1996 Ford Econoline

Fatalities reported

Owners filed 81 complaints about this vehicle with federal regulators, most often about the brakes. It has been recalled 5 times.

Avoid One of the Ford Econoline years to avoid: an unusual share of fires, crashes and deaths for a car of its age. Which Ford Econoline years to avoid →

Most common 1996 Ford Econoline problems

18 of the 81 complaints (22%) are about the brakes.

ComponentReportsCrashesFiresInjuries
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip · brakes10
101
Tires6
000
Tires › Tread/Belt5
000
Engine and Engine Cooling › Engine › Gasoline · engine5
010
Vehicle Speed Control › Cruise Control · throttle and acceleration4
030
Vehicle Speed Control · throttle and acceleration4
120
Engine and Engine Cooling › Engine · engine3
010
Electrical System3
010
Unknown or Other2
010
Suspension › Rear2
000

5 safety recalls

Part 573 reports
Exterior Lighting › Headlights09E025000
Filed May 11, 200942,540 vehiclesDope, Inc.

Defect. DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

Exterior Lighting09E012000
Filed Apr 7, 200916,270 vehiclesSabersport

Defect. SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Vehicle Speed Control › Cruise Control08V051000
Filed Feb 4, 2008225,000 vehiclesFord Motor Company

Defect. FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.

Risk. AS A RESULT, THE FUSE IS LOCATED IN THE OUTPUT CIRCUIT RATHER THAN IN THE INTENDED INPUT POWER FEED CIRCUIT, AND MAY NOT OFFER THE INTENDED PROTECTION IN THE EVENT OF AN ELECTRICAL SHORT TO GROUND.

Remedy. DEALERS WILL INSTALL A NEW WIRING HARNESS, OR REPLACE THE MATING ELECTRICAL COMPONENT. THE RECALL BEGAN ON FEBRUARY 18, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Vehicle Speed Control06V286000
Filed Aug 1, 20061,200,000 vehiclesFord Motor Company

Defect. ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Risk. OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy. DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

Parking Brake › Conventional96V214000
Filed Oct 28, 199653,400 vehiclesFord Motor Company

Defect. THE PARKING BRAKE SYSTEMS MAY NOT HOLD THE VEHICLES ON A 20% GRADE WITH FOOT PEDAL EFFORTS OF 125 POUNDS OR LESS. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC BRAKE SYSTEMS."

Risk. THE VEHICLE MAY ROLL AFTER BEING PARKED INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy. DEALERS WILL ADJUST THE PARKING BRAKE SYSTEM ON THE AFFECTED VEHICLES.

All 5 campaigns on file, newest first.

What owners reported

Newest filings
Latches/Locks/Linkages › Doors › Latch
Filed Dec 15, 201150,000 milesFL

TL* THE CONTACT OWNS A 1996 FORD ECONOLINE. THE CONTACT STATED THE DOOR LATCH WOULD NOT RELEASE OPEN IN ORDER TO GAIN ACCESS OR EXIT THE VEHICLE DUE TO THE FAULTY DOOR CABLE. THE FAILURE INVOLVED BOTH SIDE DOORS AND REAR DOOR. THE CONTACT PURCHASED THE DOOR CABLE KIT AND PERFORMED THE REPAIR HIMSELF. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 50,000. UPDATED 01/20/12*LJ THE CONSUMER STATED THERE WAS A FLAW IN THE MECHANICS THAT OPERATES THE DOORS THAT CAN BECOME INOPERABLE WITHOUT WARNING. THE CABLES OPERATING THE LATCHES CAN AND DO FAIL BECAUSE THEY ARE MADE OF VINYL AND IN TIME FAIL. UPDATED 01/20/12

Engine and Engine CoolingFire
Filed Jun 4, 2008122,000 milesOH

TL*THE CONTACT OWNED A 1996 FORD ECONOLINE. THE CONTACT STATED THAT THE VEHICLE CAUGHT FIRE ON JANUARY 14, 2008 WHILE PARKED IN THE DRIVEWAY. SMOKE APPEARED FROM THE ENGINE AND FRONT PASSENGER SEAT. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND FILED A REPORT. THE VEHICLE WAS DESTROYED. THE CONTACT RECEIVED FORD RECALL NOTICE NUMBER 05S28 THE FIRST WEEK IN MAY OF 2008. THE CURRENT AND FAILURE MILEAGES WERE 122,000.

Vehicle Speed Control › Accelerator Pedal
Filed Apr 2, 2008NJ

TL*THE CONTACT OWNS A 1996 FORD ECONOLINE. THE CONTACT RECEIVED A SAFETY RECALL NOTICE FOR THE VEHICLE SPEED CONTROL:ACCELERATOR PEDAL IN FEBRUARY OF 2008. SINCE THAT TIME, HE HAS CALLED THE DEALER FIVE TIMES AND WAS INFORMED TO CALL BACK THE FOLLOWING WEEK. ON APRIL 2, 2008, HE WAS INFORMED TO CALL BACK IN AUGUST. THERE HAD BEEN NO FAILURE TO DATE. THE PURCHASE DATE, POWERTRAIN, AND RECALL NUMBER WERE UNKNOWN. THE CURRENT MILEAGE WAS 124,000. UPDATED 04/16/08 *BF UPDATED 04/16/08 *TR

Vehicle Speed Control › Cruise Control
Filed Mar 6, 2008FL

1996 FORD ECONOLINE WITH FUSED JUMPER HARNESS RECALL. CONSUMER STATES THAT THE DEALER KEEPS TELLING HIM THAT THE PARTS ARE NOT AVAILABLE. CONSUMER IS VERY UPSET WITH THE UNSATISFACTORY WAY THIS RECALL IS BEING TAKEN CARE OF. *KB

Vehicle Speed Control
Filed Feb 28, 2008TN

TL*THE CONTACT OWNS A 1996 FORD ECONOLINE. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 07V336000 (VEHICLE SPEED CONTROL). THE DEALER REPLACED THE SWITCH A FEW MONTHS AGO; HOWEVER, FORD IS CURRENTLY SENDING THE CONTACT ANOTHER LETTER STATING THAT THE PART THEY REPLACED WAS STILL DEFECTIVE, AND HE NEEDS TO MAKE ANOTHER APPOINTMENT. THE LETTER REQUESTS THAT HE LEAVE THE VEHICLE AT THE DEALER WHILE IT IS BEING REPAIRED. THE CONTACT HAS BEEN DRIVING THE VEHICLE FOR YEARS AND WAS NOT AWARE THAT IT COULD CATCH FIRE. HE IS SCARED TO DRIVE THE VEHICLE. THERE HAD BEEN NO FAILURE TO DATE. THE CURRENT MILEAGE WAS 88,000.

Vehicle Speed ControlFire
Filed Feb 26, 2008134,495 milesGA

TL*THE CONTACT OWNS A 1996 FORD ECONOLINE. WHILE PARKED, THE VEHICLE BEGAN SMOKING AND THEN CAUGHT FIRE. THE FIRE ORIGINATED FROM THE CRUISE CONTROL AND DESTROYED ALL OF THE SWITCHES, BUTTONS, AND MIRROR ON THE DRIVER SIDE DOOR. THE CONTACT HAS PICTURES. UPDATED 5/20/08 *CN

Vehicle Speed ControlFire
Filed Oct 17, 2007157,000 milesMI

TL*THE CONTACT OWNS A 1996 FORD ECONOLINE. AFTER THE VEHICLE HAD BEEN PARKED FOR 24 HOURS, IT BURST INTO FLAMES. THERE WERE NO PRIOR WARNINGS. THE FIRE WAS EXTINGUISHED BY THE FIRE DEPARTMENT. THE INSURANCE INVESTIGATOR STATED THAT THE FIRE WAS CAUSED BY SOMETHING ELECTRICAL IN THE ENGINE COMPARTMENT. THE VEHICLE WAS DESTROYED AND TOWED. PERSONAL ITEMS THAT WERE IN THE YARD WERE BURNED AND DAMAGED. THE VEHICLE WAS REPAIRED LAST NOVEMBER FOR NHTSA CAMPAIGN ID NUMBER 06V286000 (VEHICLE SPEED CONTROL). THE CRUISE CONTROL NEVER WORKED PROPERLY AFTER THE REPAIR WAS MADE. THE CURRENT AND FAILURE MILEAGES WERE 157,000. UPDATED 02-19-08 *BF

Electrical System › Wiring › Front UnderhoodFire
Filed Dec 29, 2006113,000 milesGA

THE MORNING OF 23 DEC 2006 AROUND 5:00 AM, MY 1196 FORD ECONOLINE CONVERSION VAN CAUGHT ON FIRE IN THE ENGINE COMPARTMENT FOR NO APPARENT REASON. DUE TO THE INTENSE HEAT MY HOME SUFFERED FIRE DAMAGE AS WELL. THERE WERE NO KNOWN MECHANICAL OR ELECTRICAL PROBLEMS WITH THE VAN. IT WAS RUNNING LIKE A CHAMP UNTIL THIS INCIDENT.

Electrical System
Filed Sep 20, 200620,000 milesOH

1996 FORD ECONOLINE ELECTRICAL SYSTEM REPEATEDLY CAUSED THE VAN TO BREAK DOWN. *KB THE AIR CONDITIONING COMPRESSOR SEIZED AND THE SERPENTINE BELT NEEDED TO BE REPLACED. THE IGNITION MODULE WAS REPLACED. THE TIE RODS NEEDED TO BE REPLACED WHICH FAILED WHILE THE CONSUMER WAS DRIVING. THE CRUISE CONTROL STOPPED WORKING AND THE ABS, AIR BAG AND ENGINE LIGHTS ILLUMINATED. *JB

Vehicle Speed Control › Cruise ControlFire
Filed Sep 6, 2006SC

1996 CLUB WAGON CHATEAU THEFT ALARM CAME ON/OFF CAUSING VEHICLE NOT TO START THE NEXT MORNING. *TS THE ALARM ONCE AGAIN SOUNDED AND WAS TURNED OFF. A FEW HOURS LATER THE VEHICLE WAS ON FIRE. THE VEHICLE'S CRUISE CONTROL DEACTIVATION SWITCH HAD FAILED PRIOR TO THE CONSUMER RECEIVING THE RECALL NOTICE. ANOTHER VEHICLE WAS DAMAGED IN THE FIRE. THE CONSUMER'S VEHICLE WAS A TOTAL LOSS. *NM

Vehicle Speed Control › Cruise ControlFire
Filed Jan 5, 2006111,000 milesMI

DRIVING DOWN EXPRESSWAY, STOPPED TO DROP NEWPHEW OFF VAN SMELLED HOT/BURNING OPENED HOOD FIRE PRESENT. CRUISE CONTROL PART ON RECALL FOR OTHER FORDS STARTED FIRE. PUT FIRE OUT. FORD REFUSES TO PAY FOR PART EVEN THOUGH EXACT PART ON RECALL, BECAUSE IT IS ON A VAN NOT A TRUCK. IT IS STILL THE SAME FAULTY PART AS THE TRUCKS. HAS BURNED CRUISE CONTROL, BRAKE FLUID CHAMBER ELECTRICAL WIRES UNDER IT AND SHORTED OUT ALTERNATOR. *NM

Vehicle Speed Control › Cruise ControlFire
Filed Oct 31, 200598,000 milesMN

DT: THE CONTACT STATED CRUISE CONTROL STOPPED WORKING. THE LOCAL REPAIR SHOP REPLACED A 15 AMP CIRCUIT BREAKER. AFTER THE VEHICLE WAS PARKED FOR APPROXIMATELY FIVE HOURS IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED. THE INSURANCE INVESTIGATOR COULD NOT DETERMINE THE CAUSE OF THE FIRE. *AK THE CONSUMER BELIEVED THE FIRE WAS RELATED TO THE CRUISE CONTROL. UPDATED 12/07/05. *JB

Engine and Engine Cooling › EngineFire
Filed Oct 4, 200579,362 milesTX

ON SUNDAY MORNING AT ABOUT 6 AM THE ALARM OF OUR VAN WENT OFF. IT WOKE US UP. THE ENGINE OF THE VAN WAS ON FIRE. WE CALLED THE 911 AND THE FIRE DEPARTMENT CAME. MY HUSBAND TRIED TO USE THE FIRE EXTINGUISHER BUT HE COULD NOT OPEN THE HOOD. THE FIRE DEPARTMENT PUT OUT THE FIRE.THE LAST TIME I DROVE THE VAN WAS ABOUT 8:30 PM ON SATURDAY NIGHT. IT WAS FINE THEN WHILE IT WAS BURNING IT SOUNDED LIKE IT WAS TRYING TO START. ONE FIREMAN SAID THAT SOUND WAS FROM THE WIRES BURNING OR SOMETHING LIKE THAT. IT IS A 1996 FORD [XXX] FORD E 350 LIMITED REGENCY THE MILEAGE WAS ABOUT79362. A STICKER ON THE WINDSHIELD SAYS BUILT WITH PRIDE ECONOLINE BY LORAIND OHIO ASSEMBLY UAW 425 2000. WE ARE VERY THANKFUL FOR THE CAR ALARM. WE WERE NOT DUE TO WAKE UP UNTIL AN HOUR LATER. WE THINK IT IS TOTALED BECAUSE THE WHOLE FRONT SIDE IS BURNED AND THE WINDSHIELD BROKE. ALL THE SEATS ARE STILL IN GOOD SHAPE. THE POLICE CAME TO THE SCENE BUT WHEN WE WENT TO GET THE REPORT WE FOUND THAT THE POLICE MAN DID NOT MAKE A REPORT. HE DIDN'T EVEN SPEAK TO US. LATER WE LEARNED THAT SHIFT CHANGE HAPPENS THAT TIME OF MORNING. (A POLICE MAN WHO GOES TO OUR CHURCH TOLD US ABOUT THE SHIFT CHANGE) HE DIDN'T KNOW WHY A REPORT WAS NOT TAKEN. *NM UPDATED 07/18/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Tires › Sidewall
Filed Sep 29, 200565,000 milesUT

DT: THE CONTACT BOUGHT 4 NEW TIRES AROUND JUNE-2002. 3 FAILED. THE FIRST ONE FAILED IN 6-04, THE SECOND ONE BLEW OUT IN 3-05, AND THE THIRD ONE FAILED ON 8-15-05. NOTICED THE BUBBLES BEFORE THE OTHER TWO BLEW OUT. THE DEALERSHIP REPLACED THEM AT NO COST; BUT WAS WORRIED ABOUT OTHER PEOPLE WHO MAY HAVE THE SAME TIRE. THE TIRE BRAND NAME IS BIG O. THE DOT NUMBERS ARE B4KV3800; UTRK-266E R-44448 K-9184 1914. THE TIRE LINE IS: LT235/75R15. *AK *JB

Unknown or OtherFire
Filed Jul 8, 200585,000 milesCA

1996 FORD ECONOLINE VAN WAS PARKED ON MY PROPERTY. IT STARTED ON FIRE WHICH SPREAD SO QUICKLY THAT THE WHOLE VAN WAS BURNT BEFORE THE FIRE DEPARTMENT ARRIVED. THE FIRE DEPARTMENT BELIEVES THE FIRE STARTED ON THE DRIVER'S SIDE TOWARDS THE FRONT OF THE VEHICLE BUT CAN NOT DETERMINE WHAT STARTED IT ALTHOUGH WE ARE STILL WAITING FOR THEIR REPORT. THIS VAN WAS NOT PARKED NEAR ANYTHING FLAMMABLE NOR WAS THERE ANYTHING FLAMMABLE IN THE VAN. THE FIRE WAS SO HOT THE WINDSHIELD MELTED. WE NOW HAVE NO VAN AND NO EXPLANATION OF WHY IT WOULD START ON FIRE. THE SHERIFF'S DEPARTMENT SAID THEY WOULD NOT TAKE A REPORT UNLESS THE FIRE DEPARTMENT SUSPECTS ARSON.

Service Brakes, Hydraulic › Foundation Components › Master Cylinder
Filed Jun 30, 2005100,000 milesFL

ON JUNE 25TH I CHANGED THE BATTERY ON MY 1996 FORD E150 BECAUSE THE BATTERY WAS DEAD. ABOUT A HALF AN HOUR LATER I HEARD THE ALARM GOING OFF. WHEN I WENT OUTSIDE THERE WAS WHITE SMOKE COMING OUT FROM UNDER THE HOOD. I RAISED THE HOOD AND THE SENDING UNIT ON THE MASTER CYLINDER FOR THE CRUISE CONTROL WAS SMOKING AND THE WHITE SMOKE WAS INCREASING BY THE SECOND. I PULLED THE WIRES THAT WERE LEADING TO IT AND THE SMOKED STARTED TO DISAPATE. THE VEHICLE WAS NOT RUNNING AND THE IGNITION WAS TURNED OFF. ON JUNE 29, I WAS WATCHING THE JANE PAULY SHOW ON CNN. THEY WERE REPORTING ABOUT A PROBLEM WITH THIS SAME PART ON THE FORD F150 PICKUPS. I BELIEVE THAT IF MY ALARM HAD NOT SOUNDED MY VEHICLE WOULD HAVE CAUGHT ON FIRE LIKE THE PICKUP TRUCKS IN THE REPORT. AS OF YET I STILL HAVE NOT REPAIRED THE VEHICLE AND ALL PARTS ARE AS THEY WERE ON THE DAY OF THE INCEDENT. IF YOU WOULD LIKE I WILL LEAVE THE VEHICLE THIS WAY SO YOU CAN INSPECT THE PROBLEM IF YOU WOULD LIKE. PLEASE CONTACT ME ASAP SO I KNOW HOW TO PROCEED.

Electrical SystemFire
Filed May 2, 2005IL

THE CONSUMER STATED THE VEHICLE CAUGHT ON FIRE UNDER THE HOOD. THE FIRE DEPARTMENT MADE THE ASSUMPTION OF IT BEING AN ELECTRICAL FIRE.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 12, 200490,000 milesCO

THE ABS WILL NOT ENGAGE WHEN BRAKING DURING A EMERGENCY SITUATION OR A SUDDEN STOP. THE VEHICLE HAS BEEN TO A REPAIR SHOP ON TWO SEPARATE OCCASIONS. THE MECHANIC REPLACED THE FRONT PADS AND BOTH FRONT ROTORS AND THE PROBLEM CONTINUED. *JB

Structure
Filed Jul 19, 200455,834 milesIL

THE ROOF ON MY 1996 FORD ECONOLINE WITH MOUNTED RACK HAS PAINT THAT HAS PEELED OFF AND BEGINNING RUST, ESPECIALLY AROUND THE RACK AND EDGES OF ROOF. IT IS A BLUE METALLIC PAINT AND IS SEPARATING FROM THE PRIMER, WHICH I UNDERSTAND IS A DEFECT KNOWN AS DELAMINATION CAUSED BY DEFECTIVE PRIMER AND NORMAL ENVIRONMENT CONDITION OF ULTRAVIOLET EXPOSURE, A DEFECT THAT WAS LATENT FROM THE DATE IT WAS PAINTED AND HAS NOW BECOME VERY APPARENT. ESTIMATE TO REPAIR ROOF IS $1220.80 MILEAGE IS 55,834.*JB

Fuel System, Gasoline › Fuel Injection System › Injectors
Filed Dec 2, 200340,000 milesFL

WITHOUT ANY WARNING THE VEHICLE STALLED ON THE HIGHWAY WHILE DRIVING 60 MPH. THE INCIDENT OCCURRED FOUR TIMES SINCE THE CONSUMER HAS OWNED THE VEHICLE. VEHICLE HAS BEEN TOWED TO THE DEALER, WHO INFORMED THE CONSUMER THAT THE INJECTOR DRIVER MODULE WAS THE PROBLEM. THIS MODULE WAS POSITIONED IN A WAY THAT MOISTURE COULD SEEP IN, CAUSING THE IPM MODULE TO FAIL. *AK RESPONSE FROM DEALER AND MANUFACTURER WAS POOR. *PH

Structure › Frame and Members
Filed Sep 24, 2003200,004 milesOH

CONSUMER WAS HAVING A PROBLEM KEEPING THE VEHICLE ALIGNED BECAUSE THE FRAME CRACKED NEAR THE STEERING BOX WHERE MOTOR MOUNT ARE ATTACHED. *AK *NLM

Tires
Filed Jan 17, 2003TX

THREE OUT OF FOUR GOODYEAR TIRES HAD A LARGE AIR BUBBLE ON SIDEWALLS. BUBBLE WAS THE SIZE OF A TENNIS BALL. PLEASE PROVIDE MORE DETAILS. TS. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Control Unit/Module
Filed Oct 18, 2002137,000 milesWA

CONSUMER STATES OF HAVING PROBLEMS WIT THE ABS SYSTEM. DEALER WAS CONTACTED, THE CONSUMER ALSO STATED THAT THE HCV/HYD CONTROL UNIT FOR THE ABS FAILED AND WAS REPLACED. THE VEHICLE DID NOT STOP UNDER HARD BEARING, THE ABS WARNING LIGHT WOULD COME ON/OFF. THE CONSUMER WAS TOLD BY FORD THAT THERE WAS A RECALL #96VZ14000. THE CONSUMER STATED HE OWNED ANOTHER VEHICLE LIKE THIS BEFORE AND IT ALSO HAD PROBLEMS-SHOULD HAVE BEEN RECALLED. *MR *SCCB *NLM

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Sep 10, 2002CA

BRAKES WORE OUT AND WERE REPLACED EVERY 4-6 MONTHS. THE CALIPER WAS MADE OF FIBERGLASS AND CRUMBLED UNDER THE HEAT OF BRAKING CAUSING THE BRAKE PADS TO WEAR PREMATURELY. THE CONSUMER WAS HAVING THE FRONT DISK BRAKES AND THE CALIPER PISTON REPLACED WITH METAL A METAL KIND, CONSUMER HAS ALSO HAD PROBLEMS WITH THE ABS.*YH *CB

Service Brakes, Hydraulic › Foundation Components › Disc
Filed Aug 17, 2002CA

FIBERGLASS CALIPER PISTON ON FRONT DISC BRAKES COVERED WITH METAL PLATE COVER BRAKE PADS ONLY LASTED 2 MONTHS BECAUSE IT STARTED TO CRUMBLE DANGEROUS. *AK

Electrical System › Horn
Filed Jul 19, 2002IN

HORN BUTTONS ARE NOT VISIBILE WHEN STEERING WHEEL IS TURNED EITHER LEFT OR RIGHT, ALMOST CAUSING AN ACCIDENT. *AKIN AN EMERGENCY SITUATION WHERE THE HORN IN NEEDED, THE HORN IS NOT EASILY ACCESSIBLE. *JG

Service Brakes, Hydraulic › Foundation Components › Drum › DrumCrash
Filed May 4, 2002CA

THIS MAKES THE 2ND TIME I HAVE REPORTED THIS, PLEASE RESPOND TO THIS!..... I HAVE HAD MANY OCCASIONS WHEN TRAVELING THE CALIFORNIA FREEWAYS, WHEN WET, AND THE REAR DRUMS/SHOES GET WET AND BECOME INNOPERATIVE. I HAVE BEEN A REPAIR TECH ON ALL SYSTEMS OF BRAKES, TECHNICAL AND SIMPLE, AND FIND THERE TO BE A DESIGN FLAW IN THE BACKING PLATE/RELATIONSHIP TO THE REAR DRUMS WHICH ALLOW WATER MIST TO ENTER AND WET THE REAR SHOES. I AM NOT TALKING ABOUT DEEP PUDDLES OR GULLY-WASHERS, JUST A LIGHT DRIZZLE WILL PRODUCE THIS PROBLEM. WHEN BROUGHT TO FORDS ATTENTION, THEY SAID THEY HAVE NOT EXPEIRIANCED THIS WITH ANY ONE ELSE, AND MUST BE MY DRIVING HABBITS. WELL, IT DOESN'T RAIN ALL THAT MUCH,AND AT SLOWER SPEEDS, SAY UNDER 35, IT DOES NOT SEEM TO HAPPEN. IT IS APPARANT WHEN JUST THE FRONT WHEELS LOCK UP, AND THE REAR WILL NOT EVEN RESPOND TO THE EMERGENCY BRAKES, YOU KNOW THE REAR ARE WET AND NEED TO BE DRIED OUT LIKE IN THE OLDEN DAYS. I SEE IT AS A SAFETY CONDITION, AND ACTUALLY REAR ENDED A LADY AND HAD TO PAY FOR HER REAR BUMPER, FORTUNATELY, SHE DIDN'T HAVE ANY NECK INJURIES, AS OF THIS DAY IN MAY 20002. IT HAS BEEN A LITTLE OVER A YEAR. PLEASE RESPOND TO THIS LETTER. RICK WOLFF. 714- 821-5678 THANKS.*AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Mar 25, 2002UT

THE PROBLEM STARTS WHEN THE VAN STARTS PULLING RIGHT INTERMITTENTLY. THE ABS LIGHT STARTS COMING INTERMITTENTLY ON AND WHEN IT COMES ON THE VEHICLE STARTS DRIVING STRAIGHT. THE LIGHT GOES OUT AND IT STARTS PULLING AGAIN. WHEN BRAKING IT PULLS HARD RIGHT. THE HYDRAULIC CONTROL UNIT HAS BEEN REPLACED AT LEAST 4 TIMES AND WILL DRIVE GOOD FOR 5000 MILES. IT HAS FAILED AGAIN. AFTER DRIVING SEVERAL MILES YOU CAN FEEL THE FRONT RIGHT ROTOR IS SIGNIFICANTLY HOTTER THAN THE LEFT.*AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited SlipCrash1 injured
Filed Mar 11, 2002MD

VAN WAS SLOWING GETTING UP SPEED THEN SURGED WHILE PARKING AND DID NOT STOP WHEN BRAKES WERE APPLIED. THE VAN HIT A PARKED PICKUP AND PUSHED IT UP THE PARKING LOT EMBARKMENT. THE ABC LIGHT CAME BEFORE THE ACCIDENT.*AK

Air Bags
Filed Jan 29, 2002MO

WHEN VEHICLE WAS IN MOTION AIR BAG INDICATOR LIGHT FLASHED ON AND OFF. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION.*AK

Air Bags
Filed Nov 1, 2001CA

STRONGLY FEEL FORD IS RESPONSIBLE FOR FIXING THIS AIR BAG MALFUNCTIONING INDICATOR LIGHT SAFETY ISSUE. I AM THE ORIGINAL OWNER, THE CAR HAS BEEN WELL MAINTAINED WITH NO ACCIDENTS. THIS CONCERNS ME GREATLY THAT THE AIR BAG LIGHT KEEPS COMING ON. THE LOCAL FORD DEALER WAS CONTACTED AND SAID THE PROBLEM IS OUT OF WARRANTLY (5 YRS OR 50K MILES). THEY SAID IT WOULD COST $80 TO TROUBLE SHOOT LET ALONE FIX. THIS IS UNACCEPTABLE. IT IS A SAFETY ISSUE AND MANUFACTURERS DEFECT PROBLEM THAT FORD SERVICE DEPARTMENT SHOULD COVER. YOUR ADVICE AND INPUT IS GREATLY APPRECIATED.*AK

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and FittingsFire
Filed Oct 1, 2001KS

MY FORD E-150 VAN, AFTER BEING DRIVEN ABOUT 1 HOUR EARLIER, BURST INTO FLAMES WHILE PARKED IN MY DRIVEWAY. A FORENSIC INVESTIGATION IDENTIFIED THE SPEED DEACTIVATION CONTROL SWITCH LOCATED ON THE MASTER BRAKE CONTROL CYLINDER. THIS IS THE SAME SWITCH AS IN 93 LINCOLN TOWNCARS AND MANY OTHER FORD CARS AND TRUCKS. IT WAS DESIGNED BY TEXAS INSTURMENTS TO BE WIRE AS SWITCHED BUT FORD INSTALLED IT AS WIRED ALWAYS HOT. PLEASE INVESTIGATE. THIS WILL CAUSE MILLIONS OF DOLLARS OF PROPERTY DAMAGE AND COULD INJURE MANY PEOPLE. THESE VEHICLES CAN BURST INTO FLAMES AT ANY TIME OR IN ANYBODY'S GARAGE. PLEASE CONTACT ME IF YOU WOULD LIKE A COPY OF THE FORENSIC REPORT I PAID FOR. THANKS, AND PLEASE DON'T PARK YOUR FORD IN YOUR GARAGE.*AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Aug 30, 2001DE

THE ABS SYSTEM IS PERFORMING POORLY ALTHOUGH THE CONSUMER HOLDS FOOT ON THE BRAKE PEDAL WITH STEADY PRESSURE. NLM

Service Brakes, Hydraulic › Foundation Components › Disc › Rotor
Filed Aug 15, 2001WV

I BOUGHT THE VAN WHEN IT WAS 2 YRS. OLD IN DEC. 1998, BY THAT SUMMER I HAD TO REPLACE BOTH FRONT ROTORS BECAUSE OF CRACKS, AND I HAVE HAD TO DO THIS EVERY YEAR SINCE. THE VAN IS NOT USED ON A DAILY BASIS SO I AM WONDERING ABOUT A POSSIBLE DEFECT FOR THIS TO BE HAPPENING EVERY 2-3,000 MILES. FORD SHOWS NO RECALLS ON THIS MODEL, BUT THE GARAGE THAT HAS CHANGED THE ROTARS EVERY TIME SAYS IT IS NOT NORMAL WITH SO FEW MILES BETWEEN EACH TIME IT HAPPENS.*AK

Tires
Filed Jun 23, 2001TX

ALL TIRES SHOWED SIGNS OF COMING APART, BOTH ON SIDES AND TREAD. *AK (TIRESIZE: 225-75R-16)( DOT NUMBER: TIRE SIZE: 225-75R-16 )

Suspension › Front › Control Arm
Filed Apr 19, 2001WI

CONSUMER STATES HE WAS TOLD BY DELAERSHIP THAT FRONT END BALL JOINTS WERE DESIGNED AND PUT IN WITHOUT A LUBRICATION POINT WHICH CAUSED THE TIE ROD ENDS, STEERING LINKAGE AND TIRES TO WEAR DOWN AND HAVE TO BE REPLACED, DEALERSHIP REPLACED BALL JOINTS WITH A GREESE FITTING. *JB

Tires › Tread/Belt
Filed Mar 7, 2001FL

PE-00-020- REPLACEMENT TIRES, SIZE P23575R15, DOT STARTED WITH W2HL, TIRES HAVE NO MORE THAN TWENTY THOUSAND MILES ON THEM. WHEN DRIVING AT 40-45 MPH CONSUMER NOTICED VEHICLE STARTED SHAKING, PULLED OFF ROAD, AND NOTICED PASSENGER'S SIDE REAR TIRE TREAD HAD SEPARATED. *AK FIRESTONE WILDERNESS AT TIRES. *SLC

Seats
Filed Dec 1, 2000OH

SEAT BRACKETS ON DRIVER'S SEAT SNAPPED, VEHICLE WAS STOPPED, CONSUMER'S FOOT ON BRAKE, SEAT WENT ALL THE WAY BACK. FORD TAKES NO RESPONSIBILITY SINCE OUT OF WARRANTY, AND VEHICLE BEING CONVERSION VAN. FORD DEALER OFFERED TO PAY 2/3 OF COST OF REPAIR. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Nov 11, 2000OK

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

Tires
Filed Oct 27, 2000AZ

WHILE DRIVING ABOUT 75 MPH RIGHT REAR TIRE BLEWOUT EARLY THAT DAY. THEN, ANOTHER BLOWOUT IN THE EVENING, BUT CONSUMER KEPT CONTROL OF VEHICLE. FORDTRUCK, ECONOLINE, 1996 HTLT 245/75 R16, DOT MD11 520 V425 272885-GRF-66.*AK FIRST TIRE FAILURE WAS THE PASSENGER REAR TIRE, SECOND FAILURE WAS THE DRIVER REAR TIRE, TIRES WERE GOODYEAR WRANGLER HT, SECOND FAILURE CAUSED DAMAGE TO VEHICLE INCLUDING THE WATER TANK AND GAS HOSE. *SLC

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 26, 2000TX

DASH BOARD "ABS" LIGHT COMES ON AND STAYS ON INTERMITTENTLY. SINCE VEHICLE HAS LOW MILEAGE BUT IS OUT OF WARRANTY FOR TIME, FORD MOTOR COMPANY ESTIMATES $750.00 TO REPAIR HOWEVER DO NOT THINK THAT A COMPONENT OF THIS NATURE SHOULD FAIL AT THIS LOW MILEAGE SINCE THE VEHICLE IS USED IN VERY LIGHT DUTY AS EVIDENCED BY MILEAGE SHOWN SINCE PURCHASED IN JUNE 1996.*AK

Engine and Engine Cooling › Engine
Filed Oct 18, 2000IL

A REOCCURRING FAILURE OF A TIMING GEAR AT 64,000 MILES. FIRST, OCCURRED AT 55,000 MILES. REPAIRED AT AN INDEPENDENT REPAIR SHOP WITH DEALER'S PART. BELIEVED NHTSA SHOULD LOOK INTO AT THIS AS A DEFECTIVE PARTS. *AK

Tires
Filed Oct 4, 2000CA

1ST TIRE FAILURE / BLOWOUT/ I-580 E; 2ND TIRE FAILURE / TIRE SEPARATION/I-10 W (DOT NUMBER: VD1L1XE408 TIRESIZE: 22575R16)

Tires › Tread/Belt
Filed Oct 2, 2000WA

PE00020, ORIGINAL EQUIPMENT ON 1996, FORD SUPER DUTY, TIRE SIZE LT22575R16, DOT VD1L1XA475,STEEL TEX RS4. ON APRIL 17, 1999, WHILE DRIVING REAR PASSENGER'S TIRE TREAD CAME OFF WHICH ALMOST CAUSED A CRASH. ON JULY 24, 2000 WITH 22 MILES, WHILE DRIVING THERE WAS A FLAPPING NOISE DUE TO DRIVER'S REAR TIRE TREAD COMING OFF WHICH CAUSED DAMAGE TO WHEELWELL. FIRESTONE UNWILLING TO HELP. *AK *SLC

Tires
Filed Oct 2, 2000PA

REAR RIGHT INSIDE TIRE BLEWOUT WHILE GOING 60 MPH.*AK (TIRESIZE: R16 M/S)( DOT NUMBER: TIRE SIZE: R16 M/S )

Tires › Tread/Belt
Filed Sep 18, 2000FL

3 FIRESTONE STEEL RADIAL R4S TIRES P225/75R16 TIRES EXPERIENCED FAILURE, 2 TIRES PEELED AND 1 TIRE SPLIT, EVEN THOUGH CONSUMER WAS ROTATING TIRES, WEAR STILL OCCURRED, CONSUMER SWITCHED BRANDS OF TIRES AND HAS HAD NO OTHER PROBLEMS, DOT VD1L. *SLC

Tires › Tread/Belt
Filed Sep 6, 2000TX

I HAVE SUFFERED TWO COMPLETE TREAD SEPARATIONS ON TWO FIRESTONE FR480 TIRES, SIZE 235/75R15XL. THESE WERE REPLACEMENT EQUIPMENT ON MY 1996 FORD ECONOLINE 150 CUSTOM VAN. BOTH WERE REAR MOUNTED AT THE TIME OF FAILURE AND HAD APPROPRIATE INFLATION PRESUURE (AROUND 38 PSI). BOTH FAILURES OCCURED ON INTERSTATE AT MODERATE SPEEDS (60 - 65 MPH) IN THE EVENING AFTER THE HEAT OF THE DAY. FIRST FAILURE OCCURED 10/21/1999. THE SECOND FAILURE OCCURED 7/25/00. THESE TIRES ARE THE SAME SIZE AND WERE MANUFACTURED AT THE SAME FACTORY AS THE RECALLED FIRESTONE ATX AND WILDERNESS TIRES. MY DATA SUGGESTS THAT OTHER TIRE MODELS OF THIS SIZE PRODUCED AT THIS ILLINOIS PLANT MAY HAVE BEEN DEFECTIVE ALSO. *AK( DOT NUMBER: VDHL TIRE SIZE: 235/75R15X )

Air Bags › Frontal1 injured
Filed Aug 8, 2000FL

ON JUNE 28, 2000, MY WIFE MADE A LEFT HAND TURN. AS SHE WAS TURNING THE ENGINE WENT COMPLETLY DEAD, POWER STEERING GOES OUT AND A YELLOW LIQUID SHOOTS OUT FROM THE STEERING COLUMN ON TO THE DASHBOARD AND ON MY WIFE'S LEGS CAUSING THE SKIN TO BURN. THIS WAS ACCOMPANIED WITH NOXIOUS FUMES CAUSING MY WIFE AND TWO OTHER PASSENGERS TO COUGH AND TO EVACUATE THE VAN. THE VAN STARTED BACK UP AFTER THIS INCIDENT. ON JULY 2 & 3, 2000 WE TOOK THE VAN TO A1 AUTO CARE IN HOBE SOUND, FL. THEY CHECKED FOR POTIENTIAL ANTIFREEZE LINE LEAKS, CHECKED THE AIR BAG COMPONENTS AND DISCOVERED SOME OF THE YELLOW LIQUID ON THE STEERING COLUMN. THEY WERE UNABLE TO SEE ANYTHING WRONG WITH THE AIR BAG ITSELF. THEY CALLED THE FORD TECH. SUPPORT LINE AND COULD NOT COME UP WITH ANYTHING SIMILAR TO THIS SITUATION. ON JULY 6, I CALLED THE FORD CORP. THEY DOCUMENTED THE EVENT AND DID SOME RESEARCH TO SEE IF SIMILAR INCIDENTS HAVE HAPPENED. THEY CLAIM TO HAVE NOTHING ON RECORD. THEY SUGGESTED THAT I CONTACT NHTSA. ON AUGUST 7, 2000, THE SAME INCIDENT HAPPENED TO THE VAN AGAIN. THIS IS A VERY SERIOUS SITUATION. THE YELLOW LIQUID CAUSES BURNING OF THE SKIN AND THE FUMES CAUSES ONE TO CHOKE. THERE IS DEFINITELY A DEFECTIVE PART RELATING THE AIR BAG SYSTEM. I KNOW INDIVIDUALS TO REPORT ABOUT THE YELLOW NOXIOUS LIQUID AFTER THEIR AIRBAG DEPLOYED IN AN ACCIDENT.

Tires › Tread/Belt
Filed Aug 2, 2000CA

INCIDENT 1- OCCURRED ON MAY 20,2000. THE FRONT DRIVER SIDE TIRE STIPPED AND PEELED OFF WHILE TRAVELING ON THE HIGHWAY. THERE WAS A BIG BLOW OUT SOUND AND THE CAR SWAYED BUT WAS SAFELY PULLED OVER. IT CAUSED CONSIDERABLE DAMAGE TO THE LEFT FRONT SIDE. FIRESTONE WAS NOTIFIED. THEY PROCESSED THE CLAIM AND PAID FOR THE REPAIRS. THE TIRE WAS SENT BACK TO THEM. INCIDENT 2-- OCCURED RECENTLY ON JUL 31 2000. THE BACK TIRE ON THE DRIVERS SIDE STRIPPED AND BLEW OUT IN A SIMILAR PATTERN WHILE DRIVING ON A LOCAL STEET. FIRESTONE WAS AGAIN NOTIFIED. THEY ASKED THE TIRE BE TAKEN TO A LOCAL DEALER. WE REQUESTED THAT THEY REPLACE ALL THE REMAINING TIRES US WE FEARED DRIVING WITH THE REMAINING TIRES. FIRESTONE DECLINED TO REPLACE IT BUT SAID WOULD PRORATE IT TO THE TREAD WEAR. WE DID NOT ACCEPT THAT US WE FEEL THAT THE TIRES WERE ORIGINALLY DEFECTIVE. PLEASE INFORM US ABOUT ANY PREVIOUS INCIDENTS SIMILAR TO THIS IF IT EXSISIT. WE STILL HAVE TWO OF THOSE TIRES ON THE VAN. PLEASE LET US KNOW OF ANY EXSISTING PROBLEM SO THAT WE CAN TAKE PRECAUTIONS. THANKING YOU . SINCERELY. NAIRS. *AK( DOT NUMBER: TIRE SIZE: LT225/75R1 )

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jul 19, 2000CA

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

Complaints 1-50 of 81, newest first, reproduced as filed.

Across model years

Worst on record: 1994
YearComplaintsRecallsFiresDeathsAssessment
20260100Routine
20191200Routine
20180200Routine
20173100Routine
20163100Routine
20150100Routine
20140100Routine
20130100Routine
20121100Routine
20110100Routine
20101100Routine
20091100Routine
20070200Routine
20060200Routine
20050200Routine
200322430Routine
200223430Routine
200128520Routine
200039540Routine
199984740Routine
199846410Routine
199779422Fatalities reported
1996 — this page815121Fatalities reported
199573670Routine
19941246111Fatalities reported
199365560Routine
1992835111Fatalities reported
199124310Routine
199030440Routine

Compare every Econoline year →

Reading this record

1 death reported in complaints filed with NHTSA.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 11, 2009. Source: NHTSA Office of Defects Investigation.