2004 Toyota Tacoma

Above average

Owners filed 415 complaints about this vehicle with federal regulators, most often about the body and frame. It has been recalled 5 times.

Not among the Toyota Tacoma years to avoid. Which Toyota Tacoma years to avoid →

When it fails
020k40k60k90k120k200k
108,000 milesMedian miles at failure

315 complaints record an odometer reading. Failures cluster around 150,000–200,000 miles.

Most common 2004 Toyota Tacoma problems

184 of the 415 complaints (44%) are about the body and frame.

ComponentReportsCrashesFiresInjuries
Structure › Body · body and frame125
202
Suspension44
200
Structure › Frame and Members › Underbody Shields · body and frame29
010
Vehicle Speed Control · throttle and acceleration22
302
Unknown or Other21
100
Structure › Frame and Members · body and frame20
102
Steering16
100
Air Bags · airbags12
7010
Fuel/Propulsion System · fuel and propulsion system10
000
Structure · body and frame9
100

2004 Toyota Tacoma body and frame problems

44% of all complaints

184 of the 415 complaints are about the body and frame.

Share of the 184 body and frame complaints whose text describes each symptom. One complaint can describe several.

Typical mileage
120,000 mi
median of 137 reports
Peak year of filing
2015
30 body and frame complaints that year
Crashes · fires · injuries
4 · 1 · 4
in these complaints
Recalls on the body and frame
None
“Immediately after the manufacturer recall requiring full frame replacement (completed November 2017 by the same dealership referenced below), the vehicle developed abnormal handling not present before the repair, including improper tracking and rear end instability. No warning lights/diagnostic messages were present.”
Owner complaint, filed Mar 25, 2026
“The vehicle has an open recall (NHTSA Recall #12V542) for the spare tire carrier lift plate. I brought the vehicle to a Toyota dealership to have the recall addressed, but the dealership refused to perform the repair, stating that the frame is too rusted to proceed safely. They recommended a full frame replacement due to severe rust damage, which includes holes and significant structural weakening.”
Owner complaint, filed Dec 16, 2024

Complaints and recalls over time

By year of filing
2003: 1 complaints, 0 about the body and frame'032004: 9 complaints, 0 about the body and frame2005: 26 complaints, 2 about the body and frame'052006: 15 complaints, 0 about the body and frame2007: 7 complaints, 1 about the body and frame'072008: 6 complaints, 1 about the body and frame2009: 9 complaints, 2 about the body and frame'092010: 20 complaints, 3 about the body and frame2011: 8 complaints, 2 about the body and frame'112012: 13 complaints, 3 about the body and frame2013: 40 complaints, 21 about the body and frame'132014: 43 complaints, 23 about the body and frame2015: 50 complaints, 30 about the body and frame'152016: 35 complaints, 24 about the body and frame2017: 32 complaints, 19 about the body and frame'172018: 20 complaints, 12 about the body and frame2019: 24 complaints, 15 about the body and frame'192020: 17 complaints, 8 about the body and frame2021: 10 complaints, 5 about the body and frame'212022: 13 complaints, 7 about the body and frame2023: 7 complaints, 2 about the body and frame'232024: 3 complaints, 2 about the body and frame2025: 4 complaints, 1 about the body and frame'252026: 3 complaints, 1 about the body and frameRecall 04V214000 (seat belts)Recall 05V225000 (suspension)Recall 06E026000 (headlights)Recall 06E065000 (headlights)Recall 12V542000 (tires)
All complaintsAbout the body and frameRecall (red: the body and frame)

Complaints about the 2004 Tacoma peaked in 2015, with 50 filed that year. No recall on file covers the body and frame, the subject of 44% of the complaints. In 2026 owners filed 3 so far.

5 safety recalls

Part 573 reports
Tires › Temporary/Emergency Spare Tire12V542000
Filed Nov 23, 2012150,000 vehiclesToyota Motor Engineering & Manufacturing

Defect. Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Risk. Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Remedy. Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Exterior Lighting06E065000
Filed Jul 17, 20063,593 vehiclesAj Motorsport

Defect. CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Remedy. AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

Exterior Lighting06E026000
Filed Mar 23, 200661,944 vehiclesPro-A Motors, Inc.

Defect. CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy. PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Suspension › Front › Control Arm › Lower Ball Joint05V225000
Filed May 17, 2005768,379 vehiclesToyota Motor North America, Inc.

Defect. ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Risk. THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy. DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Seat Belts › Front04V214000
Filed May 5, 20048 vehiclesToyota Motor North America, Inc.

Defect. CERTAIN PICKUP TRUCKS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, 'SEAT BELT ASSEMBLIES.' THE DRIVER'S SIDE SEAT BELT HAS INCORRECT MARKINGS.

Risk. THIS DOES NOT MEET THE STANDARD.

Remedy. DEALERS HAVE REPLACED THE SEAT BELTS. NO VEHICLES WERE SOLD TO CONSUMERS.

All 5 campaigns on file, newest first.

Technical service bulletins

143 on file

Repair instructions the manufacturer sent its dealers for the 2004 Tacoma. Not recalls: the fix is usually free only while the car is under warranty.

body and frame 42equipment 39electrical system 15engine 10tires 6transmission 6airbags 5backup camera 3
05015Service campaignJun 27, 2005suspension

SPECIAL SERVICE CAMPAIGN 50J - PHASE I - FRONT SUSPENSION LOWER BALL JOINT MAY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS CAUSING INCREASED STEERING, EFFORT, REDUCED VEHICLE SELF-CENTERING, AND NOISE IN THE FRONT SUSPENSION. *TT

T-SB-0035-24 Rev2Service Bulletin/Repair InstructionsDec 6, 2024body and frame

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified …

T-SB-0038-24 Rev2Service Bulletin/Repair InstructionsDec 6, 2024body and frame

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as …

T-SB-0039-24 Rev2Service Bulletin/Repair InstructionsDec 6, 2024body and frame

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is …

T-SB-0061-23 Rev2Service Bulletin/Repair InstructionsDec 5, 2024body and frame

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM protective film within 90 days from initial application.

T-SB-0062-23 Rev2Service Bulletin/Repair InstructionsDec 3, 2024body and frame

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown particles on the paint surface. These particles are often difficult to see on dark …

T-SB-0035-24 Rev1Service Bulletin/Repair InstructionsJul 12, 2024body and frame

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified …

Showing the newest 6 of 42 bulletins about the body and frame, and any warranty extensions or service campaigns.

Crash test ratings

NHTSA 5-star safety ratings
Version testedOverallFrontalSideRolloverRollover risk
2004 Toyota Tacoma Double Cab———★★★★★28.3%
2004 Toyota Tacoma Extended Cab———★★★★★28.3%
2004 Toyota Tacoma Regular Cab———★★★★★28.3%

New Car Assessment Program results for this model year. Ratings compare cars of similar size and weight only.

What owners reported

Newest filings
Suspension
Filed Oct 25, 2026FL

LOWER BALL JOINT FAILURE.

Structure › Body
Filed Mar 25, 2026CT

Immediately after the manufacturer recall requiring full frame replacement (completed November 2017 by the same dealership referenced below), the vehicle developed abnormal handling not present before the repair, including improper tracking and rear end instability. No warning lights/diagnostic messages were present. These issues were reported to the servicing dealership within weeks and repeatedly over the following years. Despite multiple short initial inspections and two extended service periods—totaling approximately fourteen months in the dealership’s possession—the dealership repeatedly reported no defect found and continued to advise that the vehicle was safe to operate. Due to ongoing safety concerns, an independent inspection was recently obtained. It confirmed measurable rear axle offset and a thrust angle deviation outside acceptable tolerances. The defect is visually apparent: the rear wheels are not symmetrically aligned, and the vehicle exhibits a noticeable “crab walking” effect when viewed from behind. The root cause remains undetermined and would require further diagnostic work and significant disassembly. All documentation and inspection findings are available upon request. Safety risk: The vehicle does not track correctly and shows instability, especially in low traction conditions such as rain or snow, increasing the risk of loss of control. The manufacturer has been formally notified through repeated outreach, including ongoing contact with the Brand Enga

Suspension
Filed Feb 14, 2026FL

I was turning into a gas station and all the sudden the vehicle came to a complete stop i was unable to move the vehicle and sat there until the tow truck was able to show up. Looked under the vehicle and on the passenger side front suspension the lower ball joint was no longer where it belongs.

Power Train
Filed Nov 1, 2025PA

My 2004 Toyota Tacoma was part of the frame replacement back in the fall of 2018 when Bobby Rahal Toyota in Mechanicsburg, PA has by truck for over 6 months while they replaced my frame. It has been determined that my rear differential is rusted and is now to the point of needing replaced. For over the last year I have tried working with Bobby Rahal to come to and understanding on having this repaired due to the fact that my mechanic believes that this rust is in fact the same issue as the frame and should have been replaced when the frame was. All they will tell me is that the recall is closed and there is nothing they can do. Very disappointed in the fact that this was handled when it should have been. Now I am stuck trying to figure out how to pay for this myself. I have taken very good care of my truck for over 21 years and there is no reason for me to have to pay out of pocket for something that they should have taken care of during the recall. I don't have a lift to check the underneath of my truck, I trust when there is a recall that the dealership will do its job and fix everything safely and not put an unsafe vehicle back on the road and wait until a vehicle rusts completely through. Bobby Rahal was also inspecting the truck at this time so they knew the rear differential was rusted. My current mechanic said the Rear differential has been rusted since the time they replaced the frame and and has been for many years. It is irresponsible for Bobby Rahal Toyota to have

Structure › Body
Filed Sep 18, 2025NH

The frame broke

Tires › Bead
Filed Jun 18, 202520,000 milesAL

The contact owns a 2004 Toyota Tacoma equipped with Toyo Tires, Tire Line: Open Country HT, Tire Size: 265/70/R16, DOT Number: CXLJA881918. The contact stated while driving at various speeds, the steering wheel was shuddering significantly. The vehicle was taken to Walmart for the tires to be balanced and the wheels rotated. The mechanic informed the contact that the service could not be performed because the front tires were out of round, the tires belts were separated, and the tire beads were fractured. The tires were not replaced. The tires were replacement tires. The manufacturer was notified of the failure and informed the contact that the tire warranties were not transferable from the previous owner. The vehicle failure mileage was approximately 144,549. The tires failure mileage was approximately 20,000. The VIN was not available.

Unknown or Other
Filed Apr 22, 2025GA

I am writing to report a safety related issue with a 2004 Toyota Tacoma that I purchased from an auction on 12/21/2022. The vehicle has an expired recall that I believe has not been properly addressed, potentially affecting the safety of the vehicle. I have attempted to resolve this issue through Toyota's customer service and local dealership, but I have been informed that the recall is no longer active and will not be addressed. It has a Virginia rebuilt title. It failed inspection due to rust on the frame.

Structure › Body
Filed Dec 16, 2024NY

The vehicle has an open recall (NHTSA Recall #12V542) for the spare tire carrier lift plate. I brought the vehicle to a Toyota dealership to have the recall addressed, but the dealership refused to perform the repair, stating that the frame is too rusted to proceed safely. They recommended a full frame replacement due to severe rust damage, which includes holes and significant structural weakening. Toyota has refused to provide a replacement frame under any existing recall or warranty program. This means the recall cannot be completed, and the vehicle remains unsafe to drive. Additionally, I cannot locate a replacement frame for this vehicle through Toyota or the aftermarket, leaving no practical solution to address the safety risks. The refusal to honor the recall and the lack of available replacement parts put me and others at significant risk. The problem has been confirmed by the Toyota dealership during inspection, and the rust damage makes the vehicle structurally unsound. The unresolved recall, combined with the excessive frame rust, has created a double safety hazard that needs urgent resolution

Unknown or Other
Filed Nov 9, 2024MD

Bringing to your urgent attention a significant safety concern regarding a 2004 Toyota Tacoma owned by my brother, [XXX] , bought in 2004, which has severe frame rust affecting the vehicle’s structural integrity and safety. Despite multiple attempts to resolve this matter directly with Toyota, we have been unable to obtain assistance, as Toyota states the Customer Support Notice for this issue has expired. Given the potential risk this poses to both the driver and other motorists, we are seeking your intervention to address this pressing matter. In September 2024, while retrieving an item from under the truck, my brother discovered extensive rust damage on the vehicle’s frame. We promptly took the truck to Antwerpen Toyota on September 4, 2024, where a technician confirmed the severe rust corrosion and deemed the truck unsafe to drive. The dealership informed us that Toyota had previously issued a Customer Support Notice addressing rust issues on this model but explained that the program had expired. They recommended we contact Toyota directly for potential support or compensation to help acquire a safe vehicle. We reported the case to Toyota (Case No. [XXX]) on September 4, 2024, and have since been in regular contact, yet have only been met with repeated delays and dismissals. Toyota representatives acknowledged that a notice had been issued for this problem, but despite knowing the serious nature of the rust and its impact on the vehicle’s safety, they have not provided us

Structure › Body
Filed Jan 30, 2024WI

Vehicle was taken to dealer with frame rust, crack and holes. Toyota refused to fix , repair or offer parts to repair.

Service Brakes
Filed Jun 15, 2023MD

2011- check engine light was illuminated. Toyota dealership attempted repairs 11 times but could not find a cause. They replaced 7 different sensors, replaced gas cap, charcoal filter.. still could not get light to go off. refused to continue servicing same issue with no fault. Since 2011, I have had to run diagnostics on a regular basis to ensure there are no other mechanical issues. 2022- gas tank fell off of truck while driving. The straps snapped off due to rust and tank fell to the ground. This issue could have caused GREAT bodily injury or DEATH. 2023-lost brakes while driving. TOTAL brake failure. local mechanic stated it was a proportioning valve failure. The housing for it was rusted through and cannot be removed safely. After multiple days of research, a replacement could not be located. Even contacting Toyota, part is unavailable so vehicle CANNOT be fixed. Total brake failure could have led to GREAT bodily injury or DEATH. ONGOING-- vehicle frame is extremely rusted. bumper has fallen off, spare tire fell off, brush guard rusted and fell off. The frame under cab near bed of truck is rusted through. gas tank straps rusted through and tank fell off. You can literally push fingers/hand through the flaking metal. ALL previous recalls were completed including undercoating but the rust has gotten so bad the vehicle is not safe to drive.

Suspension
Filed Apr 26, 2023TX

Lower ball joint detached, nearly caused major problems for me on the road

Suspension
Filed Mar 23, 202351,641 milesWI

The contact owns a 2004 Toyota Tacoma. The contact had taken the vehicle to Kolosso Toyota (3000 W Wisconsin Ave, Appleton, WI 54914) to have his exhaust replaced. While there, he was informed that the entire sub frame was corroded with several cracks and holes had formed around both front leaf springs. The mechanic informed him that the vehicle was unsafe to drive due to the failure. Prior to the failure, the contact took the vehicle to another local dealer where the vehicle was inspected under NHTSA Campaign Number: 05V225000 (Suspension). The contact was informed that a special coating was sprayed onto the sub frame to prevent corrosion; however, the recall remedy failed to prevent the corrosion. The manufacturer was contacted but provided no assistance. The vehicle was not repaired. The failure mileage was 51,641.

WheelsCrash2 injured
Filed Mar 16, 2023200,000 milesTX

I was driving on a highway at the posted speed and suddenly the front right wheel broke off the vehicle and caused me to roll 6 times on the highway and I was wrongly accused of being at fault.

Structure › Body
Filed Mar 12, 2023CT

Bought the vehicle in May 2022 from a dealer. By November of 2022 it was discovered that the frame was totally rusted. The dealer won't help so I paid $10,000 for a truck that lasted 6 months. I then found out this was a common problem that Toyota knew about so I called them for assistance. They would not help. I have been renting a vehicle at a cost of $800 a month because I don't have the money to buy another vehicle.

Structure › Body
Filed Feb 16, 2023IN

What component or system failed or malfunctioned, and is it available for inspection upon request? The whole frame, the chassis, it is rusty specially in the front How was your safety or the safety of others put at risk? when the rusty becomes worse, it will compromise the entire vehicle estructure, even the suspension and wheel parts. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, I can see Toyota run a recall process until 2019 Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No, just regular shop service, on which they reported high damage for the suspension and frame parts. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear?. It is making bad noises and suspension parts are difficult to replace

Fuel System, Gasoline
Filed Jan 13, 2023150,000 milesVA

The contact owns a 2004 Toyota Tacoma. The contact stated while driving 20 MPH and making a right turn, the vehicle lost motive power and stalled. There was no warning light illuminated. The contact was able to veer to the side of the road. The vehicle failed to restart after several attempts. The vehicle was towed to the dealer, where it was diagnosed that the Electronic Fuel Injection (EFI) main fuse had blown due to a short circuit. The dealer replaced the Electronic Fuel Injection (EFI) main fuse; however, the failure persisted. Additionally, the dealer diagnosed that the subframe was severely corroded, including transmission components and fuel system components. The manufacturer was notified of the failure and informed the contact that they could not assist as unknown recalls had expired. The vehicle was not repaired. The failure mileage was approximately 150,000.

Structure › Body
Filed Dec 6, 2022NY

Frame is badly rusted as a result truck is not driveable..

Structure › Frame and Members › Underbody Shields
Filed Oct 31, 2022176,000 milesFL

The contact owns a 2004 Toyota Tacoma. The contact stated that while looking underneath the vehicle, he noticed that the subframe was rusted. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 176,000.

Suspension
Filed Oct 25, 2022VA

I was driving home from a neighboring city after picking up a friend and on my way there on the interstate I noticed the back end of the vehicle was very loose. Upon arriving at my apartment and parking the vehicle I contacted a friend who was a prior state safety inspector, he looked under the vehicle and said the frame right where the shackle for the leaf spring on the driver's side had completely blown out and was no longer connected. Checked the passenger side and said it was connected by maybe 1/4 of an inch of frame. I was made aware of a safety recall that expired back in 2019 by Hailey Toyota and was informed they would not fix it for free. Neither myself or the original owner had every received documentation regarding this issue and was never informed that the entire frame had to be replaced under the recall/extended warranty. I have shelled out well over $600 in materials and labor to have my frame welded and patched with a kit specifically made for these vehicles and this issue and I'm still having problems out of it.

Unknown or Other
Filed Sep 30, 2022RI

Took Toyota Tacoma (2004) to have loud sound coming from under truck checked by a reputable mechanic. Told that the frame was rusted beyond repair & leaf springs were about to fall out. Mechanic said vehicle was not drivable. The recall (which ended in 2019) was never received even though we bought vehicle new & have not changed address since 1998. Recall should be extended. Toyota should be forced to fix the problem and not on their timeline. The noise became evident approx. 5 months ago & got louder. The truck is sitting in our garage & could be taken to any interested party for inspection. Thank you

Structure › Frame and Members
Filed Sep 21, 2022233,000 milesOH

The contact owns a 2004 Toyota Tacoma. The contact stated upon taking the vehicle to an independent mechanic for a tire replacement, he was informed that the passenger’s side subframe was severely corroded. The contact notified several unknown dealers of the failure. The dealers informed the contact that there was no recall associated with the VIN. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 233,000.

Suspension
Filed Sep 19, 2022VA

Excessive Corrison through out the frame.Was informed bu certified mechanic really it is unsafe to drive. What can I do I still owe money on this vehicle.

Suspension
Filed Sep 16, 2022190,000 milesNC

The contact owns a 2004 Toyota Tacoma. The contact stated that while driving approximately 55 MPH, the passenger’s side axle fractured and the wheel detached. There were no warning lights illuminated. The vehicle was towed to an independent mechanic who replaced the ball joints. The local dealer was not contacted. On another occasion, while driving at an undisclosed speed, the driver’s side axle fractured and the wheel detached. The vehicle was towed to an independent mechanic who replaced the ball joints however, the failure recurred. The contact stated that the failure was related to NHTSA Campaign Number: 05V225000 (Suspension). The manufacturer was contacted but provided no assistance. The approximate failure mileage was 190,000.

Structure › Body
Filed Sep 7, 2022WV

Financed a 2004 Toyota Tacoma and found that frame of truck is rusted out and not sure what to do, can't afford new frame and still owe a little over 9 grand for it....please advise what to do next. Thank u

Structure › Body
Filed Jun 28, 2022AL

The frame has rusted and broke behind the cab

Wheels
Filed Feb 1, 2022VA

While driving down the highway my front passenger wheel completely disconnected from the ball joint. There was nothing indicating that the wheel was even loose; no wobbling or shaking or grinding. Luckily the wheel itself slid under the frame of the vehicle and I was able to maneuver the truck off of the highway; a very serious crash could have occurred. Since that incident I have been witness to two other Toyota trucks suffering from the same sudden issue. One was a Toyota Forerunner of a similar year where its wheel had completely fallen off at the ball joint. Another was a 2004 or earlier model Toyota Tacoma. I was merely driving past these vehicles as they were off to the side of the road and saw that their respective front passenger-side wheels had fallen off in the exact same manner as mine had, with the wheels being dragged under the body / frames of the vehicles. I don't know if this amounts to some sort of defect in these model Toyotas but I find it highly suspicious that the front wheels are suddenly falling off of these vehicles while they are being driven.

Structure › Frame and Members › Underbody Shields
Filed Jan 28, 2022165,000 milesHI

The contact owns a 2004 Toyota Tacoma. The contact stated that the underside of the vehicle started to flake and fall off in pieces. The vehicle was taken to a local dealer where it was diagnosed with needing the frame replaced however, the vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 165,000.

Structure › Body
Filed Jan 26, 2022WI

FRAME RUST

Air BagsCrash1 injured
Filed Jan 10, 2022159,000 milesCA

The contact owns a 2004 Toyota Tacoma. The contact called on behalf of her mother who was driving approximately 45 mph when she lost control of the vehicle which resulted in crashing into a power pole. None of the air bags deployed. The vehicle was towed to an insurance lot and currently was at a storage yard. A police report was taken and the driver sustained injuries to her face, and her dentures shattered but did not seek medical treatment at the time of the crash. The driver attempted to go to the hospital later but there was a 5-hour wait and was not seen. The manufacturer was not informed of the failure. The failure mileage was approximately 159,000.

Structure › Body
Filed Nov 24, 2021WA

This vehicles frame has rusted and broken. I feel lucky to have made it home just as the frame cracked wide open on one side making the truck un-drivable. Had this happened on the freeway or somewhere out in a rural setting I may have been killed, caused a problem for other drivers or been stranded away from any help. I have sent a photo of the damage to a frame shop but an independent inspection is not, in my opinion, needed since the rusted, broken member is clearly visible to any lay person. There were no warning lights or anything associated with this problem. What I did feel was some serious shaking and bumping as I moved down the road toward my house.

Suspension
Filed Oct 8, 2021250,000 milesCA

The contact owns a 2004 Toyota Tacoma. The contact stated while driving 70 MPH and making a right turn, the front passenger’s side tire and wheel inadvertently detached from the vehicle. The contact was able to veer to the side of the road, where he noticed that the lower control arm had detached from the subframe and was resting on the floor. The vehicle was towed to the contact's residence. The dealer was notified of the failure and advised the contact that the vehicle could not be repaired under the NHTSA Campaign Number: 05V225000 (Suspension) because the VIN was not included in the recall. The manufacturer was not notified of the failure. The vehicle was not diagnosed nor repaired. The approximate failure mileage was 250,000.

Steering
Filed Oct 4, 2021CA

2004 Toyota Tacoma - 61K miles. Has had its Rack & Pinion replaced 3 times. Sounds like this is a common issue from Google searches but Toyota does nothing about it...

Unknown or Other
Filed Jun 29, 2021ME

My frame is rusting out where rear springs connect to the frame. Truck is non inspectable for Maine. There was a recall at some point and I never got recall paperwork.

Unknown or Other
Filed Jun 5, 2021NY

The entire frame has rusted from front to rear. Gas and brake lines have also rusted out along with many other parts. Can not find where to find a recall notice.

Structure
Filed Mar 26, 2021OH

2004 TOYOTA TACOMA. CONSTITUENT WRITES REGARDING A CRACKED FRAME ON VEHICLE. *LD THE CONSUMER STATED THE MANUFACTURER WAS NOTIFIED BUT, DENIED ANY ASSISTANCE. THE CONSUMER STATED THE MANUFACTURER ADVISED THERE WAS A RECALL IN 2010 THAT EXPIRED IN 2019. THE PREVIOUS OWNER DID NOT HAVE THE REPAIR COMPLETED. *JS

Structure › Body
Filed Mar 3, 2021MD

FRAME ROT ON THE MID CHASSIS UP TO THE FRONT CHASSIS WHERE THE FRAME BEGINS TO CURVE INWARD TOWARDS THE ENGINE. FRAME ROT IS ON LEFT AND RIGHT SIDE OF THE VEHICLES INNER FRAME. FAILED STATE INSPECTION.

Suspension
Filed Feb 25, 2021136,000 milesFL

TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA. THE CONTACT STATED THAT HE INITIALLY NOTICED THAT THE REAR BUMPER WAS CORRODED. THE CONTACT BOUGHT A REPLACEMENT BUMPER AND TOOK THE PART TO AN INDEPENDENT MECHANIC TO HAVE THE BUMPER REPLACED. UPON INSPECTING THE VEHICLE, THE MECHANIC DISCOVERED SEVERE CORROSION AROUND THE FRONT PART OF THE LEAF SPRINGS ON THE DRIVER'S AND PASSENGER'S SIDE OF THE VEHICLE. THE CONTACT SPOKE WITH MIKE ERDMAN TOYOTA (4650 FL-520, COCOA, FL 32926) WHERE HE WAS INFORMED THAT THE VEHICLE WAS OUT OF WARRANTY AND ANY REPAIRS WOULD BE PERFORMED OUT OF POCKET. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 136,000.

Structure › Body
Filed Feb 24, 2021185,000 milesPA

CALLED TOYOTA 2 YEARS AGO ABOUT RUST ON MY TRUCKS FRAME NEAR THE REAR LEAF SPRING MOUNTING AREA. WAS BLOWN OFF BY TOYOTA CUSTOMER CARE. IN DECEMBER WAS DRIVING AND THE FRAME RAILS LITERALLY SNAPPED AN BOWED, THE ONLY THING THAT SAVED MY LIFE WHILE DRIVING 70MPH, ON THE INTERSTATE 70 BETWEEN HAGERSTOWN MD AND HANCOCK MD, HOME FROM WORK WAS THE BED CONTACTING THE CAB OF THE TRUCK AND MIRACULOUSLY HOLDING HOLDING IT UP AND ALLOWING ME TO GET IT SAFELY OFF THE ROAD AND CALL MY MECHANIC. THE SHEET METAL OF THE TRUCK IS RUST FREE AND IN GOOD CONDITION. THE FRAME IS A TOTAL LOSS. THE TRUCK WAS AT TOYOTA IN 2010 AND 2011 FOR FRAME INSPECTIONS. THIS IS A KNOWN ISSUE WITH THESE TRUCKS AND NOW IM TOLD THAT TOYOTA WONT DO ANYTHING ABOUT IT. IF THEY WOULD HAVE FIXED IT OR ADDRESSED MY CONCERNS IN 2018 OR EVEN 2019 I WOULDNT HAVE NEARLY CRASHED MY TRUCK. THE IDEA OF A SAFETY CAMPAIGN IS THAT THEY KNOW THERE IS AN ISSUE, THEIR WAS A CLASS ACTION SUIT, THEY HAVE FRAMES AVAILABLE AND THEY NEED TO REPLACE MY FRAME ON MY TRUCK AND MAKE IT SAFE AGAIN. IT IS THE ONLY TRUCK I HAVE I USED IT TO TAKE CARE OF MY DOGS AND MY THE ROADS TO MY HOME ARE VERY STEEP AND A 2WD OR FRONT WHEEL DRIVE WILL NOT MAKE IT IN SNOWY OR RAINY WEATHER. TOYOTA'S CASE # IS 2102242008, PHONE NUMBER TO CALL IS 1800-331-4331.

Structure › Body
Filed Jan 27, 2021OH

RE: DEFECTIVE FRAME ON 2004 TOYOTA TACOMA EXTEND CAB DEAR SIR OR MADAM: I AM REACHING OUT TO YOU FOR ASSISTANCE REGARDING THE DEFECTIVE FRAME ON MY 2004 TOYOTA TACOMA EXTENDED CAB. I PURCHASED THIS VEHICLE USED IN 2012 FROM A PRIVATE OWNER. I DID NOT KNOW AT THE TIME, NOR DID THE PREVIOUS OWNER ADVISE ME THAT HE RECEIVED A MANUFACTURER'S RECALL ON THE TRUCK FROM TOYOTA IN 2010 REGARDING A CRACKED FRAME BECAUSE THE VEHICLE WAS NOT TREATED DURING MANUFACTURING TO PROHIBIT RUST CORROSION. PLEASE SEE ATTACHED LETTER.

Tires
Filed Dec 11, 202075 milesOH

TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA EQUIPPED WITH BLACKLION TIRES, TIRE LINE: CILERRO, TIRE SIZE: 205/70/R15, DOT NUMBER: 5417. THE CONTACT STATED THAT THE TIRES WERE DRY ROTTED AND CRACKING ON THE TREAD AND SIDEWALLS CAUSING AIR TO LEAK FROM THE TIRES. THE FAILURE HAD OCCURRED ON THE FRONT DRIVER'S SIDE TIRE AND THE REAR PASSENGER'S SIDE TIRE. THE LOCAL MR. TIRE WAS NOTIFIED OF THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 75. THE VIN WAS NOT AVAILABLE.

Structure › Body
Filed Nov 27, 2020UT

2004 TACOMA FRAME SO ROTTED THAT UPON HITTING A LARGE HOLE WOULD FINISH OFF THE RUSTED FRAME. THIS TYPE OF RUST AND EROSION IS NOT FROM NORMAL WEAR.. THIS IS DUE TO THE MANUFACTURING OF THE VEHICLE AND THEY WILL NOT REPLACE. THEY SAY THEY ARE AWARE OF IT.. BUT TIME LAPSED TO GET IT FIXED?? SO WHAT NOW I AM OUT $15K ON A 16 YEAR OLD TRUCK. SINCE WHEN DID RECALLS HAVE AN EXPERATION DATE??

Unknown or Other
Filed Nov 24, 2020102,000 milesNH

HAD FRAME REPLACED DUE TO RECALL IN 2014 AND NOW THE FRAME IS CRACKED AGAIN. LOCAL TOYOTA WILL NOT REPLACE CLAIMED WARRANTY IS 15 YEARS FROM FIRST OWNERSHIP.

Suspension
Filed Oct 30, 2020156,201 milesTX

TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA. THE CONTACT STATED WHILE DRIVING 35 -40 MPH, THE PASSENGER'S SIDE BALL JOINT FAILED CAUSING DAMAGE TO THE SIDEWALL OF THE TIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE LOWER CONTROL LOWER BALL JOINTS, CONTROL ARM, BALL JOINT AND THE INNER AND OUTER TIE ROD NEEDED TO BE REPLACED. THE CONTACT STATED THAT THE STRUT ASSEMBLY, UPPER BALL JOINT, ABS SENSOR, AND PASSENGER'S SIDE BRAKE HOSE WERE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V225000 (SUSPENSION). THE FAILURE MILEAGE WAS 156,201.

Air Bags
Filed Oct 29, 2020134,000 milesCA

PASSENGER FRONT AIRBAG MAKES A RATTLING NOISE WHILE IN MOTION MORE NOTICEABLE ON ANY UNEVEN ROAD.

Air Bags
Filed Oct 22, 2020FL

VEHICLE AIRBAG LIGHT STAYED ON. AND IS STILL ON .TOOK THE TOYOTA TO THE DEALERSHIP. THEY RAN A DIAGNOSTICS TEST ON IT. SOMEONE CAME BACK TO INFORM I NEEDED NEW AIRBAGS. THEY SAID MOISTURE ENTERED THE AIRBAGS .MAY CAUSE THE AIR BAG TO MALFUNCTION. THEY NEW ABOUT THE TAKATA AIRBAGS RECALL .SO I ASSUMED IT WOULD BE FIXED FOR FREE.NO I HAD TO PAY THE BILL. SO I DIDN'T. WHAT CAN I DO?

Structure › Body
Filed Oct 19, 2020119,000 milesMA

PURCHASED 2004 TACOMA IN 2016. DEALERSHIP OF PURCHASE SAID VEHICLE WAS NOT AFFECTED BY FRAME RECALL AND DID NOT INFORM ME THAT IT WAS UNDER WARRANTY FOR FRAME RELATED ISSUES. SINCE PURCHASING VEHICLE I'VE ENCOUNTERED COUNTLESS FRAME RELATED ISSUES AND HAVE PUT THOUSANDS INTO FRAME RELATED REPAIRS. I CONTACTED TOYOTA IN 2018 ON SEVERAL OCCASIONS TO ASK ABOUT FRAME WARRANTY. TOYOTA SAID VEHICLE WAS NOT COVERED. DID NOT LOOK UP VIN OR ANY OTHER INFORMATION RELATED TO VEHICLE. I CONTACTED TOYOTA AGAIN THIS YEAR TO SEE IF THERE'S ANYTHING THAT CAN BE DONE AS FRAME ISSUES WERE BECOMING SIGNIFICANT AND BEYOND MY FINANCIAL MEANS TO KEEP FIXING. TOYOTA NOTIFIED ME AT THIS TIME THAT THE VEHICLE HAD IN FACT BEEN UNDER WARRANTY BUT THAT NOW THE WARRANTY HAD EXPIRED 6 MONTHS PRIOR (WHICH WAS WITHIN THE TIMEFRAME THAT I HAD INITIALLY CONTACTED TOYOTA). TOYOTA TOLD ME THAT FRAME HAD BEEN UNDERCOATED WITH CORROSION RESISTANCE TREATMENT IN 2010 AND WARRANTY WAS GOOD FOR 10 YEARS (UNTIL 2020). BECAUSE DEALERSHIP OF PURCHASE FAILED TO COMPLY WITH A WARRANTY LETTER AND TOYOTA ALSO FAILED TO NOTIFY ME AS I WAS NOT THE ORIGINAL OWNER, I WAS NOT AWARE THAT I COULD HAVE HAD THE FRAME FIXED. WHICH I WOULD HAVE IF I HAD KNOWN. NOW BECAUSE OF NO FAULT OF MY OWN, THE WARRANTY WINDOW HAS CLOSED AND TOYOTA IS NOT WILLING TO RECTIFY THE SITUATION. I STILL OWE OVER $3K ON A VEHICLE I PAID OVER $11K FOR AND HAVE PUT $4K-$8K INTO FOR REPAIRS. FRAME IS ROTTING FASTER THAN I CAN FIX IT AND IS NOW UNSAFE TO DRIV

Suspension
Filed Oct 19, 2020175,124 milesMO

TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA. THE CONTACT STATED WHILE DRIVING 45 MPH, THE VEHICLE STARTED PULLING TO THE RIGHT. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. THE CONTACT STATED THAT THE REAR SUBFRAME WAS RUSTED. RILEY TOYOTA LOCATED AT 2105 CHRISTY DR, JEFFERSON CITY, MO 65101, (573) 893-3100, WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER HAD NOT BEEN INFORMED OF FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 175,124.

Structure › Body
Filed Sep 17, 2020120,165 milesNJ

TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA. THE CONTACT STATED THAT APPROXIMATELY 12 YEARS THE VEHICLE WAS TREATED WITH A RUST INHIBITOR HOWEVER, THE SUBFRAME WAS SEVERELY RUSTED. ADDITIONALLY, THERE WERE SEVERAL RUST HOLES TO THE SUBFRAME. THE CONTACT CONTACTED TOYOTA OF VINELAND (650 N DELSEA DR, VINELAND, NJ 08360, (856) 559-7690) WHO STATED THAT THEY WERE UNABLE TO PROVIDE THE REPAIR UNDER A RECALL. THE DEALER ALSO STATED THAT THE SUBFRAME NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND OPENED A CASE. THE APPROXIMATE FAILURE MILEAGE WAS 120,165. *LN THE CONSUMER SUBMITTED PHOTOS. *TR

Structure › Body
Filed May 30, 2020141,000 milesVA

MY 2004 TOYOTA TACOMA HAS FRAME DAMAGE UNDERNEATH (PICTURE ENCLOSED) I LEARNED OF A 15 YEAR MANUFACTURER EXTENDED WARRANTY ON THE FRAME OF MY TRUCK WITHIN THE LAST FEW MONTHS. I PUT IN A COMPLAINT TO TOYOTA (I LOST CLAIM NUMBER) AND WAS TOLD THE WARRANTY HAD EXPIRED IN MAY OF 2019 AND WAS OUT OF LUCK, HE ALSO SAID THAT 15 YEAR WARRANTY EXTENSION WERE MAILED OUT IN THE PAST BUT ,TROUBLE IS MY WIFE AND I DO NOT RECALL SEEING THIS INFORMATION DO TO THIS I WAS UNABLE TO GET MY FRAME FIXED UNDER THE WARRANTY AND I CANNOT AFFORD OUT OF POCKET FEE TO FIX MYSELF. WHAT ISSUE I DO HAVE IS I HAD MY VEHICLE AT A TOYOTA DEALERSHIP BEING WORKED ON FOR A "SAFETY RECALL " JULY OF 2018 AND I WAS WONDERING AT LEAST AS A CUSTOMER COURTESY WHY I WASN'T MADE AWARE OF THIS FRAME RECALL WHILE UNDER REPAIR FOR THE SAFETY RECALL, I WOULD HAVE GOT THE WORK DONE HAD I KNOWN AND AS STATED EARLIER KNOWN BY RECEIVING INFORMATION IN THE MAIL ABOUT THIS. THE TOYOTA REP SAID SINCE IT EXPIRED I WAS OUT OF LUCK AND THAT IS WHY I'M REACHING OUT TO YOU ABOUT THIS MATTER. *TR

Complaints 1-50 of 415, newest first, reproduced as filed.

Across model years

Worst on record: 2006
YearComplaintsRecallsFiresDeathsAssessment
202613000Routine
2025116521Fatalities reported
2024155510Routine
202354410Routine
202259300Routine
202181001Fatalities reported
202090100Routine
2019219410Above average
2018209300Above average
2017244560Above average
2016324440Above average
2015102420Routine
201493410Routine
2013125660Routine
2012295700Above average
2011186962Fatalities reported
20102941370Above average
200952013180Above average
20084501164Fatalities reported
20075411092Fatalities reported
20067821170High concern
20057071040Above average
2004 — this page415530Above average
2003360510Above average
2002333530Above average
2001396644Fatalities reported
2000211520Above average
1999249510Above average
1998300501Fatalities reported
1997131400Routine
1996253612Fatalities reported
1995177631Fatalities reported

Compare every Tacoma year →

2004 Toyota Tacoma: questions buyers ask

Is the 2004 Toyota Tacoma a good car?

It is not among the Tacoma years to avoid. Owners filed 415 complaints, against about 247 for a typical Tacoma year. The most common complaint is about the body and frame (44%).

What is the most common problem with the 2004 Toyota Tacoma?

The body and frame: 184 of the 415 complaints (44%) are about it. The typical report comes at 120,000 miles.

How many recalls does the 2004 Toyota Tacoma have?

5 safety recalls on file with NHTSA, the most recent filed Nov 23, 2012. The largest, 05V225000, covered 768,379 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.

At what mileage do 2004 Toyota Tacoma problems start?

Half of the complaints that record an odometer reading came in before 108,000 miles. For the body and frame the midpoint is 120,000 miles.

Are there service bulletins for the 2004 Toyota Tacoma?

The manufacturer filed 143 technical service bulletins and other notices for it with NHTSA, most of them about the body and frame (42), the electrical system (15) and the engine (10). They include a service campaign, 05015, filed Jun 27, 2005. A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.

Reading this record

Complaint volume is well above typical for a single model year.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Nov 23, 2012. Source: NHTSA Office of Defects Investigation.