2005 Ford Expedition

Above average

Owners filed 315 complaints about this vehicle with federal regulators, most often about the electrical system. It has been recalled 5 times.

When it fails
020k40k60k90k120k200k
75,000 milesMedian miles at failure

288 complaints record an odometer reading. Failures cluster around 60,00075,000 miles.

What fails
ComponentReportsCrashesFiresInjuries
Electrical System50
130
Vehicle Speed Control43
201
Engine41
010
Engine and Engine Cooling32
000
Fuel System, Gasoline20
010
Power Train18
000
Structure › Body9
000
Power Train › Automatic Transmission9
100
Fuel/Propulsion System9
000
Air Bags7
5012

5 safety recalls

Part 573 reports
Exterior Lighting09E012000
Filed Apr 7, 200916,270 vehiclesSabersport

Defect. SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Exterior Lighting06E064000
Filed Jul 17, 20064,029 vehiclesTradesonic

Defect. CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Remedy. TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

Fuel System, Gasoline06E056000
Filed Jun 13, 200658,640 vehiclesUfi Filters Usa

Defect. CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Risk. FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Exterior Lighting06E026000
Filed Mar 23, 200661,944 vehiclesPro-A Motors, Inc.

Defect. CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy. PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Exterior Lighting › Headlights06E023000
Filed Mar 13, 2006292,000 vehiclesAnzo Usa, Inc.

Defect. CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy. ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

What owners reported

Newest filings
Electrical System
Filed Mar 12, 2024TX

Engine Missing

Engine
Filed Jul 10, 202389,000 milesOR

The contact owns a 2005 Ford Expedition. The contact stated that while driving at an undisclosed speed, the vehicle made an abnormal sound. The vehicle was taken to an independent mechanic, where the contact was notified of an engine misfire. The spark plugs were replaced. Additionally, the contact stated while driving 55 MPH, the brake pedal became stiff, and the vehicle failed to immediately stop. Additionally, the vehicle made an abnormal sound and stalled. The vehicle was taken to an independent mechanic, who informed the contact that the spark plugs, and the engine needed to be replaced. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 89,000.

Wheels
Filed Jun 26, 2020130,000 milesMN

COOPER TIRES 265/70/17 DISCOVERER M+S. BELT SEPARATION AND TIRE DEFORMITY ON 3 OF 4 TIRES IN THE LAST 1000 MILES. 2 FAILED WITHIN THE LAST 200 MILES. IN MOTION, HIGHWAY. . SEVERE VIBRATION OCCURRED. (THINK PAINT MIXER) LOW USE 80% TREAD REMAINS. MAX USE OF 3K MILES PER YEAR BUT NOT ALL YEARS. PURCHASED IN 2013. DOT RM1Y C6J 2412 COOPER CUSTOMER SERVICE CLAIMS I DIDN'T USE THEM ENOUGH. *TR

Power Train
Filed Nov 10, 2019155,000 milesMN

MY TRUCK LOST ALL FORWARD GEARS EXCEPT FOR REVERSE OUT OF THE BLUE THE OTHER MORNING WHEN ATTEMPTING TO LEAVE HOME. VALVE BODY, SERVOS, SOLENOIDS, HAVE BEEN REPLACED AND STILL HAS NOT CORRECTED THE ISSUE. THE VEHICAL HAS LESS THEN 155000 MILES

Engine
Filed Oct 16, 201930,000 milesMS

ENGINE MAKES RATTLING NOISE AND MISSING BADLY

Engine
Filed Jun 26, 2019152,600 milesWI

MY CAR AT TIMES WILL GIVE A HARD START. TURNING, BUT NOT FULLY TURNING OVER OR GIVES OFF A SOUND THAT I CAN ONLY DESCRIBE AS AN ELEPHANT TRUMPETING. WHEN IT DOES START AT TIMES IT WILL SHUT COMPLETELY OFF JUST AS FAST. IT HESITATES TO PICK UP ADEQUATE SPEED AND WILL STUMBLE OR JERK, AND WHEN PUT IN REVERSE IT WILL COMPLETELY STALL OUT. I'VE HAD A NEW BATTERY INSTALLED, AND THE SPARK PLUGS AND BOOTS HAVE BEEN CHANGED, BUT TO NO AVAIL.

Engine
Filed Apr 24, 2019186,609 milesIA

THE CAR TURNS OFF. I NEED TO PUT THE CAR IN PARK WAIT A FEW MINUTES THEN TURN THE CAR BACK ON AND IT WORKS. THE BAD THING IS IT CAN HAPPEN AT ANY TIME.

Engine
Filed Jan 17, 2018200,000 milesFL

I WAS DRIVING AND ALL OF A SUDDEN STEERING WHEEL LOCKED AND MY CAR LITERALLY SHUT OFF WHILE I WAS DRIVING.. I COASTED TO THE SIDE AND I TURNED OFF CAR.. TRIED TO TURN IT BACK ON AND IT KEPT CRANKING AND I KEPT DOING IT LIKE 5 TIMES UNTIL IT STARTED BACK UP. SURE IT IS A 2005, BUT IT HAS BEEN GIVING ME PROBLEMS SINCE I GOT IT, NOW IT IS WORSE. I DON'T BELIEVE IT IS WEAR AND TEAR I ACTUALLY REPLACED THE WHOLE ENGINE 4 YEARS AFTER I BOUGHT MY CAR WHICH IS RIDICULOUS TO BEGIN WITH. IF MY CAR BURNS UP WHILE I AM DRIVING I WILL REALLY MAKE A STINK..

Electrical System
Filed Dec 29, 2017133,000 milesME

CRANK NO START, AFTER REPLACED NEW FUEL PUMP, FILTER AND OTHER PARTS WOULD NOT START AND NOT GETTING FUEL. WAS IN MOTION AND DIED AFTER MAKING A RIGHT TURN AFTER FILLING FUEL TANK.

Steering
Filed Dec 5, 2017212,461 milesGA

MY GEAR SHIFT BROKE WHICH BROKE THE STEERING COLUMN AND I FEEL LIKE THIS IS DEFAULTED SYSTEM SO DO FORD BECAUSE DID CONTINUE THIS STEERING COLUMN SO I HAD TO REPLACE IT WITH ONE FROM JUNK YARD SO HOW IS THAT SAFE FOR ME AS A CONSUMER WELL I FILING THIS JUST IN CASE IT BREAK AGAIN AND MY LIFE IS IN DANGER MY CAR CAME OUTTA OF PARK LIKE TO TANNED ME OVER SO I'M SPEAKING UP BECAUSE THIS PUT MY LIFE IN DANGER

Structure › Body
Filed Oct 21, 2017100,000 milesKY

ALUMINUM BODY PANELS ARE CORRODING UNDERNEATH THE PAINT, CAUSING BUBBLING, FLAKING, AND CHIPPING OF THE PAINT. THIS IS NOT CAUSED NATURALLY, THIS IS A FAILURE ON THE PART OF FORD AND THEIR QUALITY CONTROL. THE ALUMINUM UNDERNEATH WAS CONTAMINATED FROM THE FACTORY WITH IRON CAUSING CORROSION. WHILE KNOWING ABOUT THIS PROBLEM, THEY FAILED TO ISSUE A RECALL.

Fuel/Propulsion System
Filed Oct 20, 201794,368 milesNC

TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE FUEL CAP AND THE TIRE SENSOR WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER (CAPITAL FORD OF CHARLOTTE LOCATED AT 5411 N TRYON ST, CHARLOTTE, NC 28213) WHERE IT WAS DIAGNOSED THAT THE TIRE SENSOR, THE FUEL CAP AND THE WINDSHIELD WIPER BLADE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT THE FUEL CAP WARNING LIGHT, FAILURE OCCURRED EVEN AFTER REPLACING THE PART. THE MANUFACTURER WAS NOT CONTACTED AND WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 94,368.

Structure › Body
Filed Oct 7, 2017160,000 milesPA

THE PAINT IS PEELING ON THE EXTERIOR AND INTERIOR IN LARGE PATCHES FOR NO OBVIOUS REASONS INCLUDING RUST OR ENVIRONMENTAL FACTORS LIKE BEING CLOSE TO SALT WATER. THE PEELING PAINT IS PRIMARILY ON THE BACK HATCH BUT ALSO SOME PAINT BUBBLING IS OCCURRING ON A FEW OTHER SMALL SPOTS ON THE VEHICLE. THERE IS ALSO EVIDENCE OF SIGNIFICANT LEAKS OF WATER INTO THE BODY BUT NO OBVIOUS POINTS OF ENTRY.

Electrical System
Filed Jul 26, 2017218,000 milesVA

FUEL PUMP DRIVER MODULE FAILED DUE TO DESIGN FLAW WHICH CAUSED GALVANIC CORROSION. ALUMINUM BODY OF COMPONENT ACTS AS THE SACRIFICIAL ANODE FOR THE FRAME WHICH IS STEEL. THIS CAUSED MY VEHICLE TO STALL AT 65MPH AND LOSE POWER AND THUS CAUSED THE LOSS OF POWER STEERING AND HYDRAULIC BRAKE BOOSTER WHILE TRAVELING A HIGH RATE OF SPEED. THIS COULD BE ESPECIALLY DANGEROUS ON HIGHWAYS, CONGESTED AREAS, OR AREAS WITH PEDESTRIANS SUCH AS SCHOOLS. I HAVE ALSO NOTIFIED FORD OF THIS PROBLEM.

Engine
Filed Jan 29, 2017214,200 milesOK

VEHICLE VIBRATES BADLY ESPECIALLY AT HIGHWAY SPEEDS. VIBRATION IS SO BAD, THE VEHICLE ROCKS SIDE-TO-SIDE WHILE DRIVING. DRIVING AT HIGHWAY TURNPIKE SPEED OF 75MPH, VEHICLE ENGINE BEGAN TO SURGE AND THEN COMPLETELY SHUT DOWN. OIL PRESSURE GAUGE INDICATED LOW OIL PRESSURE AND VEHICLE WOULD NOT START. VEHICLE STILL HAD ELECTRICAL FUNCTION BUT ENGINE NO LONGER WOULD TURN OVER. CHECKED ENGINE OIL LEVEL AND HAD ENGINE OIL. CALLED HIGHWAY PATROL AND HAD TO HAVE THE VEHICLE TOWED. *TR

Electronic Stability Control (esc)
Filed Dec 30, 2016160,000 milesCA

TWICE I'VE BEEN DRIVING AND ALL OF A SUDDEN I LOST POWER AND "ELECTRONIC THROTTLE CONTROL" MESSAGE CAME ON. ACCELERATOR WOULD NOT WORK, COASTED TO THE SIDE OF THE ROAD-- 2ND TIME IN HEAVY TRAFFIC!! BOTH TIMES I TURNED OFF ENGINE AND RESTARTED OK, BUT I'M SCARED TO DEATH TO DRIVE WITH MY CHILDREN IN THE CAR. DRIVING STRAIGHT ON CITY STREET BOTH TIMES. *TR

Engine
Filed Dec 15, 2016120,000 milesIL

TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. WHILE DRIVING 30 MPH, THE VEHICLE VIBRATED ABNORMALLY AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS NOT AVAILABLE.

Electrical System
Filed Nov 29, 2016IL

THIS CAR JUST NUMEROUS OF PROBLEM..... WHO EVER BUILT THIS CAR DID NOT HAVE A GOOD JOB OF DOING IT

Fuel/Propulsion System
Filed Nov 7, 20162,300,000 milesIL

MY SUV WAS PARKED IN PARKING LOT OF A STORE. SMOKE STARTED COMING OUT FROM MY VEHICLE. THEN IT STARTED TO CATCH ON FIRE. FIRE FIGHTERS SAID THE FIRE STARTED FROM THE FUEL INJECTORS.

Unknown or Other
Filed Nov 4, 2016174,000 milesTX

TAKATA RECALL. MY FORD EXPEDITION 2005, HAS BEEN MESSING UP FOR A WHILE NOW. WE'VE TAKEN IT TO THE MECHANIC WAY TOO MANY TIMES. IT STARTS SHAKING SOMETIMES WHEN WE STEP ON THE GAS AFTER WE STOP AT A STOP LIGHT OR STOP SIGN, AND GOING UP A HILL IT FEEL A LIKE IT HESITATES AND FEELS AS IF IT'S PULLING BACK. YESTERDAY WAS WHAT STARTED TO CONCERN ME THOUGH. MY VEHICLE JUST SHUT OFF ON ME COMPLETELY WHILE I WAS ON THE HIGHWAY. MY FORD FOCUS 2012 HAS BEEN DOING THE SAME THING AND IT TURNS OUT IT HAD A RECALL ISSUE, SO I WAS WONDERING IF THAT'S THE CASE WITH MY EXPEDITION.

20 of 315 complaints, reproduced as filed.

Across model years

Worst on record: 1999
YearComplaintsRecallsFiresDeathsAssessment
20270100Routine
20269100Routine
202532510Routine
202472710Routine
202364840Routine
20221121200Routine
20212321240Above average
20204121870Above average
20194941130Above average
20183741420Above average
2017356470Above average
2016216380Above average
2015164360Routine
201472020Routine
201392030Routine
2012118320Routine
201171010Routine
201058010Routine
200928101Fatalities reported
2008146422Fatalities reported
2007215250Above average
2006299663Fatalities reported
2005 — this page315560Above average
20042964151Fatalities reported
20036156363Fatalities reported
20023404692Fatalities reported
200157810955Fatalities reported
2000890111992Fatalities reported
19999469775Fatalities reported
19988367731Fatalities reported
199785397411Fatalities reported
19963010Routine
19951000Routine
19944000Routine
19931000Routine
19911000Routine

Compare every Expedition year →

Reading this record

Complaint volume is well above typical for a single model year.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Apr 7, 2009. Source: NHTSA Office of Defects Investigation.