2005 Volkswagen Passat

Routine

Owners filed 148 complaints about this vehicle with federal regulators, most often about the engine. It has been recalled 4 times.

Avoid One of the Volkswagen Passat years to avoid: an unusual share of fires, crashes and deaths for a car of its age. Which Volkswagen Passat years to avoid →

When it fails
020k40k60k90k120k200k
71,000 milesMedian miles at failure

123 complaints record an odometer reading. Failures cluster around 60,000–75,000 miles.

Most common 2005 Volkswagen Passat problems

59 of the 148 complaints (40%) are about the engine.

ComponentReportsCrashesFiresInjuries
Engine and Engine Cooling · engine22
000
Engine and Engine Cooling › Engine · engine19
000
Engine10
010
Seats8
032
Power Train · transmission8
000
Fuel/Propulsion System · fuel and propulsion system8
000
Fuel System, Gasoline · fuel system8
010
Electrical System6
010
Unknown or Other5
010
Seats › Front Assembly › Seat Heater/Cooler5
031

4 safety recalls

Part 573 reports
Engine and Engine Cooling › Engine14E007000
Filed Mar 7, 201450 vehiclesThe Gates Corporation

Defect. The Gates Corporation (Gates) is recalling certain aftermarket Tru-Flow Water Pumps, part number TFW 41127, sold at certain NAPA Auto Parts and/or installed by automotive service technicians after November 1, 2013 (and manufactured August 2013 through October 2013) that have a black-colored pulley/sprocket or do not have 'US9377' stamped on the water pump housing. These service replacement parts were sold for use in model year 1999-2005 Audi A4, 2000-2006 Audi TT, 1998-2005 Volkswagen Beetle, 1999-2006 Golf, 1999-2008 and 2011-2013 Volkswagen Jetta, and 2000-2005 Volkswagen Passat. In the affected water pumps, the pulley or sprocket that turns the timing belt may develop microfractures causing the timing belt to fail.

Risk. A failure of the timing belt may cause the engine to shut down, potentially increasing the risk of a vehicle crash.

Remedy. Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014. Owners may contact The Gates Corporation at 1-303-744-1911.

Fuel System, Gasoline › Delivery08V156000
Filed Apr 7, 2008412,000 vehiclesVolkswagen of America, Inc

Defect. VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.

Risk. A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.

Remedy. DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

Exterior Lighting › Brake Lights › Switch07V063000
Filed Feb 20, 20071,002,000 vehiclesVolkswagen of America, Inc

Defect. ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.

Risk. THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.

Remedy. DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.

Fuel System, Diesel04V586000
Filed Dec 15, 200419,284 vehiclesVolkswagen of America, Inc

Defect. ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.

Risk. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.

Remedy. DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

All 4 campaigns on file, newest first.

What owners reported

Newest filings
Engine
Filed Aug 18, 2022MO

It just died and I lost brakes, power steering, and only know what else stopped working. Come to find out the splines wear off of the oil pump shift after the counter balance and chain goes out. This is so common a problem that when you Google what happened there are numerous videos and complaints about this issue, with ways to stop it from happening. Korea has already recalled them and Europe has recalled them, why are we so far behind on this. Not only is it expensive, but also a major safety issue because this stops the brakes from working and the car does not have stopping power with the motor dead. NOT EVERYONE KNOWS TO REPORT TO NHTSA!

Structure › Body
Filed Aug 18, 2022MO

Electronic control module, electronic body module starts going out, it will not let you open the doors from the outside without rolling the windows down and sometimes won't even let you open them with the inside door handles. This is a major safety issue in a wreck or fire especially if you cannot get out of the car. Sometimes they work and sometimes they don't. For a vehicle that everyone complains about with this, and as expensive as it is to fix, are you going to wait until someone dies to make them fix it? When people complain if someone would just Google these issues you would find out just because not everyone knows about NHTSA, that these are extremely common issues that need to be fixed by Volkswagon!

Fuel/Propulsion System
Filed Nov 17, 2021FL

Approximately back in June 2021, I noticed the smell of diesel fuel coming from the rear of the vehicle, noticed hours and days after the vehicle was parked. The smell is partially present from the interior in the trunk area, but mostly evident when standing near the vicinity of the fuel tank when outside of the vehicle. After driving the vehicle, I occasionally notice small puddles of diesel fuel (as evidenced by the oily texture and smell) coming from below the fuel tank. On occasion, I can also spot actual drops of diesel fuel on the lower car frame from underneath the vicinity of the fuel pump. These puddles usually evaporate or dissipate within an hour or two after appearing. Given that these puddles only appear after driving, and not after extended periods of the vehicle sitting in my driveway, I suspect that there is a leak in the fuel pump. A more recent VCDS scan of the ECU on 29 October 2021 results in a Gateway and Dashboard fault code in the fuel pump, which may or may not be related to the fuel pump leak. The fault code is 00476, relating to the fuel pump control module, indicating "no communication"; the code is marked as "static". This fault code may not be related to the underlying fuel leak, but since it relates to the fuel pump, I thought it would be worth mentioning. Last but not least, a recall notice was issued on the diesel fuel pump assembly that impacted the make and model of my vehicle, issued in December 2004, just a couple months before the manufact

Fuel/Propulsion System
Filed Sep 27, 2019128,892 milesUT

2005 VW PASSAT WAGON, 4 MOTION, 128,000 MILES, W/ INTENSE ODOR OF GAS IN THE CABIN OF THE CAR; AFTER DRIVING 15 MILES TO WORK, I DEVELOPED A HEADACHE AND ILLNESS SYMPTOMS WHICH LASTED FOR 2 -3 DAYS. CAR WAS TOWED TO LOCAL VW DEALER. I CONTACTED VW OF AMERICA, WHO AGREED TO DIAGNOSTICS. LARGE FUEL TANK FRACTURE CONFIRMED. AFTER MANY DISCUSSIONS WITH CUSTOMER SERVICE AT VW OF AMERICA, THEY REFUSED TO COVER REPAIRS, THOUGH THEY DID CONFIRM THAT THIS FAILURE WAS THE SAME FAILURE WHICH HAD LED TO A PREVIOUS RECALL CAMPAIGN OF THE FUEL TANK/SYSTEM, BUT SINCE MY CAR HAD ALREADY BEEN REPAIRED (2015) W/ A SUPERSEDED PART AND IT WAS PAST THE 12 MONTH WARRANTY PERIOD, I DID NOT QUALIFY, NOR WOULD THEY OFFER GOODWILL SERVICE. THEY DID ACKNOWLEDGE, HOWEVER, THAT IT WAS A SERIOUS SAFETY ISSUE AND THE CAR SHOULD NOT BE DRIVEN. I VERBALIZED IN MANY CONVERSATIONS THE SAFETY CONCERN THIS POSED NOT ONLY FOR MYSELF AND MY FAMILY BUT FOR OTHERS WHO HAD THE POTENTIAL TO FACE THE SAME SITUATION. I ASKED WHAT PROCESS VW HAD FOR DOCUMENTING AND REPORTING THESE CONSUMER SAFETY CONCERNS OF SUCH A SERIOUS NATURE AND WAS TOLD THAT IT IS REPORTED INTERNALLY BUT THERE WAS NO ONE I COULD SPEAK WITH TO DISCUSS FURTHER ANY ASPECT OF THE CASE, NOR WOULD VW REPORT THIS TO NHTSA, AS IT HAD BEEN REPORTED UNDER THE PREVIOUS CAMPAIGN. I FEEL VERY STRONGLY THAT THIS REPEATED FAILURE SHOULD BE REPORTED AND THEREFORE AM DOCUMENTING HERE. THE CAR HAS NOW BEEN TOWED TO MY HOME WHERE IT SITS IN MY DRIVEWAY D/T THE FUMES

Fuel/Propulsion System
Filed Jul 14, 201971,000 milesVT

MY 2005 PASSAT HAS DEVELOPED A FUEL LEAK UNDER THE TANK. MY VEHICLE LOOKS LIKE NEW AND ONLY HAS 72000 MILES ON IT. THIS LEAK/SMELL OCCURS AFTER WHEN THE CAR IS MOVING AS WELL AS WHEN THE CAR IS SITTING IN THE DRIVEWAY. SEEMS VERY DANGEROUS TO ME AND I'VE READ MANY COMPLAINTS DESCRIBING THIS EXACT SCENARIO. WHY IS VW NOT FORCED TO RECALL AND INSPECT FOR THIS SITUATION.

Fuel/Propulsion System
Filed Apr 26, 2019140,000 milesMD

I COMPLETELY FILLED THE FUEL TANK OF MY CAR IN THE MORNING ON 4/22/2019. I THEN DROVE HOME AND PARKED THE CAR IN MY DRIVEWAY (SO IT WAS STATIONARY AT THIS TIME). THAT AFTERNOON I SMELLED A STRONG ODOR OF GASOLINE AND SAW A PUDDLE ON THE GROUND UNDERNEATH THE CAR BY THE DRIVER'S SIDE REAR WHEEL. I THOUGHT THAT MAYBE I OVERFILLED THE FUEL TANK SO I WAITED TO SEE IF THE ISSUE WOULD GO AWAY AFTER I DROVE A BIT. ON 4/23/2019 I STILL SMELLED GASOLINE AND SAW A PUDDLE UNDER THE CAR AFTER PARKING. I DETERMINED THE FUEL WAS ONLY LEAKING WHILE THE CAR WAS IN MOTION AND IT BECAME APPARENT THERE WAS A LARGER ISSUE. ON 4/24/2019 I TOOK THE CAR TO A MECHANIC TO DIAGNOSIS WHERE THE LEAK WAS COMING FROM. THE MECHANIC COULD SMELL GAS AND FOUND FUEL RESIDUE, BUT NOTHING FRESH. IT WAS RECOMMENDED THAT I FILL THE FUEL TANK AND RETURN TO SEE IF A LEAK COULD BE FOUND. SO ON 4/26/2019 I COMPLETELY FILLED THE FUEL TANK AND RETURNED TO THE MECHANIC. AND THEY FOUND THAT FUEL IS LEAKING FROM THE SEAM OF THE FUEL TANK.

Engine
Filed Feb 14, 201985,000 milesCA

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING 25 MPH, THE ENGINE BEGAN TO OVERHEAT AND DRAIN THE COOLANT. THE FAILURE OCCURRED MULTIPLE TIMES AND THE CONTACT HAD TO CONTINUOUSLY REPLACE THE COOLANT OVER A COUPLE OF WEEKS. THE CHECK ENGINE INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE THERMOSTAT AND HOUSING NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 85,000.

Seat Belts
Filed Jan 15, 2019219,500 milesCA

INERTIA REEL WILL NOT PAYOUT WEBBING. CAR WAS IN A SCHOOL PARKING LOT, CAR WAS LEVEL

Electrical System
Filed May 4, 2018MI

OVER HEATED AND TIMING BELT

Fuel/Propulsion System
Filed Apr 16, 201891,628 milesTX

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. UPON STARTING THE VEHICLE OR DRIVING VARIOUS SPEEDS, THE CONTACT NOTICED A FUEL ODOR INSIDE THE VEHICLE. IN ADDITION, THE CHECK ENGINE AND ANTI-SLIP REGULATOR WARNING INDICATORS ILLUMINATED. THE CONTACT CALLED MOMENTUM VOLKSWAGEN OF CLEAR LAKE AT (844) 894-5461 (15100 GULF FWY, HOUSTON, TX 77034) AND WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V156000 (FUEL SYSTEM, GASOLINE). THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 91,628.

Power Train
Filed May 27, 2016155,000 milesMI

I DECIDED TO CHANGE THE OIL MYSELF IN MY CAR, SINCE I WANTED TO SAVE MONEY AND I KNEW WHAT I WAS DOING. INSTEAD OF DRAINING THE OIL, I ACCIDENTALLY DRAINED THE TRANSMISSION FLUID. I DIDN'T FIGURE OUT THAT IT WAS TRANSMISSION FLUID BECAUSE IT LOOKED LIKE OIL! SO, THIS IS WHAT HAPPENED AFTER; I DROVE HOME (NOT KNOWING THERE WAS NO TRANNY FLUID IN IT) AND I NOTICED THAT THE CAR WANTED TO TAKE OFF BY ITSELF. IT KEPT DOING TIS TWO OR THREE MORE TIMES WHEN IT BECAME STUCK IN 4TH GEAR. I MANAGED TO SAFELY GET HOME, AND FIGURED OUT WHAT HAPPENED. I AM REPORTING THIS BECAUSE THIS IS A DESIGN FLAW!!! THE TRANSMISSION FLUID DRAIN HOLE IS WHERE THE ENGINE OIL DRAIN HOLE SHOULD BE! LUCKILY, AFTER I PUT FRESH TRANNY FLUID IN IT, THE CAR WAS FINE. I WONDER HOW MANY OTHER PEOPLE THIS HAPPENED TO.

Unknown or Other
Filed Apr 29, 2016185,000 milesKS

CAR HAD INTERMITTENT STARTING ISSUES FOR ABOUT 6 MONTHS. ENGINE CRANKS BUT DOES NOT TURN OVER. WILL EVENTUALLY RESTART ANYWHERE FROM 15MIN - 5 HRS LATER. LENGTH SEEMS TO BE DEPENDENT ON HOW LONG WAS DRIVEN BEFORE TURNING OFF. CODE SAID THE CPS WAS FAULTY. REPLACED IT. BUT STILL HAVING RANDOM PROBLEMS AND CODE STILL SAYS CPS IS FAULTY. CANNOT GET IT FIXED BECAUSE CAN'T RECREATE PROBLEM AT MECHANICS. CAR DOES NOT DIE WHEN DRIVING. THERE DOES SEEM TO BE FLUCTUATIONS IN SPEED WHILE DRIVING. AND DOES SEEM TO BE WORSE IN RAINY WEATHER. CAR DOESN'T RUN HOT. ANYBODY ELSE HAVE THE SAME PROBS? HOW DID YOU FIX?

EngineFire
Filed Mar 2, 201695,900 milesNJ

CAR WAS STARTED AT 9:30AM AT HOME- LAST DRIVEN NIGHT BEFORE LOCALLY. CAR WAS DRIVEN @ 1 MILE, PARKED, ENGINE TURNED OFF, DOORS LOCKED AND LEFT IN PARKING LOT. AT 9:49 THE LOCAL POLICE CALLED ME TO ALERT ME THAT MY CAR WAS ON FIRE. THERE IS FOOTAGE OF THE FIRE ON YOUTUBE. HTTPS://WWW.YOUTUBE.COM/WATCH?V=IQBNDFDJPAG THE ENGINE IGNITED FOR UNKNOWN REASON. THIS CAR IN UN-REPAIRABLE, THERE IS NO INSURANCE CLAIM. RECEIPTS FOR WORK PERFORMED ON THIS VEHICLE AT THE TIME OF PURCHASE AND RECENT REPAIR DOCUMENTATION IS AVAILABLE. CAR PURCHASE BILL OF SALE, RECEIPT FOR TITLE AND REGISTRATION AND COST FOR INSURING THIS VEHICLE SINCE TIME OF PURCHASE ARE ALL AVAILABLE.

Fuel/Propulsion System
Filed Dec 31, 2015143,000 milesCA

THIS IS THE 4 TH TIME I HAVE HAD THE CHECK ENGINE LIGHT COME ON ALONG WITH MISFIRE ISSUES. EACH TIME COSTING ME AT LEAST 2000.00 TO CORRECT ONLY FOR A SHORT TIME. HAVE CHANGED OIL PUMP, PLUGS, INJECTORS JUST TO NAME A FEW. I LOVE MY CAR BUT THIS HAS BEEN A MONEY PIT FROM DAY ONE. VW NEEDS TO BE HELD RESPONSIBLE FOR THESE ISSUES. OIL SLUDGE, IS A BIG PROBLEM TOO. I JUST HAD THE TIMING BELT REPLACED WITH INJECTORS AND A NEW GASKET SET UP AND RAN GOOD FOR TWO MONTHS AND NOW I'M BACK IN THE SAME POSITION OF NEEDING THE SAME REPAIRS ONCE AGAIN. CAR WAS DRIVING BEGAN TO SHUTTER TRYING TO STALL. HELP!

Seats › Front Assembly › Seat Heater/Cooler
Filed Dec 22, 2015200,000 milesKY

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING APPROXIMATELY 70 MPH, THE SEAT HEATER BURNED A HOLE IN THE PASSENGER SEAT AND THE PASSENGER'S COAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000. UPDATED 02/23/16*LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED. UPDATED 03/30/16.*JB

Fuel/Propulsion System
Filed Apr 15, 2015114,909 milesCA

DRIVING HOME FROM WORK AND SMELL GAS COMEING FROM VENT INSIDE CAB NEXT DAY DROVE IT AGAIN AND STILL SMELL GAS EVEN ON OUTSIDE OF DRIVERSIDE. *TR

Engine
Filed Oct 3, 2014142,000 milesTX

VEHICLE ENGINE MADE UNUSUAL NOISE AND STOPPED RUNNING. STEERING AND BRAKES BECAME VERY DIFFICULT. COULD NOT RESTART ENGINE AND HEARD LOUD BANGING FROM ENGINE WHEN STARTER WAS TURNING ENGINE. HAD TO HAVE VEHICLE PUSHED OUT OF ROADWAY. INSPECTION OF ENGINE REVEALED THAT THE CRANKSHAFT HAD BROKEN. *TR

Engine
Filed Sep 22, 2014187,000 milesNC

OUR PASSAT IS THE TDI (DIESEL) MODEL. WE PURCHASED IT USED AND AT AROUND 185,000-190,000 (LOW MILES BY DIESEL ENGINE STANDARDS), THE VEHICLE COMPLETELY SHUT DOWN WHILE BEING DRIVEN. I LOST POWER STEERING AND BRAKES. DIAGNOSTICS REVEALED THAT THE CHAIN DRIVEN OIL PUMP ASSEMBLY HAD MALFUNCTIONED. THE CHAIN BROKE AND GOT ALL UP IN THE ENGINE AND OIL WAS NO LONGER BEING PUMPED INTO THE ENGINE SO THE ENGINE WAS DESTROYED REQUIRING A COMPLETE ENGINE REPAIR. ABOUT 16,000 MILES LATER, I WAS DRIVING AND THE SAME EXACT THING HAPPENED. DID SOME RESEARCH AND FOUND OUT THAT THIS IS A VERY COMMON PROBLEM WITH THIS MODEL VEHICLE. VOLKSWAGEN HAS ISSUED AN INTERNAL TECHNICAL BULLETIN TELLING THE SERVICE DEPARTMENTS HOW TO FIX THE PROBLEM. THE FIX IS CHANGING OUT THE CHAIN DRIVEN ASSEMBLY WITH A GEAR DRIVEN ONE. THEY ALSO NEVER MADE ANOTHER MODEL WITH A CHAIN DRIVEN ASSEMBLY AFTER THAT MODEL YEAR. SO THEY BASICALLY ADMITTED THAT THIS IS A FAULTY SYSTEM YET WON'T ISSUE A RECALL. CHANGING OUT THE ASSEMBLY IS $1500 FOR THE PART ALONE AND IF YOU'RE CHANGING OUT THAT PART, THE CHANCES ARE GOOD IT'S BECAUSE IT FAILED AND YOU NOW HAVE A DESTROYED ENGINE AS WELL WHICH IS A SEVERAL THOUSAND DOLLAR JOB EVEN FOR A USED ENGINE. THERE IS NO WAY TO TELL WHEN IT'S GOING TO FAIL AND IT'S NOT PART OF ANY MAINTENANCE SCHEDULE. VOLKSWAGEN HAS TOLD ME THAT IT'S NOT A COMMON ENOUGH PROBLEM TO ISSUE A RECALL AND YET IT'S A COMMON ENOUGH PROBLEM TO HAVE TO ISSUE A TECHNICAL BULLETIN ABOUT IT. I FIND IT ABOMINABLE TH

Air BagsCrash
Filed Sep 19, 2014189,000 milesMA

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT THE BRAKE PEDAL WOULD TRAVEL TO THE FLOOR WHEN DEPRESSED. THE DEALER STATED THAT THE BRAKE BOOSTER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE PERSISTED. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR STATE INSPECTION AND NO FAILURE CODES WERE PRESENT AT THAT TIME. THE DEALER WAS UNABLE TO REPAIR THE VEHICLE. A COUPLE OF WEEKS LATER, WHILE DRIVING 32 MPH, THE BRAKES FAILED AND THE CONTACT CRASHED INTO THE REAR PASSENGER SIDE BUMPER OF THE PRECEDING VEHICLE. THE AIR BAGS FAILED TO DEPLOY. A POLICE REPORT WAS FILED AND THERE WERE NO INJURIES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 189,000.

Engine
Filed Sep 19, 2014101,900 milesCT

LOW OIL PRESSURE DO TO SLUDGE BUILD UP. BOUGHT THE CAR AS A CERTIFIED PRE-OWNED VEHICLE. I BOUGHT IT AROUND 60K AND AT 100K I AM BEING TOLD THAT I NEED A NEW ENGINE. *TR

Fuel System, Gasoline
Filed Jul 12, 201475,000 milesPA

I WAS DRIVING ACROSS CONNECTICUT ON FRIDAY JUNE 27 2014 ON I-84 (DANBURY TO MASS PIKE), TRAVELING FROM PHILADELPHIA TO BOSTON. AFTER PASSING THROUGH HARTFORD THE ROAD EXPANDS FROM 2 -3 LANES TO 8, I WAS IN LANE 4. THE ROAD WAS GOING TO SPLIT GOING 84 EAST AND 383 SE. 84 WAS STILL 8 LANES WHEN MY CAR COMPLETELY DIED - NO GAS WAS GETTING TO THE ENGINE. I HAD SEMI TRACTOR TRAILER VERY CLOSE BEHIND ME, THE TIME WAS 5:30 - RUSH HOUR, EVERYONE WAS SPEEDING, AND I WAS SHUT DOWN IN LANE 4. AT THIS POINT, THANKFULLY AND MIRACULOUSLY, THE 2 HIGHWAYS SPLIT AND IT WAS ALL I COULD DO BUT FALL INTO THE NEWLY CREATED BREAKDOWN LANE; OTHERWISE I DON'T SEE HOW I COULD HAVE WALKED AWAY FROM THE ROAD. THERE WAS NO, NONE, NO WARNING THAT THE CAR WAS GOING TO DIE, NO LIGHTS, NO SHAKING, NO ALARM. I CALLED THE STATE POLICE TO GET ME OFF THE HIGHWAY. AS IT WAS FRIDAY EVENING, AAA COULD ONLY TOW ME TO A PEP BOYS AND AS IT WAS 7 PM BY THIS TIME, I HAD TO SPEND THE NIGHT IN A RESIDENCE 6 IN MANCHESTER CN. PEP BOYS LOOKED AT THE CAR THE NEXT DAY AND DETERMINED THAT NO FUEL WAS GETTING TO THE ENGINE; I WOULD NEED A NEW FUEL PUMP. ALSO, FOR NO OTHER REASON THAT IT WAS INTERESTING, APPARENTLY A 2004 ALL-WHEEL DRIVE PUMP HAD BEEN PUT ON MY (NEW) 2005 FRONT-WHEEL DRIVE CAR. I AM TOLD THIS IS NOT UNUSUAL. THEY EVENTUALLY FOUND A PUMP AND INSTALLED IT, I LEFT FOR MAINE AROUND 1 PM THAT DAY. I HAD MY CAR IN MY LOCAL SHOP BEFORE LEAVING ON THIS TRIP, AS IS ALWAYS DONE, AND WAS DEEMED SAFE TO DRIVE. I HAVE SINCE

Fuel System, Gasoline
Filed Jun 25, 2014120,000 milesNC

THAT THE CONNECTION AT THE FUEL TANK IS DAMAGED CAUSES THE FUEL LEAK. THIS IS RELATED TO THE OLD RECALL: NHTSA CAMPAIGN ID NUMBER :08V156000 *TR

Seats
Filed Jun 9, 201475,000 milesVA

I STARTED THE CAR AND IMMEDIATELY TURNED ON MY DRIVER'S HEATED SEAT. WITHIN 2 MINS, SMOKE STARTED APPEARING ON MY LEFT SIDE. I REALIZED MY SEAT WAS STARTING TO CATCH FIRE, SO I QUICKLY TURNED OFF THE VEHICLE. LUCKILY, MY CLOTHES DID NOT CATCH FIRE. HOWEVER, MY HEATED SEAT BURNED A HOLE COMPLETE THROUGH THE LEATHER. THIS IS A MAJOR SAFETY ISSUE. *TR

Engine
Filed Jun 9, 2014143,000 milesIN

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE CONTACT STEERED THE VEHICLE TO THE SIDE OF THE ROAD AND HAD IT TOWED TO A MECHANIC. THE FAILURE WAS DIAGNOSED AS ENGINE OIL SLUDGE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 143,000.

WheelsCrash
Filed May 25, 201471,000 milesNV

I WAS TRAVELING ON I-70 EAST 25 MILES EAST OF DENVER AT MILE MARKER 133, WITH THREE OF MY GRANDDAUGHTERS IN THE CAR WITH ME. I HEARD A NOISE AND IMMEDIATELY STARTED TO PULL TO THE RIGHT SHOULDER AND BRAKE WHEN THE CAR WENT OUT OF CONTROL, SPINNING ME OUT TO THE LEFT ACROSS BOTH TRAFFIC LANES, TOOK ME IN A 360 DEGREE CIRCLE AND THEN INTO THE DITCH ON THE RIGHT SIDE OF THE ROAD. IT WAS ONLY AN INSTANT FROM FIRST NOISE TO BEING SPUN OUT OF CONTROL - NO WARNING. BECAUSE I WAS SPUN OUT TO THE LEFT, I WAS NOT HIT BY THE SEMI DIRECTLY BEHIND ME. THE RIGHT REAR TIRE RAN AHEAD OF MY CAR FROM THE POINT WHERE I FIRST ATTEMPTED TO STOP. THERE WAS AN INCIDENT REPORT: COLORADO STATE PATROL #[XXX]. OFFICER ON SCENE EXAMINED TIRE AND SAID IT WAS AN "INSTANTANEOUS SEPARATION" OF TREAD FROM SIDEWALL AND POSSIBLY FAULTY TIRE MANUFACTURE. HE ALSO SAID WE SHOULD HAVE ROLLED BUT MY CAR'S LOW CENTER OF GRAVITY SAVED US. WE WERE UNHURT BUT TRAUMATIZED. THE TIRE WAS PURCHASED 1-30-14, 3-1/2 MONTHS PRIOR TO INCIDENT AND WAS IN LIKE-NEW CONDITION. PURCHASED FROM DISCOUNT TIRES ON LAKE MEAD IN LAS VEGAS, MANUFACTURED BY GT RADIAL, GITI TIRE (USA) LTD., 10404 SIXTH STREET, RANCHO CUCAMONGA, CA 91730-5831, PHONE (909) 980-0968. CAR HAD BEEN COMPLETELY GONE OVER TWO DAYS BEFORE WHEN I DEPARTED ON TRIP, TIRE PRESSURE WAS CHECKED THE DAY BEFORE, AND A VISUAL CHECK WAS DONE BEFORE I GOT ON THE ROAD THAT DAY. THERE WAS NO INDICATION THAT THE TIRE WAS DAMAGED OR UNDERINFLATED IN ANY WAY. I BELIEVE UTTERLY THAT

Power Train
Filed May 14, 2014CT

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE CONTACT STATED WHILE DRIVING 60 MPH, THERE WAS AN INCREASE IN ENGINE RPMS AND THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE TRANSMISSION WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS 155,000. UPDATED 7/25/14*CN

SeatsFire1 injured
Filed Mar 26, 2014100,000 milesVA

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE CONTACT STATED THE THAT FRONT PASSENGER'S SIDE HEATED SEAT WAS ACTIVATED WHEN A HIGH VOLTAGE OF HEAT PENETRATED THROUGH THE LEATHER SEAT CUSHION UNEXPECTEDLY. THE FRONT SEAT PASSENGER SUFFERED FROM A BURN TO THE RIGHT LEG. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER. THE MANUFACTURER WAS NOTIFIED AND ACCEPTED RESPONSIBILITY FOR THE REPAIR EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

Electrical System
Filed Mar 14, 2014100,000 milesTX

I HAVE NOTED WHEN REPLACING FRONT HEADLIGHT BULBS THAT THE PLASTIC COVERING THE HEADLIGHT WIRING WAS DETERIORATING ON ALL THE WIRES TO THE POINT THAT THE WIRING WAS COMING IN CONTACT WITH OTHER DETERIORATED WIRING CAUSING A SHORT AND FAILURE OF THE FRONT HEADLIGHTS. THE PROBLEM APPEARS TO BE A FAILURE INVOLVING A TYPE OF PLASTIC COVERING THE INTERNAL HEADLIGHT WIRES THAT ATTACH TO THE BULBS THAT MAY BE, OR LIKELY BE FAILING DUE TO HEAT CAUSING PREMATURE FAILURE OF THE HEADLIGHT WIRES, THE HEADLIGHT BULBS AND BURNED OUT HEADLIGHT FUSES DUE TO THE SHORTING OUT OF THE HEADLIGHT WIRES. *TR

Engine
Filed Dec 7, 201389,000 milesMI

WAS DRIVING HOME AND THE CHECK ENGINE LIGHT, STOP DRIVING LIGHT, LOW OIL PRESSURE LIGHT AND A BUZZER WENT OFF. HAD THE VEHICLE TOWED TO A MECHANIC AND HAVE FOUND THAT THERE IS NO OIL PRESSURE. THE VEHICLE WITH THIS MANY MILES SHOULD NEVER HAVE A PROBLEM WITH NO OIL PRESSURE. THE MECHANIC TELLS US THAT IT MIGHT BE "SLUDGE" OR THE OIL PUMP IS SHOT. EITHER OF WHICH SHOULD NEVER HAPPEN ON ANY VEHICLE ESPECIALLY SINCE IT HAS ONLY 89000 MILES. THIS PROBLEM IS TYPICAL WITH THIS MOTOR AND WAS RECALLED UP TO THE MODEL YEARS 2004. THE 1.8 L TURBO MOTOR IS AND ALWAYS HAS BEEN A TERRIBLE MOTOR FOR THIS AND JUST BECAUSE THEY HAVE NOT RECEIVED A LOT OF COMPLAINTS ON THIS PARTICULAR YEAR DOES NOT MEAN THAT THERE IS NO PROBLEM. ONE ONLY HAS TO SEARCH ON LINE TO SEE THAT THEIR IS AND HAS BEEN AN ONGOING PROBLEM. VW OF AMERICA HAS ACKNOWLEDGED THE RECALL AND THEIR CULPABILITY UP TO 2004, IN AN EMAIL TO ME, BUT BECAUSE OF OUR NEWER VIN HAS DENIED COVERAGE. *TR

Engine
Filed Oct 27, 2013117,500 milesCO

ENGINE OIL PUMP DRIVE FAILURE (TDI ENGINE), CAUSING LOSS OF ENGINE OPERATION INCLUDING LOSS OF POWER STEERING AND LOSS OF POWER BRAKES. *TR

Tires
Filed Sep 12, 2013108,269 milesNY

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE VEHICLE WAS EQUIPPED WITH YOKOHAMA TIRES 8VID IN VIGOR 205/55/16. THE DOT NUMBER WAS NOT AVAILABLE. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE DRIVER'S SIDE REAR TIRE POPPED AND HE PULLED OVER TO THE SIDE OF THE ROAD AND CALLED AAA FOR ASSISTANCE. THE VEHICLE WAS TAKEN TO THE TIRE SHOP WHERE THE TIRE WAS PURCHASED AND THE MECHANIC STATED THAT THEY HAVEN'T SEEN ANY PROBLEMS WITH THE TIRE. THE MANUFACTURER WAS AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 108,269.

Power Train
Filed Apr 5, 2013143,000 milesWI

ON 3/23/13, WHEN TURNING LEFT IN TRAFFIC, THE "SEALED FOR LIFE" 5-SPD AUTO TRANSMISSION MADE AN INCREDIBLY HARD SHIFT, BEGAN SLIPPING BADLY, AND QUICKLY LOST 3 FWD SPEEDS, "LIMPING" IN FOR SERVICE. NORMALLY, A TRANS FAILURE AT 143K WOULD NOT PROMPT AN NHTSA COMPLAINT. IT IS NOT THE CAR, BUT RATHER VWOA AND ITS DEALER NETWORK, THAT ARE THE PROBLEM. MY LOCAL DEALER REFUSED TO CHECK AUTO TRANS FLUID LEVEL, AND WOULD ONLY GRUDGINGLY DO A FLUID CHANGE IF I WANTED, FOR AN EXTORTIONATE $700, STEADFASTLY MAINTAINING THAT NEITHER WAS NECESSARY. VWOA TODAY 4/5/13, IRONICALLY, CRITICIZED ME FOR NOT FOLLOWING THE OWNER'S MANUAL RECOMMENDATION OF CHECKING FLUID EVERY 40K MILES. LOCAL DEALER WANTED OVER $4400 + MISC FEES & TAX TO REPLACE THE TRANS. AT THE SAME TIME, THEY INDICATED MY NEW TIRES WITH 500 MILES ON THEM WERE IN A MARGINAL TREAD WEAR CONDITION. DITTO THE RECENTLY RENEWED (AT THE SAME DEALER!) REAR BRAKES. BTW, THE TRANSMISSION MANUFACTURER, ZF, RECOMMENDS COMMUNICATING TO CUSTOMERS THE BENEFITS OF FLUID CHANGES AT 50K MILE INTERVALS. VW WON'T LISTEN TO EITHER CUSTOMER OR TRANS MFR. TRANS WAS REBUILT AT QUALIFIED INDEPENDENT SHOP. THERE WAS ALSO AN EARLIER RECALL (THANKS, NHTSA!) OF CERAMIC GLOW PLUGS THAT WOULD FALL INTO CYLINDERS AND CAUSE CATASTROPHIC DAMAGE. FORTUNATELY, I HAD THE REPAIR DONE INDEPENDENTLY, AS THIS CONDITION WAS KNOWN FOR AT LEAST 2 YRS BEFORE VW'S OFFICIAL RESPONSE. VW DID COMPENSATE ME FOR THIS, BUT I WONDER HOW MANY $9K ENGINES WERE DESTROYED WHILE VW CON

Electrical System
Filed Jan 29, 201363,507 milesCT

BRAKE LIGHTS REMAINED ON WITHOUT BRAKE PEDAL PRESSURE, AND REMAINED ON AFTER TURNING OFF IGNITION. I INVESTIGATED PRIOR RECALLS AND SAW: REPORT RECEIPT DATE: FEB 20, 2007 NHTSA CAMPAIGN NUMBER: 07V063000 COMPONENT(S): EXTERIOR LIGHTING I WENT TO LOCAL VW FOR RECALL REPAIR AND WAS TOLD THAT BRAKE LIGHT REPAIR WAS ALREADY PERFORMED IN 2004, SO THIS REPAIR WAS NO LONGER COVERED. ( I AM SECOND OWNER, SO COULD NOT CONFIRM.) A 2004 REPAIR ON A 2005 MODEL YEAR CAR FOR A RECALL ISSUED IN 2007? THE BRAKE SWITCH REPLACEMENT COST $176. IS THIS NOT THE SAME RECALL FAILURE AGAIN? I HAVE HAD MANY CARS AND HAVE NEVER HAD A SINGLE BRAKE LIGHT SWITCH FAIL, EXCEPT FOR THIS VW, WHICH AS OF TODAY HAS HAD THREE! (ORIGINAL, 2004 REPLACEMENT AND NOW 2013 REPLACEMENT.) IS THE RECALL STILL IN EFFECT? SHOULD I HAVE TO PAY FOR AN OBVIOUSLY DEFECTIVE PART REPLACEMENT? *TR

Engine
Filed Jan 14, 2013130,000 milesCA

THE INTERIOR HEATER DOES NOT WORK CORRECTLY. WE TOOK THE VEHICLE TO A VW MECHANIC OASIS AUTO CENTER IN REDDING, CA. HE SAID HE CLEARED THE COIL BUT THAT A VALVE MAY ALSO BE PART OF THE PROBLEM. THIS OCCURRED IN NOVEMBER 2011. SINCE WE LIVE IN N. CALIFORNIA IT HAS NOT BEEN A BIG ISSUE SINCE IT IS WARM MOST OF THE YEAR. I DID HOWEVER SEE THIS IS A RECALL ITEM. PLEASE ADVISE ME IF WE CAN STILL GET THIS REPAIRED UNDER THE RECALL. *TR

Fuel/Propulsion System
Filed Oct 15, 2012IA

MY 2005 PASSAT IS LEAKING GAS, LOCATION IS CLOSE TO THE REAR PASSENGER SIDE. I CALLED LOCAL VW DEALER (WHERE I PURCHASED CAR FROM ) ALONG WITH VW 800 NUMBER- BOTH TOLD ME THERE WAS NO RECALL. I TOOK THE VEHICLE TO MY LOCAL REPAIR PLACE WOODYS IN ANKENY, IOWA. THE MECHANIC CALLED ME BACK TO TELL ME THAT HE DID BELIEVE THERE WAS A RECALL 26E5-R5. I CALLED BACK VW AND HE TOLD ME THAT INDEED THERE WAS A PRIOR RECALL HOWEVER THE MECHANICS FIXED THE CAR PRIOR AND WOULD NOT FIX IT AGAIN. HE TOLD ME THAT I NEED TO HAVE THE CAR TOWED TO THE LOCAL VW MECHANIC, PAY FOR THE TOW, PAY FOR THE DIAGNOSTIC SCREENING TO DETERMINE IF THERE IS A TRUE GAS LEAK SIMILAR TO THE ONE THAT WAS RECALLED/FIXED, THEN VW WOULD POSSIBLY CONSIDER COVERING THE CHARGES. I'M LEFT PAYING FOR 2 TOWS NOW (ONE TO THE PLACE ITS AT SINCE THEY TOLD ME IN THE FIRST PLACE IT WASN'T COVERED) AND THEN A TOW TO VW, PLUS THE DIAGNOSTIC APPOINTMENT, AND POSSIBLY THE ENTIRE COST TO FIX IT, IF VW DECIDES THEY DON'T WANT TO COVER THE COST AGAIN. THERE WAS A RECALL, THE RECALL OBVIOUSLY WAS SUPPOSED TO BE FIXED AND THEY DID A POOR JOB, MY CAR IS LEAKING FUEL OUT OF IT (RAW FUEL) AND SMELLS HORRIBLE, AND THEY WANT ME TO 'CHECK' TO SEE IF THERE IS AN ISSUE AND POSSIBLY PAY TO FIX IT. THIS DOESN'T SEEM RIGHT. *TR

Engine and Engine Cooling
Filed May 8, 2012125,000 milesTN

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING 30 MPH. THE VEHICLE WAS TOWED TO THE DEALER FOR A DIAGNOSIS. THE DEALER STATED THAT THEY HAD TO REPLACE THE ENGINE. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS CONTACTED STATED THAT THEY WERE NOT RESPONSIBLE FOR THE REPAIRS BECAUSE THE VEHICLE WAS NOT UNDER RECALL. THE FAILURE AND CURRENT MILEAGES WERE 125,000. THE VIN WAS NOT AVAILABLE.

Engine and Engine Cooling
Filed Mar 20, 2012100,000 milesOH

I WAS DRIVING ON HIGHWAY WHEN THE ALARM MESSAGE "OIL PRESSURE LOW: STOP ENGINE" CAME ON. I GOT OFF THE SIDE OF THE ROAD AND THE ENGINE LOCKED UP. BENT VALVES, BROKEN PISTON SHAFT, ENGINE NEEDS REPLACED. I'VE SEEN THIS SO MANY TIMES ON THE INTERNET AS I'VE BEEN LOOKING INTO MY OPTIONS SINCE THEN. VOLKSWAGEN WILL DO NOTHING TO HELP NOR TAKE RESPONSIBILITY. THEY OFFERED ME $1000 TOWARD A NEW VOLKSWAGEN. SERIOUSLY? I HAVE MAINTAINED THE VEHICLE. THEY KNOW THERE IS A PROBLEM WITH THESE CARS AND AS FAR AS I'M CONCERNED, IT IS CRIMINAL TO SELL THESE WITHOUT RECALLING TO FIX THE PROBLEM. IF I WASN'T ABLE TO GET OFF THE HIGHWAY, OUTSIDE OF CHICAGO, MY PASSENGER AND I WOULD HAVE BEEN SMASHED WITH COUNTLESS OTHER INJURIES. I DIDN'T STOP THE CAR ONCE I GOT OFF THE ROAD, IT STOPPED ITSELF. VOLKSWAGEN NEEDS TO BE ACCOUNTABLE FOR THEIR PRODUCTS. *KB

Engine and Engine Cooling
Filed Mar 10, 2012120,000 milesTX

2.0L VW PASSAT TDI HAD A RATTLING, VIBRATING CHAIN NOISE FROM THE OIL PUMP BALANCE SHAFT MODULE IN THE OIL PAN. THE OIL PUMP CHAINS/SPROCKETS/TENSIONERS WERE WORN AND CAUSED NOTICEABLE VIBRATION AND RATTLING NOISE FOR THOUSANDS OF MILES; HOWEVER, IT WAS DIFFICULT TO DIAGNOSE. WE HAD THE ENTIRE OIL PUMP ASSEMBLY REPLACED BY A VW DEALERSHIP AT APPROXIMATELY 120,000 MILES WITH OEM GEAR DRIVEN PUMP WHICH INCLUDES THE BALANCE SHAFTS AND OIL PUMP. IT WAS A $3700 REPAIR TO EXCHANGE THE ORIGINAL OIL PUMP WITH THE GEAR DRIVEN PUMP. NOT A CHEAP SERVICE. THE SOUND BEFORE AND AFTER THE MODULE CHANGE WAS MUCH IMPROVED BECAUSE THE GEARS ARE QUIETER. THE REPLACEMENT GEAR DRIVEN OIL PUMP/BALANCE SHAFT ASSEMBLY USES A SIMILAR BALANCE SHAFT BUT WITH A DIFFERENT OIL PUMP AND GEAR DRIVE. THE GEAR DRIVE SMOOTHES OUT STRESS ON THE OIL PUMP HEX SHAFT SO RUNS MUCH BETTER. IN SUMMARY, I AM NOT HAPPY WITH HAVING TO DO SUCH AN EXPENSIVE REPAIR DUE TO A POOR DESIGN AT THE LOW MILEAGE OF 120,000 FOR A DIESEL THAT SHOULD LAST TO AT LEAST 400,000 MILES. THIS IS A RECURRING EXPENSIVE PROBLEM THAT SHOULD BE REIMBURSED BY VW. *TR

Power Train
Filed Mar 7, 2012CO

I RECENTLY HAD ISSUE WITH THE TORQUE CONVERTER LEAKING AND FAILED, I RESEARCH THIS ONLINE TO SEE IF IWAS THE ONLY ONE HAVING THIS ISSUE, BUT THERE ARE HUNDREDS OF PEOPLE OUT THERE WITH THE SAME ISSUE. I WOULD LIKE VW TO RECALL THEIR VW PASSAT TDI FOR THEIR TORQUE CONVERTER FAILURE. THIS SHOULD NOT GO OUT FOR SOMETHING RIGHT AFTER THE MANUFACTURE WARRANTY. SOME ALREADY HAS ISSUE WHEN IT WAS ONLY 51,000 MILES. HERE ARE SOME OF THE WEBSITE, WHICH REPORTED THE TC PROBLEM FROM INDIVIDUAL OWNERS LIKE MYSELF: HTTP://FORUMS.TDICLUB.COM/SHOWTHREAD.PHP?T=307836 HTTP://WWW.PASSATWORLD.COM/FORUMS/68-B5-GARAGE/327420-GOT-P0741-TORQUE-CONVERTER-CLUTCH-CIRCUIT-CODE-MY-NEW-B5-5-TDI-PASSAT.HTML. *TR

Engine and Engine Cooling
Filed Feb 29, 201282,000 milesMD

THE TDI (DIESEL) ENGINE IN THE '04 & '05 NORTH AMERICAN VOLKSWAGEN PASSATS WAS EQUIPPED WITH A CHAIN DRIVEN OIL PUMP/BALANCE SHAFT MODULE. THE CHAIN TENSIONER FAILS CAUSING THE CHAIN TO SEPARATE WHICH STOPS THE OIL PUMP AND DESTROYS THE ENGINE. IF A PERSON IS LUCKY, LIKE I WAS, AND HEARS THE CHAIN NOISE BEFORE IT FAILS, THE ENGINE CAN BE SAVED. THE FIX INVOLVES INSTALLING A NEW GEAR DRIVEN BALANCE SHAFT MODULE WHICH CONTAINS A NEW OIL PUMP. THE REPAIRS COSTS ~ $2,500 PARTS AND LABOR. VOLKSWAGEN HAS IGNORED THIS FAULT IN THE US (AND CANADA), DENYING THE PROBLEM EXISTS, EVEN THOUGH HUNDREDS OF CASES OF FAILURE HAVE BEEN DOCUMENTED. IN FACT, THE NEW DESIGN MODULES ARE CURRENTLY ON BACK ORDER AT THE VW PARTS FACTORY. THE OIL PUMP CHAIN DRIVE PROBLEM IS WITHOUT A DOUBT A DEFECT. THE FACT THAT VW RE-ENGINEERED AND REPLACED THE ORIGINAL OIL PUMP DRIVE ASSEMBLY IS AN ADMISSION THAT THE DESIGN WAS DEFECTIVE. REFERENCE VW'S TECHNICAL PRODUCT INFORMATION NO. 2016429/2 DATED 29-JAN-2008. I SEE THIS AS A HUGE SAFETY CONCERN. I CAN ONLY IMAGINE WHAT WOULD HAPPEN IF ONE OF THESE CHAINS FAILED, ON THE HIGHWAY DURING FREEWAY RUSH HOUR TRAFFIC, CAUSING THE ENGINE TO DESTROY ITSELF AND SPILL OIL AND OTHER FLUIDS ONTO THE ROAD SURFACE. PLEASE FEEL FREE TO CONTACT ME IF YOU REQUIRE ANY FURTHER INFORMATION. *TR

Engine and Engine Cooling
Filed Feb 27, 201296,500 milesWA

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT HEARD A CLATTERING SOUND COMING FROM THE ENGINE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE WHERE THE MECHANIC ADVISED THAT THE CHAIN DRIVE ASSEMBLY FOR THE OIL PUMP WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 96,500.

Vehicle Speed Control
Filed Feb 14, 201245,150 milesCO

I WAS TURNING ONTO A LOCAL BUSY STREET WHEN MY ACCELERATOR STUCK TO THE FLOOR AND QUICKLY SHOT UP NEAR 50MPH. I HAD TO QUICKLY WEAVE THROUGH TRAFFIC TO NOT HIT ANYONE WHILE IT STAYED IN A HIGH SPEED. WHEN I'D PRESS THE BRAKES, THE CAR WOULD SLOW DOWN BUT STILL BE GOING. WHEN I LET OFF THE BRAKE PEDAL, IT QUICKLY SHOT BACK UP TO 50MPH. I WAS LUCKY TO BE ABLE TO TURN ONTO A SIDE STREET MAYBE 1 MINUTE LATER AND AVOIDED HITTING ANYONE ELSE. I AM BEYOND SURPRISED THAT I WAS ABLE TO AVOID HITTING ANYONE WITH THE AMOUNT OF TRAFFIC. THE PEDAL ONLY CAME UP WHEN I PUT MY FOOT UNDER IT (GOING SLOWER/BRAKING ON THE SIDE STREET). IT WAS NORMAL AFTER THAT. EXTREMELY SCARY EXPERIENCE WITH AN OTHERWISE FLAWLESS VEHICLE THAT I HAVE OWNED FOR GOING ON 4 YEARS. *TR

Engine and Engine Cooling
Filed Dec 28, 2011108,500 milesMN

TL- THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT TDI. THE CONTACT STATED THAT AT ENGINE STARTUP, A NOISE WAS HEARD FROM UNDER THE HOOD. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE MECHANIC STATED TO THE CONTACT THAT THE OIL PUMP CHAIN WAS LOOSE. THE MANUFACTURER WAS CONTACTED BUT THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 108,500 AND THE CURRENT MILEAGE WAS 109,000. KMJ

Power Train
Filed Dec 16, 2011130,000 milesVT

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT TDI. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE, HE NOTICED THAT ALL OF THE OIL HAD LEAKED OUT. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO DIAGNOSED THAT THE CHAIN DRIVE OF THE OIL PUMP AND TENSIONER WAS WORN, WHICH CAUSED DAMAGE TO THE CRANKCASE. AS A RESULT, THE CHAIN ASSEMBLY NEEDED TO BE REPLACED WITH A GEAR ASSEMBLY. ALSO, THE LOWER HOUSING, OIL PAN AND TENSIONER NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 130,000.

Structure › Body
Filed Dec 12, 201148,000 milesTN

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE PARKED, THE CONTACT NOTICED WATER LEAKING FROM UNDER THE DRIVER AND PASSENGER SIDE FLOORBOARDS. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 48,000. UPDATED 01/24/12*LJ

SeatsFire
Filed Oct 21, 2011TX

ON 10/20/11, I STARTED MY CAR AND TURNED ON THE DRIVER SEAT HEATER TO 2, TO WARM THE SEAT. I PROCEEDED TO DRIVE TO A 9 AM APPOINTMENT WITHIN 2 MILES FROM MY HOME. AFTER DRIVING JUST A COUPLE BLOCKS, I SMELLED A SLIGHT BURNING SMELL, BUT THOUGHT IT NORMAL SINCE I HAD NOT USED THE SEAT HEATER IN QUITE SOME TIME; IT WAS JUST LIKE TURNING THE HEAT ON IN A HOME AFTER SEVERAL MONTHS OF NON-USE. WITHIN A FEW SHORT BLOCKS, I FELT A STING IN MY LEFT LEG AND THOUGHT IT COULD HAVE BEEN A PINE NEEDLE, SO I SHIFTED MY BODY POSITION TO ALLEVIATE THE ISSUE. AFTER A COUPLE MORE SHORT BLOCKS, ANOTHER STINGING SENSATION. AT THE NEXT STOP SIGN, I REACHED DOWN WITH MY HAND TO FEEL WHAT COULD BE CAUSING THE STINGING OF MY LEG. I FELT A HOT SPOT IN THE LEFT SIDE OF MY SEAT AND TURNED OFF THE SEAT HEATER SINCE MY SEAT HAD WARMED ENOUGH TO BE COMFORTABLE, BUT I DID NOT THINK MY SEAT WAS BURNING, SO I CONTINUED ON TO MY APPOINTMENT. I WENT IN TO MY APPOINTMENT AND CAME OUT TO MY CAR AN HOUR AND A HALF LATER. I NOTICED WHAT LOOKED LIKE A SMALL CIGARETTE BURN IN THE SEAT AND A HORRIBLE SMELL IN THE CAR. I RETURNED HOME AND TOLD MY BOYFRIEND ABOUT THE INCIDENT. *TR

Fuel System, GasolineFire
Filed Oct 13, 201158,000 milesCT

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE VEHICLE WAS INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 08V156000 (FUEL SYSTEM, GASOLINE:DELIVERY). AFTER THE RECALL REPAIR WAS PERFORMED THE CONTACT NOTICED A SMELL OF PLASTIC BURNING AND A FUEL LEAK. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VEHICLE WAS REPAIRED UNDER THE RECALL PREVIOUSLY AND ANY FURTHER REPAIRS WOULD NOT BE FREE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 58,000.

Engine and Engine Cooling
Filed Aug 10, 201173,885 milesNJ

I'VE HAD TO GET MY 2005 PASSAT FIXED 3 TIMES FOR ENGINE SLUDGE ISSUES AND IT'S HAPPENING TO IT AGAIN. IT HAS COST ME NEARLY $4000 AND COUNTING. *TR

Fuel System, Gasoline
Filed Aug 6, 201153,000 milesID

WOKE UP AT 4 AM WITH STRONG SMELL OF GASOLINE FUMES IN MY HOME. WENT TO THE GARAGE AND MY PASSAT HAD A PUDDLE OF GASOLINE BELOW IT ON THE FLOOR. MOVED THE CAR OUT OF GARAGE AND AIRED OUT THE GARAGE/HOUSE. GAS WATER HEATER WAS ALSO IN THE GARAGE. TOOK THE CAR TO DEALER. SERVICE MANAGER STATED THE FUEL TANK WAS SPLITING AT THE SEAMS. HE SAID THAT HE HAS SEEN SIX OF THESE IN BOISE, ID THIS YEAR. HE SAID THAT VOLKSWAGEN HAS NOT ISSUED A RECALL ON THIS FUEL TANK. HE SAID IT WILL COST ME $2,500.00 TO HAVE THIS FUEL TANK REPLACED. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *TT

Fuel System, Gasoline › Delivery
Filed May 24, 2011NY

2005 VOLKSWAGEN PASSAT. CONSUMER STATES GAS SPRAYING OUT OF THE FUEL LINE AND DRIPPING ON THE HOT EXHAUST *TGW THE CONSUMER HAD THE VEHICLE TOWED TO THE DEALER. THE CONSUMER DISCOVERED A RECALL HAD BEEN ISSUED FOR THE PROBLEM. HOWEVER, THE DEALER INFORMED THE CONSUMER HIS VEHICLE IDENTIFICATION NUMBER WAS NOT A PART OF THE RECALL AND HE WOULD BE RESPONSIBLE FOR THE REPAIRS. THE DEALER STATED THE HEAT SHIELD DID NOT CAUSE THE FRACTURE. THE DEALER PULLED THE RECALL UP AND STATED IT LOOKED AS THOUGH THE CONSUMERS VEHICLE SHOULD HAVE BEEN COVERED UNDER THE RECALL, BUT THERE WAS NOTHING THAT COULD BE DONE. *JB UPDATED 06/28/11

Complaints 1-50 of 148, newest first, reproduced as filed.

Across model years

Worst on record: 2013
YearComplaintsRecallsFiresDeathsAssessment
202213000Routine
202120110Routine
202018300Routine
201912100Routine
201846410Do not drive
2017110710Routine
2016106500Routine
2015243720Above average
20145941030Above average
2013749942Fatalities reported
20124841130Above average
201116011Fatalities reported
2010163410Routine
20091464120Routine
2008168460Routine
2007262760Above average
2006576760Above average
2005 — this page1484110Routine
20042794250High concern
20036347940High concern
20026364462Fatalities reported
20014304140Above average
20005075251Fatalities reported
19996646132Fatalities reported
1998331541Fatalities reported
199770120Routine
1996142110Routine
199593110Routine
199425110Routine
1993683100Routine
199239110Routine
199124110Routine
199034230Routine

Compare every Passat year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Mar 7, 2014. Source: NHTSA Office of Defects Investigation.