1991 Ford F-250

Routine

Owners filed 107 complaints about this vehicle with federal regulators, most often about the fuel system. It has been recalled 7 times.

Not among the Ford F-250 years to avoid. Which Ford F-250 years to avoid →

Most common 1991 Ford F-250 problems

23 of the 107 complaints (21%) are about the fuel system.

ComponentReportsCrashesFiresInjuries
Electrical System › Ignition › Switch10
040
Tires6
000
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip · brakes6
201
Fuel System, Gasoline › Storage › Tank Assembly · fuel system6
010
Fuel System, Gasoline › Storage › Auxillary Tank › Selector Devices · fuel system5
000
Tires › Tread/Belt4
100
Service Brakes, Hydraulic › Foundation Components · brakes4
002
Fuel/Propulsion System · fuel and propulsion system4
000
Engine and Engine Cooling › Engine › Gasoline · engine4
010
Service Brakes, Hydraulic › Foundation Components › Disc › Caliper · brakes3
000

7 safety recalls

Part 573 reports
Fuel System, Gasoline01I008000
Filed Jul 19, 20011,556,221 vehiclesFord Motor Company

Defect. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 1990-1993 FORD F-SERIES VEHICLES EQUIPPED WITH DUAL FUEL TANKS AND 4.9, 5.0,5.8, OR 7.5 LITER GASOLINE FUELED ENGINES. SOME VEHICLES CAN EXPERIENCE A CROSS TANK FUEL FLOW CONDITION DUE TO A DAMAGED CHECK VALVE IN THE FUEL PUMP/SENDER ASSEMBLY. FUEL MAY BE SUPPLIED FROM ONE TANK AND SOME OR ALL OF THE UNUSED FUEL MAY BE RETURNED TO THE OTHER TANK.

Risk. SHOULD THIS OCCUR, THE CAPACITY OF THE RECEIVING TANK MAY BE EXCEEDED AND FUEL MAY OVERFLOW FROM THE FILLER CAP.

Remedy. FORD IS EXTENDING THE WARRANTY FOR POTENTIAL FUEL CROSS-FLOW TO 12 YEARS OF SERVICE OR 150,000 MILES FROM THE VEHICLE'S WARRANTY START DATE, WHICHEVER OCCURS FIRST. THIS COVER WILL AUTOMATICALLY TRANSFER TO SUBSEQUENT OWNERS AT NO CHARGE. IF A VEHICLE ALREADY HAS MORE THAN 150,000 MILES, THIS OVERAGE WILL LAST UNTIL DECEMBER 31, 2001. IF THE VEHICLE IS EXPERIENCING A FUEL CROSS-FLOW CONDITION, DEALERS WILL REPAIR THE CONDITION FREE OF CHARGE.

Tires › Tread/Belt01X001000
Filed May 22, 200113,000,000 vehiclesFord Motor Company

Defect. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Risk. SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

Remedy. THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Electrical System › Ignition96V071000
Filed Apr 25, 19967,900,000 vehiclesFord Motor Company

Defect. THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Risk. THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy. DEALERS WILL REPLACE THE IGNITION SWITCH.

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings94V040000
Filed Feb 23, 199489,770 vehiclesFord Motor Company

Defect. THE STEEL FUEL RETURN TUBES THAT CONNECT THE FRAME FUEL RETURN LINES WITH THE ENGINE FUEL RAIL CAN CONTACT THE PINCH WELD FLANGE CONNECTING THE DASH PANEL TO THE FLOOR PAN. CONTINUED CONTACT LEADS TO ABRASION OF THE STEEL FUEL RETURN TUBE AND EVENTUALLY RESULTS IN A FUEL LEAK.

Risk. ABRASION OF THE STEEL TUBE WALL THAT EVENTUALLY CAUSES A FUEL LEAK MAY RESULT IN A FIRE, IF A SOURCE OF IGNITION IS PRESENT.

Remedy. FORD DEALERS WILL REPLACE THE FUEL RETURN TUBES WITH FLEXIBLE STAINLESS STEEL BRAIDED/TEFLON TUBES. DEALERS WILL ALSO INSPECT THE FUEL SUPPLY TUBES.

Fuel System, Gasoline › Storage › Tank Assembly93V125000
Filed Aug 2, 19931,131,000 vehiclesFord Motor Company

Defect. A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Risk. SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy. REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

Steering › Steering Wheel/Handle Bar93V066000
Filed Apr 27, 19932,419 vehiclesFairmont Tamper

Defect. KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Risk. THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Remedy. A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Service Brakes, Hydraulic › Foundation Components › Drum › Shoes/Linings92V026000
Filed Mar 3, 1992467,000 vehiclesFord Motor Company

Defect. A REVISED BRAKE LINING NOISE INSULATOR RESULTED IN A DECREASE IN THE THERMAL INSULATION BETWEEN THE BRAKE LINING AND THE FRONT BRAKE CALIPER PISTON. THIS CAUSED GREATER HEAT TRANSFER TO THE CALIPER PISTONS WITH THE POTENTIAL TO OVERHEAT THE BRAKE FLUID AND DIMINISH BRAKE EFFECTIVENESS DURING SEVERE BRAKING CONDITIONS.

Risk. INCREASED STOPPING DISTANCES AND INABLILITY TO HOLDVEHICLES ON A STEEP GRADE RESULTS IN INCREASED RISK OF ACCIDENT IN THE EVENT OFA SUDDEN STOP OR WHEN CONSTANT BRAKING IS NEEDED TO MANEUVER THROUGH AREAS WITHSTEEP GRADES.

Remedy. ADD SNAP-IN INSULATORS THAT ATTACH TO EACH OF THE FRONT BRAKE CALIPER PISTONS. IN ADDITION, VEHICLES WITH 7.5 L ENGINES WILL HAVE INSULATION ADDED TO THE ENGINE COMPARTMENT BRAKE LINES.

All 7 campaigns on file, newest first.

What owners reported

Newest filings
Fuel/Propulsion System
Filed Jan 1, 2020NV

FUEL LEAKED FROM HEATER WIRE IN FUEL FILTER. THE FUEL FOLLOWED THE WIRE UP THE COPPER CORE UNTIL IT REACHED A CRACK IN THE INSULATION ANY TIME THERE WAS FUEL PRESSURE, IE ENGINE RUNNING OR EVEN WITH BOOST PUMP PRESSURE WITH ENGINE OFF.

Electrical System
Filed May 21, 2015137,000 milesWA

TL* THE CONTACT OWNS A 1991 FORD F-250. AFTER THE VEHICLE WAS PARKED, THE CONTACT NOTICED A STRONG FUEL ODOR FROM THE SIDE OF THE VEHICLE. THE CONTACT NOTICED FUEL POURING OUT OF THE OPENING OF THE TANK THAT SPILLED ONTO THE STREET AND UNDERNEATH ANOTHER VEHICLE. THE DEALER STATED THAT THE FUEL CHECK VALVE IN THE PUMP UNIT WAS DAMAGED, WHICH CAUSED THE FUEL TO TRAVEL FROM ONE TANK TO THE OTHER AND OVERFLOW. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 137,000.

Fuel/Propulsion System
Filed Apr 17, 2015161,000 milesNJ

TL* THE CONTACT OWNS A 1991 FORD F-250. AFTER REFUELING THE VEHICLE, FUEL STARTED LEAKING FROM THE FUEL TANK. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT WAS AWARE OF NHTSA CAMPAIGN NUMBER: 01I008000 (FUEL SYSTEM, GASOLINE) BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 161,000. ..UPDATED 05/20/15 *BF THE CONSUMER HAS EXPERIENCED THE FUEL SWITCH OVER ISSUE AND WOULD LIKE TO BE ADDED TO THE RECALL. UPDATED 7/6/2015 *JS

Service Brakes
Filed Feb 21, 201555,000 milesWA

I HAD JUST BEEN JUMPED BY AAA BECAUSE MY TRUCK WASN'T STARTING; THE AAA AGENT ALSO CLEANED THE BATTERY TERMINALS. I INTENDED TO HAVE IT TOWED TO THE FORD DEALER BECAUSE I DIDN'T THINK IT WOULD START. SINCE THE AAA AGENT WAS ABLE TO GET TO START, I DECIDED TO STILL TAKE IT TO THE DEALER TO FIND OUT WHY THE BATTERY WAS DEAD (GIVEN THEY HAD THE CAR FOR A MONTH AND HAD PUT IN A NEW BATTERY AND STARTER, AMONG OTHER REPAIRS). DRIVING THE 7 MILES TO THE DEALERSHIP THE CAR SEEMED TO BE ACCELERATING ON ITS OWN, THE ENTIRE WAY, I ONLY STEPPED ON THE GAS ONCE; IT WAS GOING 35 MILES/HOUR BY ITSELF (PER THE SPEEDOMETER). I DIDN'T KNOW WHY THIS WAS HAPPENING AND WHEN I TRIED TO SLOW DOWN USING THE BRAKES, THE TRUCK WAS VERY DIFFICULT TO STOP, SUCH THAT I NEARLY REAR-ENDED MULTIPLE CARS. IT WAS ALL I COULD DO TO PUSH THE BRAKE DOWN AND TWICE HUGE AMOUNTS OF SMOKE CAME FROM UNDER THE VEHICLE (PROBABLY THE BRAKES WERE NOW OVERHEATING?). WHEN I WAS 500 FEET FROM THE DEALERSHIP I TOOK A QUICK LEFT TURN AND HONESTLY COULD NOT STOP THE TRUCK, I THREW IT INTO PARK AND SHUT IT OFF JUST IN TIME TO MISS PLOWING INTO PARKED VEHICLES. SMOKE BILLOWED OUT FROM BELOW THE HOOD. I HAVE NEVER BEEN SO FRIGHTENED IN MY LIFE-I WAS SURE I WAS EITHER GOING TO SMASH INTO SOMEONE SINCE I COULDN'T STOP OR THE TRUCK WAS GOING TO IMPLODE IN FIRE, OR SOMETHING AND I WOULD BE DEAD. I WAS NOT ABLE TO SUCCESSFULLY STOP IT USING THE BRAKES. THE PARKING BRAKE WAS ALSO NOT WORKING (WHICH IS ALSO WHY I WAS RETURNING IT TO THE

Fuel/Propulsion System
Filed Apr 14, 2013150,000 milesWA

THE VEHICLE IS A 1990 AND THE SITE DOES NOT PROVIDE A SPACE CHOICE FOR THE 1990, ONLY '91 AND UP. THE TRUCK HAS THE EXACT SAME PROBLEM AS THE OTHER MANY FORD TRUCKS. WHILE IDLING, OR UNDERWAY, THE VEHICLE SPEWS GASOLINE FROM THE FRONT TANK, OUT ONTO THE ROAD, OR ANY DRIVEWAY, IF IDLING. IT'S CLEAR THAT ONCE YOU FILL THE REAR TANK AND THEN TRAVEL, THE FUEL, WHICH SHOULD RETURN TO THE REAR TANK IN A CYCLE, DOES NOT. IT SIMPLY RETURNS TO THE FRONT TANK, UNTIL IT FILLS THE FRONT TANK AND FLOODS OUT. THE PUMP IN THE REAR TANK APPEARS TO JUST CONTINUE TO RUN, FOR EXAMPLE,,,, YOU HAVE A FULL REAR TANK. YOU HAVE HALF A TANK OF FUEL IN THE FRONT TANK. YOU DRIVE. THE REAR TANK PUMP, PUMPS ALL OF THE FULL REAR TANK INTO THE FRONT TANK. SO, HALF A TANK OF GAS FLOWS OUT OF THE FRONT TANK, ONTO THE GROUND. OBVIOUSLY, THE CYCLE, WHERE THE FUEL SHOULD GO FROM REAR, TO ENGINE AND BACK, ISN'T HAPPENING. INSTEAD, THE FUEL ROLLS BY THE ENGINE AND RETURNS TO A FULL FRONT TANK, RATHER THAN THE REAR TANK, SO, ONTO THE GROUND GOES THE FUEL. ON AN OLDER RECALL REPORT, THE REPAIR IS DESCRIBED, WHERE THE 'JUMPER' MUST BE REPLACED, DESPITE THE FACT THERE'S NO SUCH THING, THERE'S A FUEL PUMP AND PROBABLY SOME SORT OF 'BI-VALVE' THAT SOMEONE'S POOR ENGINEERING FAILED ON THE WHOLE, AT THE TIME OF DESIGN. I THINK I'LL JUST PULL INTO THE LOCAL FORD LOT AND IDLE OUT A FEW GALLONS NOW AND THEN. BUT SINCE THE 90 ISN'T ON THE RECALL, DESPITE THE OBVIOUS EXACT PROBLEM AS THE 91'S AND UP, THERE'S NO USE. IT WOULD

Fuel/Propulsion System
Filed May 31, 2012102,000 milesCA

TL* THE CONTACT OWNS A 1991 FORD F250. THE CONTACT STATED THAT GASOLINE FUEL WAS LEAKING FROM THE VEHICLE AND ONTO THE DRIVEWAY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS CONTACTED AND THEY ADVISED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL AND PROVIDED NO FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 102,311 AND THE CURRENT MILEAGE WAS 102,622. ..UPDATED 09/07/12 *BF UPDATED 09/17/2012 *JS

Fuel System, Gasoline
Filed Aug 9, 2011150,000 milesCA

TL* THE CONTACT OWNS A 1991 FORD F-250. THE CONTACT STATED THAT AFTER REFUELING THE VEHICLE, GASOLINE WOULD OVERFLOW FROM THE REAR FUEL TANK INTO THE FRONT FUEL TANK, CAUSING SPILLAGE. THE CONTACT BELIEVED THAT THE FUEL PUMP WAS DEFECTIVE. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 93V125000 (FUEL SYSTEM, GASOLINE: STORAGE: TANK ASSEMBLY). THE DEALER ADVISED THAT THE ENTIRE FUEL TANK WOULD NEED REPLACING. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED AND THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 150,000.

Fuel System, Gasoline
Filed Nov 16, 201038,525 milesAZ

TL*THE CONTACT OWNS A 1991 FORD F250. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 45 MPH, HE NOTICED GASOLINE SPILLING OUT OF THE TANK. PRIOR TO THE SPILL, HE SMELLED A GASOLINE ODOR FOR ABOUT 6 MONTHS. THE VEHICLE WAS INSPECTED BY PEPBOYS WHO INFORMED THE CONTACT THAT THE FUEL TANK SELECTOR NEEDED TO BE REPLACED. THE VIN WAS UNKNOWN. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 38,525.

Fuel System, Gasoline
Filed Oct 14, 201050,000 milesKY

TL*THE CONTACT OWNS A 1991 FORD F-250. THE CONTACT STATED THAT WHEN HE FILLED THE FRONT TANK, THE FUEL WOULD BE SHIFTED TO THE REAR TANK. THE FAILURE OCCURRED EVERYTIME HE FUELED THE VEHICLE. THE CONTACT STATED THAT BECAUSE OF THE FAILURE, A PRESSURE WAS CREATED WITHIN THE TWO TANKS. THE VEHICLE. THE CONTACT CALLED THE DEALERSHIP AND REFERENCED RECALL 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY) AND WAS TOLD THAT THERE WERE NO ACTIVE RECALLS ON HIS VEHICLE. THE CONTACT CALLED THE MANUFACTURER WHO VERIFIED THAT THERE WERE NO ACTIVE RECALLS FOR THE VEHICLE. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 250,000. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000.

Tires
Filed May 28, 2009198,400 milesWA

DISCOVERER A/T TIRES SIZE LT265/75R16 CATASTROPHICALLY FAILED WHILE DRIVING AT HIGHWAY SPEED. TREAD COMPLETELY PEELED OFF. HAD ONLY BEEN DRIVING FOR 30 MINUTES AND OUTSIDE TEMPERATURE WAS 70 DEGREES F. TIRES HAD ABOUT 23,000 MILES ON THEM. 1-2 YEARS PREVIOUSLY, THE SAME TYPE TIRE ON OPPOSITE WHEEL DEVELOPED A BULGE IN THE SIDEWALL AND HAD TO BE REPLACED. *TR

Tires
Filed Nov 12, 200710,800 milesTN

I HAD 2 FAILURES WITH THE FIRST ABOUT 9/21/07 AND THE SECOND 10/6/07. THE VEHICLE IS A 1991 F250 HD AND IS OCCASIONALLY USED TO HAUL A SLIDE-IN CAMPER. ON BOTH OCCASIONS I HAD THE CAMPER ON THE TRUCK, LOADING THE TRUCK TO NEAR THE RATED CAPACITY OF THE TIRES BUT NOT OVER TO MY KNOWLEDGE. IN BOTH INSTANCES THE TIRE PRESSURE WAS CHECKED BEFORE LEAVING THE HOUSE, WERE WE TRAVELING A MODERATE SPEED, ABOUT 55 MPH, AND IT WAS COOL. IN BOTH CASES I NOTICED A VIBRATION BUT BEFORE I COULD EFFECT A SUBSTANTIAL RESPONSE THE TIRE EXPLODED. THE TRUCK REMAINED IN CONTROL BUT THERE WAS SUBSTANTIAL DAMAGE TO THE TRUCK. THE TIRES WERE ON THE REAR SO THERE WAS DAMAGE TO BOTH SIDES. THE FIRST TIME I HAD THE TIRE REPLACED BY THE DEALER AND HE GAVE ME OVER A 50% CREDIT, REFLECTING THE AMOUNT OF TREAD LEFT ON THE TIRE. THE SECOND TIME I HAD THE TIRE REPLACED WITH A DIFFERENT BRAND AND KEPT THE OLD TIRE FOR INSPECTION. *TR

Fuel System, Gasoline › Storage › Tank Assembly
Filed Dec 6, 200580,150 milesKS

DAD: THE CONTACT STATES THERE IS NHTSA RECALL CAMPAIGN 93V125000 CONCERNING THE FUEL SYSTEM: TANK ASSEMBLY. THIS VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL, BUT II IS NOT INCLUDED IN THE RECALL DUE TO VIN. THE CONTACT REPAIRED THE VEHICLE AT HIS OWN EXPENSE. *AK THE DEALER CHARGED THE CONSUMER 500.00 TO REPLACE THE FUEL PUMP WHICH WAS DIFFERENT FROM THE RECALL. UPDATED 01/11/06. *JB

Electrical System
Filed Feb 5, 2005115,646 milesVA

THERE WAS AN ACRID ODOR IN THE CABIN ON SEVERAL OCCASIONS. THE RADIO LIGHT BEGAN FUNCTIONING INTERMITTENTLY. THE DASH LIGHTS FAILED TO WORK TWICE. THE HEAD LIGHTS FAILED TO WORK TWICE, ON SEPARATE OCCASIONS FROM THE DASH LIGHTS. I WENT TO REPLACE THE HEADLAMP SWITCH, AND FOUND THE CONNECTOR CHARRED AND MELTED, AND THE B2 TERMINAL ON THE SWITCH WAS LOOSE AND DISCOLORED. THE SWITCH WAS CHARRED AROUND THE B2 TERMINAL.. I AM GOING TO REPLACE THE CONNECTOR ALSO. *JB

Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap
Filed May 5, 2004NY

AFTER FUELING THE VEHICLE, CONSUMER NOTICED GAS BEING PUMPED OUT OF THE FRONT FILL POINT LIKE A FIRE HOSE. *PH THIS WAS THE THIRD FAILURE WITH THE CROSSOVER. CONSUMER THEN LEARNED THAT THIS FAILURE WASN'T GOING TO BE COVERED UNDER THE EXTENDED WARRANTY LIKE THE FIRST TWO. *PH

Fuel System, Gasoline › Storage › Tank Assembly
Filed Dec 9, 200394,177 milesCA

THE GASOLINE WAS NOT TRANSFERRING BETWEEN THE FUEL TANKS, CAUSING VEHICLE TO STALL DUE TO LOW GASOLINE. THE DEALER REPLACED THE FUEL TANK SENDER AND THE FUEL PUMP. *AK THERE WERE FOUR ATTEMPTS TO REMEDY THE TRANSFERRING OF FUEL FROM THE REAR TANK TO THE FRONT TANK THROUGHOUT THE FILLER CAP AND CAUSED LEAKAGE. THE CONSUMER REQUESTED THAT FORD COVER THE CHARGES. *SC *JB

Fuel System, Gasoline › Delivery
Filed Jul 28, 2003111,046 milesOH

WHEN THE FRONT TANK WAS EMPTY AND THE CONSUMER SWITCHED TO THE REAR FULL TANK, SOMEHOW THE GAS FROM THE REAR TANK PUMPED BACK INTO THE FRONT TANK WHICH RESULTED IN THE REAR TANK BEING EMPTY. *NLM *CB *NLM

Seat Belts
Filed Jun 24, 2002TX

FRONT SEATBELT WILL NOT EXTEND TO GIVE ROOM FOR CONSUMER TO PUT IT ON, CAUSING CONSUMER NOT TO HAVE A SEATBELT ON WHILE DRIVING. CAUSE UNKNOWN. DEALER NOTIFIED.*AK

Engine and Engine Cooling › Engine › Gasoline
Filed May 22, 2002AZ

WHILE DRIVING, VEHICLE WILL SHUT OFF.*AK *YH

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Apr 5, 2002CA

BRAKES FAIL SOMETIMES. I NEED HELP. I JUST FOUND OUT ABOUT THIS RECALL OF 03/11/92TO LATE FOR THIS RECALL ?. NHTSA CAMPAIGN 92VO26000 .*AK

Fuel System, Gasoline › Storage › Auxillary Tank › Selector Devices
Filed Oct 25, 2001CA

VEHICLE WAS EXAMINED BY THE DEALERSHIP FOR RECALL CAMPAIGN 01I008000 CONCERNING FUEL CROSSOVER. AFTER REPAIR WORK WAS PERFORMED, PROBLEM BECAME WORSE THAN IT HAD BEEN BEFORE DEALER MADE ADJUSTMENTS TO VEHICLE. POWER FAILURE OCCURS, THE MOTOR SHUTS DOWN AS IF IDLING. *JG *AK

Exterior Lighting › Headlights › Switch
Filed Aug 29, 2001CA

HEADLIGHT SWITCH IS FAULTY CAUSING THE LIGHTS TO FAIL WHILE DRIVING. NLM

Electrical System › Ignition › Switch
Filed Jun 7, 2001CA

RECALL 96 V 071 00/ELECTRICAL SYSTEM IGNITION: VEHICLE EXPERIENCING PROBLEM WITH IGNITION SWITCH FAILING TO OPERATE/ WILL NOT TURN ON. HAD TO DISCONNECT SWITCH AND HOT WIRE TO GET VEHICLE TO START. MANUFACTURER NOTIFIED, AND INFORMED CONSUMER THAT THEY COULD NOT LOCATE VIN SYSTEM. ASKING NHTSA TO HELP IN THIS MATTER. FEEL FREE TO PROVIDE ANY FURTHER DETAILS ON THIS PROBLEM. *AK

Tires › Tread/Belt
Filed Jun 4, 2001IL

TREAD STARTED COMING OFF TIRE. REMOVED BEFORE BLOWOUT. LOCAL DEALER CONTACTED BUT "NO RECALL PROGRAM ON THAT SIZE". SEEMS TO BE SAME PROBLEM AS WITH 235/75/R15'S. *AK (TIRESIZE: 235/85/R16)( DOT NUMBER: TIRE SIZE: 235/85/R16 )

Tires › Tread/Belt
Filed May 18, 2001FL

CONSUMER WAS TRAVELING 58-59MPH AND PASSENGER'S REAR TIRE TREAD SEPARATED. ONLY WARNING WAS THAT VEHICLE SWAYED FORM SIDE TO SIDE. TREAD WAS HITTING REAR OF WHEEL WELL AND RUNNING WELL. VEHICLE HAD OVER $2407.00 WORTH OF DAMAGE. TIRE SIZE P265/75R16, APRROXIMATELY 3500, AFTERMARKET TIRES.*AK *JB

Engine and Engine Cooling › Engine › GasolineFire
Filed Mar 7, 2001NM

CONSUMER WENT TO START VEHICLE , SMOKE STARTED TO COME OUT OF ENGINE COMPARTMENT , FILLED TRUCK WITH BAD BURNING SMELL, SHUT OFF ENGINE AND NOTICED INSULATION HAS COMPLETELY MELTED ,WIRES OFF ENGINE,A MAJOR CONNECTOR WAS ALSO BURNED, BUT NO FUSES WERE BLOWN. CONSUMER HAS ALREADY FILED COMPLAINT EVOQ#861040 BUT SAME DEFECT RECOOCURRED. SERVICE MANAGER AT DEALER CLAIMED DEFECT WAS NOT UNUSUAL AND WAS AWARE OF DEFECT.*AK THE CONSUMER BELIEVES THE PROBLEM WA NOT ELECTRICAL. *YH

Fuel System, Gasoline › Storage › Auxillary Tank › Selector Devices
Filed Feb 27, 2001IL

WHEN SWITCHING FROM FRONT TANK TO REAR TANK THERE IS A LEAK PRESENT DUE TO FUEL LINE CLAMP THAT DOES NOT HOLD LINES SECURE. DEALER HAS NOT SEEN VEHICLE. *AK

Tires › Tread/BeltCrash
Filed Feb 14, 2001MS

WHILE DRIVING, CONSUMER HEARD A LOUD NOISE AND PULLED OFF TO SIDE OF ROAD, FOUND FRONT REAR FIRESTONE TIRE HAD EXPERIENCED TREAD SEPARATIONH, TIRE SIZE P235/85R16, DOT VN0RTWT241. *SLC

Fuel System, Gasoline › Storage › Auxillary Tank
Filed Feb 9, 2001WA

EA 99032 FUEL TANK IS OVERFLOWING REGARDLESS OF WHICH TANK IS ON. FUEL IS STILL BEING USED BY BOTH TANKS. *AK REAR TANK OVERFLOWED WHILE VEHICLE WAS PARKED IN DRIVEWAY.. *SLC

Tires
Filed Jan 21, 2001WI

RIGHT REAR TIRE SEPARATED THEN BLEW, THROWING THE TIRE CAP AROUND ,DAMAGING FENDER, SHOCK, MUFFLER AND WHEEL WELL SUPPORTS AS WELL AS OUR NERVES TRYING TO MAINTAIN CONTROL.*AK (DOT NUMBER: ? TIRESIZE: 255/85R16)

Seat Belts › Front › Anchorage
Filed Jan 16, 2001FL

THE REUSE OF THE SEATBELTS INSTALLED BY FORD AFTER EMERGENCY USE IS NOT CLEAR. INSURANCE COMPANY WAS NOT EVEN AWARE OF THIS SITUATION. THE SEATBELTS INSTALLED BY FORD MUST BE DEALER INSPECTED AFTER EMERGENCY USE . THESE SEATBELTS ARE DESIGNED FOR A ONE SHOT USE IN COLLISIONS OR MAJOR BRAKING. HOW MANY PEOPLE ARE DRIVING AROUND UNAWARE THAT THEIR SEATBELTS ARE SUBJECT TO FAILURE ,BECAUSE OF A MAJOR USE EARLIER? THERE IS THE CONSEPTION THAT IF A SEATBELT GOES AROUND AND HOOKS THE PERSON IS SAFE ,FALSE,FALSE,FALSE....... THEY ARE NOT DESIGNED FOR MULTIPLE USES. FORD DEALER INFORMED ME ON 01/16/01 THEY ARE A NON SERVICEABLE ITEM AND MUST BE REPLACED . THANK YOU WILLIAM SULLIVAN. *AK

Electrical System › Ignition › Module
Filed Jan 3, 2001WV

WOULD TURN ON VEHICLE GLOW PLUG WOULD NOT HEAT UP TO MOVE OR START ENGINE. WOULD NEED TO JIGGLE IT OFF/ON A LOT OF TIMES BEFORE STARTING VEHICLE. WOULD HAVE A GAUGE TO INDICATE THAT VEHICLE WAS ON. HAD NOT BEEN TO DEALER. *AK JIGGLING IT OFF AND ON TO START THE VEHICLE COULD POSSIBLY CAUSE EXPLOSION OR PERMANENT DAMAGE TO THE ENGINE. *YH

Engine and Engine Cooling › Engine › Gasoline
Filed Nov 27, 2000CA

VEHICLE STALLED APPROXIMATELY TWELVE TIMES IN THE LAST YEAR, SEVERAL TIMES IN MODERATE TO HEAVY TRAFFIC AND HAS CAUSED HAZARDOUS SITUATIONS. NLM

Tires › Tread/Belt
Filed Nov 1, 2000AZ

LEFT REAR TIRE BLEWOUT AND SHREDDED CAUSING DAMAGE TO THE INNER FENDER, TIRES SHOWED SIGNS OF SEPARATION OF THE TREAD (FIRESTONE STEELTEX LT23585R16). NLM

Power Train › Automatic Transmission
Filed Oct 28, 2000NJ

THE TRANSMISSION STARTED BUCKING AND CAUSING GRINDING NOISES AND THE VEHICLE AT TIMES WOULD NOT GO FASTER THAN 45 AND WAS ALWAYS IN DANGER OF COMPLETE BREAK DOWN IN THE TRAVEL PORTIONS OF THE HIGHWAYS OR OUT IN THE MIDDLE OF NOWHERE AND PUT MYSELF AND ANY OTHER PERSONS WITH ME IN DANGER OF BEING IN A ACCIDENT AND SERIOUSLY HURT OR KILLED. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 17, 2000CT

AFTERING DRIVING FOR ABOUT 10 MILES USING THE BRAKES FREQUENTLY VEHICLE SHUT OFF. AFTER VEHICLE WAS STARTED AGAIN, THERE WAS NO BRAKING ABILITY. THIS PROBLEM COULD CAUSE A CRASH. PROBLEM HAS NOT BEEN REPORTED TO THE DEALERSHIP. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

Tires
Filed Oct 14, 2000CA

FRONT TIRE WEARING UNEVENLY EVEM WITH RECENT ALINEMENT-TOOK TO AMERICAS TIRE CO. FOR ROTATION AND WAS TOLD TIRE HAD FLAT SPOTS AND ROTATION WOULD NOT HELP-TIRE DEFECTIVE. IS THIS TIRE ON THE RECALL? (TIRESIZE: LT21585R16)( DOT NUMBER: TIRE SIZE: LT21585R16 )

Tires
Filed Oct 14, 200022,466 milesCA

FRONT TIRE WEARING UNEVENLY EVEN WITH RECENT ALIGNMENT. TOOK TO AMERICAS TIRE CO. FOR ROTATION AND WAS TOLD TIRE HAD FLAT SPOTS AND ROTATION WOULD NOT HELP-TIRE DEFECTIVE. IS THIS TIRE ON THE RECALL? ****DIMSII IVOQ ENTRY AFTER 12/12/02 CUT-OVER TO ARTEMIS****73413

Tires
Filed Oct 10, 2000IN

CRUISING AT A SPEED OF 65MPH., TIRE BLEW (RUBBER PEELED OFF TIRE EXPOSING STEEL BELT) CAUSING TRUCK DAMAGE TO OUTER PANEL REAR BRACE, RT MOLDING REAR ADHESIVE TYPE, RT OUTER PANEL REPAIRED AND REFINISHED, REPLACED RT MOLDING WHEEL OPENING, REPLACED RUNNING BOARD, TAIL PIPE, RT RR WHEEL LINER FRT., RT RR WHEEL LINER RR., REAR MUD GUARDS AND PAINTING OF ALL REPLACED PARTS. ALSO, REPAIRED EMERGENCY BRAKE. PLUS ALL LABOR COSTS. TOTAL COST OF REPAIR $2,054.00, PAID BY SAFECO INSURANCE CLAIM # 24A001680380 1-800-433-1058. TOTAL COST OF TIRE REPLACEMENT $105.00 PLUS MN TAX. REPLACED WITH 4 NEW FIRESTONE STEELTEX DR4S, TUBLPS. 2358R16. LOAD RANGE E. NOW UNDER INVESTIGATION. PURCHASED AT FIRESTONE TIRE AND SERVICE CENTER 2100 N SNELLING ROSEVILLE MN 55113 NOTE: WE ARE NOW DRIVING ON THESE NEW REPLACED TIRES AND ARE VERY CONCERNED FOR OUR SAFETY. PLEASE ADVICE (DOT NUMBER: 8XOR65C TIRESIZE: 16 INCH)

Service Brakes, Hydraulic › Foundation Components › Master CylinderCrash
Filed Oct 4, 2000CA

WHEN DRIVING 25 MPH AND UPON ATTEMPTING TO STOP VEHICLE BY DEPRESSING BRAKE PEDAL , BRAKE PEDAL WENT TO THE FLOORBOARD, CAUSING EXTENDED STOPPING DISTANCE, WHICH RESULTED IN A REAR END CRASH. CONSUMER CONTACTED DEALER, DEALER NOTED THAT MASTER CYLINDER FAILED WHICH CAUSED THE PROBLEM.*AK

Steering › Steering Wheel/Handle Bar
Filed May 15, 2000CA

SECTOR SHAFT ON STEERING BOX FAILED, CAUSING STEERING LOSS WHILE VEHICLE WAS MOVING. *AK

Electrical System › Wiring
Filed Apr 27, 2000NM

WHILE DRIVING AT NIGHT THROUGH MOUNTAINS ALL LIGHTS WENT OUT, AND CAR WAS FILLED WITH FUMES THAT MADE CONSUMER'S EYES WATER. IT SMELLED LIKE PLASTIC WIRES BURNING. VEHICLE WAS STILL DRIVEABLE AS CONSUMER PLAYED WITH SWITCH, AND THEN THEY CAME BACK ON. THE SMELL GOT SO BAD THAT CONSUMER TOOK SWITCH OUT AND FOUND THAT THE CONNECTOR WAS MELTED, BUT NO FUSES HAD BLOWN, BOUGHT A NEW CONNECTOR. DEALER/FORD CONTACTED. *AK *ML

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings
Filed Mar 14, 2000CA

CONSUMER IS EXPERIENCING THE SAME PROBLEM THAT IS DESCRIBED IN RECALL #94V040000/ FUEL LINES, METALLIC. BUT THIS VEHICLE IS NOT INCLUDED IN THE RECALL. DEALER HAS BEEN CONTACTED. *AK *ML

Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap
Filed Mar 2, 2000NY

MY GAS TANKS OVERFLOW OUT MY FILLER CAPS. I CALLED FORD THEY TOLD ME MY TRUCK HAD BEEN FIXED IN 1994 WHEN THEY SENT OUT A RECALL FOR THIS PROBLEM. WELL I STILL HAVE THE PROBLEM, AND WHEN I TALKED TO ONE OF YOUR REPS THEY TOLD ME THERE IS AN ONGOING IVESTIGATION FOR THIS PROBLEM. MAYBE THEIR FIX WASN'T A FIX AFTER ALL. WHAT SHOULD I DO ? DO I HAVE SOMEONE TRY TO FIX THE PROBLEM ACCORDING TO WHAT FORD SAYS TO FIX IT , OR AM I WASTING MONEY ON SOMETHING THEY REALLY DON'T HAVE A FIX FOR. ALSO IS FORD RESPONSIBLE TO FIX THE PROBLEM CORRECTLY { I MEAN IF IT WASN'T FIXED RIGHT THE FIRST TIME } THANK YOU. *AK

Fuel System, Gasoline › Storage › Auxillary Tank › Selector Devices
Filed Feb 3, 2000IA

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP IS CAUSING A PORTION OF UNUSED FUEL TO RETURN TO THE SECOND TANK, RESULTING IN A FUEL LEAKAGE. ALSO, RECALL 93V125000/MANUFACTURER'S RECALL 93S68. HOWEVER, THIS VEHICLE IS NOT INCLUDED DUE TO VIN. *AK *ML

Power Train › Clutch Assembly
Filed Jan 3, 2000TN

THE CLUTCH FAILED. NLM

Exterior Lighting › Headlights › High/Low Beam Dimmer Switch
Filed Jul 27, 1999NE

HEADLIGHT SWITCH INTERMITTENTLY WORKS, THEN WOULD DROP OUT AND LEAVE DRIVER IN DARK. DEALER CONTACTED AND CANNOT REMEDY PROBLEM. RESULTS IN MELTING PLUG THAT CONNECTS TO SWITCH. PROBLEM STILL EXISTS. PROVIDE FURTHER INFORMATION. *AK

Service Brakes, Hydraulic › Foundation Components2 injured
Filed Jun 16, 1999IL

BRAKE SYSTEM MALFUNCTIONED DUE TO THE DESIGN OF THE BRAKES. VEHICLE HAD NO BRAKING ABILITY AT ALL, WHICH CAUSED A CRASH. *AK

Service Brakes, Hydraulic › Foundation Components › Disc › Caliper
Filed Jun 2, 1999MO

BRAKE CALIPERS FAIL CONTINUALLY. MJS

Power Train › Automatic Transmission
Filed May 8, 1999CO

NO SUMMARY LISTED FOR THIS VEHICLE. *AK

Fuel System, Gasoline › Storage › Tank Assembly
Filed Nov 2, 1998AZ

THE FUEL TANK IS LEAKING AGAIN ON THIS VEHICLE. IT WAS REPAIRED UNDER A RECALL FOR LEAKING FUEL TANKS BEFORE. THERE IS NO CURRENT RECALL TO REPAIR THE PRIOR RECALL ITEMS. FORDS POSITION IN THE PAST HAS BEEN THEY ARE ONLY REQUIRED TO REPAIR A RECALL ONCE.

Complaints 1-50 of 107, newest first, reproduced as filed.

Across model years

Worst on record: 1999
YearComplaintsRecallsFiresDeathsAssessment
2014143010Routine
201395010Routine
2012266150Above average
2011248230Above average
201073020Routine
200954110Routine
2008197841Fatalities reported
200760700Routine
2006221750Above average
2005144530Routine
2004154740Routine
2003116781Fatalities reported
2002156791Fatalities reported
20012209244Fatalities reported
200032610147Fatalities reported
199958119132Fatalities reported
199856910Routine
199730414190Above average
19961765250High concern
19951844170Routine
199412310230High concern
1993130940Routine
1992119761Fatalities reported
1991 — this page107790Routine
19901117140Routine

Compare every F-250 year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Jul 19, 2001. Source: NHTSA Office of Defects Investigation.