2004 Chevrolet Corvette

Above average

Owners filed 217 complaints about this vehicle with federal regulators, most often about the fuel system. It has been recalled 4 times.

Avoid One of the Chevrolet Corvette years to avoid: 2.1× the complaints of a typical Corvette year. Which Chevrolet Corvette years to avoid →

When it fails
020k40k60k90k120k200k
33,200 milesMedian miles at failure

180 complaints record an odometer reading. Failures cluster around 20,000–30,000 miles.

Most common 2004 Chevrolet Corvette problems

94 of the 217 complaints (43%) are about the fuel system.

ComponentReportsCrashesFiresInjuries
Fuel System, Gasoline · fuel system74
000
Fuel/Propulsion System · fuel and propulsion system49
000
Steering21
100
Fuel System, Gasoline › Storage › Tank Assembly · fuel system12
000
Steering › Column Locking › Anti-theft Device7
101
Electronic Stability Control (esc) · stability control6
000
Electrical System6
000
Service Brakes · brakes5
000
Visibility › Power Window Devices and Controls3
000
Structure › Body › Roof and Pillars · body and frame2
000

4 safety recalls

Part 573 reports
Exterior Lighting › Headlights09E025000
Filed May 11, 200942,540 vehiclesDope, Inc.

Defect. DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

Exterior Lighting09E012000
Filed Apr 7, 200916,270 vehiclesSabersport

Defect. SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Steering › Linkages04V273000
Filed Jun 9, 200441,928 vehiclesGeneral Motors Corp.

Defect. ON CERTAIN PASSENGER VEHICLES INVOLVED IN THIS CAMPAIGN, THE LOWER CONTROL ARM BALL STUD NUT/WASHER ASSEMBLIES WITH WASHERS WERE MADE OF THE WRONG MATERIAL. THE WASHERS MAY FRACTURE AND BECOME LOOSE OR FALL AWAY FROM THE VEHICLE, REDUCING CLAMP LOAD. SEPARATION OF THE CONTROL ARM BALL STUD AND STEERING KNUCKLE, DUE TO DISENGAGEMENT OF THE TAPERED ATTACHMENT AND RETAINING NUT, IS POSSIBLE.

Risk. IF THE CONTROL ARM SEPARATES FROM THE KNUCKLE, THE AFFECTED CORNER OF THE VEHICLE WILL DROP AND THE CONTROL ARM WOULD BE FORCED DOWNWARD, CONTACTING THE WHEEL. THE AFFECTED WHEEL COULD TILT OUTWARD AND CREATE A DRAGGING ACTION THAT WOULD TEND TO SLOW THE VEHICLE AND CREATE A TENDENCY FOR THE VEHICLE TO TURN IN THE DIRECTION OF THE AFFECTED WHEEL. IN EXTREME SITUATIONS, THE AFFECTED WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE. SEPARATION OF THE WHEEL ASSEMBLY WOULD ALSO SEVER THAT WHEEL;S HYDRAULIC BRAKE HOSE AND RESULT IN DIMINISHED BRAKING PERFORMANCE OF THE VEHICLE, WHICH COULD RESULT IN A CRASH.

Remedy. DEALERS WILL INSPECT THE BALL STUD JOINTS AND MEASURE THE TORQUE OF THE NUT FOR ALL FRONT LOWER CONTROL ARMS IN ALL MODELS AFFECTED AS WELL AS THE REAR LOWER CONTROL ARMS ON THE XLR AND CORVETTE. IF THE TORQUE IS NOT AT SPECIFICATION, THE DEALERS WILL REPLACE THE BALL STUD, THE KNUCKLE, AND THE NUT. IF THE TORQUE IS AT SPECIFICATION, THE DEALERS WILL REPLACE THE NUT/WASHER ASSEMBLY ONLY. THE RECALL WILL BEGIN ON AUGUST 25, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339 OR CHEVROLET AT 1-800-630-2438.

Steering › Column Locking › Anti-theft Device04V060000
Filed Feb 9, 2004126,624 vehiclesGeneral Motors Corp.

Defect. ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH ELECTRONIC COLUMN LOCK SYSTEMS (ECL), WHEN THE IGNITION SWITCH IS TURNED TO "LOCK," THE ECL SYSTEM PREVENTS TURNING OF THE STEERING SYSTEM. WHEN THE VEHICLE IS STARTED, THE ECL UNLOCKS THE STEERING SYSTEM. THE VEHICLE IS DESIGNED SO THAT IF THE COLUMN FAILS TO UNLOCK WHEN THE VEHICLE IS STARTED AND THE CUSTOMER TRIES TO DRIVE, THE FUEL SUPPLY WILL BE SHUT OFF SO THAT THE VEHICLE CANNOT MOVE WHEN THE VEHICLE CANNOT BE STEERED. IF VOLTAGE AT THE POWERTRAIN CONTROL MODULE IS LOW OR INTERRUPTED, HOWEVER, THE FUEL SHUT OFF MAY NOT OCCUR AND THE VEHICLE CAN BE ACCELERATED WHILE THE STEERING SYSTEM IS LOCKED. ALSO WHEN THE CONTROL SYSTEM SHOWS THAT THE ECL IS UNLOCKED AND THE VEHICLE IS BEING DRIVEN, THE LOCK PIN LOCATION CAN VARY. DEPENDING ON THE LOCATION OF THE LOCK PLATE RELATIVE TO THE SWITCH TRANSITION POINT, THERE COULD THEN BE CONTACT BETWEEN THE LOCK PLATE AND PIN CAUSING THE STEERING TO LOCK WHILE DRIVING .

Risk. IF THIS OCCURS, A CRASH COULD OCCUR WITHOUT WARNING.

Remedy. ON VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, THE DEALER WILL DISABLE THE STEERING COLUMN LOCK BY REMOVING THE COLUMN LOCK PLATE. WHEN THE IGNITION KEY IS REMOVED, THE TRANSMISSION SHIFTER WILL LOCK BUT THE STEERING COLUMN WILL NOT LOCK. ON VEHICLES EQUIPPED WITH A MANUAL TRANSMISSION, THE DEALER WILL REPROGRAM THE POWERTRAIN CONTROL MODULE, PERFORM A DIMENSIONAL CHECK OF THE COLUMN LOCK AND, IF NECESSARY, REPLACE THE LOCK PLATE. THE STEERING COLUMN ON THESE VEHICLES WILL CONTINUE TO LOCK WHEN THE KEY IS REMOVED. OWNER NOTIFICATION TO OWNERS OF 1997 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS BEGAN ON APRIL 26, 2004. OWNERS OF 1998 THROUGH 2004 VEHICLES (EXCEPT 1997-1998 MANUAL TRANSMISSION VEHICLES) WILL BE NOTIFIED BEGINNING ON AUGUST 2, 2004. THE REMAINING OWNERS (1997-1998 MANUAL TRANSMISSION VEHICLES) WILL BE NOTIFIED LATER IN 2004, WHEN PARTS ARE AVAILABLE. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

All 4 campaigns on file, newest first.

What owners reported

Newest filings
Fuel/Propulsion System
Filed Aug 1, 2024FL

- Fuel tank leaks - gasoline puddles under car, heavy fumes - Fire / explosion hazard - Confirmed by local mechanic as existing problem in that year - Inspected and confirmed by selling dealer - trying to repair - No auto warning, smell of fumes and gas on garage floor day after delivery of car

Electrical System
Filed Apr 17, 2024CA

When I start my vehicle, the steering wheel locking system does not disengage and the steering wheel stays locked.

Engine
Filed Dec 15, 202330,000 milesIN

The contact owns a 2004 Chevrolet Corvette. The contact stated while driving, the vehicle failed to move farther than five feet before the vehicle stalled and lost motive power. The pull-out key and wait-ten-seconds message were displayed. The contact had to release the key from the ignition and restart the vehicle. The contact called an independent mechanic and was unable to determine the cause of the failure. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified about the failure. The failure mileage was approximately 30,000.

Fuel/Propulsion System
Filed Nov 24, 2023TX

A month after I purchased the car with approximately 40k miles, I took the car in for an oil change at the dealership and was told there was a major leak in the left fuel tank and at the crossover tube. This leaking fuel is leaking onto the exhaust. It would cost at least $4,000 to repair. I can not afford this. It is too dangerous to drive. I have no other car. Supposedly, my vin number is 200 numbers away from being included in the recall for the same issue and that you have 43 pages of complaints about. Did I mention that the crossover tube is a backordered part because so many are needed because when you pull the current one out, it breaks and a new one is needed?

Unknown or Other
Filed Nov 5, 2023TX

Strong Fuel smell near the fuel filler when car is parked in the garage.

Fuel/Propulsion System
Filed Sep 4, 2023MI

Fuel tank leaking/fumes. Appeara to be crossover tube connection connecting the 2 tanks.

Fuel System, Gasoline
Filed Aug 7, 202344,000 milesNY

The contact owns a 2004 Chevrolet Corvette. The contact stated while driving approximately 35 MPH, the odor of gasoline was detected by the contact and his wife. The contact stated no warning light was illuminated. The contact stated that the odor of gasoline was strongest in the cabin after refueling the vehicle to a full tank. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that a cross fill tube needed to be installed. The vehicle had been repaired. The contact stated that the gasoline odor was again detected while driving at various speeds. The contact researched online and related the failure to NHTSA Action Number: PE10015 (Fuel System, Gasoline). The manufacturer had not been informed of the failure. The failure mileage was approximately 44,000.

Fuel/Propulsion System
Filed Apr 5, 2023MO

In 2011 Chevrolet acknowledged an issue with the fuel system as the the attached letter states. I was not the owner of the vehicle in 2011 and since the issue was not elevated to an official recall it did not show up on the car fax report and I thus was unaware of this potential safety hazard. My car has now developed all the symptoms of the fuel tank leak with fumes in the car and gas dripping on the garage floor when parked. Although my car only has 30,000 miles the end date for GM to provide repair was August 11, 2011. The significant risk to passengers, the car, and my home when the car is parked in the attached garage is unacceptable as caused by a faulty engineered fuel modification in this model year. The fuel leak is both a safety and environmental risk and should warrant a recall and GM to mitigate the costs. Their liability for a faulty engineered system should not have a time limit.

Fuel/Propulsion System
Filed Mar 13, 2023AZ

Purchased the vehicle in 2015. That same purchased date I filled the vehicle with fuel. The following day my garage was totally covered with gas fumes. No tech could find the problem. On Feb 22 2023 while filling up, gas was pouring out the bottom left side . This is very dangerous. Come to find out that many others have had the same problem. There is a manufacturer defect of the gas tank housing tube . I cannot drive the vehicle because it’s to dangerous and to costly to repair.

Fuel/Propulsion System
Filed Oct 26, 2022MA

Drivers side fuel tank/system leak Leaking fuel in this area can/will result in a catastrophic fire which could lead to injury or death The problem just occurred but is a common problem for this generation Z06 Corvette The odd thing is no warning light, check engine light or messages displayed, just the smell of fuel and 18 inch puddle on the floor beneath the drivers side fuel tank. The fuel level according to the gauge is 1/2 tank.

Fuel/Propulsion System
Filed Sep 10, 2022NC

I have owned this vehicle the last 6 years. When the amount of fuel is over one-half tank, there is an abnormal odor of fuel. When pulling into the garage, there's fuel leaking if over one-half tank. Once the engine is cut off the fuel leak ceases. To control the issue, I keep the fuel level at less than one-half tank. A certified local mechanic determined the fuel tank and crossover tube cross connector needed to be replaced. The vehicle has not been repaired. The mechanic stated the failure was related to NHTSA Action Number: PE10015 (Fuel System, Gasoline). The approximate failure mileage was 26,500, when i bought the car. The mechanic stated that GM did issue a service bulletin around 2010 stating that GM would make repairs if the failure occurred within 10 years/100,000 miles. The local GM dealer will not repair my vehicle since it is out of time frame window. It's not fair to those who bought the car after the 10-year cutoff point. or do not drive these vehicles very much.

Fuel System, Gasoline
Filed Aug 22, 202241,000 milesIL

The contact owns a 2004 Chevrolet Corvette. The contact stated while driving at slow speeds and approaching a stop, an abnormal odor of fuel was detected. The contact noticed there was fuel leaking in the garage. The vehicle was taken to the local dealer where it was diagnosed that the fuel tank and crossover tube cross connector needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but no additional assistance was provided. The contact stated the failure was related to NHTSA Action Number: PE10015 (Fuel System, Gasoline). The approximate failure mileage was 41,000. The contact stated that the vehicle was repaired and is seeking reimbursement from the manufacturer for the cost.

Steering
Filed Aug 1, 202275,000 milesAZ

The contact's friend owns a 2004 Chevrolet Corvette. The contact stated that while his friend was starting the vehicle, the steering wheel seized. The dealer was made aware of the failure but informed the contact that they were unable to assist due to the age of the vehicle. The vehicle was not diagnosed nor repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Campaign Number: 04V060000 (Steering) however, the VIN was not included in the recall. The failure mileage was approximately 75,000.

Fuel/Propulsion System
Filed Sep 1, 2021PA

Left side fuel tank developed a leak- this is a problem known to GM- they offered warranty repairs for ten years-I purchased the vehicle after this additional warranty had expired- my complaint is this is a known defective part which I would replace at my expense however GM has discontinued this part- I feel that while GM will no longer cover the cost of parts and labor the replacement parts should be available

Fuel/Propulsion System
Filed Aug 24, 2021TN

The vehicle has a fuel leak. I just purchased this vehicle a few weeks ago, it's 16 years old and has only 36,000 miles on it. It smelled terribly of fuel when I purchased it. I had the vehicle looked at and it has a fuel leak where the quick connectors connect to the fuel tanks. Anyhow, there's a special coverage adjustment which extended the warranty to 10 yrs/100,000 miles. I'm obviously outside of those parameters, but I feel that since the manufacturer admitted fault and stated that my particular VIN is affected, they should be held accountable for fixing a safety issue with my vehicle. How they got away with issuing a special coverage adjustment for such an issue rather than a simple recall is beyond me.

Fuel/Propulsion System
Filed Aug 12, 2021PA

Leaking left fuel tank

Fuel/Propulsion System
Filed Jul 21, 2021CA

Have been in contact with 2 employees from GM, called and left voicemails and sent emails. No reply after it was requested that I take the Corvette to my local dealership for diagnosis. The ECL motor is not working property, causing the steering wheel to lock up and fuel supply to shut off. Sent attachment with diagnosis; however, no reply. GM indicated that this was previously fixed, but it obviously was not. My assertion is that there should not be a expiration date on safety recalls, and the ECL motor is not working properly creating a very dangerous situation. This happens every time that I drive the car. There have been several instances of me starting the car, pulling into traffic, and then the car shuts down. It has been very scary as I pull the key and wait 10 seconds to restart the car. Sometimes I have to do it twice. It is my contention that GM should be responsible for fixing this problem that was previously identified by GM as an issue/concern.

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings
Filed May 18, 202136,000 milesOK

THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED WHILE DRIVING 35 MPH, THE CONTACT SMELLED AN ABNORMAL FUEL ODOR COMING FROM THE ENGINE COMPARTMENT. THERE WAS NO WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO THE LOCAL DEALER TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE FUEL TANK CROSSOVER PIPE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT YET REPAIRED. THE CONTACT RELATED THE ISSUE TO AN UNKNOWN MANUFACTURER’S RECALL. THE MANUFACTURER WAS INFORMED OF THE FAILURE BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 36,000.

Fuel/Propulsion System
Filed Apr 19, 202122,000 milesTX

GAS SMELL COMING FROM REAR OF CAR AFTER DRIVING. NO VISIBLE LEAKS, BUT LEAKING FUEL VAPOR.

Steering
Filed Mar 22, 2021115,000 milesUT

WHILE TRAVELING DOWN THE FREEWAY AT AROUND 80 MPH ON A STRAIGHT FLAT SURFACE, THE CORVETTE SHARPLY VEERED TO THE SIDE AS I HEARD A LOUD SCREECH FROM ONE OF THE BRAKES IT LASTED FOR ABOUT A SECOND. THE TURN WAS SO ABRUPT I THOUGHT I WAS GOING TO ROLL BUT AFTER FISHTAILING WAS ABLE TO GET THINGS GOING STRAIGHT. IMMEDIATELY A SERVICE ACTIVE HANDLING SYSTEM MESSAGE POPPED UP. HAPPENED ABOUT A WEEK LATER GOING ABOUT 60 MPH NOT QUITE AS ABRUPT. THIS CONDITION COULD HAVE LEAD TO A FATALITY.

Fuel/Propulsion System
Filed Nov 19, 202098,000 milesAZ

GASOLINE LEAK FROM A CROSSOVER PIPE CONNECTION CONNECTING THE TWO GAS TANKS. DRIPPIG RAW FWEL ONTO A HOT EXHAUST SYSTEM AND TRANSMISSION. COMMOM PROBLEM ON TNIS YEAR AND MODEL. REPAIR WAS COVERED FOR FIRST 10 YEARS AND 100,000 MILES BY MANUFACTURER. STILL AND ISSUE WITH CARS NOT REPAIRED.

Service Brakes
Filed Feb 23, 202058,000 milesMI

WHEN USING TELESCOPING STEERING WHEEL THE ACTIVE HANDLING LIGHT A CAME ON AND THE CAR PULLED HARD TO THE LEFT INTO ONCOMING TRAFFIC LANE WHILE DRIVING . I HAD NEVER USED THE TELESCOPING STERLING WHEEL FEATURE PRIOR TO THIS .*DT*JB

Service Brakes
Filed Feb 10, 202060,000 milesMI

AFTER TELESCOPING STEERING WHEEL, ACTIVE HANDLING SYSTEM WARNING LIGHT CAME ON AND WHILE DRIVING CAR PULLED LEFT INTO ONCOMING TRAFFIC LANE

Service Brakes
Filed Dec 10, 201917,400 milesNC

THE EBCM DOES NOT WORK I'VE TRIED TO HAVE IT REPAIRED 3 TIMES NOW TOLD UNREPAIRABLE GM NO LONGER MAKES THE PART WITH SO MANY VETTE OWNERS HAVING THIS PROBLEM YOU WOULD WONDER WHY THERE ISN'T SOMETHING BEING DONE CAUSE NOW WE ARE DRIVING VEHICLE NOT THE WAY IT WAS INTENDED SPOKE TO GM MANY TIMES PRETTY TOLD DISCONTINUED SORRY TOO BAD YOUR ON YOUR OWN

Electrical System
Filed Nov 25, 201968,000 milesVA

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING, THE SERVICE COLUMN LOCK INDICATOR ILLUMINATED. THE CONTACT TOOK THE VEHICLE TO CASEY CHEVROLET (11700 JEFFERSON AVE, NEWPORT NEWS, VA 23606, (757) 320-1476), BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 68,000.

Steering
Filed Nov 5, 201924,379 milesCA

PREPURCHASE RECALL SEARCH.

Electrical System
Filed Oct 7, 20196,890 milesNY

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE THE VEHICLE WAS PARKED OUTSIDE THE GARAGE AND THE IGNITION WAS STARTED, THE CLUTCH WAS RELEASED AND THE VEHICLE SEIZED. ALSO, THE STEERING COLUMN LOCK WARNING MESSAGE ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 04V060000 (STEERING). THE VEHICLE WAS NOT ABLE TO BE DRIVEN. THE CONTACT CALLED MAGUIRE CHEVROLET CADILLAC OF ITHACA (LOCATED AT 35 CINEMA DR, ITHACA, NY 14850, (607) 272-9292) AND NOTIFIED THEM OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE FAILURE MILEAGE WAS 6,890. *TR

Steering
Filed Aug 8, 201933,200 milesIL

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THAT THE STEERING COLUMN WAS MALFUNCTIONING. THE LOCKING PIN FOR THE ANTI-THEFT DEVICE FOR THE STEERING COLUMN WAS NOT WORKING AND STOPPED THE VEHICLE FROM MOVING. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS CONTACTED AND STATED THAT THERE WERE NO RECALLS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 33,200.

Fuel/Propulsion System
Filed Jul 31, 201917,550 milesPA

THE FUEL TANK LEAKS WHEN THE ENGINE IS RUNNING. IN 2010, THIS CONDITION RESULTED IN AN ADDITIONAL WARRANTY FOR THE ISSUE THAT EXPIRED IN 2014, BUT I HAVE A LOWER MILEAGE CAR (LESS THAN 18,000 MILES) SO THE ISSUE DID NOT OCCUR UNTIL NOW. THE PROBLEM EMERGED SUDDENLY AFTER FULLY REFILLING THE FUEL TANK RECENTLY.

Fuel/Propulsion System
Filed Jul 19, 201939,000 milesHI

TL* THE CONTACT CALLED ON BEHALF OF AN OWNER OF A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC DUE TO A FUEL LEAK. THE MECHANIC DETERMINED THAT THE PLASTIC OPENING OF THE FUEL TANK, WHICH CONNECTED A PRIMARY TANK TO THE SECONDARY TANK HOSE, WAS FRACTURED AND FUEL WAS LEAKING. THE VEHICLE NEEDED A NEW FUEL TANK AND CROSSOVER COMPONENTS. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 39,000.

Fuel/Propulsion System
Filed May 14, 201967,400 milesGA

I BOUGHT A 2004 CORVETTE USED WITH 67K MILES ON IT. THE DEALERSHIP HAD ONLY FILLED THE TANK TO LESS THAN HALF FULL.,AFTER MY FIRST FILL UP GAS POURED OUT FROM UNDERNEATH, BEHIND DRIVERS SIDE TIRE. I PAID $ 16,500 FOR THE CAR , SO I TOOK IT BACK TO DEALER AND THEY SAID THEY WOULD REPAIR. AFTER ABOUT 10 DAYS I WENT TO DEALER AND NOTICED THE CAR HAD NOT EVEN MOVED. HE SAID THEY DID NOT KNOW HOW TO FIX IT AND THEY HAD ANOTHER DEALERSHIP IN ANOTHER STATE THAT THEY WOULD NEED TO TAKE IT TO. I LEFT WITH THE CAR UNREPAIRED.IS THERE ANYTHING I CAN DO ? I BELIEVE IT IS A RECALL ON THE CROSSOVER TUBE AND THE RECALL HAS EXPIRED. CLOSE TO A $1500 TO $1800 REPAIR

Fuel/Propulsion System
Filed May 2, 201976,000 milesFL

THERE IS A KNOWN LEAK IN THE LEFT FUEL TANK. MY VEHICLE HAS SYMPTOMS BUT WAS NEVER FIXED. VEHICLE IS 15 YEARS OLD BUT ONLY 76,000 MILES.

Fuel/Propulsion System
Filed Dec 27, 201842,000 milesFL

ONE DAY I NOTICED THAT MY GARAGE HAD A STRONG GAS SMELL. OVER TIME, I REALIZED THAT IF MY GAS TANK WAS APPROX. BELOW 1/3 FULL IT DID NOT SMELL. CHEVROLET INFORMED ME IT WAS COVERED FOR 100,000 MILES/10 YEARS WHICHEVER COMES FIRST. HOWEVER, I NEVER KNEW A RECALL COULD HAVE A TIME LIMIT BECAUSE OBVIOUSLY THIS IS A SAFETY ISSUE. I WROTE CHEVROLET A CERTIFIED LETTER DESCRIBING MY PROBLEM WITH NO RESPONSE. THIS IS A COMMON PROBLEM WHICH IS CONFIRMED BY LOOKING AT YOUR SITE.

Fuel/Propulsion System
Filed Aug 30, 2018NC

GASOLINE VAPORS ARE LEAKING FROM FUEL VENT AND TRANSFER LINES, CREATING AN EXPLOSION HAZARD. THE PROBLEM IS MORE OF AN ISSUE WHEN PARKED ALLOWING A SPARK TO IGNITE THE FUEL VAPORS.

Fuel/Propulsion System
Filed Aug 5, 201825,000 milesWA

STRONG FUEL SMELL AFTER FILLING THE GAS TANK. GOES AWAY ONCE TANK IS LESS THAN 1/2 FULL AS READ BY THE GAUGE.

Fuel/Propulsion System
Filed Jul 17, 201811,400 milesTX

AFTER FILLING THE GAS TANK STRONG GAS SMELL COMING FROM FILL AREA BUT NO VISIBLE FUEL LEAK THE GAS SMELL DOES NOT GO AWAY AFTER DAYS AND MANY MILES DRIVEN.

Air Bags
Filed Jun 20, 201888,010 milesCA

TAKATA RECALL VISIBLE GASOLINE LEAKAGE AFTER VEHICLE HASN'T BEEN PARKED OVER A PERIOD OF MONTHS. THEN I BEGAN TO TAKE NOTES OF WHAT , WHEN , WHERE THIS LEAK WAS OCCURRING, I WOULD FILL THE TANK, PARK THE AUTO IN THE GARAGE . THE NEXT TIME I USED THE VEHICLE, A NOTICEABLE GAS ODOR, SPOT ON THE GARAGE FLOOR WAS NOTED. I STARTED TO PLACE A CARDBOARD UNDER THE FRONT END TO MORE READILY BE ABLE TO OBSERVE THE SUBSTANCE LEAKING. THE ODOR WAS UNMISTAKABLE. SEVERAL OCCURRENCES N SPOTTING IS EVIDENT AFTER HAVING PARKED IN MY GARAGE . THE AUTO WAS PARKED OVERNIGHT IN MY GARAGE. I AM LISTING THE LATEST CALENDAR DATE AND PHOTO. I HAVE OTHER DATES IN MY NOTEPAD. 2) MY SEATBELT OCCASIONALLY WILL NOT LOCK. I HEAR THE CLICK OF A SEATBELT LOCK THEN UPON DRIVING AWAY FROM MY HOME ~ ,25 MILES ~ MY SEATBELT UNLOCKED THROUGH NO FAULT OF MY OWN. 3) AIRBAG CANNOT BE CHECKED FOR EFFECTIVENESS .

Steering
Filed Jun 12, 201889,000 milesNM

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING 35 MPH, THE STEERING WHEEL SEIZED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO GALLES CHEVROLET (2801 UNIVERSITY BLVD NE, ALBUQUERQUE, MN 87107) WHERE IT WAS DIAGNOSED THAT THE STEERING COLUMN NEEDED REPLACEMENT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER INFORMED THE CONTACT THAT THERE WERE NO RECALLS AND THE VEHICLE WAS NOT UNDER WARRANTY. THE FAILURE MILEAGE WAS APPROXIMATELY 89,000. THE VIN WAS NOT AVAILABLE.

Fuel/Propulsion System
Filed Apr 8, 201814,936 milesTN

AFTER FILLING UP MY VEHICLE, DROVE HOME SAT IN DRIVEWAY FOR A FEW MINUTES, ADJUSTED RADIO STATIONS, I SMELLED A STRONG ODOR OF GAS, TURN VEHICLE OFF STILL SMELLING GAS, LOOKED UNDER DRIVER'S SIDE OF VEHICLE AND SEEN A PUDDLE OF FLUID, PUT MY FINGER IN IT AND IT WAS GAS!, I'M THINKING NOW THAT'S WHY THE USED CAR DEALERSHIP ONLY PUT A HALF A TANK OF GAS IN IT! PURCHASED THIS 2004 CORVETTE BACK IN MARCH 2018 HAVE ONLY PUT 60 MILES ON IT, IT NOW ONLY HAS 14,936 MILES ON IT! WHAT COULD HAVE HAPPENED IF I PARKED THE CAR IN SHOPPING CENTER PARKING LOT, WITH A CIGARETTE THAT JUST BEEN THROWN DOWN?

Fuel/Propulsion System
Filed Dec 19, 201774,100 milesFL

PUT 15 GALLONS OF GAS INTO TANK, IMMEDIATELY NOTICED GAS SMELL INSIDE CAR AND OUTSIDE, DROVE APPROXIMATELY 10 MILES AND SMELL INCREASED. STOPPED CAR AND IMMEDIATELY SAW GAS DRIPPING IN FRONT OF LEFT REAR TIRE AND FORMING A PUDDLE, STOPPED DRIPPING AFTER 5 MINUTES OR SO. DROVE TO HOME AND LET SIT UNTIL MORNING, HAD CAR TOWED TO CHEVROLET DEALER THAT MORNING. TOLD BY DEALER THAT GAS TANK IS CRACKED AND CROSSOVER PIPE IS DEFECTIVE. REPAIRS TO BE NEAR $3000.

Fuel/Propulsion System
Filed Oct 23, 2017TX

FUEL LEAKING FROM FUEL TANK WHEN I FUEL

Fuel/Propulsion System
Filed Oct 17, 201720,000 milesWA

FUEL TANK CROSSOVER TUBE HAS A CRACK. I FOUND A SPECIAL COVERAGE #10150 THE NHTSA ISSUE IN AUGUST 2010, BUT HAS EXPIRED. I CONTACTED GM AND ASKED FOR ASSISTANCE, TO WHICH THEY REFUSED. MY CAR HAS 20K MILES ON IT. I HAVE PERFORMED ALL MAINTENANCE, KEEP IT METICULOUSLY CLEAN AND NOT DRIVE IT RECKLESSLY. IF I FILL UP THE CAR THERE IS A NOTICEABLE FUEL LEAK TO THE POINT THERE IS A PUDDLE UNDER THE CAR. AT THIS POINT I CANNOT DRIVE THE CAR FOR FEAR OF FIRE AND THE CAR WILL NOT PASS AN EMISSION TEST. I PURCHASED THE CAR IN ALASKA IN 2009 WITH 9K MILES ON IT. I NEVER RECEIVED ANY INFO REGARDING THE NHTSA #10150 SPECIAL COVERAGE. THE ESTIMATED COSTS OF REPAIR IS BETWEEN $3000 TO $4500. IS THERE ANY ASSISTANCE THE NHTSA CAN PROVIDE?

Fuel/Propulsion System
Filed Oct 9, 201721,000 milesWA

GASOLINE SMELL

Fuel/Propulsion System
Filed Aug 26, 201743,400 milesCA

DRIVER SIDE GAS TANK HAS BEEN LEAKING FOR ABOUT A MONTH AM HAVING HEAVY FUEL SMELL WHEN CAR IS PARKED AND AFTER FUELING UP

Wheels
Filed Aug 4, 201769,400 milesTX

CRACK ON REAR WHEEL POLISHED ALUMINUM ORIGINAL EQUIPMENT WHEEL LEAKING AIR FROM CRACK ON OUTER INNER RIM TPMS ALERTED ME TO LOSS OF AIR PRESSURE NEVER HIT A CURB. WHEEL SHOWS NO OTHER DAMAGE

Fuel/Propulsion System
Filed May 6, 20172,150 milesAK

CAR BEGAN GUSHING FUEL OUT OF TOP OF TANK ONCE FUEL SYSTEM PRESSURIZED. HIRED ROLLBACK TO TAKE TO MECHANIC WHO INFORMED THAT CROSSOVER LINE WAS BAD. MECHANIC ALSO STATED THAT THERE WAS A RECALL FOR THIS ISSUE. I AM SECOND OWNER OF CAR, WHICH ONLY HAS 2150 MILES ON IT, SO KNEW NOTHING ABOUT IT. I WOULD LIKE TO BE REIMBURSED FOR THIS EXPENSE!

Fuel/Propulsion System
Filed Feb 21, 2017TX

STRONG SMELL OF GAS WHEN PARKED IN GARAGE,ALWAYS USED CARPORT UNTIL NOW SO I NEVER NOTICED. BUT NOW HAVE A GARAGE, BUT I AM AFRAID OF STRONG FUEL SMELL MAY BE DANGEROUS. HAS NEW GAS CAP AND NO GAS LEAK.

Electrical System
Filed Jan 18, 201774,000 milesTX

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THAT WHILE DRIVING AT 20 MPH, THE SERVICE ACTIVE HANDLING SYSTEM WARNING MESSAGE ILLUMINATED. IN ADDITION, THE CONTACT STATED THAT WARNING CHIME FAILED TO OPERATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE THERMOSTAT, SERPENTINE BELT AND TENSIONER BELT NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 74,000.

Fuel/Propulsion System
Filed Oct 14, 201637,954 milesNC

I HAD A STRONG FUEL SMELL IN MY GARAGE AND A SMALL PUDDLE OF FUEL ON MY GARAGE FLOOR. I HAD GOTTEN A RECALL NOTICE FROM GM SOME TIME AGO, TOOK MY CAR TO THE DEALER AT THE TIME AND THEY SAID THEY COULD DO NOTHING UNLESS THERE WAS A LEAK. NOW, I HAVE THE LEAK, BUT GM REFUSES TO FIX THE PROBLEM BECAUSE SOME TIME PERIOD HAS EXPIRED. THIS LEAK HAS BEEN REPAIRED BY ANOTHER SHOP, BUT I AM OUT OVER $2,000 FOR A PROBLEM GM KNEW COULD CAUSE THE CAR TO BURN UP. I SEEK FOR GM TO REIMBURSE ME FOR THIS REPAIR OF A CRITICAL SAFETY ISSUE.

Fuel/Propulsion System
Filed Oct 13, 201652,523 milesNC

LEAVING SERVICE STATION AFTER FILLING CAR WITH FUEL GAS FUMES WERE FILLING THE CAR. PARKED IT IN GARAGE AND NEXT MORNING GARAGE STUNK OF GAS FUMES. BACKED CAR OUT OF GARAGE AND SAW NO FUEL LEAKING BUT FUMES STILL VERY BAD IN CAR. CALLED LOCAL CHEVROLET DEALER AND THEY SAID THERE WAS NOT A RECALL FOR THIS. HUSBAND TOOK CAR TO AUTO SHOP AND PUT ON HOIST, WHERE A WET SPOT WAS FOUND. MECHANIC SAID THE CONNECTOR TUBE BETWEEN THE TWO GAS TANKS WAS WET FROM THE GASOLINE. NO WAY TO TAKE A PHOTO BECAUSE THE AREA TO LOOK UP AND SEE THE CONNECTOR IS SO SMALL.

Complaints 1-50 of 217, newest first, reproduced as filed.

Across model years

Worst on record: 2008
YearComplaintsRecallsFiresDeathsAssessment
202511310Routine
202421210Routine
202327131Fatalities reported
202221100Routine
202113200Routine
202034400Routine
2019148100Routine
201851100Routine
2017257400Above average
2016105210Routine
201565500Routine
201463511Fatalities reported
201382000Routine
201256100Routine
201185110Routine
201084000Routine
2009151010Routine
2008541020Above average
2007341240Above average
2006365520Above average
2005533660Above average
2004 — this page217410Above average
200385311Fatalities reported
2002157300Routine
2001205330Above average
2000278400Above average
1999308431Fatalities reported
1998399410Above average
1997153700Routine
199644140Routine
199532120Routine
199429110Routine
199322200Routine
19927210Routine
199124310Routine
199034400Routine

Compare every Corvette year →

Reading this record

Complaint volume is well above typical for a single model year.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 11, 2009. Source: NHTSA Office of Defects Investigation.