1999 Ford Expedition

Fatalities reported

Owners filed 946 complaints about this vehicle with federal regulators, most often about the engine and engine cooling › engine. It has been recalled 9 times.

When it fails
020k40k60k90k120k200k

400 complaints record an odometer reading. Failures cluster around 120,000150,000 miles; the median is 99,078 miles.

What fails
ComponentReportsCrashesFiresInjuries
Engine and Engine Cooling › Engine106
050
Tires91
405
Tires › Tread/Belt72
301
Engine and Engine Cooling63
051
Electrical System60
0120
Visibility › Rearview Mirrors/Devices › Exterior46
000
Engine and Engine Cooling › Engine › Gasoline43
030
Visibility › Windshield Wiper/Washer28
000
Power Train › Automatic Transmission26
100
Vehicle Speed Control25
6115

9 safety recalls

Part 573 reports
Exterior Lighting › Headlights06E067000
Filed Aug 1, 200619,413 vehiclesMaxzone Auto Parts Corporation

Defect. CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.

Exterior Lighting06E060000
Filed Jun 29, 200687,745 vehiclesAai Motorsports Usa, Llc

Defect. CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Risk. LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

Remedy. AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

Fuel System, Gasoline06E056000
Filed Jun 13, 200658,640 vehiclesUfi Filters Usa

Defect. CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Risk. FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Vehicle Speed Control05V388000
Filed Sep 7, 20054,500,000 vehiclesFord Motor Company

Defect. ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

Risk. A FIRE AT THE SWITCH COULD OCCUR.

Remedy. BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)

Tires › Tread/Belt01X001000
Filed May 22, 200113,000,000 vehiclesFord Motor Company

Defect. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Risk. SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

Remedy. THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Trailer Hitches00V073000
Filed Mar 7, 2000565,800 vehiclesFord Motor Company

Defect. VEHICLE DESCRIPTION: MULTI-PURPOSE VEHICLES. THE TRAILER HITCH ASSEMBLY TO THE FRAME ATTACHING BOLTS COULD LOSE THE CLAMP LOAD.

Risk. THE TRAILER HITCH COULD THEN SEPARATE FROM THE VEHICLE.

Remedy. DEALERS WILL REPLACE THE TRAILER HITCH MOUNTING BOLTS AND NUT PLATES.

Wheels › Lugs/Nuts/Bolts/Studs99V099000
Filed Apr 29, 199953,784 vehiclesFord Motor Company

Defect. VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH FOUR-WHEEL-DRIVE (4X4), 17" CHROME STEEL WHEELS. THE CLAMP LOAD CAN BE LOST ON THE WHEEL LUGS DUE TO INSUFFICIENT WHEEL CONTACT AREA WITH THE HUB. IN SOME CASES, THE CONTACT AREA CAN DEFORM, RESULTING IN A LOSS OF LUG NUT TORQUE.

Risk. LOSS OF LUG NUT TORQUE CAN CAUSE VIBRATION OR SEPARATION OF A WHEEL AND TIRE FROM THE VEHICLE.

Remedy. DEALERS WILL RE-TORQUE THE WHEEL LUGS TO PROPER SPECIFICATIONS AND ALSO INSTALL A LABEL THAT SPECIFIES THAT THE WHEEL LUGS BE TORQUED TO 110 LB-FT ANY TIME THE WHEEL IS REMOVED.

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings98V312000
Filed Dec 7, 1998305 vehiclesFord Motor Company

Defect. VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE FUEL LINE ASSEMBLIES MAY HAVE BEEN DAMAGED BY THE SUPPLIER DURING MANUFACTURING, ALLOWING LEAKAGE.

Risk. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

Remedy. DEALERS WILL INSPECT THESE VEHICLES AND, IF NECESSARY, REPLACE THE FRONT AND REAR FUEL LINE ASSEMBLIES.

Service Brakes, Hydraulic › Pedals and Linkages98V296000
Filed Nov 17, 19984,000 vehiclesFord Motor Company

Defect. VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THESE VEHICLES MAY HAVE A MISSING OR PARTIALLY INSTALLED RETAINER CLIP THAT HOLDS THE MASTER CYLINDER PUSH ROD TO THE BRAKE PEDAL ARM.

Risk. INCREASED BRAKE STOPPING DISTANCE CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy. DEALERS WILL INSPECT THESE VEHICLES TO SEE IF THE RETAINER CLIP WAS INSTALLED, AND REPAIR, IF NECESSARY.

What owners reported

Newest filings
Power Train
Filed Sep 24, 2022WI

After I put it in park and turned the engine off the truck started to roll back and it didn't stop until it hit the curb across the street.

Electrical System
Filed Oct 5, 2019CA

MY CAR HAS BEEN OVER HEATING AND HAVING PROBLEMS SINCE I FIRST BOUGHT IT. I COULD NOT UNDERSTAND WHY I HAVE TO CONTINUE TO KEEP FIXING IT AFTER I JUST BOUGHT IT. SOMEONE TOLD ME TO CHECK IF IT HAD A RECALL AND SURE ENOUGH IT DOES! I CHECKED ON THE DMV WEBSITE TODAY.

Power Train
Filed May 14, 2019220,200 milesTX

THE SHIFT LINKAGE FROM THE STEERING COLUMN TO THE TRANSMISSION WILL NOT WORK DUE TO SEVERAL KINKS IN THE CABLE. I CANT GET THE KEYS OUT OF THE IGNITION DUE TO THIS NOR CAN I EVEN DRIVE MY VEHICLES BECAUSE IT WONT HO INTO GEAR. I WAS ON MY WAY HOME STOPPING AT A STORE WHEN THIS OCCURRED. HAD TO LEAVE MY TRUCK IN THE PARKING LOT WITH THE KEYS ATUUCK IN OT.

Engine
Filed Jul 24, 2018150,000 milesTX

SPARK PLUGS BLOWING OUT OF THE ENGINE REPEATEDLY WHILE DRIVING

Electrical System
Filed Jan 30, 2018145,386 milesNJ

BOUGHT A 99 FORD EXPEDITION 5.4 4X4 ABOUT 4 MONTHS AGO. TODAY 1/30/18 WAS DRIVING AND STARTED TO HEAR CLICKING NOISE UNDER DASH THE WINDSHIELD FLUID LIGHT AND 4X4 LIGHT STARTED TO FLASH AS THE SAME TIME AS IT FLASHED I HARD THE CLICKING NOISE THE RADIO THEN TURNED OFF AND THE PASSENGER SIDE WINDOW STOPPED WORKING ALSO FAN BLOWER WILL WORK WITH THE TRUCK IS SHUT OFF. LAST WEEK I HAD SHUT MY FORD EXPO OFF I WENT TO RESTART IT ABOUT A HALF HOUR LATER AND WOULD NOT START BACK UP. THE TRUCK FINILY STARTED ABOUT A HOUR LATER.

EngineFire
Filed Sep 30, 2016200,000 milesAL

TL* THE CONTACT OWNED A 1999 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V388000 (VEHICLE SPEED CONTROL). THE VEHICLE WAS REPAIRED. AFTER THE REPAIR, WHILE THE VEHICLE WAS PARKED, IT CAUGHT FIRE UNDERNEATH THE HOOD. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND A POLICE REPORT WAS FILED. THERE WERE NO INJURIES. THE VIN WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

Electrical SystemFire
Filed Sep 2, 2016GA

TL* THE CONTACT OWNS A 1999 FORD EXPEDITION. AFTER PARKING THE VEHICLE NEAR THE CONTACT'S GARAGE, A FIRE ERUPTED UNDER THE HOOD. THE CONTACT WAS ALERTED TO THE FAILURE DUE TO THE ALARM SOUNDING. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE VEHICLE WAS NOT DIAGNOSED AND REMAINED PARKED AT THE CONTACT'S RESIDENCE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBERS: 06E056000 (FUEL SYSTEM, GASOLINE) AND 98V312000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED. THE VIN AND FAILURE MILEAGE WERE NOT AVAILABLE.

EngineFire1 injured
Filed Aug 9, 2016199,000 milesAL

TL* THE CONTACT OWNED A 1999 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE CAUGHT FIRE WHILE PARKED IN THE DRIVEWAY. THE POLICE BELIEVED THAT THE FIRE ORIGINATED ON THE DRIVER SIDE UNDER THE HOOD. A POLICE AND A FIRE REPORT WERE FILED. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE WITH TWO FIRE EXTINGUISHERS AND A HOSE BEFORE THE FIRE DEPARTMENT ARRIVED. A PASSENGER WHO WAS SEATED IN AN UNKNOWN LOCATION SUSTAINED A FRACTURED RIGHT KNEE, WHICH REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 199,000. THE VIN WAS NOT AVAILABLE.

Engine
Filed Jul 4, 2016LA

I WAS SITTING AT MC DONALDS GETTING FOOD FOR MY SON, WHEN A LOUD POP COME FROM UNDER MY HOOD THEN MY TRUCK STARTED TO SMELL FUNNY. SOME CARS WERE IN FRONT OF ME SO THEY LET ME OUT. I PULLED OFF TO THE SIDE AND CALLED A FEW PEOPLE THAT COULD TELL ME WHAT WAS GOIN ON. A MAN COME AND LOOKED AT IT THAT WORKED ON CARS A CROSSED THE STREET TOLD ME THAT IT BLOWED A SPARK PLUG I NEVER HEARD OF ANYTHING LIKE THAT. IT HAD COME COMPLETELY OUT. THERE WAS OIL ON IT. I HAD TO HAVE IT REDONE SO ANOTHER SPARK PLUG COULD BE PUT IN THERE AND NOW IT HAS DON IT AGAIN. THE SAME ONE NUMBER 2. SPARK PLUG. THIS IS CRAZY I DON'T HAVE THE MONEY TO KEEP FIXIN THIS TRUCK OVER AND OVER. I HAD TO HAVE IT TOWED TO MY HOUSE WHEN IT BLEW THE SPARK PLUG AND I DONO WANT TO GO THOUGH THIS AGAIN. YALL KNOW THAT THIS IS A DEFAULT IN THESES VEHICLES BUT UR NOT DOING ANYTHING ABOUT IT. I HAVE TO USE MY TRUCK TO GO TO THE DOCTORS. AND I CAN'T GO IF IT STAYS BROKE DOWN. YALL NEED TO TAKE CARE OF THIS PROBLEM ....

Engine
Filed Apr 14, 2016138,000 milesKY

I HAVE HAD 2 DIFFERENT SPARK PLUGS EJECTED FROM THE ENGINE ON 2 SEPARATE OCCASIONS. THE FIRST TIME I TOOK IT IN AND HAD A HELI COIL INSTALLED. I HAVE NOT REPAIRED THE SECOND INSTANCE YET. THERE WAS A 2 YEAR TIME SPAN BETWEEN THE EVENTS. THE FIRST TIME IT HAPPENED I WAS AT LOW SPEED GOING THROUGH TOWN. THE SECOND TIME I WAS ON THE FREEWAY.

Engine
Filed Feb 17, 2016200,000 milesTX

A SPARK PLUG BLOW OUT OF THE ENGINE. I PURCHASED A DORMAN KIT TO REPAIR AND REPLACE THE SPARK PLUG. I AM CONCERNED ABOUT DRIVING THE VEHICLE FAR FROM HOME FOR CONCERN THAT ANOTHER SPARK PLUG MAY BLOW OUT OF THE ENGINE. FORD MOTOR COMPANY SHOULD HAVE MADE THE ISSUE WITH THE ENGINE CYLINDER HEADS NOT HAVING THICK ENOUGH MATERIAL TO HOLD SPARK PLUGS IN THE THREADS A RECALL.

Electrical System
Filed Jan 31, 2016144,000 milesOH

DOME LIGHTS, RUNNING LIGHTS, DOOR AJAR LAMP, ODOMETER LAMP, DOOR AJAR AUDIBLE ACTIVATING INTERMITTENTLY WHILE IN MOTION ON A STREET OR HIGHWAY. SOMETIMES STAYING ON AFTER VEHICLE IS TURNED OFF. COMING ON AT ANYTIME AFTER VEHICLE IS TURNED OFF AND STATIONARY, CAUSING A DEAD BATTERY LEAVING DRIVER, FAMILY AND OCCUPANTS STRANDED.

Wheels
Filed Jan 6, 2016169,000 milesMD

SPARE TIRE FELL OFF. THE TINY (1/8") STEEL CABLE THAT HELD SPARE IN PLACE UNDER THE TRUCK BODY FAILED ALLOWING HUGE SPARE TIRE TO DROP TO ROAD. FORTUNATELY, THIS HAPPEN AS I WAS PULLING INTO DRIVEWAY AFTER A 2000 MILE TRIP. HAD THIS OCCURRED ON I95 IN 75MPH / BUMPER-TO-BUMPER TRAFFIC, IT WOULD HAVE BEEN A DISASTER FOR THE FOLLOWING VEHICLES. A WEB SEARCH SHOWS THAT THIS IS NOT UNCOMMON AND SHOULD THE SUBJECT OF A SAFETY RECALL.

Engine
Filed Dec 2, 2015187,000 milesTN

THE SPARK PLUG BLEW OUT OF THE HEAD WHILE I HAS JUST PULLED OUT ACCELERATING UP A SMALL INCLINE. I WAS GOING THROUGH A MAJOR INTERSECTION WITH MY SON. THERE WAS A STUTTER, THEN KNOCKING SOUND, LESS POWER, AND STRANGE ODOR.

Engine
Filed Nov 26, 2015350,000 milesTN

#8 CYLINDER BLEW THE SPARK PLUG OUT OF THE HOLE WHEN THE CAR WAS STARTED

Vehicle Speed ControlFire
Filed Sep 3, 2015220,033 milesTX

TL* THE CONTACT OWNED A 1999 FORD EXPEDITION. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. IT WAS UNKNOWN IF A POLICE OR FIRE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V017000 (VEHICLE SPEED CONTROL). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 220,033.

Vehicle Speed Control
Filed Jul 30, 2015165,000 milesKY

MY EXPEDITION STARTED ACTING LIKE IT WAS STARVING FOR FUEL MISFIRING LOSS OF POWER AND THERE'S A TICKING SOUND CONING FROM UNDER THE DASH BOARD THE DOOR LOCK UNLOCK THE LIGHTS FLICKER AND HORN BEEPS BY ITS SELF I PARKED IT AND A COUPLE DAYS LATER IT WOULDNT IT TRYING TO CRANK BUT ITS SOUND I DONT BELIEVE BATTERY IS DEAD IF IT WAS THEN LIGHTS WOULDN'T COME ON NOW AND AGAIN ALSO WHEN I USE MY KEY RING LOCK TO LOCK THE DOOR THERE'S A CLUNK CLUCK SOUND I'VE SPENT A LOT OF MONEY TRYING TO FIND OUT WHAT'S WRONG WITH LAMONT THAT'S MY EXPEDITIONS NAME AND NOBODY KNOWS LAST REPAIR SHOP HAD IT 9 DAYS TOTAL ON THE 7TH DAY I CALLED THEM THEY SAID THEY HAD NO IDEA AND ON THE 9TH I WENT IN AND THEY SAID I NEEDED A NEW MOTOR COSTING 2600 AND CHARGING ME 220 TO TELL ME THAT. THE SHOP BEFORE THAT COST ME 350 SAYING THE TRUCK ITSELF WERE THE PLUGS GO IN WAS STRIPPED AND THEY NEEDED A SPECIAL TOOL. ANY HOW I BELIEVE IT WOULD BE A MATTER OF TIME BEFORE THE VEHICLE WILL CATCH ON FIRE. THE VEHICLE IS VERY UNPREDICTABLE AND YOU DONT KNOW WHAT IT WILL DO NEXT IT ALSO DIES WHILE DRIVING IT ..

Engine and Engine Cooling
Filed Jul 8, 2015OK

1999 FORD EXPEDITION. CONSUMER WRITES IN REGARDS TO VEHICLE BLOWN SPARK PLUGS. *SMD THE CONSUMER STATED WHILE DRIVING, THE SPARK PLUG BLEW OUT THE CYLINDER#8. *JB UPDATED 09/21/15*LJ THE CONSUMER STATED THE VEHICLE LOST POWER AND EVENTUALLY STALLED. UPDATED 09/24/15*JB

Engine
Filed May 25, 2015174,815 milesSC

AFTER PICKING UP LAUNDRY, ON MY WAY TO STAPLES ALL OF THE SUDDEN I HEARD A LOUD POP, THEN A STRONG SMELL OF GAS. I PULLED OVER, TURNED OFF TRUCK. TURNED IT BACK ON THEN HEARD A LOUD POPPING SOUND. GOT THE TRUCK HOME OPENED THE HOOD AND NOTICED SPARK PLUG OUT OF ENGINE ATTACHED TO A DAMAGED COIL. I TRIED TO PUT IN NEW SPARK PLUG BUT IT WOULD NOT SCREW IN, THE THREADS IN CYLINDER HEAD WERE STRIPPED. FOUND OUT IT WOULD COST A LOT OF MONEY TO GET CYLINDER HEAD RETHREADED. WROTE TO FORD CORPORATE THEY ASKED ME FOR VIN NAME AND BASIC INFO. I FOUND OUT THAT THIS IS COMMON IN TRITON ENGINES. IT IS A DESIGNER FLAW IN FORD. FORD KNEW ABOUT IT FOR YEARS NOW. SPARK PLUG BLOWS OUT FOR NO REASON. AFTER SPARK PLUG POPS OUT A STRONG SMELL OF GAS COMES OUT. THIS COULD CAUSE ENGINE TO EXPLODE. THIS HAPPENS IN FORD TRITON ENGINES. THIS IS UNSAFE.

Engine
Filed May 24, 2015174,616 milesSC

AFTER PICKING UP MY LAUNDRY, I HEADED TO STAPLES WHILE DRIVING 45 MPH I HEARD A LOUD BOOM AND VERY STRONG SMELL OF GAS SO I PULLED OVER TURNED OFF TRUCK. I STARTED AGAIN AND IT WAS A LOUD POPPING SOUND. I GOT HOME CHECKED TRUCK ENGINE. I NOTICED MY COIL PACK OUT AND SPARK PLUG ATTACHED TO IT. I TRIED TO PUT SPARK PLUG BUT THE THREADS WERE ALL STRIPED. I CHECKED THE INSIDE OF CYLINDER HEAD COULD NOT SEE TRIED TO PUT IN A NEW SPARK PLUG BUT I CAN TURN AND TURN AND THE SPARK PLUG WOULD NOT SCREW IN. THIS IS DANGEROUS BECAUSE WHEN SPARK PLUG BLOWS OUT YOU HAVE ALL THE ODOR OF GAS COMING OUT AND THAT ONE SPARK CAN CAUSE ENGINE TO BLOW UP. I CONTACTED FORD ALL THEY TOOK WAS MY VIN NUMBER AND NAME NEVER HEARD FROM THEM AGAIN.

20 of 946 complaints, reproduced as filed.

Across model years

Worst on record: 1999
YearComplaintsRecallsFiresDeathsAssessment
20270100Routine
20269100Routine
202532510Routine
202472710Routine
202364840Routine
20221121200Routine
20212321240Above average
20204121870Above average
20194941130Above average
20183741420Above average
2017356470Above average
2016216380Above average
2015164360Routine
201472020Routine
201392030Routine
2012118320Routine
201171010Routine
201058010Routine
200928101Fatalities reported
2008146422Fatalities reported
2007215250Above average
2006299663Fatalities reported
2005315560Above average
20042964151Fatalities reported
20036156363Fatalities reported
20023404692Fatalities reported
200157810955Fatalities reported
2000890111992Fatalities reported
1999 — this page9469775Fatalities reported
19988367731Fatalities reported
199785397411Fatalities reported
19963010Routine
19951000Routine
19944000Routine
19931000Routine
19911000Routine

Compare every Expedition year →

Reading this record

5 deaths reported in complaints filed with NHTSA.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Aug 1, 2006. Source: NHTSA Office of Defects Investigation.