Owners filed 46 complaints about this vehicle with federal regulators, most often about the service brakes. It has been recalled 1 time.
When it fails
05800058,000 milesMedian miles at failure
44 complaints record an odometer reading. Failures cluster around 75,000–90,000 miles.
What fails
Component
Reports
Crashes
Fires
Injuries
Service Brakes
8
0
0
0
Service Brakes, Hydraulic
6
0
0
0
Electrical System
5
0
0
0
Fuel System, Diesel
4
0
0
0
Electrical System › Instrument Cluster/Panel
3
0
0
0
Tires
2
0
0
0
Power Train
2
0
0
0
Wheels › Lugs/Nuts/Bolts/Studs
1
0
0
1
Suspension › Front › Wheel Bearing
1
0
0
0
Suspension
1
0
0
0
1 safety recall
Part 573 reports
Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.
Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
What owners reported
Newest filings
Service Brakes
Filed May 23, 2019207,000 milesFL
WHILE DRIVING AND TOWING A 9000# TRAILER NOTICED BRAKE PEDAL WAS GETTING A LITTLE SPONGY. STOPPED AT REST AREA AND CHECKED THE FLUID AND NOTICED IT WAS QUITE LOW. LOOKED UNDER THE TRUCK AND COULD SEE FLUID DRIPPING FROM A BRAKE LINE. MECHANIC PUT THE TRUCK ON THE RACK AND SHOWED WHERE ALL THE BRAKE LINES WERE RUSTED AND THE ONE HAD RUSTED THROUGH. MECHANIC SAID THIS IS A KNOWN PROBLEM WITH THIS MODEL TRUCK. REPLACE ALL METAL BRAKE LINES WITH STAINLESS STEEL LINES, ALSO REPLACE ALL THE RUBBER LINES AS A PRECAUTION.
Service Brakes
Filed Aug 4, 2018133,920 milesMD
THE BRAKE LINE ABOVE THE FUEL TANK BLEW OUT. IT WAS NOT GRADUAL EITHER. THE PREVIOUS STOP GAVE ABSOLUTELY NO WARNING. THE NEXT STOP BRAKE INSTANTLY WENT TO THE FLOOR.
Fuel/Propulsion System
Filed Apr 9, 2018220,000 milesFL
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE DRIVING 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE. THE VEHICLE WAS TOWED TO LUCAS CHEVROLET (4323, 101 S JAMES CAMPBELL BLVD, COLUMBIA, TN 38401, (931) 398-5092) WHERE IT WAS DIAGNOSED THAT THE FUEL SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.
Service Brakes
Filed Oct 25, 201780,000 milesNC
AS PREVIOUSLY STATED I OWN A 2005 3500 HD SERIES CHEVY DIESEL TRUCK. THE TRUCK HAS LESS THAN 80,000 MILES ON IT AND HAS ALWAYS BEEN IN RELEIGH, NC. THE TRUCK HAS NOT BEEN IN A HEAVILY NORTHERN ROAD SALTED AREAS. LAST WEEK WHEN I WENT TO RUN AN ERRAND THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR BOARD. WHEN I INSPECTED THE BRAKE LINES THE REAR BRAKE LINE HAD RUPTURED. I FIXED THAT LINE AND WHILE TEST DRIVING THE TRUCK THE OTHER FOUR LINES TO THE ABS AND FRONT BRAKES ALSO RUPTURED. I HAVE VEHICLES THAT ARE UP TO THIRTY YEARS OLD THAT I DRIVE ON A REGULAR BASIS AND THEY STILL HAVE THEIR ORIGINAL BRAKE LINES THAT ARE IN GOOD WORKING ORDER. THE BRAKE LINES ON THIS TRUCK HAVE A LATENT DEFECT. THE DEFECT IS THE RESULT OF EITHER POOR DESIGN OR MATERIAL SELECTION OR BOTH. THE BRAKE LINES ARE PROBABLY NOT MANUFACTURED IN THE USA TO OUR STRICT STANDARDS , BUT MANUFACTURED IN EITHER CHINA, MEXICO OR INDIA TO LESS STRICT MANUFACTURING AND OSO STANDARDS. IF THE BRAKES HAD FAILED ON THE ROAD AND NOT IN THE DRIVEWAY IT COULD HAVE RESULTED IN TERRIFIC AND UNNECESSARY ACCIDENT. KEEP IN MIND THE TRUCK WEIGHS ALMOST 8000 LBS. AND TRAVELING AT 65 MPH THERE IS NOT MUCH THAT CAN STOP IT EXCEPT A CONCRETE WALL. THE ABOVE DESCRIBE ACCIDENT WHICH COULD ONLY BE CAUSED BY GENERAL MOTORS BASIC LACK OF INTEREST IN PUBLIC SAFETY AND WELFARE. GM SHOULD BE DECLARED RESPONSIBLE FOR MY THE BRAKE FAILURE AND THEREFORE FOUND RESPONSIBLE FOR THE REPAIRS TO MY TRUCK AND THE COUNTLESS OTHER TRUCKS OUT THAT HAVE YE
Service Brakes, Hydraulic
Filed Apr 18, 201666,188 milesFL
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE THE VEHICLE WAS PARKED, THE CONTACT OBSERVED THAT THE POWER STEERING FLUID WAS LEAKING FROM AN UNKNOWN AREA. THE FAILURE OCCURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE BRAKE HYDRO-BOOST UNIT WAS LEAKING AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V043000 (SERVICE BRAKES, HYDRAULIC). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 66,188. UPDATED 06/15/16*LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED. UPDATED 06/22/16.*JB
Service Brakes
Filed Mar 20, 2015145,000 milesMO
I WAS DRIVING DOWN THE ROAD AND WAS SLOWING DUE TO VEHICLES IN FRONT OF ME THAT WERE TURNING. AS I STARTED TO DEPRESS THE BRAKE PEDAL THERE WAS A COMPLETE LOSS OF PRESSURE IN THE PEDAL. IN ORDER TO GET STOPPED I HAD TO DEPRESS THE PEDAL ALL THE WAY TO THE FLOOR. UPON STOPPING IN A SAFE LOCATION TO INSPECT WHAT HAD HAPPENED TO THE BRAKES, IT WAS FOUND THAT ONE OF THE BRAKE LINES HAD BURST DUE TO CORROSION.
Seats › Front Assembly › Seat Heater/Cooler
Filed Feb 19, 2015120,000 milesMD
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE HEATED SEATS IN THE VEHICLE WOULD AUTOMATICALLY ACTIVATE AND WOULD NOT TURN OFF. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE DRIVER DOOR MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS UNAVAILABLE.
Service Brakes
Filed Aug 3, 201455,266 milesMD
TRAVELING TO WORK ON JUNE 17, 2014 MORNING VIA MD I695 PRESSED BRAKE PEDAL AND IT WENT IMMEDIATELY TO THE FLOOR PROVIDING VERY LITTLE BRAKING. PRIOR TO ENTERING MD I695 I HAD MADE SEVERAL STOPS FOR INTERSECTIONS AND TRAFFIC LIGHTS AND THE PEDAL FEEL AND FUNCTION WAS NORMAL. FORTUNATELY BEING A DIESEL ENGINE AND USE OF LOWER ENGINE GEARS I WAS ABLE TO SAFELY STOP THE TRUCK WITHOUT INCIDENT. UPON INSPECTION BY GM DEALER MECHANICS IT WAS DISCOVERED THAT THE BRAKE LINES HAD RUSTED AND RUPTURED CAUSING LOSS OF HYDRAULIC FLUID. GM STATED THIS WAS A COMMON PROBLEM AS THEY USE CORROSIVE MATERIALS ON ORIGINAL MANUFACTURE. SINCE ORIGINAL NEW PURCHASE THE TRUCK HAD BEEN SERVICED ON REGULAR INTERVALS AT A GM DEALER . EACH TIME WITH A COMPLETE VEHICLE INSPECTION. MOST RECENT WAS APRIL 4, 2014. NEVER DID AN INSPECTION REPORT THAT THE LINES WERE RUSTING. TOTAL COST OF REPAIR WAS $3,668.45. WHY IS GM PERMITTED TO USE MATERIALS THAT ARE ALWAYS GOING TO RUST AND FAIL? I DID NOT SEE A RECALL / SAFETY NOTICE ON THIS VEHICLE. I DID SEE RECALLS FOR OTHER MANUFACTURES, LIKE SUBARU, FOR THE SAME PROBLEM OF CORROSIVE BRAKE LINES. *TR
Service Brakes
Filed Jul 3, 2014110,000 milesOH
BRAKE LINES RUSTED AND RUPTURED RESULTING IN COMPLETE LOSS OF BRAKING. RUPTURED LINE WAS ONE GOING TO THE ANTILOCK PUMP AND THUS ALL BRAKING WAS LOST. ANTILOCK PUMP AND BRAKE LINES ARE ALL EXPOSED UNDER THE BODY OF THE VEHICLE AND ARE THUS COMPLETELY EXPOSED TO THE ELEMENTS. THIS IS THE SECOND CHEVROLET TRUCK (PREVIOUS REPORT WAS 2001 MODEL YEAR THAT FAILED IN 2010 WITH THE SAME HYDRAULIC SYSTEM DESIGN THAT HAD THE SAME COMPLETE BRAKE FAILURE DUE TO THIS SAME HYDRAULIC LINE RUPTURE.) WERE IT NOT FOR THE FACT THAT THIS OCCURRED AT LOW SPEED WITH A TRAILER ATTACHED THAT HAD ELECTRIC BRAKES, VEHICLE WOULD NOT HAVE BEEN ABLE TO BE STOPPED BEFORE ENTERING AN INTERSECTION. WHY ARE THESE STEEL BRAKE LINES STILL BEING USED WITH INSUFFICIENT OR NO CORROSION PROTECTION? *TR
Service Brakes
Filed Mar 22, 201480,000 milesMN
I WAS DRIVING DOWN AA ALLEY CAME TO THE STREET AND HAD TO HIT THE BRAKES HARD, THE LINE LEADING FROM THE ABS BLOCK TO THE FRONT LEFT WHEEL RUPTURED. COMPLETE LOSS OF BRAKING, ENDED UP STOPPING THE VEHICLE USING THE E-BRAKE. *TR
Power Train
Filed Jan 6, 201479,000 milesAZ
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE GEAR POSITION INDICATOR LIGHTING FAILED TO ILLUMINATE. THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.
Service Brakes
Filed Oct 15, 201237,980 milesMA
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKE WARNING LIGHT WAS ILLUMINATED. THE CONTACT DEPRESSED THE BRAKE PEDAL AND IT ABNORMALLY TRAVELED TO THE FLOORBOARD. THE VEHICLE WAS LATER TOWED TO THE DEALER FOR DIAGNOSIS WHO ADVISED THAT THE BRAKE LINES AND THE CALIPERS FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 37,980. THE CURRENT MILEAGE WAS APPROXIMATELY 37,965. THE VIN WAS UNAVAILABLE.
Fuel System, Diesel
Filed Jul 19, 201289,000 milesOH
PREMATURE FUEL LINE FAILURE DUE TO EXCESSIVE CORROSION CAUSING SPILLAGE OF FUEL AND RISK OF FIRE. ALL UNDERBODY FUEL LINES EXCESSIVELY CORRODED AND DEVELOPED LEAKS WITH FUEL SPILLING ON HOT EXHAUST SYSTEM PARTS. *TR
Fuel System, Gasoline
Filed Mar 18, 201234,200 milesGA
ENGINE WOULD TURN OVER BUT NOT CRANK ,WOULD NOT CRANK HAD TO KEEP PUMPING GAS PEDDLE WHEN IT DID CRANK I HAD TO KEEP PUMPING GAS PEDAL TO KEEP CRANKED ,CAR WOULD BARELY MOVE IT WAS SPITTING AND SPUTTERING REALLY BAD THEN IT BACK FIRED HARD AND I MADE IT HOME THEN IT WOULD NOT CRANK I REPLACED THE FUEL PUMP AND THE FUEL PUMP RELAY SWITCH,IT RAN FOR ABOUT 30 MIN. THEN IT WOULD NOT CRANK,PULLED OUT RELAY SWITCH AND PUT IT BACK IN AND IT WILL CRANK FOR 2 OR 3 TIMES,THEN IT WILL TURN OVER BUT NOT CRANK AGAIN. *TR
Electrical System › Instrument Cluster/Panel
Filed Dec 3, 2011136,571 milesKY
I HAVE 136,571 MILES ON VEHICLE. MY SPEEDOMETER HAS STOPPED WORKING. I SEE THAT THERE ARE ALOT OF PEOPLE COMPLAINING ABOUT THIS PROBLEMS ON FORUMS. THERE IS A RECALL ON SOME GMC VEHICLES, BUT ALOT OF PEOPLE ARE NOT MEETING THE REQUIREMENTS..WHY! I THINK THE RECALL NEED TO BE EXPANDED. I HAVE ANOTHER VEHICLE THAT HAS THE SAME ISSUE ALSO A 2005 CHEVY IN WHICH I AM GOING TO FILE A COMPLAINT ON THAT VEHICLE TOO. THERE HAS BEEN NO ACCIDENT INVOLVED WITH MY VEHICLES. PLEASE HELP THERE ARE QUITE A FEW PEOPLE WITH THIS PROBLEM AND IT SHOULD NOT BE HELD BY A CLASS ACTION LAWSUIT. THERE NEED TO BE A RECALLED PLACED ON ALL CHEVY/GMC VEHICLES. *TR
Equipment
Filed Nov 16, 2011116,000 milesWI
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE SPARE TIRE CABLE DETACHED FROM THE VEHICLE WHILE DRIVING 55 MPH. THE VEHICLE WAS DRIVEN TO THE DEALER WHO ADVISED THAT THEY WOULD REPAIR THE VEHICLE UNDER WARRANTY. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND A CLAIM WAS FILED. THE FAILURE MILEAGE WAS 116,000. UPDATED 12/16/11 *BF THE CONSUMER STATED THE CABLE DID NOT BREAK. THE ENTIRE MECHANISM BROKE LOOSE AND RELEASED THE MOUNTING BRACKET, JACK STAND, TIRE IRON, TIRE AND RIM ONTO THE HIGHWAY. UPDATED 12/23/11 UPDATED 02/15/12*LJ UPDATED 02/17/12
Service Brakes, Hydraulic
Filed Sep 14, 201127,914 milesCT
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKE LINES WERE CORRODED. THE CONTACT WAS DRIVING ATTEMPTING TO STOP WHEN THE BRAKES FAILED. THE CONTACT HAD THE VEHICLE TOWED TO THE DEALER AND WAS TOLD THAT THE FRONT PASSENGER SIDE BRAKE LINE FAILED AND THE OTHER BRAKE LINES WERE FAULTY AND WOULD ALSO FAIL EVENTUALLY. THE FAILED BRAKE LINE WAS REPLACED ONLY. THE FAILURE AND CURRENT MILEAGE WAS 27,914.
Power Train
Filed Sep 9, 201178,000 milesKY
TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT OIL WAS LEAKING FROM THE REAR HALF OF TRANSFER CASE HOUSING. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC FOR INSPECTION AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 78,637.
Service Brakes, Hydraulic
Filed Nov 30, 201044,000 milesFL
TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKE PEDAL WENT TO THE FLOORBOARD WHEN DEPRESSED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE PASSENGER REAR BRAKE LINE BROKE BECAUSE IT WAS CORRODED WHICH CAUSED BRAKE FLUID TO LEAK. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE VEHICLE WAS REPAIRED. THE VIN WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 44,000.
Wheels › Lugs/Nuts/Bolts/Studs1 injured
Filed Nov 4, 201036,405 milesCA
2005 CHEVROLET SILVERADO3500, WAS TRAVELING EASTBOUND WHEN HER LEFT REAR DUALLY WHEELS FELL OFF. THE WHEEL TRAVELED ACROSS THE HIGHWAY INTO THE WESTBOUND LANES WHEN IT WAS STRUCK BY ANOTHER VEHICLE. BF ACCORDING TO THE POLICE REPORT, THE RIGHT REAR STUDS BROKE OFF. THE DRIVER OF THE OTHER VEHICLE SUSTAINED BRUISING TO HER WRIST. (OHIO TRAFFIC CRASH REPORT # 10-0390-89)*JB UPDATED 01/12/11*LJ ACCORDING TO THE REPAIR INVOICE, THE LUG NUTS WERE NOT PROPERLY TORQUED. UPDATED VOQ 04/15/11
No unusual pattern of severe incidents in the complaint record.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.
Most recent recall on file: May 19, 2006. Source: NHTSA Office of Defects Investigation.