE BRAKES LINES LOCATED ON THE OUTBOARD PORTION OF THE DRIVER'S SIDE FRAME RAIL HAD RUSTED AND PERFORATED NEAR THE ABS MODULE, CAUSING THE FAILURE ALONG WITH MASSIVE FLUID LOSS (SEE ATTACHED PICS). I PERFORMED A CURSORY INTERNET SEARCH AND DISCOVERED THAT THE NHTSA HAS ALREADY PERFORMED AN INVESTIGATION INTO THIS EXACT ISSUE AND THE INVESTIGATION WAS SUBSEQUENTLY CLOSED WITH NO RECALL ISSUED BY GM. OF NOTE, GM VEHICLES USE A MANUAL PRESSURE DIFFERENTIAL SWITCH LOCATED WITHIN THE BRAKE COMBINATION VALVE THAT ISOLATES THE DAMAGED CIRCUIT IN THE EVENT OF FAILURE AND ALSO ILLUMINATES THE DASHBOARD BRAKE LIGHT. THIS SYST

BRAKES GAVE OUT SUDDENLY WITHOUT WARNING.CHEVY DEALER SAID LINES ARE RUSTED AND NEED REPLACE AT COST OF $1600.ALSO JUST REPLACED STEERING GEAR BOX PITMAN ARM AND IDLER ARM AND WHEEL BEARING HUB AT A COST OF $2300 BECAUSE YOUR NUTS ON THE STEERING ASSEMBLY HAVE A TENDENCY TO COME OFF.

TL* THE CONTACT OWNS A 2005 CHEVROLET SUBURBAN. WHILE DRIVING 20 MPH, THE BRAKE PEDAL WAS DEPRESSED AND TRAVELED TO THE FLOORBOARD. THE CONTACT HAD TO APPLY THE EMERGENCY BRAKE AND VEERED THE VEHICLE TO THE SHOULDER OF THE ROAD, WHICH ALLOWED THE VEHICLE TO COME TO A COMPLETE STOP. THE VEHICLE WAS TOWED BY ONSTAR TO DENOOYER CHEVROLET (127 WOLF RD, ALBANY, NY 12205, (518) 458-7700) WHERE IT WAS DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 111,795.

I WAS DRIVING ON THE EXPRESSWAY WHEN I HAD TO APPLY A STRONG FORCE TO THE BRAKES IN ORDER TO AVOID HITTING A VEHICLE. SIMULTANEOUSLY, THE SURBURBAN BRAKES BECAME VERY STIFF AND I LOST POWER STEERING AT THE SAME TIME. AFTER APPLYING AN EXTREME EXCESSIVE AMOUNT OF FORCE I WAS ABLE TO STOP THE VEHICLE AND AVOID AN ACCIDENT. I HAD TO FIND THE NEAREST EXIT AND WHILE DOING SO IT WAS EXTREMELY HARD TO MAKE A 15 DEGREE TURN AND ALSO EXTREMELY HARD TO COME TO A COMPLETE STOP. IT WAS VERY DANGEROUS AND I WAS SCARED FOR MY LIFE. I TOLD A MECHANIC ABOUT THIS AND HE SAID IT SOUND LIKE A BAD HYDRO BOOSTER. I LOOKED IT UP ONLINE AND SAW THAT THERE WAS A RECALL ON IT. WHEN I LOOKED IT UP IT SAID 0 OPEN. THIS IS DEFINITELY A SAFETY ISSUE. PLEASE HELP!.

THE 2005 CHEVROLET SUBURBAN 2500 WAS TRAVELING ON A CITY STREET AND THE BRAKES BECAME SOFT INSTANTLY, A COLLISION WAS AVOIDED BY STEERING AWAY FROM THE CARS AT THE INTERSECTION AND THE EMERGENCY BRAKE WAS USED. THERE WAS NO WARNING ON THE SUDDEN FAILURE, OTHER THAN A INDICATOR ON THE DASH. A SHORT DRIVE TO THE HOME DRIVEWAY, THE REMAINING BRAKE FLUID HAS ALL LEAKED OUT UNDER THE DRIVERS DOOR LOCATION.