“While routinely driving my 03 chev silverado truck, the brakes failed. When I was able to safely stop and move to a safe place, I looked under the vehicle and saw brake fluid leaking from one of the brake lines which had failed due to excessive corrosion. As a retired police officer, I have excellent driving skills which helped me to avoid a collision with another vehicle when the brakes failed!”
Owner complaint, filed Mar 31, 2016 at 210,515 miles
“While starting the vehicle, the brake pedal suddenly dropped to floor and brakes failed. There was no warning light and all four brakes failed. Fortunately, the vehicle was stopped. Testing the brakes, I found there was a little braking capability, but very little. I have since found that the brake lines were rusted through and the brake fluid sprays out the line below the driver's door hinge.”
Owner complaint, filed Mar 26, 2015 at 173,230 miles
Complaints and recalls over time
By year of filing
All complaintsAbout the brakesRecall (red: the brakes)NHTSA investigation opened
Complaints about the 2003 Silverado peaked in 2004, with 132 filed that year. Owners had filed 11 complaints about the brakes before the first recall that covers it, 04V045000 in February 2004; 232 more have come in since. In 2016 owners filed 5 so far.
Filed Aug 11, 20081,921 vehiclesK2 Motor Corporation
Defect. K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Risk. WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy. K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Filed Dec 17, 2007130,000 vehiclesFederal-Mogul Corporation
Defect. CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.
Risk. WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
Remedy. FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
Filed Aug 28, 2007175 vehiclesCequent Electrical Products
Defect. CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
Risk. IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
Remedy. ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Defect. CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk. LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
Remedy. TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Filed Jun 29, 200687,745 vehiclesAai Motorsports USA, LLC
Defect. CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Risk. LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
Remedy. AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Defect. CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy. ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Defect. ON CERTAIN PICKUP TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS AND BUILT WITH EITHER PBR PARKING BRAKE SYSTEMS OR TRW PARKING BRAKE SYSTEMS, THE PARKING BRAKE FRICTION LININGS MAY WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.
Risk. IF THE PARKING BRAKE DOES NOT HOLD, UNINTENDED VEHICLE MOVEMENT COULD OCCUR, WHICH COULD RESULT IN A CRASH.
Remedy. DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH A PBR PARKING BRAKE SYSTEM. ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM, DEALERS WILL INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY. THE RECALL BEGAN ON JULY 29, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
Defect. ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.
Risk. A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.
Remedy. DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.
Filed May 11, 2004736 vehiclesGeneral Motors Corp.
Defect. CERTAIN EXTENDED AND REGULAR CAB PICKUP TRUCKS AND CARGO VANS CONVERTED TO COMPRESSED NATURAL GAS (CNG) FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' THESE VEHICLES HAVE ONE SEATING POSITION, THE CENTER REAR SEAT, EQUIPPED WITH CHILD RESTRAINT LOWER ANCHORAGES.
Risk. THE STANDARD REQUIRES CHILD SEAT LOWER ANCHORAGES IN TWO SEATING POSITIONS FOR VEHICLES WITH THREE REAR SEATING POSITIONS. THE STANDARD CAB AND CARGO VAN VEHICLES, WHICH ONLY HAVE FRONT SEATING POSITIONS, HAVE AN AIR BAG OFF SWITCH TO DISABLE THE FRONT PASSENGER AIR BAG AND DO NOT HAVE CHILD RESTRAINT LOWER ANCHORAGES IN THE PASSENGER SEAT. THE STANDARD REQUIRES PASSENGER SEAT CHILD SEAT LOWER ANCHORAGES IN VEHICLES WITH AN AIR BAG OFF SWITCH. HOWEVER, THE STANDARD DOES NOT REQUIRE VEHICLES WITH ONLY FRONT SEATING POSITIONS TO HAVE LOWER ANCHORAGE PROVISIONS IF THE VEHICLE IS NOT EQUIPPED WITH AN AIR BAG OFF SWITCH.
Remedy. TO BRING THE STANDARD CAB AND CARGO VAN VEHICLES INTO COMPLIANCE, DEALERS WILL INJECT EPOXY INTO THE AIR BAG OFF SWITCH TO PREVENT AIR BAG ACTIVATION, RELOCATE THE SWITCH BEHIND THE INSTRUMENT PANEL AND THEN INSTALL A COVER OVER THE RESULTING OPENING. THE SUN VISOR LABEL AND OWNER'S MANUAL WILL ALSO BE CHANGED. THE CORRECTION FOR THE EXTENDED CAB VEHICLE WILL CONSIST OF CHANGING THE FRONT PASSENGER SEAT TO A SEAT THAT HAS CHILD RESTRAINT LOWER ANCHORAGES. THE RECALL BEGAN ON SEPTEMBER 9, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
Filed Mar 23, 20048,000 vehiclesDurakon Industries, Inc.
Defect. AFTERMARKET PICKUP TRUCK OVER-THE-RAIL BEDLINERS MANUFACTURED FOR INSTALLATION ON 1999-2004 CHEVROLET SILVERADO AND GMC SIERRA PICKUP TRUCKS. THE TOGGLE WING ASSEMBLY USED TO ATTACH THE BEDLINER TO THE TRUCK BED IS NOT ENGAGING FULLY IN THE STAKE POCKET OF THE PICKUP TRUCK.
Risk. THE BEDLINER CAN BECOME DETACHED FROM THE PICKUP WHILE IT IS MOTION, POSSIBLY ENDANGERING FOLLOWING MOTORISTS OR PEDESTRIANS.
Remedy. DURAKON WILL ISSUE A PRESS RELEASE IN ATTEMPT TO NOTIFY CUSTOMERS THAT COULD HAVE PURCHASED THE DEFECTIVE BEDLINER. IF YOU PURCHASED EITHER A DURAKON ALLSTAR OF PATRIOT OVERRAIL BEDLINER SINCE AUGUST 1, 2003, FOR 1999 TO 2004 CHEVROLET SILVERADO OR GMC SIERRA TRUCKS, OR PURCHASED ONE OF THESE PICKUP TRUCKS WITH EITHER BRAND BEDLINER ALREADY INSTALLED, YOU SHOULD RETURN TO AN AUTHORIZED DURAKON DEALER SO THAT THE BEDLINER CAN BE INSPECTED AND, IF NECESSARY, REPAIRED WITH A NEWLY DESIGNED TOGGLE WING FASTENING SYSTEM, OR IF REQUIRED, REPLACED WITH A NEW BEDLINER FREE OF CHARGE. PLEASE CALL THE DURAKON HOTLINE AT 1-800-933-4200 TO FIND THE NEAREST AUTHORIZED DURAKON DEALER.
Structure › Body › Tailgate › Hinge and Attachments04V129000
Filed Mar 17, 20043,662,211 vehiclesGeneral Motors Corp.
Defect. ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.
Risk. ANYONE SITTING OR STANDING ON THE HORIZONTAL SURFACE OF THE TAILGATE WHEN BOTH CABLES FRACTURED COULD BE INJURED BY FALLING FROM THE TAILGATE. ON VEHICLES THAT HAVE HAD THE BUMPER REMOVED, THE TAILGATE MAY DROP EVEN LOWER. ADDITIONALLY, IF THERE IS CARGO ON THE TAILGATE THE CARGO MAY FALL OFF IF THE SUPPORT CABLES FRACTURE.
Remedy. DEALERS WILL REPLACE THE CABLES. INTERIM OWNER NOTIFICATION BEGAN ON APRIL 7, 20004. THE RECALL BEGAN ON SEPTEMBER 24, 2004, WHEN REPLACEMENT PARTS WERE AVAILABLE, AND WILL CONTINUE THROUGH OCTOBER 29, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463, OR VISIT WWW.MYGMLINK.COM, AND ENTER YOUR VEHICLE IDENTIFICATION NUMBER.
Filed Feb 4, 200468,875 vehiclesGeneral Motors Corp.
Defect. CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
Risk. CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.
Remedy. DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.
Filed Jan 23, 2003110 vehiclesGeneral Motors Corp.
Defect. CERTAIN PICKUP TRUCKS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, "WINDSHIELD MOUNTING." SOME OF THESE VEHICLES LACK A CONTINUOUS URETHANE BONDING BEAD BETWEEN THE BODY SURFACE AND THE WINDSHIELD.
Risk. IN VEHICLES WITH THIS CONDITION, THE WINDSHIELD MAY NOT BE RETAINED IN ACCORDANCE WITH THE SAFETY STANDARD DURING A VEHICLE CRASH.
Remedy. DEALERS WILL REMOVE, RESEAL, AND REINSTALL THE WINDSHIELD. OWNER NOTIFICATION BEGAN ON JANUARY 28, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.
All 13 campaigns on file, newest first.
NHTSA investigations
Office of Defects Investigation
Before a recall there is often an investigation: NHTSA opens one when complaints or manufacturer data point to a safety defect. 8 name the 2003 Silverado.
Brake line corrosion failureEngineering analysis EA11001Closed
Opened Jan 5, 2011Closed Apr 8, 2015brakes
On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and …
Brake line corrosion failurePreliminary evaluation PE10010Closed
Opened Mar 30, 2010Closed Jan 5, 2011brakes
The Office of Defects Investigation (ODI) received Defect Petition DP10-003 on March 2, 2010, requesting the investigation of model year (MY) 2003 Chevrolet Silverado 2500HD 4WD pickup trucks for corrosion failures of the vehicle brake lines.DP10-003 was granted and on March 30, 2010, Preliminary Evaluation PE10-010 was opened on more than six million model year 1999 through 2003 light trucks and sport utility vehicles manufactured and sold by General Motors Corporation (GM).On July 2, 2010, ODI received GM's response to an information request, which included GM's assessment of the frequency …
Opened Dec 20, 2005Closed May 31, 2006parking brake
Odi's review of complaint data received since the close of ea04-011 revealed no indication that the investigation should be re-opened.more details can be found in the federal register notice enclosed in the dp05-009 public file.odi reserves the right to reopen the investigation in the future should conditions warrant.
Opened Apr 30, 2004Closed Feb 28, 2005Led to recall 05V005000brakes
Gm is conducting a recall on all subject vehicles build between may 1999 and october 14, 1999.significant changes were incorporated into production in early october 1999, and vehicles built after that date have lower warranty failure rates.the complaint and warranty data appear to support the effectiveness of these changes. Gm made additional changes in november 1999, february 2000, may 2001, and february 2004.odi will continue to monitor this problem and will take further action, if warranted, in the future.for further technical details see the attached engineering analysis report.
Opened Apr 9, 2004Closed May 10, 2005Led to recall 05V161000parking brake
In a letter dated april 20, 2005, GM notified NHTSA that it had decided that defects that relate to motor vehicle safety exist in certain model year (my) 1999-2002 c/k 1500 series (pbr parking brake system) and my 2001-2005 c/k 2500 and 3500 series (trw parking brake system) pickups with manual transmissions.according to GM, some of these vehicles may have conditions that cause the friction linings to wear to an extent where the parking brake can become ineffective in immobilizing a parked vehicle.GM's action covers an estimated total of 142,585 vehicles.dealers will install a low-force …
Opened Feb 19, 2004Closed Sep 28, 2004door locks and latches
General motors filed a defect notice 04v-129 on march 17, 2004, which outlines a program to replace the tailgate cables installed in affected model year 2000-2004 vehicles.refer to odi's closing report for ea04-005 for additional information.odi is aware of reports of tailgate cable breakage occurring in model year 1999 and earlier vehicles.these vehicles were equipped with similar tailgate cables as addressed by 04v-129, but are not being addressed by campaign o4v-129.odi is initiating a separate investigation to address these vehicles.the complaint-injury-fatality statistics summarized …
Odi opened pe03-057 to assess parking brake ineffectiveness in the subject vehicles.these vehicles are equipped with four wheel disc brakes that incorporate a single-shoe drum-in-hat parking brake independent of the service brakes.complaint and warranty data indicate that the parking brake linings tend to wear out early in the life of the vehicle (at an average of 24 months in service), reducing the parking brake system's torque below that needed to immobilize the vehicle.GM has attributed this accelerated wear to foreign material intrusion and a failure of the brake shoe to properly …
STEEL WHEEL RIM FRACTUREPreliminary evaluation PE03026Closed
Opened Jun 12, 2003Closed Nov 3, 2003wheels
There have been less than 2 complaints per 100,000 subject vehicles related to the alleged defect.the oldest vehicles (my 1999) have only 2 complaints in over 140 thousand vehicles after over 4 years in service.the rate of warranty claims potentially related to the alleged defect is less than 0.1%.there are no known incidents involving rapid loss of tire pressure or loss of vehicle control. A defect trend has not been identified at this time.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by NHTSA that no safety-related defect …
Technical service bulletins
598 on file
Repair instructions the manufacturer sent its dealers for the 2003 Silverado. Not recalls: the fix is usually free only while the car is under warranty.
engine 161transmission 109equipment 62electrical system 54fuel system 27visibility 26steering 25body and frame 23
05546Service campaignAug 1, 2005equipment
PROGRAM BULLETIN (CUSTOMER SATISFACTION PROGRAM)-15,000 MILE (24,000 KM) FUEL FILTER CHANGE. 2002 CHEVROLET KODIAK AND 2001-2002 GMC TOPKICK. *SC
02066Service campaignDec 1, 2002electrical system
CUSTOMER SATISFACTION PROGRAM REGARDING BATTERY DRAIN CONDITION. *TT
02035BService campaignAug 9, 2002engine
CUSTOMER SATISFACTION PROGRAM REGARDING ENGINE OIL CONTAMINATION FOR CERTAIN MODELS INCLUDING THE 2003 GMC MEDIUM DUTY. *TT
02035AService campaignAug 5, 2002engine
CUSTOMER SATISFACTION PROGRAM REGARDING ENGINE OIL CONTAMINATION. *TT
This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.
This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.
Showing the newest 6 of 20 bulletins about the brakes, and any warranty extensions or service campaigns.
Crash test ratings
NHTSA 5-star safety ratings
Version tested
Overall
Frontal
Side
Rollover
Rollover risk
2003 Chevrolet Silverado Extended Cab
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★★★★★
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New Car Assessment Program results for this model year. Ratings compare cars of similar size and weight only.
What owners reported
Newest filings
Service Brakes
Filed Mar 31, 2016210,515 milesWA
WHILE ROUTINELY DRIVING MY 03 CHEV SILVERADO TRUCK, THE BRAKES FAILED. WHEN I WAS ABLE TO SAFELY STOP AND MOVE TO A SAFE PLACE, I LOOKED UNDER THE VEHICLE AND SAW BRAKE FLUID LEAKING FROM ONE OF THE BRAKE LINES WHICH HAD FAILED DUE TO EXCESSIVE CORROSION. AS A RETIRED POLICE OFFICER, I HAVE EXCELLENT DRIVING SKILLS WHICH HELPED ME TO AVOID A COLLISION WITH ANOTHER VEHICLE WHEN THE BRAKES FAILED!
Fuel/Propulsion System
Filed Feb 26, 2016124,000 milesNC
SIGNIFICANT CORROSION OF THE FUEL (GASOLINE) LINES CAUSING LEAK AND POSSIBLE SAFETY HAZARD (FIRE). SEVERAL FORUMS REPORT BRAKE AND FUEL LINE PREMATURE FAILURE DUE TO CORROSION. GM NOT ADDRESSING THIS KNOWN PROBLEM.
Structure › Body
Filed Feb 17, 2016PA
BRAKE LINES, GAS LINE, TRANSMISSION FLUID LINES ALL RUSTED/CORRODED BEGINNING AT UNDER 50,000 MILES. * HAD NEAR ACCIDENTS AS THE BRAKE LINES BLEW WHILE DRIVING ON A HIGHWAY AND WAS DECELERATING IN AN ATTEMPT TO COME TO A STOP..PEDAL WENT TO THE FLOOR, I CONTINUED ON (FOOT OFF THE GAS) UNTIL THE TRUCK SLOWED DOWN ENOUGH ON IT'S OWN, SHIFTED INTO LOW GEAR & WAS ABLE TO COME TO A STOP AND GET TOWED. * SHORTLY AFTER BRAKE LINE INCIDENT, THE SAME THING WITH THE GAS LINE, RUSTED/CORRODED AND LEAKED GASOLINE WHEN IGNITION WAS ON AND PUMP WAS RUNNING... TOWED * A FEW ,MONTHS LATER, I WAS PARKING THE TRUCK AND FLUID STARTED SPEWING FROM UNDER THE TRUCK - AFTER CLOSE EXAMINATION I DETERMINED IT WAS TRANSMISSION FLUID, THE LINES HAD RUSTED/CORRODED - AGAIN,TOWED. * REAR BUMPER ROTTED OUT COMPLETELY BEFORE HITTING 35,000 MILES- I HAD IT REPLACED, NOW THE WHEELS AND SIDE QUARTER PANELS AND EVERYTHING IN BETWEEN ARE ALSO ROTTING OUT. * CURRENTLY THE DASH LIGHTS/PANEL WILL INTERMITTENTLY BEGIN TO FLASH - THE WHOLE DASH GOES BLANK, LIGHTS OFF, THEN THEY COME BACK ON, WHILE DRIVING! **MY MECHANIC RECENTLY TOLD ME AFTER STATE INSPECTION, THAT THE FRAME IS THE NEXT THING TO GO, IT IS RUSTING OUT MORE THAN EXPECTED FOR A VEHICLE OF IT'S AGE/LOW MILEAGE. PERSONALLY, I FEEL THAT INFERIOR PRODUCTS WERE USED WHEN THE TRUCK WAS MANUFACTURED ONLY BECAUSE I HAVE ANOTHER CHEVROLET PRODUCT WITH TWICE THE MILEAGE AND 6 YEARS OLDER WITH BARELY ANY RUST/ROT/CORROSION.
Service Brakes
Filed Feb 1, 2016129,000 milesMD
FRONT BRAKE LINES RUSTED THROUGH AND SPILLED BRAKE FLUID WHILE MOVING AT SLOW SPEED. HAD FRONT BRAKE LINES REPLACED. SIX MONTHS OR SO LATER, REAR BRAKE LINES RUSTED THROUGH AND SPILLED BRAKE FLUID WHILE MOVING AT SLOW SPEED. HAD REAR BRAKE LINES REPLACED. ABS IS NOW CONTAMINATED AND IS CAUSING STOP TIME DELAY, ESPECIALLY AT HIGH SPEED. ALMOST CRASHED ON SEVERAL OCCASIONS WHERE MY HEART DROPPED TO MY STOMACH. DECIDED NOT TO DRIVE TRUCK ANYMORE UNTIL I CAN REPLACE THE ENTIRE BRAKE SYSTEM WITH RUST FREE COMPONENTS.
Electrical System
Filed Jan 4, 2016126,000 milesMI
WHILE DRIVING, THE HEATER BLOWER STOPPED WORKING AND I SMELLED BURNING PLASTIC OR INSULATION. I PULLED OVER AND FIGURED OUT IT WAS COMING FROM UNDER THE DASH. LOGICALLY I PULLED THE BOTTOM COVER OFF FROM BELOW THE BLOWER ASSY.(FORMER MECHANIC). SMELL WAS COMING FROM PLUG HARNESS AND RELAY. MELTED WIRE INSULATION AND MELTED PLASTIC FROM PLUG HARNESS(OBVIOUS SHORT). I WAS NEAR AN AUTO PARTS STORE AND CHECKED TO SEE IF THEY HAD THIS WIRING PLUG ASSY. AND THEY INFORMED ME THAT THEY DID AND THIS WAS AN ISSUE THAT GM HAD AND THERE HAD BEEN A SAFETY RECALL ON THIS. IT'S WINTER AND I NEEDED A DEFROSTER! ROADSIDE FIX, BUT THIS COULD HAVE BEEN MUCH WORSE. CONTACTED GM AND THEY INFORMED ME THAT THIS WAS NOT THEIR PROBLEM BECAUSE THE VIN NUMBER WASN'T PART OF THEIR RECALL. GM CASE # 8-174060432. NOT DROPPING THIS, THIS COULD HAVE GOTTEN WORSE.
Service Brakes
Filed Nov 23, 2015191,830 milesIN
BRAKE LINE RUPTURE.
Service Brakes
Filed Nov 13, 2015174,000 milesGA
THE FRONT TO REAR BRAKES CORRODED TO THE POINT WHERE THEY BLEW OUT WHEN THE BRAKES WERE APPLIED WHILE DRIVING ON THE HIGHWAY.
Service Brakes
Filed Nov 5, 2015154,457 milesOH
ON OCTOBER 22,2015 WHILE DRIVEING ON INTERSTATE 75 THE FUEL PUMP STOPPED FUNCTIONING AND RESULTING IN A NEAR DISASTEROUS SITUATION.RESULTS $751.81 REPAIR COST PLUS TOW. THEN ONE WEEK LATER,OCTOBER 29 2015 AT WILMINGTON PIKE AND INERTSTATE 675 RED LIGHT MY BRAKE LINES BURST AND I NARROWLY AVOIDED A WRECK. REPAIR COST $870.17 .I WAS NOT NOTEAFIDE OF ANY RECALL. SO BE FAIR WARNING IF I HAD KNOWN OR BEEN I WOULD HAVE FIXED IT
Steering
Filed Sep 4, 2015100,000 milesMN
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING 60 MPH, THE VEHICLE LOST POWER AND FAILED TO ACCELERATE. THE ABS, CHECK ENGINE, AND PASSENGER SIDE AIR BAG LIGHTS REMAINED ILLUMINATED. IN ADDITION, THE POWER STEERING FAILED. THE FAILURES RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED, BUT A FAILURE COULD NOT BE DUPLICATED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
Electrical SystemCrashFire1 injured1 killed
Filed Aug 25, 2015OR
THIS IS THE SECOND OF THREE FATAL COLLISIONS INVESTIGATED THIS YEAR BY MY OFFICE INVOLVING CHEVROLET PICKUPS THAT CAUGHT FIRE AFTER BEING INVOLVED IN FRONTAL COLLISIONS. THIS WAS AN OFF SET HEAD ON, PASSENGER SIDE TO PASSENGER SIDE. PASSENGER IN PICKUP WAS PINNED IN VEHICLE DUE TO CRUSH AND CONSUMED BY FIRE.
Service Brakes
Filed Jul 30, 201582,000 milesAR
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING APPROXIMATELY 35 MPH AND ATTEMPTING TO ENGAGE THE BRAKES, THE VEHICLE FAILED TO STOP. THE EMERGENCY BRAKE WAS USED TO STOP THE VEHICLE. AFTER INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT BRAKE FLUID WAS LEAKING ABOVE THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE BRAKE LINE OVER THE FUEL TANK RUPTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 82,000.
Unknown or Other
Filed Jun 15, 2015SC
CONTACT OWN A 2003 CHEVROLET SILVERADO, WHILEDRIVING ATAPPROXIMATED 55 MPH, THE BRAKE PEDALWAS DEPRESSED IN A PANIC SIITUATION AND THE PEDALWENT STRAIGHT TO THE FLOOR BOARD. 8BF
Service Brakes, Hydraulic
Filed Jun 15, 2015MN
CONTACT OWNS A 2003 CHEVROLET SILVERADO. CONTACTED STATED WHILE DRIVING AT APPROXIMATELY 55 MPH, THE BRAKE PEDAL WAS DEPRESSED IN A PANIC SITUATION AND THE PEDAL WENT STRAIGHT TO THE FLOOR BOARD. *BF
Service Brakes
Filed Jun 12, 2015160,000 milesKY
MY HUSBAND WAS DRIVING THE VEHICLE AT APPROXIMATELY 60 MPH ON A LOCAL HIGHWAY WHEN HE NEEDED TO BRAKE TO SLOW DOWN FOR A VEHICLE WHO TURNED ON UP AHEAD WHEN THE BRAKE LINE BLEW. PEDAL IMMEDIATELY WENT SOFT. HE BARELY AVOIDED COLLISION AND HAD TO PULL OFF INTO A NEARBY CHURCH PARKING LOT. NOW WE ARE OUT THE EXPENSE OF HAVING THE BRAKE LINES REPLACED. THE RUST ISSUE, WHICH HAS BEEN COMPLAINED ABOUT IN ALL OF THE OTHERS, IS THE SAME HERE THAT LED TO THIS. THOUGH IT HAS HIGH MILEAGE, THE TRUCK HAS BEEN VERY WELL TAKEN CARE OF AS IT IS A REGENCY EDITION SILVERADO.
Electrical System
Filed May 25, 2015OH
THE GAUGE CLUSTER IS ALWAYS DRAWING POWER. BATTERY GOES DEAD IF I DO NOT DRIVE THE VEHICAL FOR ONE DAY.
Service Brakes
Filed May 6, 2015130,000 milesMN
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING APPROXIMATELY 55, THE BRAKE PEDAL WAS DEPRESSED AND STUCK TO THE FLOORBOARD. THE CONTACT WAS ABLE TO BRING THE VEHICLE TO A STOP BY ENGAGING THE EMERGENCY BRAKE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRAKE LINES CORRODED, CAUSING THE BRAKE FLUID TO LEAK. AS A RESULT, THE BRAKE LINE AND THE MASTER CYLINDER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.
Electrical System › Instrument Cluster/Panel
Filed May 4, 2015154,289 milesNH
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING AT VARIOUS SPEEDS, THE INSTRUMENT PANEL DIMMED AND PREVENTED THE CONTACT FROM READING ANY OF THE GAUGES. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE INSTRUMENTAL PANEL CONNECTORS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 154,289.
Service Brakes
Filed Apr 30, 201550,231 milesMN
BRAKE LINE BURST AND BRAKE PEDAL WENT TO FLOOR. AT ONLY 15 MPH I HAD SOME STOPPING POWER BY PUMPING BRAKE PEDAL AND GOT THE TRUCK STOPPED. THANKFULLY, I HAVE A VERY LONG DRIVEWAY AND WAS STILL ON MY PROPERTY. I WAS PULLING A HEAVY TRAILER AND DO NOT WANT TO IMAGINE WHAT WOULD HAVE HAPPENED WITH TRAFFIC AND AT A GREATER SPEED. I INSPECTED THE BRAKE LINES AND NOTICED THEY WERE ALL BADLY CORRODED. I AM HAVING ALL BRAKE LINES REPLACED TOMORROW. I SEE NO RECALL NOTICE AND HAVE SINCE READ ABOUT OTHERS WHO HAVE HAD THE SAME PROBLEM. I AM 66 YEARS OLD AND HAVE HAD ONE BRAKE LINE FAILURE MANY YEARS AGO ON A 1963 PLYMOUTH WITH VERY HIGH MILEAGE. THIS TRUCK HAS JUST OVER 50 THOUSAND MILES. I WAS SHOCKED AT THE CONDITION OF THESE BRAKE LINES. WITHOUT COMPLETE REPLACEMENT OF THE LINES I DO NOT CONSIDER THIS VEHICLE SAFE TO DRIVE. *TR
Structure
Filed Apr 25, 2015OK
I HAVE HAD TO REPLACE THE DISTRIBUTOR CAP AND ROTOR BUG OFTEN DUE TO CORROSION AFTER LESS THAN 1000 MILES. THIS IS VERY DANGEROUS. THE DEALERSHIP INSTALLED COVER OVER THE AC LINE AND THAT HAD LITTLE EFFECT. IT IS MY BELIEF THAT THIS IS A MANUFACTURE FLAW. *TR
Electrical System
Filed Apr 20, 2015227,792 milesKY
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE STALLED WITHOUT WARNING AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 227,792.
Service Brakes
Filed Mar 26, 2015173,230 milesUT
WHILE STARTING THE VEHICLE, THE BRAKE PEDAL SUDDENLY DROPPED TO FLOOR AND BRAKES FAILED. THERE WAS NO WARNING LIGHT AND ALL FOUR BRAKES FAILED. FORTUNATELY, THE VEHICLE WAS STOPPED. TESTING THE BRAKES, I FOUND THERE WAS A LITTLE BRAKING CAPABILITY, BUT VERY LITTLE. I HAVE SINCE FOUND THAT THE BRAKE LINES WERE RUSTED THROUGH AND THE BRAKE FLUID SPRAYS OUT THE LINE BELOW THE DRIVER'S DOOR HINGE. A QUICK INTERNET SEARCH SHOWED THIS IS A WELL KNOWN PROBLEM, BUT I WAS NEVER NOTIFIED OF THE RISK. THANK GOODNESS IT DIDN'T HAPPEN ON THE FREEWAY! THIS VEHICLE HAS SPENT MOST OF ITS LIFE IN OHIO. *TR
Electrical System
Filed Mar 10, 2015150,000 milesKY
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING AT APPROXIMATELY 60 MPH, ALL THE GAUGES ON THE INSTRUMENT PANEL SEIZED. THE CONTACT HAD TO MANEUVER TO THE SIDE OF THE ROAD WHERE THE VEHICLE WAS STARTED AFTER FIVE MINUTES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.
Service Brakes
Filed Feb 12, 201548,000 milesFL
MY WIFE AND I GOT INTO THE VEHICLE TO GO SOMEWHERE AND AS WE STARTED TO MOVE I TRIED TO STOP AND THE BRAKES WOULD NOT STOP THE VEHICLE. I APPLIED THE EMERGENCY BRAKE IN ORDER TO STOP. I RETURNED TO MY DRIVEWAY USING THE EMERGENCY BRAKE. I CHECKED AND FOUND THAT I HAD NO BRAKE FLUID. I GOT UNDER MY TRUCK AND FOUND THAT MY BRAKE LINES ARE CORRODED AND ONE HAD A SEVERE LEAK. I RESEARCHED THE INTERNET AND FOUND THAT THERE HAVE BEEN MULTIPLE SIMILAR INCIDENTS WHERE THERE HAVE BEEN CRASHES. I HAVE TALKED WITH A CHEVROLET REP AND I WAS TOLD THAT THEY DO NOT CONSIDER THIS A SAFETY ISSUE. ALTHOUGH THEY KNOW OF THIS PROBLEM THEY DO NOT PLAN A RECALL. SOMEONE EVIDENTLY HAS TO DIE BEFORE IT BECOMES A SAFETY ISSUE. *TR
Service Brakes
Filed Jan 30, 201570,000 milesPA
ON JANUARY 20, 2015, THE BRAKES ON MY CHEVROLET SILVERADO FAILED. WHEN I APPLIED THE BRAKES TO MAKE A NORMAL TURN, ON A RESIDENTIAL STREET AROUND THE CORNER FROM MY HOUSE, THE BRAKE PEDAL WENT ALL THE WAY DOWN TO THE FLOOR. I WAS EXTREMELY FORTUNATE THAT NO CARS WERE COMING THE OTHER WAY & I WAS ABLE TO MANEUVER THE TRUCK OUT OF HARMS WAY UNTIL I CAME TO A SAFE STOP. I NOTICED A TRAIL OF LIQUID ON THE GROUND & ALSO DRIPPING FROM UNDER MY TRUCK. THE LIQUID COMING FROM THE TRUCK WAS BRAKE FLUID. A LATER CHECK PROVED THE BAKE FLUID WELL WAS EMPTY. OBVIOUSLY THE BRAKE FLUID THAT WAS IN THE RESERVOIR WAS NOW ON THE GROUND CAUSING THE VEHICLE INOPERABLE. WELL IT WAS OPERABLE, IT WAS ALL GOOD TO GO. STOPPING THE VEHICLE WAS ANOTHER MATTER. THANK GOODNESS I WAS DRIVING IN A RESIDENTIAL AREA WHEN THIS INCIDENT OCCURRED. IMAGINE IF THIS HAD HAPPENED ON A BUSY INTERSTATE (LIKE INTERSTATE 95) WHERE SOME REAL DAMAGE COULD HAVE OCCURRED OR PERHAPS WORSE DEATH. *TR
Service Brakes
Filed Jan 16, 201579,852 milesMN
BRAKE PEDAL SUDDENLY WENT TO THE FLOOR WITH NO BRAKING. DEALER CONFIRMED THAT THE BRAKE LINES HAD RUSTED THROUGH AND WERE REPLACED USING A KIT FROM CHEVROLET AT A COST OF $2330.00. *TR
Service Brakes
Filed Jan 10, 2015115,000 milesOH
WAS DRIVING AROUND 35MPH AND STARTED TO PUT THE BRAKES ON TO MAKE A RIGHT TURN AT THE UPCOMING LIGHT AND THE BRAKE PEDDLE WENT ALL THE WAY TO THE FLOOR AND THE WARNING LIGHT CAME ON AND I WENT RIGHT THROUGH THE INTERSECTION WITHOUT SLOWING DOWN AND LUCKILY THE LIGHT WAS GREEN. LIMPED DOWN THE STREET TO A PEP BOYS AND THEY TOLD ME THAT BOTH THE FRONT AND REAR MAIN LINES HAD RUSTED THROUGH AND THEY COULDN'T FIX IT. LIMPED IT A FEW MILES USING THE EMERGENCY BRAKE TO STOP TO A CHEVY DEALERSHIP AND WAS CHARGED ~$1500 TO REPLACE THE RUSTED OUT LINES FROM THE FRONT TO THE REAR AXLE. *TR
Service BrakesCrash
Filed Jan 10, 2015155,558 milesDE
WHILE DRIVING ON ROUTE 95 MY BRAKE LINE BROKE. IT IS COMPLETELY RUSTED OUT. I FOUND THOUSANDS OF OTHER PEOPLE ONLINE WITH THE SAME PROBLEM. GM NEEDS TO RECALL THIS. I HAD TO SWERVE ACROSS TRAFFIC AND DRIVE ON THE GRASS SHOULDER TO COME TO A STOP. VERY VERY SCARY. *TR
Service Brakes
Filed Jan 7, 2015116,000 milesLA
WHILE MOVING FORWARD IN LINE AT A DRIVE THROUGH MY BRAKE PEDAL SUDDENLY WHEN STRAIGHT TO THE FLOOR AND WOULD BARELY STOP MY TRUCK. BY THE TIME I RETURNED HOME I HAD TO BRAKE WITH THE EMERGENCY BRAKE. I THEN HAD IT TOWED TO 4 DIFFERENT MECHANICS WHO WOULD NOT FIX MY BRAKES FOR UNDER $4000 DOLLARS DUE TO LIABILITY REASONS. APPARENTLY THE "STAINLESS STEEL" HARD LINES FROM THE MASTER CYLINDER HAD ALL RUSTED OUT COMPLETELY. IF I HAD BEEN ON THE ROAD FAR AWAY FROM HOME THERE COULD HAVE BEEN A SERIOUS ACCIDENT. *TR
Service Brakes
Filed Dec 31, 201493,185 milesMN
THERE WAS A COMPLETE BRAKE FAILURE COMING TO A STOP SIGN. FORTUNATELY WAS ABLE TO GET THE VEHICLE STOPPED USING EMERGENCY BRAKE. THERE WAS ALSO NO OTHER VEHICLES AT STOP SIGN OR AT CROSS STREET. WENT THROUGH THE INTERSECTION. THERE WAS LITTLE OR NO BRAKE PRESSURE AND THE BRAKE PEDAL WENT STRAIGHT TO THE FLOOR. AT THE SHOP IT WAS NOTED THERE WAS A COMPLETE BRAKE LINE FAILURE AT THE ABS MODULE NEAR THE DRIVER DOOR OF ALL 6 REAR BRAKE LINES. THE BRAKE LINES ALL RUSTED THROUGH. THE SHOP NOTED THIS WAS A COMMON DEFECT OF THE CHEVY SILVERADOS. THIS APPEARS TO BE AN ISSUE ESPECIALLY IN COLD CLIMATES WHERE SALT AND SNOW ACCUMULATES. THIS NEEDS TO BE A SAFETY RECALL TO FIX THIS DEFECT. ALL 6 BRAKE LINES WERE REPLACED. *JS
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Dec 18, 2014IL
2003 CHEVROLET SILVERADO RUSTED BRAKE LINES *CN WHEN THE DEALER TESTED THE BRAKES, THE BRAKE PEDAL WENT TO THE FLOOR AND FIVE BRAKE LINES BURST UNDER THE DRIVER SEAT AREA. *JB
Service Brakes
Filed Dec 8, 2014KY
LOST BRAKES WHILE UNDERWAY - WAS ABLE TO NURSE VEHICLE BACK HOME USING EMERGENCY BRAKE AND GEARING DOWN. EXAMINATION OF BRAKE LINES REVEALED A SMALL HOLE HAD RUSTED THRU ONE OF THE METAL BRAKE LINES !! HAVING TRUCK TOWED TO DEALER FOR REPAIR . I HOPE GM WILL FOOT MOST OF THE BILL. THANKS , [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Service BrakesCrash1 injured
Filed Nov 16, 201496,000 milesOH
I WAS APPROACHING A TRAFFIC LIGHT IN TOWN AND WHEN THE BRAKES WERE APPLIED THE BRAKE LINE BROKE AND THERE WERE NO BRAKES. I SWERVED TO MISS THE CAR INFRONT OF ME BUT HIT HER PASSENGER SIDE REAR. SHE IN TURN HIT THE CAR IN FRONT OF HER. *TR
Service Brakes
Filed Oct 30, 201484,900 milesMI
I DEPRESSED BRAKE PEDAL TO SHIFT THE TRUCK FROM PARK, AND THE BRAKE PEDAL WENT TO THE FLOOR! PUMPING THE BRAKES DID NO GOOD. I LOOKED UNDERNEATH, AND BRAKE FLUID WAS RUNNING DOWN FROM UNDER THE DRIVER'S SEAT AREA. UPON CLOSER INSPECTION, ONE OF THE BRAKE LINES COMING OUT OF THE ABS MODULES HAD SPRUNG A LEAK AT THE POINT WHERE IT BENDS OVER THE TOP OF THE FRAME RAIL. IF THIS HAD OCCURRED WHILE DRIVING, AN ACCIDENT IS LIKELY, AS THERE WAS NO BRAKE, DESPITE THE DUAL MASTER CYLINDER! ALL OF THE BRAKE LINES ARE SEVERELY CORRODED, ESPECIALLY WHERE THE OEM FACTORY FORMED BENDS ARE. THE BRAKE LINES ARE ACTUALLY AT THE POINT OF CRUMBLING IN PLACES. TO COUNTER ANY CLAIMS ABOUT SEVERE CORROSION ENVIRONMENT CAUSING THE PROBLEM, CONTRAST THE BRAKE LINES TO THE FUEL LINES ON THIS VEHICLE WHICH HAVE NO TO VERY MINIMAL CORROSION. I ALSO OWN ANOTHER 2003 GM VEHICLE WITH FAR MORE MILES, AND IT ALSO HAS VERY LITTLE BRAKE LINE CORROSION. I HAVE OWNED BOTH THESE VEHICLES FROM NEW, AND THE SILVERADO HAS LESS MILES, AND LESS WINTER SALT EXPOSURE THAN THE OTHER VEHICLE. I HAVE ALSO OWNED OTHER VEHICLES FOR MANY MORE YEARS AND MILES THAN THIS SILVERADO, AND HAVE NEVER EXPERIENCED ANYTHING LIKE THE HORRIBLE CRUMBLING OF THIS OBVIOUSLY DEFECTIVE BRAKE LINE MATERIAL USED ON THE SILVERADO. PLEASE NHTSA, TAKE SOME ACTION ON THIS OBVIOUSLY SERIOUS SAFETY SITUATION CAUSED BY DEFECTIVE MANUFACTURER MATERIALS! *TR
Service Brakes
Filed Oct 15, 201471,000 milesMI
BRAKE LINE FAILED DUE TO CORROSION CAUSING BRAKES TO FAIL. *TR
Service Brakes
Filed Oct 14, 201477,051 milesIL
AFTER HAVING MY TRUCK SERVICED AT THE DEALERSHIP, THE SERVICE TECH TESTED MY BRAKES & THE BRAKE LINES BURST. AFTER INSPECTION, RUSTED BRAKE LINES, UNDER DRIVERS SEAT, ALL BURST. CAUSING AN EXPENSIVE COST TO REPLACE ALL BRAKE LINES. *TR
Service Brakes
Filed Oct 14, 201462,300 milesNY
I WAS COMING TO A STOP TO TURN RIGHT AND BRAKE PEDAL WENT TO THE FLOOR . I HAD VERY LITTLE BRAKES ONLY IF I WENT COMPLETELY TO THE FLOOR. I HAD TO SWERVE TO MISS THE CAR IN FRONT OF ME. I BROUGHT TRUCK TO BRAKE SHOP AND THE DRIVER SIDE REAR STEEL BRAKE LINE WAS SPRAYING BRAKE FLUID ALL OVER MY TIRE . *TR
EngineCrash1 injured
Filed Oct 8, 2014LA
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART, BUT THE FAILURE RECURRED ON MULTIPLE OCCASIONS. ON ONE OCCASION, ANOTHER VEHICLE REAR ENDED THE CONTACT'S VEHICLE DUE TO THE FAILURE. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED NECK AND BACK INJURIES THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNAVAILABLE.
Service BrakesCrash
Filed Oct 5, 2014110,000 milesNJ
MY WIFE WAS DRIVING OUR 2003 SILVERADO WHEN SHE WAS APPROACHING A BEND IN THE ROAD. SHE WENT TO APPLY THE BRAKES, AND THE PEDAL WENT RIGHT TO THE FLOOR. TO AVOID HITTING OTHER VEHICLES, SHE ENDED UP GOING OFF ON THE SIDE OF THE ROAD WHERE SHE PUT THE SHIFTER INTO PARK AND APPLIED THE EBRAKE. A TOW SERVICE WAS CALLED AND HAD THE CAR TOWED TO A LOCAL SERVICE SHOP. THE SHOP HAD DETERMINED THAT THE CAUSE OF THE BRAKE FAILURE WAS DUE TO RUSTED BRAKE LINES. I FIND IT AMAZING THAT ON A TRUCK WITH NO RUST, THAT THE BRAKE LINES ARE THE FIRST THING TO RUST OUT. *TR
Service BrakesCrash
Filed Oct 1, 2014265,890 milesOH
DRIVING MY 2003 CHEVY SILVERADO IN THE LEFT LANE OF THE CITY FREEWAY APPROXIMATELY 50 MPH IN HEAVY TRAFFIC. PUSHED BRAKE TO STOP FOR VEHICLES CHANGING LANES AHEAD. BRAKE PEDAL INITIALLY HAD PRESSURE BUT AFTER ABOUT 2 SECONDS WENT TO THE FLOOR WITH NEARLY NO PRESSURE AND NO BRAKING EFFECT AT ALL. THERE WAS NO PRIOR INDICATION OF A PROBLEM AND NO WARNING LIGHT SIGNALING AN ISSUE. SWERVED INTO THE LEFT BERM TO AVOID HITTING CARS AHEAD. TRAVELED 20 PLUS CAR LENGTHS WHILE DROPPING AUTOMATIC TRANSMISSION INTO LOWEST GEAR AND PUMPING BRAKE PEDAL TO NO AFFECT. FORCED TRUCK AGAINST BARRIER WALL TO AVOID HITTING OTHER VEHICLES. BRAKE WARNING LIGHT CAME ON AS TRUCK STOPPED. A LARGE PUDDLE OF BRAKE FLUID WAS DUMPED BELOW RT REAR WHEEL AND LEAKED WHEN THE BRAKE PEDAL WAS PRESSED. THERE HAD BEEN NO PREVIOUS ISSUES WITH THE BRAKES AND BRAKE PADS WERE REPLACED 20,000 MILES AGO. THE DUAL CIRCUIT SYSTEM PROVIDED NO PARTIAL BRAKING EFFECT AT ALL. I HAD THE VEHICLE TOWED HOME AND DISCOVERED A STEEL BRAKE LINE BURST FROM CORROSION AND ALL BRAKE LINES SIGNIFICANTLY DEGRADED. THIS TRUCK HAS BEEN METICULOUSLY MAINTAINED, IS DRIVEN EVERYDAY AND HAS BEEN GARAGE KEPT SINCE IT WAS PURCHASED NEW IN DEC 2002. *TR
Engine
Filed Sep 22, 2014TX
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE DRIVING AT 10 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED SEVERAL TIMES AND ONLY WHEN MAKING A TURN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS UNKNOWN.
Service Brakes
Filed Sep 21, 201467,567 milesPA
I HAVE A 2003 CHEVROLET SILVERADO THE BRAKE LINES RUSTED AND WHEN I APPLY MY BRAKE THEY WENT TO THE FLOOR SCARING ME HAVE TO DEATH.THANK GOD IHAD JUST STARTED UP A HILL AND WAS ABLE TO GET IT STOP BY USING THE EMERGENCY BRAKE. *TR
Service Brakes
Filed Sep 15, 2014110,000 milesMI
WHILE DRIVING AND APPROACHING A READ LIGHT, I DEPRESSED MY BRAKES AND THE PEDAL WENT TO THE FLOOR CAUSING ME NOT TO STOP AND RUNNING A READ LIGHT. I WAS FORTUNATE NOT TO HAVE HIT OR BE HIT BY ANOTHER CAR. I MANAGED TO PULL TO THE SIDE AND LATER WHEN THE TRUCK WAS IN THE SHOP I CAME TO FIND OUT THAT MY BREAK LINES RUSTED THROUGH NEARLY CAUSING A SERIOUS ACCIDENT. THIS KIND OF DEFECT IS COMPLETELY UNACCEPTABLE. I WAS FORTUNATE NOT TO HAVE BEEN KILLED. WHAT MORE CAN I SAY? *TR
Service Brakes
Filed Sep 12, 201479,713 milesIA
LOST BRAKE FLUID, BRAKE LINE UNDER DRIVERS SIDE BLEW OUT LOST ALL BRAKES. WAS ABLE TO STOP USING EMERGENCY BRAKE OR IT WOULD HAVE BEEN A CRASH INTO MY GARAGE! BRAKE LINES ARE ALL RUSTED VERY BADLY. THIS IS A SPARE VEHICLE AND IS USUALLY ONLY USED IN THE SUMMER OR FOR QUICK TRIPS TO TOWN. ALL BRAKE LINES ARE SUSPECT IN MANY PLACES. *TR
Service Brakes
Filed Sep 11, 2014139,000 milesFL
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. WHILE DRIVING APPROXIMATELY 30 MPH, THE BRAKES FAILED AND THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD. THE CONTACT OBSERVED BRAKE FLUID LEAKING ONTO THE GROUND. THE CONTACT REPLACED THE REAR BRAKE LINE AND NOTICED THAT THE FRONT BRAKE LINE ALSO FAILED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 139,000.
Service Brakes
Filed Sep 9, 2014151,000 milesIN
BRAKE LINES ARE RUSTED OUT. I WAS DRIVING DOWN THE HIGHWAY, COMING TO A STOP LIGHT AND THE LINE LET GO AS I APPLIED THE BRAKES. *TR
Engine
Filed Aug 27, 2014115,000 milesMO
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START INTERMITTENTLY. THE CONTACT PERSONALLY REPLACED THE STARTER RELAY BUT THE FAILURE PERSISTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS NOT ABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 115,000.
Service Brakes
Filed Aug 19, 201492,000 milesWI
I WAS BACKING MY BOAT DOWN THE BOAT RAMP WHEN THE BRAKES WENT TO THE FLOOR. PARKED THE TRUCK AND SEEN A PUDDLE UNDER DRIVER SIDE REAR TIRE AREA. DROVE HOME SLOWLY ON BACK ROADS AND PULLED IT INTO MY GARAGE TO SEE WHERE THE LEAK WAS COMING FROM. FOUND THE BRAKE LINE RUSTED ABOVE THE FRAME JUST BEFORE IT TURNS TO COME DOWN TO THE BLOCK THAT CONNECTS TO THE RUBBER LINE. I SPLICED IN A NEW SECTION OF BRAKE LINE, BLED THE BRAKES AND OK AGAIN. WELCOME TO WI *TR
Service Brakes
Filed Aug 4, 201495,000 milesGA
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE ATTEMPTING TO STOP AT A STOP SIGN, EXCESSIVE FORCE WAS APPLIED TO THE BRAKE PEDAL IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE BRAKE LINE WAS FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 95,000.
Service Brakes
Filed Jul 29, 2014140,000 milesDE
BRAKES GAVE OUT , COULD NOT HARDLY STOP THE VEHICLE , COME TO FIND OUT AFTER DOING A GOOGLE SEARCH THE YEARS BETWEEN 1999 AND 2003 THE ( NHTSA ) IS INVESTIGATING AND HAD OTHER COMPLAINTS ABOUT THESE PROBLEMS. I CALLED TO SEE IF GM HAD A RECALL ON THE THE VEHICLE AND I WAS TOLD THEY HAD NOT. THE GM CUSTOMER ASSIST DEPARTMENT GAVE A CASE NUMBER. REASON CORROSION ON SOME OF THE BRAKE LINES. *JS
Unknown or Other
Filed Jul 27, 2014ME
FRAME RUST ENOUGH TO VOID INSPECTION. RUST NOTICED WITHIN A YEAR AFTER PURCHASE. VEHICLE NOW FAILS INSPECTION. I HAVE ANOTHER OLDER GM VEHICLE HOUSED IN THE SAME PLACE, DRIVEN IN THE SAME AREA WITH DOUBLE THE MILEAGE AND THREE YEARS OLDER WITHOUT THIS ISSUE. I FEEL IT IS DESIGN/MATERIALS ISSUE. *JS
Complaints 1-50 of 695, newest first, reproduced as filed.
Going by the federal record, it is one of the Silverado years to avoid: owners filed 695 complaints, 3.8 times as many as a typical Silverado year. The most common complaint is about the brakes (35%).
What is the most common problem with the 2003 Chevrolet Silverado?
The brakes: 243 of the 695 complaints (35%) are about it. Owners most often say it loses its brakes or the pedal sinks (34%), leaks oil or fluid (13%) and sets off warning lights on the dash (7%). The typical report comes at 70,102 miles.
How many recalls does the 2003 Chevrolet Silverado have?
13 safety recalls on file with NHTSA, the most recent filed Aug 11, 2008. The largest, 04V129000, covered 3,662,211 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.
At what mileage do 2003 Chevrolet Silverado problems start?
Half of the complaints that record an odometer reading came in before 44,000 miles. For the brakes the midpoint is 70,102 miles.
Has NHTSA investigated the 2003 Chevrolet Silverado?
Yes, 8 times. The latest, EA11001 ("Brake line corrosion failure"), was opened Jan 5, 2011 and closed Apr 8, 2015.
Are there service bulletins for the 2003 Chevrolet Silverado?
The manufacturer filed 598 technical service bulletins and other notices for it with NHTSA, most of them about the engine (161), the transmission (109) and the electrical system (54). They include a service campaign, 05546, filed Aug 1, 2005. A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.
Reading this record
2 deaths reported in complaints filed with NHTSA.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.
Most recent recall on file: Aug 11, 2008. Source: NHTSA Office of Defects Investigation.