Page 4 of 5 · complaints 151–200 of 217

2004 Chevrolet Corvette complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2004 record →

Fuel System, Gasoline
Filed Jun 18, 2010CA

I OWN A 2004 CHEVROLET CORVETTE CONVERTIBLE AND IT HAS A STRONG FUEL SMELL WHEN I DRIVE IT - THE SMELL EMANATES INSIDE THE VEHICLE. *TR

Fuel System, Gasoline › Storage › Tank Assembly
Filed Jun 17, 201033,000 milesCA

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE THE VEHICLE WAS PARKED, THE CONTACTED NOTICED AN UNUSUALLY OVERPOWERING GASOLINE ODOR. THE DEALER PERFORMED A DIAGNOSTIC AND DISCOVERED THAT THE LEFT FUEL TANK WAS LEAKING BUT HE WAS UNABLE TO DETERMINE THE EXACT LOCATION OF THE FAILURE. THE MANUFACTURER WAS CONTACTED AND ADVISED THEY WOULD RETURN HIS CALL LATER TO DETERMINE IF THEY WOULD ASSIST WITH REPAIRS. THE FAILURE AND THE CURRENT MILEAGES WERE 33,000.

Fuel System, Gasoline
Filed Jun 17, 201020,000 milesGA

NOTICED PUDDLE OF FUEL UNDER CAR AFT OF DRIVER DOOR. TOOK TO DEALER WHO REPLACED CROSSOVER PIPE WHICH THEY SAID WAS CRACKED. UNDER ORIGINAL WARRANTY. *TR

Fuel System, Gasoline
Filed Jun 13, 201052,000 milesAZ

STRONG SMELL OF FUEL AND OCCASIONAL DRIPPING OF GAS. I AM ON VACATION IN ILLINOIS FROM ARIZONA AND AM NOW FACING A $1500 BILL JUST TO GET BACK HOME. I SEE GM DOESN'T CARE SO MAYBE FORD WOULD LIKE A VETTE. *TR

Fuel System, Gasoline
Filed Jun 9, 2010NJ

THE GAS TANK IS LEAKING ON MY 2004 CORVETTE. *TR

Fuel System, Gasoline › Storage › Tank Assembly
Filed Jun 8, 201023,000 milesVA

TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE FUEL TANK WAS LEAKING CAUSING A SMALL FIRE ON THE GROUND BUT THERE WAS NO DAMAGE TO THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY STATED THERE WAS A SMALL CRACK IN THE FUEL TANK AND IT WOULD NEED TO BE REPLACED, AT HIS EXPENSE. THERE WERE NO RECALLS FOR THE FAILURE. THE FAILURE MILEAGE WAS 23,000. UPDATED 06/21/10 *BF RECEIVED PICTURES. UPDATED 09/27/10*JB UPDATED 12/01/10. *LJ GM PROVIDED 50% OF THE INITIAL COST AND LATER THE OTHER 50%. UPDATED 12/07/10

Fuel System, Gasoline › Storage › Tank Assembly
Filed Jun 5, 20105,200 milesNJ

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) OWN A 2004 CORVETTE THAT HAS BEEN LEAKING FUEL AND VAPORS. TOOK IT IN FOR SERVICE AND WAS TOLD THAT I NEED A NEW FUEL TANK. WE ONLY HAVE APPROX. 5200 MILES. CURRENTLY BEING WORKED ON AT SCHUMACHER CHEVROLET 8 MAIN ST, LITTLE FALLS, NJ 07424 973-256-1065. WE TOLD THEM WE WERE GOING TO WRITE TO YOU AND TO KEEP ALL THE PARTS FOR INVESTIGATION. PLEASE LOOK INTO TO THIS FOR US. [XXX] *TR UPDATED 06/24/10 *BF RECEIVED PHOTOS. UPDATED 06/25/10.*JB

Engine and Engine Cooling › Exhaust System › Emission Control
Filed Jun 2, 201018,550 milesVA

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE STARTING THE VEHICLE, THE CHECK ENGINE LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN EMISSIONS STATIONS AND THE CONTACT WAS INFORMED THAT THE SECONDARY AIR DUCT ION SYSTEM WAS THE CAUSE OF FAILURE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE DEALER CONFIRMED THAT THE AIR DUCT SYSTEM WAS THE CAUSE. THE CONTACT PAID FOR THE REPAIRS BUT THE CHECK ENGINE LIGHT ILLUMINATED AGAIN. IT HAD NOT BEEN REPAIRED AGAIN AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 18,550. THE CURRENT MILEAGE WAS 18,600. UPDATED 08/17/10. *LJ THE CONSUMER STATED HE EXPERIENCED EMISSIONS FAILURE FOR THE SECOND TIME. UPDATED 08/23/10*JB

Fuel System, Gasoline
Filed May 28, 201036,000 milesTX

STRONG SMELL OF GAS WHENEVER I FILL UP. UNABLE TO LOCATE ANY LEAKS RIGHT NOW. STRONG GAS ODOR WILL LAST UNTIL I DRIVE FOR 50 MILES OR MORE. *TR

Fuel System, Gasoline
Filed May 25, 201024,000 milesCA

I JUST NOTICED THE POSTING ABOUT THE FUEL LEAKS IN 2004 CORVETTES. I HAVE BEEN NOTICING A STRONG FUEL SMELL IN MY GARAGE AFTER DRIVING MY CORVETTE. THE SMELL SUBSIDES AFTER A DAY OR TWO, AND NO EVIDENCE OF LEAKS CAN BE SEEN UNDER THE CAR. PERHAPS THERE SHOULD BE A RECALL TO HAVE THESE CHECKED OUT. *TR

Fuel System, Gasoline
Filed May 25, 201028,754 milesKY

SMELL OF FUEL INSIDE THE HOUSE AFTER PARKING MY CORVETTE IN THE ATTACHED GARAGE ABOUT 3 HOURS AFTER RETURNING HOME. UPON INVESTIGATING THE SOURCE OF THE ODOR, DISCOVERED POOL OF GAS DRIPPING UNDERNEATH CAR ON THE DRIVERS SIDE. CONCERNED GAS COULD IGNITE FROM HOT EXHAUST, SPARK, OR DISCARDED CIGARETTE FROM SOME OTHER MOTORIST. *TR

Fuel System, Gasoline
Filed May 22, 201025,850 milesMD

PURCHASES 2004 CORVETTE. WHEN I FILLED UP GAS TANK, FUEL ODOR WAS EVIDENT. THE GAS SMELL FILLED MY GARAGE AND WENT INTO THE HOUSE. I TOOK TO CHEVROLET DEALER, WHO SAID THAT A SMOKE TEST SHOWED A FUEL LEAK NEAR WHERE THE TANK IS LOCATED. A MORE DETAILED DIAGNOSIS WOULD COST ABOUT $1000, AND ANY WORK WOULD BE ADDED TO THAT. *TR

Fuel System, Gasoline
Filed May 22, 201018,200 milesWI

FUEL LEAK BY LEFT SIDE FUEL TANK ALL THE TIME[ STEADY DRIP] I HAVE DONE NOTHING TO REPAIR PROBLEM AT THIS TIME VEHICLE IS UNSAFE TO DRIVE. *TR

Fuel System, Gasoline
Filed May 20, 201013,500 milesTX

LEAKING FUEL TANK OR FUEL CONNECTOR. UPON FILLING GAS TANK, GASOLINE LEAKED FROM FILL CONNECTOR OR FUEL TANK, CAUSING LARGE SPILL ON THE GROUND, VERY FUMY. *TR

Fuel System, Gasoline
Filed May 10, 201027,630 milesAZ

OUR 2004 CORVETTE WITH 27,630 MILES SUDDENLY BEGAN LEAKING GAS FUMES SO SEVERELY IN OUR GARAGE THAT WE WERE CONCERNED WE COULD HAVE AN EXPLOSION. WE ALSO COULD NOT SLEEP IN OUR BEDROOM AT THE OPPOSITE END OF OUR HOUSE DUE TO THE GAS FUMES. WE HAD NOT HIT ANYTHING OR HAD ANYTHING UNUSUAL HAPPEN TO OUR VEHICLE AND WE HAD A GM DEALER IN CHANDLER, AZ DETERMINE THERE WAS NO DAMAGE TO THE UNDERCARRIAGE OF THE CAR. THE DEALER DETERMINED THAT THE DRIVER'S SIDE GAS TANK HAD CRACKED NEAR THE TOP OF THE TANK. WE CONTACTED GM CUSTOMER SUPPORT AND AFTER WE WAITED A WEEK, WITH THE CAR AT THE DEALER'S LOT, GM DETERMINED THEY WOULD DO NOTHING! THEY REFUSED TO EITHER RECALL THE CORVETTE, ADMIT THERE IS A DEFECT IN THEIR GAS TANKS OR ASSIST FINANCIALLY IN REPLACING THE GAS TANK. WE THEN HAD THE GM DEALER REPLACE THE TANK AT A COST OF $1,991. THIS PRICE IS AFTER THE DEALER REDUCED THE COST BY GIVING US A 10% GOODWILL PRICE REDUCTION. DUE TO THE SERIOUS SAFETY DEFECT IN GM'S GAS TANK AND CROSSOVER SYSTEM, WE BELIEVE GM SHOULD IMMEDIATELY RECALL THE 2004 CORVETTES AS VARIOUS OTHER OWNERS HAVE REPORTED THAT THEIR DRIVER SIDE GAS TANK HAS CRACKED AND LEAKED FUEL AND GAS FUMES. THIS IS A SAFETY RECALL AND DEFINITE EPA ISSUE. THE VEHICLE AND OUR GARAGE CERTAINLY COULD HAVE EXPLODED AND THE VEHICLE WAS UNDRIVEABLE WHILE LEAKING FUMES. IT CERTAINLY COULD NOT HAVE PASSED AN EMISSIONS TEST. IS GM WAITING FOR AN EXPLOSION BEFORE THEY ACT? *TR

Fuel System, Gasoline
Filed Mar 24, 201077,100 milesIN

I HAVE A 2004 CORVETTE COUPE AND I AM HAVING A GAS SMELL OR LEAK FROM MY CROSSOVER CONNECTOR ON MY GAS TANK. AFTER READING MANY ARTICLES FROM OTHER CORVETTE OWNERS I KNOW THAT THIS IS A SERIOUS PROBLEM AND SHOULD BE A RECALLED ITEM. THIS IS A SAFETY HAZARD AS THE GAS TANK AND LEAK COMES RIGHT OVER MY DUAL EXHAUST AND COULD CAUSE A FIRE.

Fuel System, Gasoline
Filed Mar 21, 201017,940 milesGA

CHECK ENGINE LIGHT ON - STRONG FUEL ODOR INTERIOR AND EXTERIOR - GAS LEAKING UNDER DRIVER SIDE ON GARAGE FLOOR AFTER FILLUP. MILEAGE 17,940. CERTIFIED CORVETTE DEALER MECHANIC REMARKED THAT SEALS WERE DEEMED FLAWED. GM NEEDS TO ISSUE SAFETY AND ENVIRONMENTAL RECALL AND REIMBURSE. HAD TO HAVE FUEL TANK REPLACED - COST TOTALED $2,500.59! PLEASE INVESTIGATE THIS DANGEROUS SAFETY ISSUE AND FORCE GM TO RECALL AND REIMBURSE. *TR

Fuel System, Gasoline
Filed Feb 14, 201012,000 milesFL

MY 2004 CORVETTE Z06 LEAKED GASOLINE FROM THE HOSE THAT INTERCONNECTS BOTH FUEL TANKS. THE TANKS AND CONNECTOR WERE REPLACED BY EXTENDED WARRANTY BUT THEY WERE REPLACED WITH ONE OF SIMILAR IDENTICAL DESIGN. AFTER DOING SOME RESEARCH IT SEEMS LIKE THIS WAS NOT A ONE CASE EVEN M ANY 2004 OWNERS REPORT THE SAME ISSUE. CONSIDERING THE RISK OF THE PROBLEM A MORE APPROPRIATE REDESIGN SHOULD BE PERFORMED. *TR

Fuel System, Gasoline
Filed Feb 11, 201050,500 milesKY

STRONG SMELL OF FUEL INSIDE THE CAR AND OUTSIDE THE CAR IN THE VICINITY OF THE GAS TANKS. *TR

Fuel System, Gasoline
Filed Jan 29, 201021,000 milesIL

STRONG GASOLINE SMELL FROM DRIVERS SIDE PASSENGER COMPARTMENT UPON GAS FILL. *TR

Fuel System, Gasoline
Filed Jan 24, 20108,400 miles00

IN 2007 I WAS FILLING MY CAR UP WITH FUEL. WHEN I GOT HOME I NOTICED A LEAK ON MY GARAGE FLOOR. THIS HAPPENED ONLY WHEN I FILLED OVER HALF A TANK. AFTER FINDING A KNOWLEDGEABLE MECHANIC TO HANDLE THIS JOB, THEY REMOVED THE TRANSAXLE TO EXPOSE THE FUEL TANKS, WE REALIZED THAT IT WAS A LEAK IN THE CRACKED CONNECTOR OF THE LEFT HAND TANK, WHERE IT JOINS WITH THE CROSSOVER PIPE. I HAD TO ORDER A NEW LH TANK AND A CROSSOVER PIPE FROM THE US AND AFTER HUGE EXPENSE AND MONTHS WITHOUT MY CAR, WE FINALLY FIXED THE PROBLEM. NOW IT SEEMS THIS IS A COMMON PROBLEM ARISING IN THE 04 CORVETTES AND NEEDS TO BE ADDRESSED BEFORE A FUEL FIRE FATALITY HAPPENS. *TR

Fuel System, Gasoline
Filed Jan 24, 20108,300 milesTX

2004 CHEVROLET CORVETTE COUPE LEAKING DRIVER'S SIDE FUEL TANK. STARTED LEAKING ABOUT JULY 2009 AFTER DRIVING APPROXIMATELY 8300 ORIGINAL MILES BY ORIGINAL OWNER. LEAK BECAME WORSE OVER TIME AND RESULTING IN STRONG GASOLINE SMELL. HAD DEALER INSPECT THE CAR, HE DETERMINE THAT THE FUEL TANK LEAKS AT THE CROSSOVER CONNECTION OF THE LEFT TANK. I WAS CONCERNED ABOUT THE FIRE HAZARD HAVING THE CAR IN THE GARAGE WHERE A GAS FIRED WATERHEATER IS LOCATED. I HAD THE CAR REPAIRED BY THE CHEVY DEALER ON JANUARY 12, 2010, AT A COST OF $2083.-. THE REPAIR CONSISTED OF REPLACING THE LEFT FUEL TANK. I ALSO NOTICED THE CAR'S MILEAGE DROPPED FROM ABOUT 16MPG TO LESS THAN 12MPG IN CITY DRIVING. *TR

Fuel System, Gasoline
Filed Jan 18, 201065,000 milesMS

FUEL LEAK IN CROSSOVER PIPE WAS DISCOVERED AFTER STRONG FUMES IN CAR AND GAS LEAKING UNDER CAR. THIS HAS HAPPENED ON MY CAR PLUS ONE OTHER OF THE SAME MODEL YEAR AND PURCHASED AT THE SAME TIME.. *TR

Fuel System, Gasoline
Filed Jan 16, 201031,244 milesTX

LEFT SIDE FUEL TANK LEAKING AND DRIPPING FUEL ON GARAGE FLOOR. FUEL APPEARED TO BE LEAKING FROM THE TOP OF THE TANK. IMMEDIATELY TOOK TO CHEVY DEALER SERVICE DEPT. AND THEY LATER INFORMED ME THE GAS TANK WAS CRACKED AND NEEDED TO BE REPLACED. TOTAL COSTS $1768.00. *TR

Fuel System, Gasoline
Filed Jan 11, 2010AZ

IN LATE 2003 AND THE 2004 CHEVY CORVETTE MODELS WENT FROM A RUBBER CROSSOVER TUBE TO A METAL ONE. SOMETHING IN THE NEW SYSTEM CAUSES THE FUEL TANK TO CRACK NEAR THE CONNECTOR OR THE SEALS TO FAIL. THIS ALLOWS FUEL AND HEAVY VAPORS TO LEAK AND THE VAPORS GO RIGHT INTO THE CABIN. NEEDLESS TO SAY THIS IS A HUGE SAFETY ISSUE NOT TO MENTION AN EMISSION PROBLEM. *TR

Fuel System, Gasoline
Filed Jan 10, 201019,600 milesOR

VERY STRONG GASOLINE SMELL WHEN CAR IS PARKED IN GARAGE. *TR UPDATED 07/26/10.*JB

Fuel System, Gasoline
Filed Jan 3, 201053,000 milesCA

FUEL SMELL WHEN FILLING CAR WITH GAS ODOR IS ALSO IN CAR. *TR

Fuel System, Gasoline
Filed Jan 2, 201014,200 milesTX

I KEPT GETTING STRONG FUEL ODORS IN MY GARAGE BUT NEVER COULD LOCATE THE LEAK. I WENT TO FILL UP AND GAS RAN DOWN THE PAVEMENT ON THE DRIVER SIDE. I TOOK THE CAR TO THE DEALERSHIP AND THEY INFORMED ME THAT THE FUEL TANK HAD A CRACK IN AT AND IT SPILLED WHEN I FILLED UP DIRECTLY OVER THE EXHAUST PIPE. THE TANK WAS REPLACED WITH A NEW ONE. THE OLD TANK WAS LEFT AT THE DEALERSHIP. *TR

Fuel System, Gasoline
Filed Dec 31, 200910,000 milesIL

2004 CHEVROLET COM.EDITION Z06 CORVETTE. PURCHASED IN SEPT 2008 WITH 5500 MILES FROM THE ORIGINAL SELLING DEALERSHIP. NOW WITH APPROX 9800-10,000 MILES A FUEL LEAK HAS DEVELOPED WHEN FUELING THE CAR UP. AT APPROX +1/2-3/4 TANK FUEL SPILLS OUT UNDER THE CAR ON THE DRIVERS SIDE. THIS YEAR SAW AN INSTALLATION OF A NEW STAINLESS FUEL CROSSOVER LINE BETWEEN THE TANKS. THEY HAVE BEEN NOTORIOUS FOR LEAKAGE ALONG WITH THE DRIVER'S SIDE TANK IN THE AREA WHERE THE CROSSOVER LINE COUPLES TO THE TANK. ALONG WITH WHAT I CONSIDER A MAJOR SAFETY RISK DUE TO THE POSSIBILITY OF FIRE, (THE EXHAUST AND FUEL TANK ARE IN VERY CLOSE PROXIMITY) THIS ALSO MUST BE AN EPA/EMISSION VIOLATION FROM ESCAPING FUMES, VAPORS AND FUEL. THIS VEHICLE HAS BEEN PAINSTAKINGLY MAINTAINED AND IS IN AS NEW CONDITION (10,000 MILES) THIS IS A DEFECT FROM GM AND DUE TO THE INHERENT POSSIBILITY OF LOSS OF LIFE AND/OR PROPERTY DAMAGE SHOULD BE RECALLED OR AT LEAST REPAIRED BY AN AUTHORIZED GM DEALERSHIP. THIS VEHICLE DOES HAVE A 80,000 MILE EMISSION WARRANTY UNDER WHICH THIS FALLS. *TR

Structure › Body › Roof and Pillars
Filed Dec 30, 2009SC

I HAVE A 2000 CHEVROLET CORVETTE AND A 2004 CHEVROLET COMMEMORATIVE EDITION CORVETTE. BOTH OF MY VETTES HAVE HAD A ROOF LEAK AND BOTH CARS HAVE THE FIXED ROOF. NEITHER VEHICLES HAVE EVER BEEN WRECKED. IT HAS CAUSED MILDEW ON THE HEADLINER AS WELL AS NUMEROUS PROBLEMS WITH WIRING IN THE CAR DUE TO THE LEAK. BECAUSE MY 2000 CORVETTE HAD NO WARRANTY WE FIXED THE PROBLEM OURSELVES, BUT MY 2004 CORVETTE STILL IS HAVING A PROBLEM. I TOOK IT TO THE DEALERSHIP BECAUSE IT IS UNDER WARRANTY BUT THE WARRANTY WOULD NOT COVER THE ROOF LEAK. I WAS WONDERING IF THERE HAVE BEEN OTHER PEOPLE HAVING THE SAME PROBLEM. IT SEEMS TO COINCIDENTAL TO HAVE THE PROBLEM ON TWO CORVETTES. *TR

Visibility
Filed Dec 29, 200930,000 milesCA

OUR CORVETTE CONVERTIBLE HAD A "RATTLE" IN THE BACK WE ID AS THE BACK WINDOW FROM THE CONVERTIBLE TOP HAD BECOME SEPARATED FROM THE ADHESIVE AND FELL OUT INTO THE BACK OF THE CAR. THIS SEEMS TO BE A PROBLEM THAT IS BEING HANDLED THROUGH THE RECALL. *TR

Fuel System, Gasoline
Filed Dec 8, 200934,000 milesLA

ON JUNE 25, 2009 I POSTED THE FOLLOWING THREAD ON THE CORVETTE FORUM WEBSITE: I BEGAN PUMPING FUEL SLOWLY AND WHEN THE FUEL STARTED TO SPILL UNDER THE CAR I STOPPED AND I COULD NOT DETECT THE LEAK POINT. THE FUEL GAUGE READ OF A TANK. AFTER A SHORT TIME PERIOD THE FUEL QUITS LEAKING. I AM GUESSING THAT I HAVE A CRACK IN THE FILL TUBE. COULD SOMETHING ELSE BE GOING ON THAT I AM NOT AWARE OF BESIDES A FILL TUBE CRACK? WOW, OF ALL THE THINGS THAT COULD GO WRONG WITH A CAR, THIS IS A FIRST FOR ME. THE SECOND TANK CONNECTOR JOINT ON MY CAR IS SPLIT ALSO. I WENT TO THE DEALERSHIP TO CHECK IT OUT FOR MYSELF. THEY PRESSURED UP THE TANK WITH NITROGEN/SMOKE AND SMOKE WAS POURING OUT OF THE CONNECTION JOINT. BAD NEWS...........$2400 TO REPAIR WITH NEW PARTS AND 9 HRS. OF LABOR..........THE GREAT NEWS.. THANK GOD FOR MY GMPP, IT'S COVERED. MY ONLY COMPLAINT IS WHY GMPP WOULD NOT COVER TO HAVE THE PARTS OVERNIGHTED FOR $100?? THEY WILL PAY THE EXTRA THREE DAYS OF CAR RENTAL INSTEAD, FOR A TOTAL OF 5 DAYS. JUST DOESN'T SEEM TO MAKE GOOD BUSINESS SENSE, OH THAT'S RIGHT IT'S GM!! FURTHER MORE THE CAR ONLY HAS 34K MILES ON IT, NEVER HAD THIS ISSUE WITH ANY OTHER VEHICLE. *TR

Fuel System, Gasoline
Filed Dec 7, 20099,642 milesMA

GASOLINE SMELL/LEAK WHEN YOU FILL THE TANK ON MY 2004 CHEVROLET CORVETTE. THERE SHOULD BE A RECALL AS THIS IS A COMMON PROBLEM. *TR

Fuel System, Gasoline
Filed Dec 5, 200934,000 milesFL

2004 CHEVROLET CORVETTE ALL... FAULTY FUEL TANK CROSSOVER CONNECTOR CRACKS AND ALLOWS FUEL TO SPILL PROFUSELY ONTO THE GROUND AND VAPORIZES ON COMPONENTS NEAR THE EXHAUST SYSTEM. LIMITED TO 2004 DUE TO MFG CHANGE IN THAT YEAR. *TR

Fuel System, Gasoline
Filed Dec 3, 200952,000 milesTX

2004 CORVETTE FUEL LEAKS ON CROSSOVER TUBES BETWEEN TANKS. FAULTY SEALS, ASSEMBLY. FUEL VAPORS, FUEL LEAKS WHILE FUELING AND AFTER. MAXIMUM TANK CAPACITY WITHOUT VAPORS AND LEAK IS 1/2 TANK. COST TO CORRECT IS UPWARDS OF 2K. A LARGE QUANTITY OF 04 CORVETTES HAVE THIS PROBLEM. STILL NOT REPAIRED AT THIS TIME DUE TO AWAITING IF GM WILL FINALLY ADMIT FAULTY SYSTEM DESIGN. *TR UPDATED 003/30/10 *BF UPDATED 10/05/10

Fuel System, Gasoline
Filed Dec 2, 200936,000 milesLA

IF YOU GO THE CORVETTE FORUM ONLINE YOU WILL SEE AN ONGOING DISCUSSION ON 2004 CORVETTES WITH FUEL TANK/CROSSOVER PIPES VENTING FUMES AND OR LEAKING. IT SEEMS LIMITED TO THE 2004 MODEL AND THE PROBLEM IS CRACKING FUEL TANKS OR BAD CROSSOVER PIPE SEALS THAT REQUIRE TANK REPLACEMENT TO REPAIR. THEY ARE CHARGING UPWARDS OF $2,400.00 TO REPAIR THIS! SINCE IT VENTS RAW FUEL AND OR FUMES INTO THE AIR I FEEL THIS SHOULD BE A RECALL FOR SAFETY REASONS BESIDES THE EMISSION VIOLATION! THIS IS A VERY COMMON PROBLEM ON THIS MODEL AND SHOULD BE LOOKED INTO BEFORE SOME ONES CAR EXPLODES! *TR

Steering
Filed Apr 29, 200927,786 milesTN

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE STEERING COLUMN LOCKED UP AS THE VEHICLE WAS BEING BACKED OUT OF THE DRIVEWAY AT 5 MPH. THE CONTACT WAS UNABLE TO STEER THE VEHICLE. THROUGH ONLINE RESEARCH, HE DISCOVERED NHTSA CAMPAIGN ID NUMBER 04V060000 (STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE ). HE CALLED SEVERAL DIFFERENT DEALERS AND THE MANUFACTURER AND WAS INFORMED THAT THERE WERE NO RECALLS ON HIS VEHICLE. THE VEHICLE IS STILL IN THE CONTACT'S DRIVEWAY AND HAS NOT BEEN REPAIRED. HE BELIEVES THAT THE DEALER SHOULD REPAIR HIS VEHICLE ACCORDING TO THE RECALL. THE CURRENT AND FAILURE MILEAGES WERE 27,786.

Fuel System, Gasoline
Filed Mar 3, 20095,800 milesTX

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. AFTER GASOLINE WAS PLACED IN THE VEHICLE AND IT HAD BEEN PARKED FOR A WHILE, THE CONTACT NOTICED THAT ALL OF THE FUEL WAS LEAKING UNDERNEATH THE DRIVER'S SIDE OF THE VEHICLE. THE DEALER STATED THAT THE FUEL LEVEL SENSOR WAS THE CAUSE OF THE FAILURE. THE CONTACT STATED THAT THE ORIGINAL OWNER OF THE VEHICLE HAD THIS COMPONENT PREVIOUSLY REPAIRED AND IT SHOULD NOT BE FAILING AGAIN. THE VEHICLE HAS NOT YET BEEN REPAIRED BECAUSE SHE FEELS THAT THE MANUFACTURER SHOULD HAVE REPAIRED IT CORRECTLY WHILE IT WAS UNDER RECALL. THE CURRENT AND FAILURE MILEAGES WERE 5,800.

Steering
Filed Dec 22, 200830,000 milesOH

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING AT VARIOUS SPEEDS, THE SERVICE COLUMN INDICATOR WOULD ILLUMINATE. THE CONTACT HAS NOT DRIVEN THE VEHICLE SINCE THIS OCCURRENCE. THE DEALER STATED THAT HER VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 04V060000 (STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE). THE VEHICLE WILL BE REPAIRED AT THE CONTACT'S EXPENSE FOR $400. THE FAILURE AND CURRENT MILEAGES WERE 30,000.

Fuel System, Gasoline
Filed Nov 22, 200826,700 milesFL

2004 CORVETTE, COUPE. STRONG ODOR OF GAS ON EVERY FILL UP. PARTICULARLY STRONG ODOR ON THE DRIVERS SIDE. NO INDICATIONS OF GAS LEAKING ON THE GROUND, GAS ODOR IS STRONG INSIDE THE VEHICLE ALSO. ODOR DISAPPEARS WHEN THE TANK IS ABOUT 1/2 FULL. *TR

Fuel System, Gasoline
Filed Nov 7, 20087,400 milesFL

THERE WAS A HEAVY GAS SMELL AND THE CHECK ENGINE LIGHT CAME ON. TOOK THE VEHICLE TO A CHEVROLET DEALER TO CORRECT. THEY SAID THE GAS TANK HAD A LEAK ON THE TOP OF THE TANK. I THOUGHT THIS STRANGE BUT HAD THEM REPLACE IT. THERE WAS MUCH BACK AND FORTH AND THE DEALER SAID HE WOULD GIVE ME THE TANK AS A CHEVROLET GOOD WILL GESTURE, BUT I WOULD HAVE TO PAY LABOR. *TR

EquipmentCrash1 injured
Filed Nov 4, 200855,000 milesTX

#1 , I LOVE THE CHEVY 2004 CORVETTE IT IS A BEAUTY, INSIDE THE BRAIN OR COMPUTER , ITS A DANGER. ON AUG 12TH , I HAD AN ACCIDENT THAT DID NOT HAVE ANY FAILURE OF MY DRIVING ABILITIES AS PER THE FOLLOWING CODES THAT GM HAS HAD PROBLEMS WITH, AND HAVE MADE IT IMPOSSIBLE FOR A GM MECHANIC TO FIX, I DID NOT LOSE ANYTHING EXCEPT MONEY AND RESPECT FROM GM. #2 I WENT TO AN INDEPENDENT CORVETTE RACE CAR AND MECHANICAL CORVETTE SPECIALIST THAT CONFIRMED THAT THE CODES ARE MEANT TO COME AND GO, MAKING IT IMPOSSIBLE AS PER A GM CERTIFIED MECHANIC , AND SERVICE ADVISOR, I'VE TAKEN MY 2004 CORVETTE TO TWICE AND HAVE BEEN CHARGED OVER 3K USD. VARA CHEVROLET MADE MANY ERRORS, NOT CHECKING A CODE COULD END IN A FATALITY , AS PER THE ABOVE I TALKED TO ABOUT ALL THE CODES I HAVE RECEIVED ON MY CAR, AND THE TRAGEDY IS THAT GM KNOWS THIS. I RECENTLY WAS ON A TRIP TO MIDLAND, TEXAS FROM CORPUS CHRISTI, NERVOUSLY I MADE IT WITH A INSPECTION DONE CORRECTLY, NOT IN THE MANNER DESCRIBED TO THE TEXAS DOT, I PUT 4 NEW TIRES IN WHICH I HAD TO DRIVE THIS VEHICLE FROM VARA TO APPROX. 20 MILES OF FREEWAY TO GET NEW REAR TIRES AS THEY WERE BALD, FOR SOME REASON,MY CAR IS LISTED BY QUICK CHECK, A VEHICLE INFORMATION SERVICE , THAT HAS NO PHONE NUMBERS THAT MY VEHICLE WAS REPORTED IN AN ACCIDENT ON AUG 12TH AND A THEFT, WHICH HAS A CASE NUMBER, THE POLICE SAID THERE WAS NO SUCH CASE, I HAVE THE COPY THAT WAS MAILED TO ME BY ODESSA ALL AMERICAN CHEVY , I ONLY WANT MY MONEY BACK , NO CORVETTE NEEDED. I WAS TOLD

Steering › Column Locking › Anti-theft DeviceCrash1 injured
Filed Sep 16, 200855,000 milesTX

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING 40 MPH ON SLICK PAVEMENT, THE TRACTION CONTROL WARNING LIGHT ILLUMINATED FOR APPROXIMATELY THREE SECONDS AND THEN DIMMED AT ONE POINT, THE CONTACT DEACTIVATED THE TRACTION CONTROL IN ORDER TO CONTROL THE VEHICLE. SUDDENLY, THE VEHICLE LOST COMPLETE POWER, AND BOTH THE REAR DRIVER'S SIDE WHEEL AND STEERING WHEEL LOCKED UP. THE VEHICLE STRUCK THE MEDIAN ON THE REAR PASSENGER CORNER PANEL AND SPUN AROUND SEVERAL TIMES. THE CONTACT HAD BEEN EXPERIENCING ISSUES WITH THE VALVE STEMS LOSING PRESSURE. HE REFERENCED NHTSA CAMPAIGN ID NUMBERS 04V273000 (STEERING LINKAGES) AND 04V060000 (STEERING: COLUMN LOCKING:ANTI-THEFT DEVICE). THE CONTACT HAS PICTURES AVAILABLE. A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 55,000. UPDATED 10/14/08 *BF UPDATED 10/23/08. *JB

Structure › Body › Roof and Pillars
Filed Apr 29, 20088,100 milesPA

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE REMOVABLE TOP ON THE VEHICLE WAS LOOSE. WHILE DRIVING OVER A BUMP AT ANY SPEED, THE TOP SOUNDS AS IF IT WILL DETACH FROM THE VEHICLE. THE DEALER STATED THAT THERE WAS NO SAFETY RECALL ON THE REMOVABLE TOP. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 8,100.

Fuel System, Gasoline › Storage › Tank Assembly
Filed Feb 23, 200811,982 milesSC

GASOLINE LINES WERE RESIGNED IN LATE 03 INTO EARLY 04 CHEVY CORVETTES. THE RESULT WAS LEAKING GAS WHICH IS BOTH A SAFETY AND ENVIRONMENTAL HAZARD. GM DEALER REFUSED TO COVER BECAUSE DOM WAS 01/04 AND MILEAGE WAS 11982 WHEN LEAK WAS DISCOVERED. THEREFORE I HAD TO PAY INDEPENDENT AUTO REPAIR SERVICE $1945.45 THIS A MAJOR JOB. EXHAUST, TRANSMISSION, DEFECTIVE LEFT GAS TANK, ETC HAD TO BE DROPPED AND THE MOTOR TILTED TO REPLACE THE GAS LINES AND LEFT TANK. THIS A MAJOR PROBLEM AND GM FACTORY REP SAYS HE IS ONLY WILLING TO COVER $700. HELP. I HAVE ALL DOCUMENTATION INC PICS, LETTERS AND PARTS. *TR

Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap
Filed Jan 12, 200822,747 milesFL

CHECK ENGINE LIGHT WARNING. RIGHT SIDE FUEL TANK LEAKING. *TR

Fuel System, Gasoline › Storage
Filed Jun 28, 200719,772 milesLA

NOTICED A GASOLINE SMELL GETTING OUT OF CAR. PUDDLE OF GAS ON GROUND UNDER FUEL TANK. DEALER CHANGED OUT FUEL TANK. SERVICE WRITER SAID THE CROSS OVER PIPE HAD A DEFORMED FITTING. *AK .

Visibility › Power Window Devices and Controls
Filed May 21, 200742,000 milesCA

THERE WAS NO NOTICEABLE REASON FOR THE PASSENGER WINDOW TO FAIL. I DON'T HAVE CHILDREN THAT WOULD HAVE BEEN PLAYING WITH THE WINDOWS TO HAVE CAUSED THE FAILURE. THE PASSENGER WINDOW REGULATOR OR ASSOCIATED PARTS JUST CEASED WORKING. IN FACT I USE THE DRIVER'S SIDE WINDOW 5 TIMES AS OFTEN AS THE PASSENGER WINDOW, AND I HAVE NEVER HAD A PROBLEM. THE FIRST TIME WAS IN 2005, AND A FEW DAYS AGO ON 5-18-07. *AK

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings
Filed Oct 18, 200623,000 milesFL

I SMELLED GAS IN MY GARAGE FOR APPROXIMATELY 1 WEEK BUT FOUND NO LEAKS. WHILE FILLING UP AT GAS STATION I NOTICE A LARGE PUDDLE FORMING UNDER CAR AND SAW GAS LEAKING FROM TANK. DEALER SAID GAS LEAK WAS FOUND IN GAS TANK, CROSSOVER FUEL LINE AND TWO OTHER FUEL LINES. VERY DANGEROUS SITUATION. DEALER SAID MANUFACTURER DEFECT IN PARTS. TOOK 10 DAYS TO REPAIR AS THE FIRST TIME TANK WAS REPLACED THERE WAS NO FUEL PRESSURE AND HAD TO BE REDONE. *NM

Fuel System, Gasoline › Storage › Tank Assembly
Filed Sep 14, 200622,300 milesCA

SMELLED GAS FOR ABOUT A WEEK AND THEN NOTICED THAT THE CAR WHEN STARTED WAS LEAKING GAS. I TOOK IT TO MY LOCAL DEALER AND HE SAID AFTER INSPECTION THE GAS TANK WILL HAVE TO BE REPLACED. I HAVE BEEN WAITING A WEEK FOR THE REPLACEMENT BUT THE DEALER IS SAYING IT WILL BE ANOTHER WEEK MINIMUM. THEY CANNOT FIND THE TANK. *NM

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

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