“While driving home from work, just leaving town I hit 50 MPH and the truck starts to wobble from side to side and vibrate till I slow down to under 40 MPH. I got the notice from FORD telling me it all had to do with tire pressure. I inflated the tires to the required pressure and it only made things worse. I have contacted them the first time this happened only for them to tell me there is nothing wrong.”
Owner complaint, filed Aug 26, 2015 at 112,000 miles
“When ever the truck goes over something like an bulged expansion joint or a pot hole with speed in excess of 40-45, it will react violently. Often the vehicle will move over a foot or two(depending on the speed of the truck) in the lane of traffic. The bouncing/shaking of the front wheels is over in several seconds, but is severe none the less. If you hit a bump on a curve, the vehicle will almost go off the road.”
Owner complaint, filed Mar 4, 2014 at 10,000 miles
Complaints and recalls over time
By year of filing
All complaintsAbout the suspensionRecall (red: the suspension)NHTSA investigation opened
Complaints about the 2005 F-250 SD peaked in 2009, with 52 filed that year. No recall on file covers the suspension, the subject of 34% of the complaints. In 2018 owners filed 2 so far.
Filed Dec 9, 2020102 vehiclesIcon Vehicle Dynamics, LLC
Defect. Icon Vehicle Dynamics, LLC (Icon) is recalling all 05-UP FSD 2.5 Centerline Stabilizer Kits with part number 65050. The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, possibly causing the steering to lock up.
Risk. If the steering locks, it can increase the risk of a crash.
Remedy. Icon will notify owners, and dealers will install a new shock assembly with a revised foam ring and steel support disc, free of charge. The recall began December 21, 2020. Owners may contact Icon customer service at 1-951-689-4266.
Filed Jul 13, 201126,715 vehiclesFord Motor Company
Defect. FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Risk. NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy. DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Filed Mar 27, 2008338 vehiclesTruxxx Manufacturing, LLC
Defect. TRUXXX IS RECALLING 338 AFTERMARKET REPLACEMENT WELDED 3" LIFT BLOCKS FOR REAR SUSPENSIONS, PART NO. 206073, INCLUDED IN SUSPENSION KIT NOS. 108035 AND 108036, SOLD BETWEEN JULY 26, 2007 AND MARCH 4, 2008, FOR USE ON FORD MY 2005-2008 F-250 SUPERDUTY 4X4 LIGHT TRUCKS. COMPRESSIVE FORCES OF THE WELDED LIFT BLOCKS RESULTING FROM FORESEEABLE AND EXCESS VEHICLE PAYLOADS AS WELL AS OVER-TIGHTENING OF THE U-BOLTS DURING INSTALLATION MAY DISTORT THE BLOCKS, REDUCING THE INTENDED CLAMPING FORCE OF THE U-BOLTS.
Risk. THIS COULD ALLOW POSSIBLE SHIFTING AND DAMAGE TO THE REAR DRIVE SHAFT AND AXLE.
Remedy. TRUXXX WILL NOTIFY CUSTOMERS/INSTALLERS AND WILL REPLACE AFFECTED WELDED LIFT BLOCKS WITH EITHER NON-WELDED ALUMINUM OR CAST IRON BLOCKS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT APRIL 16, 2008. OWNERS MAY CONTACT TRUXXX AT 1-800-381-8320.
Filed Jun 10, 2005180,104 vehiclesFord Motor Company
Defect. CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Risk. SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Remedy. DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings05V266000
Filed Jun 9, 200578,675 vehiclesFord Motor Company
Defect. ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.
Risk. THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy. DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
All 5 campaigns on file, newest first.
NHTSA investigations
Office of Defects Investigation
Before a recall there is often an investigation: NHTSA opens one when complaints or manufacturer data point to a safety defect. 2 name the 2005 F-250 SD.
VIOLENT FRONT END OSCILLATIONEngineering analysis EA08007Closed
Opened Mar 14, 2008Closed Mar 31, 2009suspension
This investigation was opened based on 78 consumer complaints of severe suspension and steering wheel oscillations after the subject vehicles traveled over an uneven surface.odi was concerned about these complaints because many of them alleged loss of control and the loss of control occurredat speeds above 50 miles per hour.at the time these complaints were received, odi was also aware of the tsb 07-10-10 and early warning field reports that discussed the shimmy condition on the subject vehicles.since opening this investigation, odi has confirmed, based on consumer complaints, warranty data, …
VIOLENT FRONT END OSCILLATIONPreliminary evaluation PE07057Closed
Opened Nov 15, 2007Closed Mar 14, 2008suspension
Odi has received 78 consumer complaints of severe suspension and steering wheel shimmy and oscillations commencing after the subject vehicles traveled over an uneven road surface. The majority of these incidents occurred at speeds of 50 MPH or greater.thirteen of the complaints received by odi allege loss of steering control and that the vehicle changed driving lanes uncontrollably.four of the complaints received by odi allege that the vehicle left the road surface as a result of the violent suspension and steering wheel oscillations.in one case the consumer alleges that after the vehicle …
Technical service bulletins
144 on file
Repair instructions the manufacturer sent its dealers for the 2005 F-250 SD. Not recalls: the fix is usually free only while the car is under warranty.
engine 64transmission 22electrical system 16steering 9suspension 8equipment 5fuel system 4brakes 4
07M08Warranty extensionAug 1, 2008fuel system
FORD LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5.4L 3V ENGINES-EXTENDED WARRANTY COVERAGE ON FUEL INJECTORS. CSC WAS RECEIVED. *NJ UPDATED 5/20/09. *PE
05B35Service campaignJan 1, 2006engine
CUSTOMER SATISFACTION PROGRAM 05B35 - THE ENGINE CONTROL MODULES MAY NOT BE CALIBRATED TO THE LATEST SOFTWARE LEVELS, ADVERSELY AFFECTING THE PERFORMANCE AND RELIABILITY OF THE ENGINE. *TT
05B32Service campaignJan 1, 2006engine
CUSTOMER SATISFACTION PROGRAM 05B32 - DE-GAS BOTTLE FILL LEVEL LABEL AND FLUID LEVEL ADJUSTMENT.
Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield …
Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield …
Showing the newest 6 of 8 bulletins about the suspension, and any warranty extensions or service campaigns.
What owners reported
Newest filings
Engine
Filed Dec 7, 2018220,000 milesTX
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.
Steering
Filed Feb 9, 201835,000 milesOK
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING 60 MPH, THE STEERING WHEEL BECAME VERY LOOSE. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STATED THAT THIS WAS AN ONGOING FAILURE WITH THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND TO BILLINGSLEY FORD LINCOLN OF LAWTON (8209 NW QUANAH PARKER TRAILWAY BLDG. 1, LAWTON, OK 73505, (580) 536-3325) ON SEVERAL OCCASIONS, BUT THE FAILURE WAS UNABLE TO BE DUPLICATED OR DIAGNOSED. THE CONTACT STATED THAT THE MANUFACTURER WAS ALSO NOTIFIED MANY TIMES AND ADVISED HIM TO LEAVE A MESSAGE AND SPEAK WITH THE OWNER OF THE DEALER. THE CONTACT RECEIVED FORD ACTION BULLETIN NUMBER: 09L02 (STEERING: WHEEL AND HANDLE BAR, TIRES). THE FAILURE MILEAGE WAS APPROXIMATELY 35,000.
Electrical System
Filed Nov 7, 201743,000 milesMA
WHEN STEPPING ON BRAKES WHILE DIRECTIONAL IS ON THE DIRECTIONALS STOP FUNCTIONING WHILE IN MOTION AND TURNING WHICH IS A SERIOUS SAFETY HAZARD IM WONDERING WHY NHTSA 11V352000 IS ALLOWING FORD TO ONLY REPAIR CERTAIN VINS ESPECIALLY WHEN MY YEAR MAKE AND MODEL ARE SPECIFIED IN THE SUMMARY.WITH THE SAME EXACT SYMPTOMS???
Service Brakes
Filed Apr 10, 201754,000 milesOK
ON SEVERAL OCCASIONS, MY F250, SUPER DUTY 6.0 DIESEL BECAME SLUGGISH AND GAS MILEAGE SUFFERED IMMENSELY. THEN, WITH ONLY 53,000 MILES, MY LEFT REAR DISK BRAKE CALIPER WAS DRAGGING AND STARTED SMOKING. AT MY COST AND ON THE LEFT REAR, I HAD FORD REPLACE THE CALIPER, PADS, BRAKE LINE AND RESURFACE THE ROTORS. ALSO, THE RIGHT REAR ROTOR WAS RESURFACED. AT 54,000, I MAKE A 100 MILE TRIP AND THE RIGHT REAR CALIPER STARTED DRAGGING. I AM NOT SURE HOW TO FIX THIS SINCE NO ONE HAS THE SOLUTION.ADDITIONALLY, I DO NOT HAVE THE MONEY TO REPLACE THE ENTIRE BRAKE SYSTEM. HOWEVER, THIS COULD CAUSE TOTAL BRAKE FAILURE AND A POSSIBLE FIRE RESULTING IN FATALITIES.
Tires
Filed Aug 10, 2016133,600 milesOK
TIRE BEGAN TO SHIMMY, PULLED OVER FOUND NOTHING WRONG, 25 MILES LATER TIRE BLEW AT HIGHWAY SPEED CAUSING LOSE OF CONTROL. TIRE BELTS DID EXTENSIVE DAMAGE TO VEHICLE. SAME TIRE AS NHTSA RECALL NUMBER 15T-061 BUT MANUFACTURED 4 MONTHS PRIOR TO EARLIEST RECALL PRODUCTION DATE.
Fuel/Propulsion System
Filed Dec 30, 2015WA
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT 50 MPH, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FICM FUEL INJECTION CONTROL MODULE (FICM) HARNESS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS AWARE OF NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) BUT THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
Electrical System
Filed Oct 19, 2015141,000 milesCA
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE DID NOT RESTART AND WAS PUSHED TO THE RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE DEALER INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE APPROXIMATE FAILURE MILEAGE WAS 141,000.
Suspension
Filed Aug 26, 2015112,000 milesVT
WHILE DRIVING HOME FROM WORK, JUST LEAVING TOWN I HIT 50 MPH AND THE TRUCK STARTS TO WOBBLE FROM SIDE TO SIDE AND VIBRATE TILL I SLOW DOWN TO UNDER 40 MPH. I GOT THE NOTICE FROM FORD TELLING ME IT ALL HAD TO DO WITH TIRE PRESSURE. I INFLATED THE TIRES TO THE REQUIRED PRESSURE AND IT ONLY MADE THINGS WORSE. I HAVE CONTACTED THEM THE FIRST TIME THIS HAPPENED ONLY FOR THEM TO TELL ME THERE IS NOTHING WRONG. CLEARLY THERE IS A PROBLEM. I HAVE SPENT SO MUCH MONEY REPLACING PARTS IN THE FRONT END OF THIS TRUCK. TIRES ARE NOW JUNK ON THE FRONT END. THE ONLY THING I COULD DO IS UNDER INFLATE THE FRONT TIRES TO GAIN BETTER CONTROL AND DRIVE SLOWER. STILL WOBBLES JUST NOT AS BAD. THIS IS AN ON GOING PROBLEM I HAVE EVERYDAY.
Fuel/Propulsion System
Filed Mar 30, 2015138,576 milesNY
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING ON TWO SEPARATE OCCASIONS. THE MECHANIC WAS UNABLE TO LOCATE A FAILURE ON EACH VISIT. THE VEHICLE WAS ALSO TAKEN TO THE DEALER WHO DISCOVERED THAT THE FAILURE WAS CONTRIBUTED TO THE FAULTY FUEL INJECTION CONTROL MODULE AND FUEL PUMP. THE VEHICLE WAS REPAIRED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 138,576. MA 08/10/15 UPDATED 11/30/2015 *JS
Vehicle Speed Control
Filed Jan 10, 2015IN
WHEN SPEED CONTROL IS ENGAGED--SOMETIMES WHEN THE DECREASE BUTTON IS PUSHED THE SPEED OF VEHICLE INCREASES. VEHICLE IS 6.0 L DIESEL. THE SAME EVENTS OCCURRED WITH ANOTHER '05 F 250 DIESEL. *TR
Electrical SystemCrash
Filed Dec 18, 2014344,000 milesCA
I WAS HEADING DOWN MY STREET IN MY NEIGHBORHOOD AND JUST BEFORE THE STREET BENDS TO THE LEFT MY TRUCK STALLED AND I LOST MY POWER BRAKES AND POWER STEERING. DOING THE BEST I COULD I TURNED THE WHEEL JUST ENOUGH TO AVOID THE CAR PARKED ON THE SIDE OF THE STREET THEN I PROCEEDED TO RUN THROUGH MY NEIGHBOR'S WROUGHT IRON GATE AND PLASTER COMING TO REST ON THE HILL IN HIS FRONT YARD. AFTER ASSESSING THE DAMAGE, I TRIED TO START MY TRUCK TO SEE IF I COULD MOVE IT. IT STARTED AND I MOVED IT TO MY DRIVEWAY. AFTER THE REPAIRS WERE DONE AT THE BODY SHOP I THEN TOOK IT TO MY MECHANIC WHERE HE DISCOVERED A FAULTY WIRE IN THE WIRE HARNESS CAUSING THE ENGINE TO STALL WITHOUT ANY NOTICE OR SIGNS OF TROUBLE. LATER I LEARNED FROM MY INSURANCE COMPANY THAT THERE WAS A RECALL FOR THE 2004-2005 MODELS FOR THE WIRE HARNESS SPECIFICALLY, THAT I NEVER RECEIVED ANY INFORMATION ON. *TR
Exterior Lighting
Filed Nov 25, 201495,000 milesMT
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT NOTICED THAT THE TURNING SIGNALS, BRAKE LIGHTS, REVERSE LIGHTS AND TAIL LIGHTS MALFUNCTIONED. THE FAILURE RECURRED ONCE AND THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSIS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THEY INFORMED THE CONTACT THAT THE VIN HAD NOT BEEN INCLUDED IN RECALL NHTSA CAMPAIGN NUMBER: 11V352000 (EXTERIOR LIGHTING). THE APPROXIMATE FAILURE MILEAGE WAS 95,000.
Electrical System
Filed Jul 23, 2014182,000 milesOH
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING BETWEEN 10 AND 25 MPH, THE VEHICLE STALLED. THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 182,000.
Fuel/Propulsion System
Filed Jul 15, 2014105,669 milesFL
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE DID NOT RESTART AND WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC DIAGNOSED THAT THE FUEL INJECTION CONTROL MODULE CAUSED THE FAILURE TO OCCUR AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER:05V26600 (FUEL SYSTEM,GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 105,669. UPDATED 02/12/15*LJ UPDATED 08/24/2017*CT
Engine
Filed Apr 21, 201486,526 milesWA
CRANK, NO START. NUMEROUS CODES. FICM FAILED VOLTAGE TEST, POWER BALANCE TEST. REPLACED FICM W REMANUFACTURED MODULE, ENGINE CONTROL (EEC). INSTALL CAC TUBE. REPLACE SERPENTINE BELT, ATO FUSE, CAE FUSE, AIR INLET CONNECTION AND AA CLAMP. COST $1294.68 WHY WASN'T THIS UNDER WARRANTY, SINCE SO MANY OF THESE TRUCKS NEED SAME REPAIRS? WORK DONE BY LEGACY FORD NEW OWNER OF FORD OF WALLA WALLA.. *TR
Engine
Filed Apr 21, 201487,231 milesWA
CRANK, NOT START. HIGH PRESSURE OIL SYSTEM LEAK. PUMP FITTING LEAKING AND IPR DAMAGED. REMOVED AND REPLACED HP OIL PUMP, QUICK CONNECT AND IPR. COST $1380.29 AFTER ONLY 705 MILES, MORE REPAIRS NEEDED, OF COURSE NOT COVERED BY WARRANTY AGAIN. WHY ISN'T SOMETHING BEING DONE TO FORCE FORD TO PAY FOR REPAIRS TO THIS JUNK THEY PUT TOGETHER? WORK DONE BY LEGACY FORD. *TR
Engine
Filed Apr 21, 2014102,234 milesWA
LOSING WATER AND OIL FROM EXHAUST, WHITE SMOKE. VEHICLE LOSING COOLANT FROM EXHAUST PIPE. HARD START. ACTS LIKE HIGH PRESSURE OIL, BLOWS LOTS OF WHITE SMOKE OUT OF EXHAUST. INSTALLED IDS/ COMPUTER AND INSTALLED COOLANT PRESSURE GAUGE IN LINE ON COOLING SYSTEM. MONITORED ECT/EOT AND COOLANT PRESSURE.. GOT VEHICLE TO NORMAL OPERATING TEMP. ECT/EOT WERE AT 15 DEGREES DIFFERENCE WHICH IS MAXIMUM ALLOWANCE FOR OIL COOLER TEMP.FORD RECOMMENDS IT BE REPLACED WHEN IT REACHES 15 DEGREE DIFFERENCE. ALSO RECOMMEND REPLACE EGR COOLER WITH OIL COOLER AS A SET. PERFORM TSB 09-08-3, TEST DEGASS BOTTLE-OK. EGR TEST ON VEHICLE PASSED, INSTALLED PRESSURE GAUGE. ROAD TEST FOR HEAD GASKETS - 21 PSI IN COOLING SYSTEM FAILED. PERFORMED TURBO OVER BOOST - TEST PASSED. FAILED ITEMS: HEAD GASKETS, OIL COOLER. WHEN TEARING APART NEED CHECK CONCERN WITH HIGH PRESSURE OIL SYSTEM. ESTIMATE TO REPAIR AROUND $7000 WHICH NEITHER FORD NOR DEALER, LEGACY FORD, WILL COVER UNDER WARRANTY. WHAT IS THE WARRANTY FOR IF NOT TO REPAIR FORD'S JUNK? SO NOW AN EXPENSIVE TRUCK SITS UNUSABLE BECAUSE OF FORD AND THEY HAVE LOST A LONG TIME BELIEVER IN FORD VEHICLES, THIS IS MY LAST FORD. *TR
Engine
Filed Apr 19, 201417 milesWA
HARD TO START. REPLACE BRACELET KIT. UNDER WARRANTY BY FORD OF WALLA WALLA. GOOD COMPANY. REPLACED BY LEGACY. NO MORE WARRANTY WHEN DEALERS CHANGE?. *TR
Engine
Filed Apr 19, 201467,047 milesWA
CHECK GAUGE LIGHT CAME ON. TEMPERATURE GAUGE ALMOST TO TOP. TOWED FROM ONTARIO, OR., TO BAKER, OR. FOR REPAIRS. REPLACED COOLANT CAP, STILL NOT RIGHT. SAND DEGAS BOTTLE AND RETEST, STILL FAILED. REMOVE TURBO ASSEMBLY AND INTAKE. PRESSURE TEST. EGR COOLER FAILS. REPLACE EGR COOLER AND INSTALL INTAKE. DISASSEMBLE TURBO AND INSPECT. CARBONED UP. REPLACED CENTER ROTATING ASSEMBLY AND UNISON RING. REASSEMBLED AND TRIED TO START. STATIC LOCKED. REMOVED ALL GLOW PLUGS, CRANK ENGINE TO CLEAR ALL CYLINDERS AND REINSTALL GLOW PLUGS. HAD TO CLEAR CARBON FROM INTAKE AND REPLACE EGR VALVE, RUN EGR TEST AFTER FULLY WARMED UP, EGR SYSTEM PASSED. CODES PO404, P0405, P115A AND U0100. DONE UNDER WARRANTY BY GENTRY FORD. THIS DEALER GIVES VERY DETAILED REPORT, BE NICE IF THEY ALL DID. *TR
SteeringCrash1 injured
Filed Mar 25, 2014140,000 milesMA
STOPPED AT A STOP SIGN, ACCELERATED TO MAKE LEFT TURN,HIT EITHER A BUMP OR PATCH OF SAND WHEN STEERING TOOK TO LEFT THEN RIGHT AND COULD NOT GET BACK. HIT A GUARDRAIL AND LANDED IN DITCH. MY TRUCK IS TOTALED BUT LUCKILY I WAS NOT SEVERELY INJURED. *TR
Suspension
Filed Mar 4, 201410,000 milesSC
WHEN EVER THE TRUCK GOES OVER SOMETHING LIKE AN BULGED EXPANSION JOINT OR A POT HOLE WITH SPEED IN EXCESS OF 40-45, IT WILL REACT VIOLENTLY. OFTEN THE VEHICLE WILL MOVE OVER A FOOT OR TWO(DEPENDING ON THE SPEED OF THE TRUCK) IN THE LANE OF TRAFFIC. THE BOUNCING/SHAKING OF THE FRONT WHEELS IS OVER IN SEVERAL SECONDS, BUT IS SEVERE NONE THE LESS. IF YOU HIT A BUMP ON A CURVE, THE VEHICLE WILL ALMOST GO OFF THE ROAD. THIS HAS HAPPENED ENOUGH TIMES OVER THE YEARS THAT I ATTEMPTED EVASIVE ACTION/SLOW WAY DOWN WHEN I SEE I'M ABOUT TO STRIKE SOMETHING THAT WILL SET THE SUSPENSION INTO BOUNCE MODE. MANY, MANY, MANY FORD SUPER DUTY OWNERS HAVE COMPLAINED ABOUT THIS ISSUE AND ALL FORD CAN SAY IS THAT IT'S THE OWNERS FAULT FOR NOT KEEPING THE TIRES AIRED PROPERLY. I DARE YOU TO COME DRIVE MY TRUCK!!!!!!!!! YES, I HAVE CHANGED THE OEM SHOCKS TO BILSTENS FOR THE F250 APPLICATIONS AND HAVE INSTALLED A STIFFER STEERING STABILIZER SHOCK. HAVE ALSO EXPERIMENTED WITH VARIOUS AIR PRESSURE SETTINGS. NOTHING MADE ANY DIFFERENCE. TRUCK STILL HAS STOCK SUSPENSION SPRINGS.
Engine
Filed Dec 31, 2013160,000 milesIN
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC BUT HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
Suspension
Filed Dec 25, 2013111,000 milesMA
I WAS DRIVING DOWN A MAIN ST, GOING ABOUT 35 MPH...WHEN I HIT A BUMP THE TRUCK WOULD SHAKE VIOLENTLY AND THE STEERING WHEEL WAS ALSO SHAKING VIOLENTLY , I HAD IT DIAGNOSED AS THE DRAG LINK BALL JOINT AND AN UPPER BALL JOINT BOTH ON THE PASSENGER SIDE FRONT...I GOT A LETTER IN THE MAIL FROM FORD JUST YESTERDAY ABOUT THE SHIMMY/SHAKING ISSUE, THE LETTER STATES THAT IT IS DUE TO TIRE PRESSURE IN WHICH I BELIEVE TO BE VERY WRONG!! *TR
Engine
Filed Sep 18, 2013115,500 milesGA
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE TEMPERATURE WARNING LIGHT ILLUMINATED. THE CONTACT NOTICED THAT THE VEHICLE WAS OVERHEATED AND PULLED THE VEHICLE OVER TO LET IT COOL DOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE IGR VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 115,500.
Service Brakes
Filed Jun 29, 201353,000 milesCT
THIS IS THE THIRD TIME I HAVE ENCOUNTERED THIS PROBLEM, AND REPORTED THIS PROBLEM AS WELL. . BROUGHT TO FORD DEALERSHIP AND TOLD THEY DID NOT FIND ANYTHING WRONG WITH THE VEHICLE. IT CONTINUED TO HAPPEN. I BROUGHT THE TRUCK TO AN INDEPENDENT REPAIR SHOP WHO KNEW RIGHT AWAY THAT THE CALIPERS WERE SEIZED.. I PAID APPROXIMATELY $1100.00 FOR THAT BRAKE JOB AND TOLD THAT FORD WOULD NOT WARRANTY THE PARTS IT WAS BEYOND THE WARRANTY. I WAS TOLD THERE WAS A RE-DESIGN OF THE BRAKE SHOES. THEY REPLACED ONE REAR ROTORS, "FREED UP" ONE REAR CALIPER. I DID ADVISE DRIVERS FRONT WAS SEIZING UP AT ONE POINT AS WELL. I WAS PROVIDED THE REAR ROTORS AND SHOES. THE SHOES WERE WELL WITHIN USABLE RANGE WHICH WAS NOTED BY MYSELF, ALSO A DIESEL MECHANIC AND A INDEPENDENT AUTO REPAIR SHOP. THE DAY I PICKED UP THE VEHICLE I WAS DRIVING HOME LOST ALL BRAKES. I HAD IT TOWED AT MY OWN EXPENSE THEN THEY DISCOVERED THE OTHER REAR CALIPER HAD IN FACT SEIZED LIKE I HAD TOLD THEM THEY REPLACED IT COST ME FOR THE REPAIR.THIS YEAR MAY 2013 WAS AGAIN NOTICED SMELL OF THE BRAKES BURNING, ALONG WITH FAMILIAR BOUNCING. ONLY THIS TIME I DROVE 8 MILES WHEN HEAVY SMOKE WAS COMING FROM FRONT WHEEL WHAT I TOLD THEM LAST TIME AND THEY DIDN'T FIX IT BACK TO THE DEALERSHIP IT WENT. ALTHOUGH THEY FIXED THE PROBLEM IT COST ME THE FEE FOR THE SERVICE. I PAID THE OUTRAGEOUS PRICE OF $2400.00 IN 2011 FOR THE EXTENDED WARRANTY KNOWING THIS TRUCK WOULD BE COSTING FAR MORE THAN THAT IN FUTURE. THE MYSTERY VIBRATION SOME EXPERIENCE
Structure › Body
Filed Mar 29, 201384,465 milesMA
I NOTICED THAT WHEN I HIT A BUMP THE BED OF MY TRUCK BOUNCES ABOUT TWO INCHES, WHEN I LOOKED UNDER THE TRUCK I NOTICED ALL THE SUPPORTS UNDER THE BED WERE COMPLETELY ROTTED. I HAVE ALSO HAD PROBLEMS WITH MY BRAKES. IN LESS THAN 90,000 MILES I'VE REPLACED THREE BRAKE CALIPERS, TWO ROTORS, TWO SETS OF BRAKES, AND THE LAST TIME I HAD IT SERVICED THE BACKING PLATES WERE SO ROTTED THAT THE EMERGENCY BRAKE WOULDN'T WORK AND COULDN'T BE REPLACED WITHOUT ALSO REPLACING THE BACKING PLATES. I HAVE BEEN DRIVING FOR 50 YEARS AND HAVE NEVER EXPERIENCED THIS MUCH ROT. I FEEL THAT THE STRUCTURAL DAMAGE SHOULDN'T HAPPEN THIS SOON, AND FEEL THAT I SHOULDN'T BE RESPONSIBLE FOR THE COST TO REPAIR IT. *TR
Wheels
Filed Mar 29, 201348,000 milesNH
TL* THE CONTACT OWNS A 2005 FORD F-250 SD HARLEY DAVIDSON EDITION MOTORCYCLE. THE CONTACT STATED THAT THE FRONT DRIVER SIDE WHEEL WAS CRACKED ON THE OUTER RIM. THE CONTACT STATED THAT HE HAD EXPERIENCED THE FAILURE PREVIOUSLY AND THE WHEEL WOULD CAUSE THE TIRE TO LOSE PRESSURE. THE CONTACT HAD TO REMOVE THE WHEEL AND REPLACE IT WITH THE SPARE TIRE. THE CONTACT CALLED THE MANUFACTURER NUT WAS PROVIDED WITH NO ASSISTANCE. THE FAILURE MILEAGE WAS 48,000.
Electrical System
Filed Feb 25, 201390,000 milesWI
FAILURE TO START, NO WARNING, NO CODES , TURNS OVER BUT NO FURTHER INFO. SENT TO THE DEALER FOR EVAL, FUEL INJECTOR CONTROL MODULE (FICM). FAILURE , AFTER REPLACING OF THE WIRELESS FOOT ASSEMBLY PEDAL 2 WEEKS AGO. JUST ANOTHER ONGOING ISSUE RELATED TO THIS 6.0 , WHICH PRIOR STALLS WITHOUT WARNING , REFUSE TO RUN WITHOUT MISHAPS FOR PERIOD OF TIME FORD SHOULD BE RESPONSIBLE TO FIX OR REPLACE THIS VEHICLE. *TR
Suspension
Filed Dec 5, 2012700 milesWA
WHILE DRIVING DOWN THE ROAD, HIT A SMALL POTHOLE IN THE ROAD AND THE SUSPENSION STARTED TO VIOLENTLY SHAKE THE TRUCK ALONG WITH SEVERE STEERING WHEEL OSCILLATIONS. NO CONTROL OF THE VEHICLE UNTIL I COULD GET SLOWED DOWN ENOUGH TO STOP THE OSCILLATIONS. I HAVE HAD THIS HAPPEN ON MY TRUCK MULTIPLE TIMES THROUGHOUT THE YEARS AT SPEEDS ANYWHERE FROM 30 TO 60 MPH AND CONTRARY TO OTHER REPORTS LISTED ON HERE, THE TIRE PRESSURE WAS CORRECT AND MADE NO DIFFERENCE. I HAVE PUT ON AFTERMARKET SUSPENSION AND TIRES SINCE THE ORIGINAL TIME THIS HAPPENED AND ADDED A STEERING STABILIZER WHICH HELPED TO KEEP THIS FROM OCCURRING BUT IT STILL HAPPENS ON OCCASION. THIS PROBLEM WAS BROUGHT UP TO MY DEALER AT THE BEGINNING AND THEY SAID THEY COULD FIND NO PROBLEMS. THE SHAKING AND BEATING OF THE VEHICLE WHEN THIS OCCURS IS UNBELIEVABLE. I FULLY BELIEVE THIS IS WHAT HAS CAUSED ME TO HAVE A BROKEN RIM, ELECTRICAL ISSUES, BRAKE PROBLEMS, AND WHAT I BELIEVE IS A CRACKED TURBO UP PIPE OR SOMETHING ELSE THAT IS ALLOWING EXHAUST FUMES INTO THE CAB. *TR
Engine
Filed Sep 12, 201290,000 milesPA
BOUGHT VEHICLE USED IN NOV,2011. ABOUT 4 MONTHS LATER STARTED HAVING PROBLEMS WITH ENGINE POWER. WAS TOLD BY FORD DEALERSHIP THAT I BOUGHT IT FROM WOULD NEED TO REBUILD ENGINE, SHOULD BE COVERED UNDER EXTENDED WARRANTY (INVOLVED EGR, GASKETS AND BENT HEAD BOLTS). CALL FORD EXTENDED WARRANTY PEOPLE. REFUSED TO PAY ANYTHING. NOW TRUCK HAS ABOUT 96000 MILES ON IT AND THE TRUCK IS STALLING OUT WHILE DRIVING DOWN THE ROAD, TOOK BACK TO DEALERSHIP AGAIN, WAS TOLD THAT THE INJECTORS ARE THE PROBLEM NOW. DECIDED TO CHECK OUT RECALLS ON THIS VEH. AND FOUND OUT SEVERAL THINGS (1) THAT FORD HAD A RECALL FOR THE INJECTORS AND (2) THAT THE PROBLEMS BEFORE WERE PROBABLY CAUSED BY THIS. CALLED THE RECALL CENTER AT FORD AND WAS TOLD THAT VIN # DID NOT MATCH UP TO ANY RECALLS, EVEN THOUGH IT WAS ON 180000 05 FORD F250 SD. WAS ALSO TOLD TO CHECK WITH EXTENDED WARRANTY THAT IS ALSO THROUGH FORD. ONCE THIS IS FIXED WILL HAVE MORE MONEY INVESTED IN THIS AND REBUILDING ENGINE 6 MONTHS AGO THAN THE TRUCK IS WORTH. NO MORE FORDS FOR US. *TR
Electrical System
Filed Sep 12, 2012130,000 milesPA
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 45 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS COASTED TO THE SIDE OF THE ROAD WHERE STARTER FLUID WAS DISPENSED INTO THE ENGINE AND VEHICLE WAS ABLE TO RESUME NORMAL OPERATION. THE FAILURE RECURRED FOUR TIMES. THE CONTAC REFERENCED NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING) HOWEVER, THE VIN WAS INELIGIBLE FOR REPAIRS UNDER THE RECALL. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED AND ADVISED THE CONTACT THAT THE ENGINEERS WOULD INVESTIGATE THE ENGINE STALLING MALFUNCTION. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.
Electrical System
Filed Aug 14, 201276,500 milesIL
TL* THE CONTACT OWNS A 2005 FORD F-250 SUPER DUTY. THE CONTACT WAS TRAVELING 20 MPH THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHO CONFIRMED THAT THE FUEL INJECTION CONTROL MODULE NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND CONFIRMED THAT THE VIN FAILED TO QUALIFY FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 76,500 AND THE CURRENT MILEAGE WAS 77,000.
Electrical System
Filed Jun 19, 201280,000 milesFL
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE SUDDENLY STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER THIRTY MINUTES. THE FAILURE OCCURRED THREE DIFFERENT TIMES AT DIFFERENT SPEEDS. THE VEHICLE WAS TAKEN TO THE DEALER FOR A DIAGNOSTIC TEST. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE TECHNICIAN STATED THAT THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING) THAT MAY BE RELATED TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.
Electrical System
Filed Jun 2, 2012283,000 milesMS
IT TOOK SEVERAL TIMES BEFORE I COULD CRANK MY TRUCK AND ONCE IT WAS STARTED IT SMOKED BADLY BUT DID EVENTUALLY CLEAR UP. IT SPIT AND SPUTTERED ON THE WAY TO WORK SO I DROPPED IT OFF AT THE MECHANICS SHOP. THE MECHANIC INSPECTED IT AND THE FUEL INJECTOR MODULE WAS BAD. I RESEARCHED THE RECALL LIST AND CALLED THE FORD DEALERSHIP IN MOBILE, AL BASED ON THE RECALL LIST TO HAVE THE PROBLEM REPAIRED; GAVE THEM MY VIN AND WAS TOLD THAT MY VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE DEALERSHIP OFFERED TO REPAIR THE MODULE FOR $900.00 HOWEVER THE NHTSA ID # 05V270000 SAYS THERE IS A RECALL CONCERNING THIS ISSUE. *TR
Steering
Filed May 14, 201225,000 milesCA
2005 FORD F-250 SUPER DUTY, STARTED AT @ 25,000 MILES IN 2008 AND STILL HAPPENS TODAY. HAPPENS WHEN TRAVELING OVER 60 MPH, WHEN YOU HIT ANY SMALL BUMP IN THE ROAD, THE FRONT SUSPENSION STARTED TO SHAKE UNCONTROLLABLY. IT IS VERY HARD TO CONTROL THE TRUCK. THIS HAPPENS ALL THE TIME ON THE FREEWAY. THE TIRE PRESSURE WAS CORRECT AT THE TIME OF THE FIRST INCIDENT, THE TIRES WERE BALANCED AND THE LUG NUTS WERE TORQUED TO FORD SPECS. TALKED TO THE FORD DEALER AND THEY DENIED ANY KNOWLEDGE OF A SIMILAR PROBLEM. AFTER A FEW HOURS RESEARCH ONLINE, THIS PROBLEM IS WELL DOCUMENTED AND FREQUENT WITH THE FORD SUPER DUTY LINE FROM 05"-08". IT SEEMS TO BE AN ENGINEERING DEFECT AND FORD IS WELL AWARE OF THE PROBLEM, BUT IT DOES APPEAR THAT FORD HAS OFFERED ANY REMEDIES. THE NHTSA ALSO KNOWS OF THE PROBLEM. I VIEWED FOUR NHTSA VIDEOS THAT DEMONSTRATED THE IDENTICAL PROBLEM THAT I AM EXPERIENCING WITH MY TRUCK. I HAVE FOUND NO ACTION ON THE PART OF THE NHTSA. THIS PROBLEM NEEDS TO BE ACKNOWLEDGED AND CORRECTED BEFORE SOMEONE IS KILLED. *JS
Suspension
Filed Jan 10, 201243,500 milesPA
WHILE DRIVING ON PA INTERSTATE 81, MY 2005 F250 EXPERIENCED SEVERE DRIVING LOSS OF CONTROL WHEN THE FRONT SUSPENSION TRAVELED OVER AN AREA OF THE ROAD THAT WAS UNEVEN. THIS CAUSED THE TRUCKS INTERIOR AND EXTERIOR TO SHAKE UNCONTROLLABLY FOR A LONG PERIOD OF TIME TO THE EXTENT THAT THE VEHICLE WAS SHIFTING INTO THE OTHER LANE OF TRAFFIC. DECELERATING BY RELEASING THE GAS PEDDLE DID NOT IMMEDIATELY STOP THE SEVERE VIBRATIONS AND APPLYING THE BRAKES SEEMED TO INCREASE THE PROBLEM. MY ENTIRE FAMILY AND A NON-FAMILY MEMBER WAS IN THE VEHICLE AT THE TIME AND WE ALL FEARED FOR OUR LIVES. AFTER RESEARCHING THE INTERNET, THERE IS A VIDEO POSTED BY ANOTHER FORD OWNER AND IS EXACTLY WHAT WE HAD EXPERIENCED TOO. (HTTP://WWW.YOUTUBE.COM/WATCH?V=8EUQ6F8RGT4&FEATURE=RESULTS_VIDEO&PLAYNEXT=1&LIST=PLDCA2FF5512789E5A) IT IS KNOWN AS ' FORD F250 DEATH WOBBLE', WHEN VIEWING THE VIDEO, THE DEATH WOBBLE BEGINS AROUND 1 MIN 30 SEC INTO THE VIDEO AND NEEDS TO BE SERIOUSLY ADDRESSED AND CORRECTED TO PREVENT THIS FROM EVER RECURRING AGAIN BEFORE SOMEONE IS KILLED OR HURT... *TR
Fuel System, Diesel
Filed Dec 31, 2011117,000 milesSC
THE TRUCK STALLED AND SKIPPED ON THE INTERSTATE ALMOST CAUSING A COLLISION ON I 85. ACCORDING TO THE TECH THE FUEL INJECTION CONTROL MODULE GOES BAD IN ALMOST EVERY FORD F250 6.0 DIESEL ENGINE WHEN YOU HIT THIS MILEAGE. NOT SURE HOW WE CONTINUE TO GIVE FORD A PASS ON THIS COMMON ISSUE. *KB
Steering
Filed Dec 27, 201171,000 milesWA
I WAS TRAVELING 70 MPH ON A 3 LANE INTERSTATE, IN THE LEFT LANE. I WENT OVER A BRIDGE EXPANSION JOINT AND THE TRUCK STARTED SHAKING VIOLENTLY AND WOULD NOT STOP UNTIL I PULLED OVER TO THE SHOULDER. I CHECKED TO SEE WHAT MAY HAVE CAUSED THE SHAKING AND FOUND NO VISIBLE DAMAGE, AND SO PROCEEDED WITHOUT ANY FURTHER ISSUES. THE VEHICLE IS STOCK WITH PROPER TIRES, SUFFICIENT TREAD, AND WERE INFLATED TO WITHIN 2 TO 3 POUNDS OF FORDS RECOMMENDED TIRE INFLATION (I CHECKED THE NEXT DAY). *TR
Electrical System
Filed Dec 26, 2011104,000 milesLA
THE VEHICLE LOST POWER AT APPROX. 65MPH ENGINE WENT INTO IDLE MODE WITHOUT ANY WARNING. I WAS ABLE TO AVOID OTHER VEHICLES ON THE INTERSTATE AND COASTED TO A STOP . THE ENGINE REMAINED IN IDLE MODE AND WHEN THE ACCELERATOR WAS PRESSED THE ENGINE DID NOT INCREASE IN RPMS. I TURNED THE OFF THE ENGINE AND WHEN TRYING TO RESTART IN TURNED OVER, BUT WOULD NOT FIRE UP. AFTER A COUPLE OF TRIES IT FINALLY STARTED AND I DROVE HOME. THE SECOND INCIDENT OCCURRED ON DEC.26TH 2011. THE TRUCK WAS DRIVEN TO THE STORE WITHOUT ANY PROBLEMS AFTER RETURNING AND TRYING TO START IT UP THE ENGINE WOULD NOT FIRE. FINALLY AFTER A COUPLE OF TRIES IT FINALLY STARTED AND I DROVE APPROX. TWO MILES , PULLED INTO THE DRIVEWAY AND IT WENT INTO IDLE MODE AGAIN. I TURNED THE ENGINE OFF BUT IT WILL NOW NOT RESTART. I WILL HAVE TO GET IT TOWED TO A REPAIR SHOP, THIS COULD HAVE HAD VERY SERIOUS CONSEQUENCES . THE INTERSTATE TRAFFIC WAS LITE AND I WAS ABLE TO SWITCH LANES EVEN THOUGH I WAS COASTING WITHOUT POWER WITH THE ENGINE IDLING. A COUPLE OF VEHICLES HAD TO HIT THE BRAKES AS I MOVED OVER. IF I HAD COME TO A STOP IN THE MIDDLE OF THE INTERSTATE WITHOUT POWER IT COULD HAVE EASILY RESULTED IN A MAJOR ACCIDENT. WITH THE POTENTIAL LOSS OF LIFE OR SERIOUS INJURY. *TR
Suspension
Filed Dec 24, 201110,000 milesIN
MY 2005 F250 SUPER DUTY PICKUP TRUCK VIBRATES VIOLENTLY WHEN I CROSS A BUMP IN THE ROAD AT 65 MPH OR HIGHER. THIS IS VERY DANGEROUS BECAUSE IT IS BOUNCING SO MUCH THAT THE STEERING AND BRAKES DO NOT WORK PROPERLY. SO FAR THIS HAS ONLY HAPPENED DURING TRAVELING ON A STRAIT STRETCH. IF IT WHERE ON A CURVE, IT WOULD BE IMPOSSIBLE TO STEER. SOMETIMES IT VIBRATES INTO THE OTHER LANE. IT IS VERY SCARY. FORD ISSUED A SERVICE NOTICE NOVEMBER 2011 STATING TIRE INFLATION IS THE PROBLEM. THIS IS NOT THE PROBLEM AS THE TIRES ARE INFLATED PROPERLY. I HAVE TAKEN THE TRUCK TO THE DEALER AND THEY ALIGNED THE FRONT END BUT THAT DIDN'T HELP. FORD NEEDS TO FIND A FIX FOR THIS PROBLEM AND ISSUE A RECALL. *TR
Steering
Filed Dec 7, 201125,000 milesWI
UPON HITTING A BUMP AT 30 TO 40 MPH , STEERING VEERS FROM SIDE TO SIDE, ALSO KNOWN AS THE "DEATH WOBBLE"VERY UNSETTLING TO SAY THE LEAST,AFTER SOME RESEARCH ONLINE I WAS SHOCKED TO SEE THAT OTHER FORD 4X4 OWNERS HAVE THE SAME THING. I FOUND A COMPANY THAT SAYS THE STEERING GEOMETRY IS WRONG AND HAVE A FIX, WC MOTORSPORTS (508-203-9450)THIS SHOULD NOT BE HAPPENING , MY TRUCK HAS UNDER 40,000 MILES AND I AM AFRAID TO DRIVE IT. IT IS OBVIOUS THAT SOMETHING IS WRONG AND FORD HAS BEEN IGNORING FOR YEARS. WHAT DO I DO ?DO YOU WANT TO BUY IT? [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Electrical System › Wiring
Filed Nov 30, 2011100,000 milesTX
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE PARKED, THE CONTACT ATTEMPTED TO START THE VEHICLE BUT THE VEHICLE WOULD NOT START. THE VEHICLE WAS INSPECTED BY A MECHANIC AND A DIAGNOSTIC TEST WAS PERFORMED. THE MECHANIC STATED THERE WAS A FAILURE WITH THE FUEL INJECTOR CONTROL MODULE. THE VEHICLE WAS NOT REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. UPDATED 01/24/12*LJ UPDATED 01/25/12
Engine and Engine Cooling
Filed Nov 15, 201169,000 milesSC
WHILE ON VACATION TRUCK STARTED LOSING POWER THEN STARTED BLOWING COOLANT FROM THE EXHAUST PIPE. CALLED AAA HAD TRUCK TOWED TO FORD DEALERSHIP WHERE THEY TOLD ME TRUCK HAD BAD EGR COOLER. NOT ONLY THAT BUT MY TRUCK WAS 8 MONTHS OUT OF WARRANTY. DEALERSHIP REPAIRED TRUCK, COST WAS OVER $2,500. NOT ONLY DID I HAVE TO TRAVEL 2 HOURS TO PICK MY TRUCK UP 3 DAYS LATER AFTER REPAIR, BUT FOUND ONLINE THEY ARE A LOT OF 6.0 POWER STROKE CUSTOMERS HAVING SAME ISSUE. I CONTACTED FORD WITH NO RESOLUTION, EVEN ASKED THE REPRESENTATIVE IF SHE COULD LOOK UP SOME OF THE SAME WEBSITES THAT I HAD, SHE REPLIED NO DUE TO RESTRICTION AT WORK. I THEN OFFERED TO EMAIL THE COMPLAINTS OF OTHERS TO THEM WHICH I WAS TOLD NO. I WAS TOLD MY NAME AND INFORMATION WOULD BE SAVED INCASE THERE WAS EVER A RECALL. THIS IS OBVIOUSLY A DEFECT WITH THIS ENGINE AND NEEDS TO BE ADDRESSED, AND CUSTOMERS REIMBURSED. *TR
Suspension
Filed Nov 15, 201152,500 milesSC
BETWEEN SPEEDS OF 40-65MPH TRUCK WILL GO INTO "DEATH WOBBLE" AFTER HITTING A POTHOLE, ROUGH SPOT IN ROAD, OR DIPS ( EX. OVER PASSES, BRIDGES). TRUCK WILL SHAKE VIOLENTLY TO THE LEFT AND RIGHT ALMOST CAUSING A WRECK. ONCE THIS HAPPENS I HAVE TO LET OFF GAS APPLY BRAKE SLOWLY TILL TRUCK STOPS THE SHAKING. TRAFFIC BEHIND ME HAS TO BRAKE, ALMOST CAUSING ACCIDENTS, NOT TO MENTION HOW HARD IT IS TO CONTROL THE TRUCK WHEN THIS HAPPENS. I HAVE ALMOST HAD A WRECK EVERY TIME THIS HAD OCCURRED. FIRST STARTED WHEN I BOUGHT THE TRUCK IN FEB. 2010 WITH 52,500 MILES. STILL HAPPENS TO THIS DAY AFTER REPLACING FRONT END PARTS, TRUCK NOW HAS 68K MILES. I'VE RESEARCHED ONLINE AND THIS SEEMS TO BE AN ISSUE LOTS OF PEOPLE ARE HAVING, NOT TO MENTION IT IS ONGOING. *TR
Power Train
Filed Nov 3, 2011105,000 milesMT
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE REFUELING, THE TRANSMISSION FLUID BEGAN LEAKING. THE CONTACT DROVE THE VEHICLE TO THE DEALER WHERE THE DEALER ADVISED THAT THERE WAS A HOLE ON TOP OF THE TRANSMISSION. THE DEALER INFORMED THE CONTACT THAT THE LEAK HAD CAUSED THE TRANSMISSION TO MALFUNCTION AND THE TRANSMISSION WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 105,000.
Structure
Filed Oct 18, 201125,500 milesFL
PAINT STARTING TO PEEL FROM BUMPER. *TR
Electrical System
Filed Sep 27, 2011135,000 milesMD
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT THE VEHICLE WOULD STALL WITHOUT WARNING. THE DEALER AND MANUFACTURER MADE THE CONTACT AWARE OF THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 05V270000 (COMPONENT: ELECTRICAL SYSTEM:WIRING), BUT THE VIN WAS NOT INCLUDED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 135,000 AND THE CURRENT MILEAGE WAS 181,000.
Fuel System, Diesel
Filed Aug 29, 2011197,000 milesMO
THIS 2005 FORD F250SD I BOUGHT 3 YEARS AGO HAS BEEN NOTHING BUT TROUBLE. IN THE FIRST 2 MONTHS OF OWNING THE VEHICLE THE OIL SENSOR SWITCH WENT BAD LEAVING ME STRANDED TWICE. I FINALLY TALKED FORD INTO REPLACING THE SWITCH SINCE IT HAD ONLY BEEN 2 MONTHS FROM PURCHASE. THEN A YEAR LATER THE FUEL CONTROL MODULE THIS SITE SAYS IT IS A RECALL FOR THIS YEAR BUT FORD SAYS IT IS NOT. COST $1200 NOW AGAIN NOT EVEN 3 YEARS LATER THE OIL SWITCH BLEW OUT AGAIN. EVEN THOUGH A TRAINED FORD MECHANIC REPLACED IT. IT IS COSTING $1500 TO HAVE REPLACED. WITH ALL THE SAME COMPLAINTS WITH THIS MOTOR IT IS A WONDER WHY FORD HAS NOT MADE A RECALL. *TR
Fuel System, Gasoline
Filed Aug 13, 201130,000 milesFL
RE ODI REPORT 10319552 : SOLUTION FINALLY REACHED REGARDING MY 2005 F250 SUPER DUTY AND THE CHECK ENGINE LIGHT ALONG WITH LACK OF ACCELERATION . IT HAS BEEN DIAGNOSED AS THE INTAKE MANIFOLD RUNNER CONTROL THIS DEVICE IS APPARENTLY FAULTY AS YOU RESEARCH IT IS COMMON ON ALL FORD 5.8L ENGINES BUT FORD REFUSES TO ADDRESS IT AFTER NUMEROUS SENSOR REPLACEMENTS AT THE ADVICE OF FORD AND QUITE COSTLY USUALLY $100.00 PER SENSOR AND MANY NEAR MISSES AS FOR LACK OF POWER TO ENGINE AND UNRELIABILITY OF WHEN IT WILL OR WONT HAPPEN THE IMRC CONTROLS THE AIRFLOW TO YOUR CYLINDERS AND UPON FAILURE WILL DECIDE TO EITHER STICK OPEN OR CLOSED DEPENDING ON ITS MOOD THUSLY CAUSING EITHER A TOO RICH OR TOO LEAN SCENARIO GOING UN REPAIRED WILL CAUSE CATALYTIC CONVERTER FAILURE ALSO AT A REPLACEMENT COST OF $1700.00 +/- THE IMRC ONLY COSTS AROUND $67.00 BUT FORD WANTS $500- 600 TO REPLACE IT AS IT REQUIRES THE WHOLE INTAKE MANIFOLD TO BE REMOVED IN ORDER TO REACH THE IMRC WHICH IS MOUNTED DIRECTLY TO THE INTAKE MANIFOLD ON THE REAR OF IT AND IS ONLY ACCESSIBLE THIS WAY. WITH SO MANY FAILURES OF THIS PART A RECALL OR AT LEAST AN EXTENDED WARRANTY COVERAGE OF ITEM SHOULD BE MADE AS WAS DONE ON FUEL INJECTORS THAT WERE INHERENTLY BAD ALSO. THIS IS A POTENTIAL SAFETY ISSUE THAT CAN CAUSE AN ACCIDENT IF YOU ARE NOT AWARE OF WHEN IMRC WILL ACT UP BE AWARE IT STARTS AS LOW OR NO TAKE OFF POWER WHEN ACCELERATOR IS PRESSED AND IS INTERMITTENT AT BEST ALONG W POOR MPG CALL FORD AND COMPLAIN AS MUCH AS YOU CA
Parking Brake
Filed Aug 11, 201163,285 milesMA
REGARDS 2005 FORD F-250 SUPER DUTY VIN:[XXX] THE REAR AXLE BACK PLATE / DUST SHIELD HOLDS THE HOLDING PINS FOR THE EMERGENCY BRAKE PADS RUST OUT AROUND THE PINS AND RENDERS THE BRAKES USE LESS. WHICH CAUSES THE PADS TO DRAG ON THE DRUM AND THEREFORE POUR ACCELERATION/ PREMATURE DAMAGE TO PADS AN DRUM. I WAS TOLD BY A FORD DEALER THIS WAS A KNOWN PROBLEM AND I WOULD HAVE TO PAY $300 PER PLATE NEED 2 SO $600 PLUS FOUR HOURS IN LABOR. THE FORD SERVICE TENANT TOLD ME THE REPLACEMENTS ARE IN STOCK AND ARE NOT KNOWN TO RUST AND FAIL. SO I ASKED OTHERS OWNERS AND OF COURSE THEY EITHER HAD THE WORK DOWN AT COST OR WERE WAITING TO HAVE THE FUNDS TO DO SO. WHEN YOUR STILL MAKING PAYMENTS AND PAYING OTHER BILLS IT'S HARD TO PAY FOR SOMETHING THAT SHOULDN'T NEED TO BE DONE THIS EARLY IN THE VEHICLES LIFE. NOW I LIVE NEW ENGLAND SO YEAH THERE'S SALT AND MUD / DIRT TO FACTOR IN BUT I DON'T PUT A BOAT IN THE WATER WITH IT OR WAIT UNTIL A RAIN STORM TO RINSE OF THE SALT AND MUD. ACCORDING TO SEASON AND WEATHER CONDITIONS. NOW I DON'T KNOW HOW MANY OR WHAT YEAR RANGE OF VEHICLES WHERE AFFECTED. BUT A RECALL WOULD MAKE SENSE. OF COURSE I FIND THIS OUT AFTER I HAD TO REPLACE THE FRONT AND REAR CALIPERS AND RUBBER HOSES AT 45000 MILES BUT NOT THE BRAKE SHOES THEY WERE STILL GOOD. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Complaints 1-50 of 295, newest first, reproduced as filed.
It is not among the F-250 SD years to avoid. Owners filed 295 complaints, against about 233 for a typical F-250 SD year. The most common complaint is about the suspension (34%).
What is the most common problem with the 2005 Ford F-250 SD?
The suspension: 100 of the 295 complaints (34%) are about it. Owners most often say it vibrates or shakes (66%) and loses steering assist or the wheel locks (4%). The typical report comes at 30,000 miles.
How many recalls does the 2005 Ford F-250 SD have?
5 safety recalls on file with NHTSA, the most recent filed Dec 9, 2020. The largest, 05V270000, covered 180,104 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.
At what mileage do 2005 Ford F-250 SD problems start?
Half of the complaints that record an odometer reading came in before 41,900 miles. For the suspension the midpoint is 30,000 miles.
Has NHTSA investigated the 2005 Ford F-250 SD?
Yes, 2 times. The latest, EA08007 ("VIOLENT FRONT END OSCILLATION"), was opened Mar 14, 2008 and closed Mar 31, 2009.
Are there service bulletins for the 2005 Ford F-250 SD?
The manufacturer filed 144 technical service bulletins and other notices for it with NHTSA, most of them about the engine (64), the transmission (22) and the electrical system (16). They include a warranty extension, 07M08, filed Aug 1, 2008. A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.
Reading this record
Complaint volume is well above typical for a single model year.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.
Most recent recall on file: Dec 9, 2020. Source: NHTSA Office of Defects Investigation.