2021 Toyota Highlander

Defect. Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2025 Highlander and Highlander Hybrid vehicles. The second-row seat backs may fail to lock into position during seat back adjustment.

Risk. A seat back that fails to lock may not properly restrain an occupant during a crash, increasing the risk of injury.

Remedy. Dealers will replace the return springs in the seat back recliner assemblies, free of charge. Owner letters were mailed September 9, 2026. This is a phased recall. Owners may contact Toyota’s customer service at 1-800-331-4331. Toyota's numbers for this recall are 26TB06 and 26TA06.

Defect. Southeast Toyota Distributors, LLC (SET) is recalling certain 2021-2024 Highlander vehicles. The 20-inch accessory tires with an insufficient load rating for the vehicle's Gross Axle Weight Rating (GAWR) were installed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

Risk. Tires with an insufficient load rating can be overloaded and fail, increasing the risk of a crash.

Remedy. SET will inspect and replace the tires and information placard, as necessary free of charge. Owner notification letters were mailed August 16, 2024. Owners may contact SET's customer service at 1-866-405-4226. SET's number for this recall is SET24A.

Defect. Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.

Risk. An air bag that does not deploy during a crash increases the risk of injury.

Remedy. Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be mailed in phases through January 2026. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB15/23TA15 Lexus 23LB03/23LA03.

Defect. Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle operation, minor impact to the front lower bumper cover may result in the cover coming loose or detaching.

Risk. A detached front bumper cover can become a road hazard, increasing the risk of a crash.

Remedy. Dealers will repair or replace the upper and lower front bumper covers as necessary, free of charge. Owner letters were mailed April 22, 2024. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB12/23TA12.

Transmission Failure Yes TSB No Warning Lights

Tech: SCOTT RICHART test drove vehicle performed inspection. Noise hear is coming from transmission internally. condition present is similar to condition described in T-SB-0008-21 for whine noise from transmission. Transmission would need replaced to remedy the noise. Vehicle is out of warranty, DOFU is 04/14/21. Transmission is not in the serial number range described in the TSB. Transmission serial # is A3A21C08858. QUOTED $8574.50 TO REPLACE TRANSMISSION WITH REMANUFACTURED TOYOTA TRANSMISSION.

The contact owns a 2021 Toyota Highlander. The contact stated that while driving 22 MPH, there was an abnormal sound coming from the vehicle. The dealer was contacted by phone and made aware of the failure. The vehicle was taken to the dealer, where it was diagnosed with transmission failure. The contact was informed that the transmission needed to be replaced. The manufacturer was contacted by phone, and a case was filed. The contact was informed that the repair was not covered under recall. The failure mileage was approximately 58,000.

There is an unknown whine coming from the transmission when pressing on the throttle. It loud and high pitched.

Leadcar Toyota LaCrosse WI has diagnosed and reported that the transmission needs to be replaced. Pertains to Service Bulletin T-SB-0008-21 the pinion shaft bearing defect. The major powertrain component is failing prematurely. Cost to repair is over $9,000 as it is out of warranty. We purchased the vehicle at 67,550 miles on 3/29/2025. Since we never owned a Toyota before we thought the whining of the transmission was unique to that vehicle. Once we heard about the service bulletin we took it in to get diagnosed.

Transmission has failed. Toyota states: Toyota Technical Service Bulletin T-SB-0008-21 addresses a whining or grinding noise in select 2021 Toyota vehicles equipped with UA80E orUA80F automatic transmissions caused by a defect in the front carrier assembly pinion shafts. Yes it can be available for inspection. This can be repaired with a $12,000 new transmission. * Sudden loss of acceleration: You may press the gas and the vehicle doesn’t accelerate normally. This is particularly dangerous when merging onto a highway, crossing an intersection, or passing. How this toyota highlander is putting safety at risk: * Unexpected shifting or jerking: A failing transmission can slam into gear, hesitate, or shift unpredictably, potentially causing loss of control. * Loss of drive: The transmission may suddenly stop transferring power to the wheels. You could be unable to move forward even though the engine is running. * Getting stuck in a gear: If it goes into a “limp” or failsafe mode, the vehicle may be restricted to a single gear and have very limited acceleration. * Loss of power while already moving: If the transmission disengages unexpectedly, you can lose the ability to accelerate out of a dangerous situation. * Difficulty maintaining speed: On a highway or uphill, a failing transmission may suddenly stop providing adequate power. * Transmission fluid leaks: A significant leak can cause the transmission to lose lubrication and worsen rapidly. Depending on where fluid goes, it can

Transmission failure at 80,000 miles

The 8 speed automatic transmission (UA80E) in my 2021 Toyota Highlander Limited V6 FWD failed at 75,491 miles. The failure presented as a loud whining noise during acceleration between 30 and 40 mph. A Toyota dealership diagnosed complete transmission failure requiring full replacement of the transaxle assembly at a cost of $8,144.45 (repair order dated August 14, 2026). The dealership service manager confirmed in writing that the failure appears consistent with Toyota TSB T-SB-0008-21, issued February 9, 2021, which documented whine and grind failures of the front carrier assembly pinion shafts in this transmission family. My transmission was built in June 2021, after the serial range covered by that bulletin, and failed the same way, indicating the defect was not confined to the bulletin's production range. This transmission is the subject of multiple pending federal class action lawsuits alleging premature failure. A transmission failure of this type can result in sudden loss of power while driving, which is a safety hazard. The vehicle was purchased new from a Toyota dealership in July 2021, was maintained normally, and was never used under severe service conditions. The problem has been confirmed by the dealer. The vehicle and failed component are available for inspection and the vehicle remains at the dealership.

**Component/System:** Automatic Transmission — 8-speed (UA80E/UA80F), Toyota Highlander **Description of the problem:** My 2021 Toyota Highlander (approximately 116,000 miles) has developed a high-pitched whining noise a while ago, that occurs during acceleration, consistent with the symptom described in Toyota's own Technical Service Bulletin T-SB-0008-21 (issued Feb 9, 2021) for whine/grind noise in the transmission on this model. The vehicle has not yet been formally diagnosed by a dealer or independent shop as of this filing; I am submitting this report proactively given the volume of documented failures in this transmission platform and to add to NHTSA's record before the condition potentially worsens. I am aware, through Toyota's own TSB and multiple pending class-action lawsuits (including Pallaya v. Toyota Motor Sales U.S.A., Case No. 2:25-cv-10613, C.D. Cal., and LeBoutheller v. Toyota, Case No. 4:25-cv-01389, E.D. Tex.), that this transmission (UA80E/UA80F, used in 2017-present Highlander and related Toyota/Lexus models) has a documented pattern of premature failure nationwide, often presenting first as this same whining noise, and in a number of owner-reported cases progressing to sudden power loss, shifting into neutral, or stalling — creating a serious safety risk to occupants and other drivers, particularly at highway speeds.

On August 24, 2026, my vehicle was parked, turned off, and locked for more than 6 hours in a parking lot. Without warning, the vehicle experienced a spontaneous thermal event/self combustion. The fire and thermal damage were entirely localized to the dashboard area inside the passenger cabin. The engine compartment, battery area and front mechanical components remained completely unaffected by the fire. The vehicle was off, motor was cold and car was closed and parked for about 6 hours when this incident occurred.

At 57,000 miles the dealership says the transmission must be replaced. Toyota refused to replace it under warranty because they stated it wasn't serviced at Toyota consistently. There isnt a service for the transmission under 100k miles. This is a known issue with this transmission and they act oblivious to this issue.

1. The car makes a squeaky sound when I accelerate. The faster I go the louder the noise becomes. I took the car to the Toyota dealership and was told that the transmission needs to be replaced. The car is only 5 years old. I checked online and noticed a lot of other people are also complaining about the same issue with their 2021 Toyota Highlander. 2. While driving on the Turnpike a few months ago, the driver side front door suddenly popped open on me. I had to hold it with my left hand, switched lane to pull safely to the shoulder lane in order to close it. The door was completely closed prior to this incident. When that happened, I was already driving on the road for over 1 hour. There was no previous signal that it was opened. It just popped open out of nowhere.

While driving and applying the brakes to come to a complete stop at low speed (approximately 5–15 mph), the vehicle intermittently loses brake responsiveness for a brief moment during the transition from regenerative braking to hydraulic (friction) braking. This causes the vehicle to lurch forward unexpectedly before the brakes fully re-engage. The issue is intermittent and unpredictable, occurring most often when coming to a stop at slow speed, which makes it difficult to anticipate and compensate for. This has happened more than a few times now, most latest, On XXX, this occurred while approaching a stop at traffic light and it felt that the vehicle nearly made contact with the vehicle ahead of me. I brought the vehicle to Elgin Toyota in [XXX] , in 2025 to report this issue. The service department test drove the vehicle but was unable to reproduce the symptom and did not perform any repair. I have since learned that Toyota issued Technical Service Bulletin T-SB-0059-23, "Hybrid Regenerative Brake Transition Feeling Improvement," dated XXX, which describes this exact symptom in 2020–2022 Toyota Highlander and Highlander Hybrid vehicles. I am filing this report because I believe this is a safety-related braking defect, particularly at low-speed stops, that creates a real risk of a rear-end collision. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The transmission whining started 70,000 miles and it is progressively gotten worse, there has been some sudden shifting at times. The manufacturer has known about this 8 speed transmission. Problem since 2017 and they haven’t done anything to improve it. Isn’t is something that the warranty only covers the drivetrain and. Transmission till 60,000. And know they are telling us that we have to pay anywhere from $7,000-$12,000 to,have it replaced. We have taken it to the Toyota dealership Thayer Toyota in bowling green,oh and they checked it out. And said that the front part of the transmission is ok it’s but the rear differential is the one that is going bad. We are hoping that there will an investigation on this UA80 transmission to see how many of the toyota models that have this transmission in it, have been reported and if any after the 60,000mile they have covered to be repaired at there cost. We understand that there is a CLASS ACTION LAWSUIT against this transmission. We would appreciate any help that you can get us. We can be contacted at [XXX] or phone number [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Toyota has known that the UA80 transmissions are faulty & they have not issued a recall. Mine failed at 60,500 miles just outside of the warranty period. I paid over $5,000 to have it replaced & the dealer confirmed that it required replacement due to a faulty transmission assembly. Toyota refuses to issue a recall or cover full costs for replacement.

The car's transmission is failing. •The "Whine of Death": The most common early warning sign is a high-pitched, airplane-like whining noise that rises in pitch with vehicle speed/engine RPM, especially once the transmission reaches operating temperature. •Technical Service Bulletins (TSBs): Toyota has issued internal bulletins (such as T-SB-0008-21 and related updates) addressing abnormal transmission noises and replacement protocols for affected V6 models. •No Formal Safety Recall (as of mid-2026): While the issue has spurred class-action lawsuits and high NHTSA complaint volumes, there has not been a mandatory safety recall for widespread replacement, leaving post-warranty owners to rely on goodwill assistance or third-party warranties.

It's about the problem with the automatic transmission UA80 already has the buzz That many customers are complaining sometimes it has jerks too.

At 66,000 miles the transmission on my 2021 toyota highlander is failing. This is a known issue with these transmissions and toyota is actively working against people to help get the parts replaced at their cost.

Lift gate does not open. Hydraulic struts have failed and the lift gate will only open with significant manual effort. This means that the rear door cannot be opened from inside the car.

My system information warning signal and chime indicates that an unbuckled passenger is present in my front passenger seat when nobody is there. Additionally, buckling the seat belt does not turn off the signal and chime. The sporadic signal and chime can continue for a very long time before eventually stopping. However, after another 30 seconds or so, it can start again. This cycle can continue for over an hour. It tends to occur more frequently above 35mph, but can also occur under that speed. From my research, this problem appears similar to another recall (Recall #23TA15 / Campaign 23V-865000), however my VIN currently isn't included in that recall.