2005 Ford F-250 SD

Defect. Icon Vehicle Dynamics, LLC (Icon) is recalling all 05-UP FSD 2.5 Centerline Stabilizer Kits with part number 65050. The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, possibly causing the steering to lock up.

Risk. If the steering locks, it can increase the risk of a crash.

Remedy. Icon will notify owners, and dealers will install a new shock assembly with a revised foam ring and steel support disc, free of charge. The recall began December 21, 2020. Owners may contact Icon customer service at 1-951-689-4266.

Defect. FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Risk. NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy. DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Defect. TRUXXX IS RECALLING 338 AFTERMARKET REPLACEMENT WELDED 3" LIFT BLOCKS FOR REAR SUSPENSIONS, PART NO. 206073, INCLUDED IN SUSPENSION KIT NOS. 108035 AND 108036, SOLD BETWEEN JULY 26, 2007 AND MARCH 4, 2008, FOR USE ON FORD MY 2005-2008 F-250 SUPERDUTY 4X4 LIGHT TRUCKS. COMPRESSIVE FORCES OF THE WELDED LIFT BLOCKS RESULTING FROM FORESEEABLE AND EXCESS VEHICLE PAYLOADS AS WELL AS OVER-TIGHTENING OF THE U-BOLTS DURING INSTALLATION MAY DISTORT THE BLOCKS, REDUCING THE INTENDED CLAMPING FORCE OF THE U-BOLTS.

Risk. THIS COULD ALLOW POSSIBLE SHIFTING AND DAMAGE TO THE REAR DRIVE SHAFT AND AXLE.

Remedy. TRUXXX WILL NOTIFY CUSTOMERS/INSTALLERS AND WILL REPLACE AFFECTED WELDED LIFT BLOCKS WITH EITHER NON-WELDED ALUMINUM OR CAST IRON BLOCKS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT APRIL 16, 2008. OWNERS MAY CONTACT TRUXXX AT 1-800-381-8320.

Defect. CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Risk. SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy. DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Defect. ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Risk. THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy. DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING 60 MPH, THE STEERING WHEEL BECAME VERY LOOSE. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STATED THAT THIS WAS AN ONGOING FAILURE WITH THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND TO BILLINGSLEY FORD LINCOLN OF LAWTON (8209 NW QUANAH PARKER TRAILWAY BLDG. 1, LAWTON, OK 73505, (580) 536-3325) ON SEVERAL OCCASIONS, BUT THE FAILURE WAS UNABLE TO BE DUPLICATED OR DIAGNOSED. THE CONTACT STATED THAT THE MANUFACTURER WAS ALSO NOTIFIED MANY TIMES AND ADVISED HIM TO LEAVE A MESSAGE AND SPEAK WITH THE OWNER OF THE DEALER. THE CONTACT RECEIVED FORD ACTION BULLETIN NUMBER: 09L02 (STEERING: WHEEL AND HANDLE BAR, TIRES). THE FAILURE MILEAGE WAS APPROXIMATELY 35,000.

WHEN STEPPING ON BRAKES WHILE DIRECTIONAL IS ON THE DIRECTIONALS STOP FUNCTIONING WHILE IN MOTION AND TURNING WHICH IS A SERIOUS SAFETY HAZARD IM WONDERING WHY NHTSA 11V352000 IS ALLOWING FORD TO ONLY REPAIR CERTAIN VINS ESPECIALLY WHEN MY YEAR MAKE AND MODEL ARE SPECIFIED IN THE SUMMARY.WITH THE SAME EXACT SYMPTOMS???

ON SEVERAL OCCASIONS, MY F250, SUPER DUTY 6.0 DIESEL BECAME SLUGGISH AND GAS MILEAGE SUFFERED IMMENSELY. THEN, WITH ONLY 53,000 MILES, MY LEFT REAR DISK BRAKE CALIPER WAS DRAGGING AND STARTED SMOKING. AT MY COST AND ON THE LEFT REAR, I HAD FORD REPLACE THE CALIPER, PADS, BRAKE LINE AND RESURFACE THE ROTORS. ALSO, THE RIGHT REAR ROTOR WAS RESURFACED. AT 54,000, I MAKE A 100 MILE TRIP AND THE RIGHT REAR CALIPER STARTED DRAGGING. I AM NOT SURE HOW TO FIX THIS SINCE NO ONE HAS THE SOLUTION.ADDITIONALLY, I DO NOT HAVE THE MONEY TO REPLACE THE ENTIRE BRAKE SYSTEM. HOWEVER, THIS COULD CAUSE TOTAL BRAKE FAILURE AND A POSSIBLE FIRE RESULTING IN FATALITIES.

TIRE BEGAN TO SHIMMY, PULLED OVER FOUND NOTHING WRONG, 25 MILES LATER TIRE BLEW AT HIGHWAY SPEED CAUSING LOSE OF CONTROL. TIRE BELTS DID EXTENSIVE DAMAGE TO VEHICLE. SAME TIRE AS NHTSA RECALL NUMBER 15T-061 BUT MANUFACTURED 4 MONTHS PRIOR TO EARLIEST RECALL PRODUCTION DATE.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT 50 MPH, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FICM FUEL INJECTION CONTROL MODULE (FICM) HARNESS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS AWARE OF NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) BUT THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE DID NOT RESTART AND WAS PUSHED TO THE RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE DEALER INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE APPROXIMATE FAILURE MILEAGE WAS 141,000.

WHILE DRIVING HOME FROM WORK, JUST LEAVING TOWN I HIT 50 MPH AND THE TRUCK STARTS TO WOBBLE FROM SIDE TO SIDE AND VIBRATE TILL I SLOW DOWN TO UNDER 40 MPH. I GOT THE NOTICE FROM FORD TELLING ME IT ALL HAD TO DO WITH TIRE PRESSURE. I INFLATED THE TIRES TO THE REQUIRED PRESSURE AND IT ONLY MADE THINGS WORSE. I HAVE CONTACTED THEM THE FIRST TIME THIS HAPPENED ONLY FOR THEM TO TELL ME THERE IS NOTHING WRONG. CLEARLY THERE IS A PROBLEM. I HAVE SPENT SO MUCH MONEY REPLACING PARTS IN THE FRONT END OF THIS TRUCK. TIRES ARE NOW JUNK ON THE FRONT END. THE ONLY THING I COULD DO IS UNDER INFLATE THE FRONT TIRES TO GAIN BETTER CONTROL AND DRIVE SLOWER. STILL WOBBLES JUST NOT AS BAD. THIS IS AN ON GOING PROBLEM I HAVE EVERYDAY.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING ON TWO SEPARATE OCCASIONS. THE MECHANIC WAS UNABLE TO LOCATE A FAILURE ON EACH VISIT. THE VEHICLE WAS ALSO TAKEN TO THE DEALER WHO DISCOVERED THAT THE FAILURE WAS CONTRIBUTED TO THE FAULTY FUEL INJECTION CONTROL MODULE AND FUEL PUMP. THE VEHICLE WAS REPAIRED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 138,576. MA 08/10/15 UPDATED 11/30/2015 *JS

WHEN SPEED CONTROL IS ENGAGED--SOMETIMES WHEN THE DECREASE BUTTON IS PUSHED THE SPEED OF VEHICLE INCREASES. VEHICLE IS 6.0 L DIESEL. THE SAME EVENTS OCCURRED WITH ANOTHER '05 F 250 DIESEL. *TR

I WAS HEADING DOWN MY STREET IN MY NEIGHBORHOOD AND JUST BEFORE THE STREET BENDS TO THE LEFT MY TRUCK STALLED AND I LOST MY POWER BRAKES AND POWER STEERING. DOING THE BEST I COULD I TURNED THE WHEEL JUST ENOUGH TO AVOID THE CAR PARKED ON THE SIDE OF THE STREET THEN I PROCEEDED TO RUN THROUGH MY NEIGHBOR'S WROUGHT IRON GATE AND PLASTER COMING TO REST ON THE HILL IN HIS FRONT YARD. AFTER ASSESSING THE DAMAGE, I TRIED TO START MY TRUCK TO SEE IF I COULD MOVE IT. IT STARTED AND I MOVED IT TO MY DRIVEWAY. AFTER THE REPAIRS WERE DONE AT THE BODY SHOP I THEN TOOK IT TO MY MECHANIC WHERE HE DISCOVERED A FAULTY WIRE IN THE WIRE HARNESS CAUSING THE ENGINE TO STALL WITHOUT ANY NOTICE OR SIGNS OF TROUBLE. LATER I LEARNED FROM MY INSURANCE COMPANY THAT THERE WAS A RECALL FOR THE 2004-2005 MODELS FOR THE WIRE HARNESS SPECIFICALLY, THAT I NEVER RECEIVED ANY INFORMATION ON. *TR

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT NOTICED THAT THE TURNING SIGNALS, BRAKE LIGHTS, REVERSE LIGHTS AND TAIL LIGHTS MALFUNCTIONED. THE FAILURE RECURRED ONCE AND THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSIS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THEY INFORMED THE CONTACT THAT THE VIN HAD NOT BEEN INCLUDED IN RECALL NHTSA CAMPAIGN NUMBER: 11V352000 (EXTERIOR LIGHTING). THE APPROXIMATE FAILURE MILEAGE WAS 95,000.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING BETWEEN 10 AND 25 MPH, THE VEHICLE STALLED. THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 182,000.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE DID NOT RESTART AND WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC DIAGNOSED THAT THE FUEL INJECTION CONTROL MODULE CAUSED THE FAILURE TO OCCUR AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER:05V26600 (FUEL SYSTEM,GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 105,669. UPDATED 02/12/15*LJ UPDATED 08/24/2017*CT

CRANK, NO START. NUMEROUS CODES. FICM FAILED VOLTAGE TEST, POWER BALANCE TEST. REPLACED FICM W REMANUFACTURED MODULE, ENGINE CONTROL (EEC). INSTALL CAC TUBE. REPLACE SERPENTINE BELT, ATO FUSE, CAE FUSE, AIR INLET CONNECTION AND AA CLAMP. COST $1294.68 WHY WASN'T THIS UNDER WARRANTY, SINCE SO MANY OF THESE TRUCKS NEED SAME REPAIRS? WORK DONE BY LEGACY FORD NEW OWNER OF FORD OF WALLA WALLA.. *TR

CRANK, NOT START. HIGH PRESSURE OIL SYSTEM LEAK. PUMP FITTING LEAKING AND IPR DAMAGED. REMOVED AND REPLACED HP OIL PUMP, QUICK CONNECT AND IPR. COST $1380.29 AFTER ONLY 705 MILES, MORE REPAIRS NEEDED, OF COURSE NOT COVERED BY WARRANTY AGAIN. WHY ISN'T SOMETHING BEING DONE TO FORCE FORD TO PAY FOR REPAIRS TO THIS JUNK THEY PUT TOGETHER? WORK DONE BY LEGACY FORD. *TR

LOSING WATER AND OIL FROM EXHAUST, WHITE SMOKE. VEHICLE LOSING COOLANT FROM EXHAUST PIPE. HARD START. ACTS LIKE HIGH PRESSURE OIL, BLOWS LOTS OF WHITE SMOKE OUT OF EXHAUST. INSTALLED IDS/ COMPUTER AND INSTALLED COOLANT PRESSURE GAUGE IN LINE ON COOLING SYSTEM. MONITORED ECT/EOT AND COOLANT PRESSURE.. GOT VEHICLE TO NORMAL OPERATING TEMP. ECT/EOT WERE AT 15 DEGREES DIFFERENCE WHICH IS MAXIMUM ALLOWANCE FOR OIL COOLER TEMP.FORD RECOMMENDS IT BE REPLACED WHEN IT REACHES 15 DEGREE DIFFERENCE. ALSO RECOMMEND REPLACE EGR COOLER WITH OIL COOLER AS A SET. PERFORM TSB 09-08-3, TEST DEGASS BOTTLE-OK. EGR TEST ON VEHICLE PASSED, INSTALLED PRESSURE GAUGE. ROAD TEST FOR HEAD GASKETS - 21 PSI IN COOLING SYSTEM FAILED. PERFORMED TURBO OVER BOOST - TEST PASSED. FAILED ITEMS: HEAD GASKETS, OIL COOLER. WHEN TEARING APART NEED CHECK CONCERN WITH HIGH PRESSURE OIL SYSTEM. ESTIMATE TO REPAIR AROUND $7000 WHICH NEITHER FORD NOR DEALER, LEGACY FORD, WILL COVER UNDER WARRANTY. WHAT IS THE WARRANTY FOR IF NOT TO REPAIR FORD'S JUNK? SO NOW AN EXPENSIVE TRUCK SITS UNUSABLE BECAUSE OF FORD AND THEY HAVE LOST A LONG TIME BELIEVER IN FORD VEHICLES, THIS IS MY LAST FORD. *TR

HARD TO START. REPLACE BRACELET KIT. UNDER WARRANTY BY FORD OF WALLA WALLA. GOOD COMPANY. REPLACED BY LEGACY. NO MORE WARRANTY WHEN DEALERS CHANGE?. *TR

CHECK GAUGE LIGHT CAME ON. TEMPERATURE GAUGE ALMOST TO TOP. TOWED FROM ONTARIO, OR., TO BAKER, OR. FOR REPAIRS. REPLACED COOLANT CAP, STILL NOT RIGHT. SAND DEGAS BOTTLE AND RETEST, STILL FAILED. REMOVE TURBO ASSEMBLY AND INTAKE. PRESSURE TEST. EGR COOLER FAILS. REPLACE EGR COOLER AND INSTALL INTAKE. DISASSEMBLE TURBO AND INSPECT. CARBONED UP. REPLACED CENTER ROTATING ASSEMBLY AND UNISON RING. REASSEMBLED AND TRIED TO START. STATIC LOCKED. REMOVED ALL GLOW PLUGS, CRANK ENGINE TO CLEAR ALL CYLINDERS AND REINSTALL GLOW PLUGS. HAD TO CLEAR CARBON FROM INTAKE AND REPLACE EGR VALVE, RUN EGR TEST AFTER FULLY WARMED UP, EGR SYSTEM PASSED. CODES PO404, P0405, P115A AND U0100. DONE UNDER WARRANTY BY GENTRY FORD. THIS DEALER GIVES VERY DETAILED REPORT, BE NICE IF THEY ALL DID. *TR

STOPPED AT A STOP SIGN, ACCELERATED TO MAKE LEFT TURN,HIT EITHER A BUMP OR PATCH OF SAND WHEN STEERING TOOK TO LEFT THEN RIGHT AND COULD NOT GET BACK. HIT A GUARDRAIL AND LANDED IN DITCH. MY TRUCK IS TOTALED BUT LUCKILY I WAS NOT SEVERELY INJURED. *TR