2002 Chevrolet Avalanche

Fatalities reported

Owners filed 444 complaints about this vehicle with federal regulators, most often about the service brakes. It has been recalled 4 times.

When it fails
020k40k60k90k120k200k
51,000 milesMedian miles at failure

312 complaints record an odometer reading. Failures cluster around 30,00040,000 miles.

What fails
ComponentReportsCrashesFiresInjuries
Service Brakes52
400
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip41
701
Service Brakes, Hydraulic32
200
Structure › Body › Tailgate › Hinge and Attachments31
007
Parking Brake20
000
Service Brakes, Hydraulic › Foundation Components › Disc › Rotor13
000
Engine and Engine Cooling13
001
Tires › Tread/Belt11
001
Structure11
000
Air Bags10
10012

4 safety recalls

Part 573 reports
Exterior Lighting09E012000
Filed Apr 7, 200916,270 vehiclesSabersport

Defect. SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk. DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy. SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip05V379000
Filed Aug 29, 20051,353,718 vehiclesGeneral Motors Corp.

Defect. CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES MAY EXPERIENCE UNWANTED ANTILOCK BRAKE SYSTEM (ABS) ACTIVATION. THIS CONDITION IS MORE LIKELY TO OCCUR IN ENVIRONMENTALLY CORROSIVE AREAS. THIS RECALL WILL BE LAUNCHED IN THE "SALT BELT" STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MARYLAND, MASSACHUSETTS, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN AND THE DISTRICT OF COLUMBIA ONLY.

Risk. THIS CAN CAUSE INCREASED STOPPING DISTANCES DURING LOW-SPEED BRAKE APPLICATIONS, WHICH COULD RESULT IN A CRASH.

Remedy. DEALERS ARE TO REMOVE THE WHEEL SPEED SENSOR AND THOROUGHLY CLEAN THE WHEEL SPEED SENSOR MOUNTING SURFACE ON THE BEARING, APPLY RUST INHIBITOR TO THE CLEANED SURFACE, GREASE THE MOUNTING SURFACE, REINSTALL THE WHEEL SPEED SENSOR, AND CHECK THE PEAK-TO-PEAK OUTPUT VOLTAGE TO ENSURE THE WHEEL SPEED SIGNAL IS WITHIN SPECIFICATIONS. THE RECALL BEGAN SEPTEMBER 22, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.

Structure › Body › Tailgate › Hinge and Attachments04V129000
Filed Mar 17, 20043,662,211 vehiclesGeneral Motors Corp.

Defect. ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.

Risk. ANYONE SITTING OR STANDING ON THE HORIZONTAL SURFACE OF THE TAILGATE WHEN BOTH CABLES FRACTURED COULD BE INJURED BY FALLING FROM THE TAILGATE. ON VEHICLES THAT HAVE HAD THE BUMPER REMOVED, THE TAILGATE MAY DROP EVEN LOWER. ADDITIONALLY, IF THERE IS CARGO ON THE TAILGATE THE CARGO MAY FALL OFF IF THE SUPPORT CABLES FRACTURE.

Remedy. DEALERS WILL REPLACE THE CABLES. INTERIM OWNER NOTIFICATION BEGAN ON APRIL 7, 20004. THE RECALL BEGAN ON SEPTEMBER 24, 2004, WHEN REPLACEMENT PARTS WERE AVAILABLE, AND WILL CONTINUE THROUGH OCTOBER 29, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463, OR VISIT WWW.MYGMLINK.COM, AND ENTER YOUR VEHICLE IDENTIFICATION NUMBER.

What owners reported

Newest filings
Service Brakes
Filed Nov 9, 2023AR

The contact owns a 2002 Chevrolet Avalanche. The contact stated while attempting to stop the vehicle, the brake pedal was firm, and vehicle kept accelerating unintendedly. Several warning lights were illuminated. The vehicle was taken to an independent mechanic to be diagnosed. The contact was informed that the failure was due to a faulty ABS module. The vehicle had not been repaired. The manufacturer was made aware of the failure and determined that the vehicle was not included in a recall because he was not located in a salt State. The failure mileage was unknown.

Power Train
Filed Feb 14, 2022142,000 milesPA

The contact owns a 2002 Chevrolet Avalanche. The contact stated that while driving at an undisclosed speed, the ABS and oil warning lights illuminated. Additionally, the speedometer, the 4-wheel drive function, parking brake, and headlights failed to operate as needed. The instrument panel light failed to illuminate, the gear shifter did not display the selected gear, the sub-frame was corroded, and the wheel hub bearing assembly was fractured. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 142,000.

Service Brakes
Filed Dec 29, 20157,900 milesVA

BRAKE LINES ARE MADE OUT OF DEFECTIVE MATERIALS GM KNOWS THEY HAVE A PROBLEM THE LINES RUST OUT PREMATURELY . THE FIRST ONE BLEW OUT I WAS BACKING IN A PARKING SPACE PEDAL WENT TO THE FLOOR. THE SECOND ONE BLEW AT A TRAFFIC LIGHT PUSHED ON THE BRAKE WENT THRU THE RED LIGHT DODGED TRAFFIC .THE THIRD ON THE INTERSTATE TRAFFIC WAS STOPPING SUDDENLY PUSHED ON THE PEDAL ANOTHER BRAKE LINE BROKE WENT TO THE FLOOR AND I MANAGED TO HIT THE MEDIAN CROSS THE MIDDLE AND GET IT STOPPED BEFORE A HEAD ON COLLISION WITH THE TRAFFIC HEADING THE OTHER DIRECTION ON INTERSTATE 81 . THE REST OF THE UNDER SIDE IS RUST AND CORROSION FREE ONLY THE BRAKE LINES ARE RUSTED OUT ! .THAT BEING SAID GM HAS A REPAIR KIT WITH COATED LINES THEY ALWAYS HAVE IN STOCK BECAUSE THEY KNOW ITS A MAJOR PROBLEM !!! I GOT A REPAIR ESTIMATE FROM MY LOCAL DEALERSHIP $1580.00 I AM REPLACING ALL STEEL LINES . PLEASE MAKE THEM RECALL THIS IS GOING TO KILL SOMEONE

Service Brakes
Filed Sep 3, 201586,000 milesCT

WHEN TRAVELING AT LOW SPEEDS, >5MPH, THE ABS ACTIVATES AND VEHICLE CONTINUES ON TO THE POINT OF ENTERING TRAFFIC. THIS OCCURS FREQUENTLY AND WITHOUT WARNING, AT STOP SIGNS AND EVEN JUST PULLING OUT OF PRIVATE DRIVEWAY INTO TRAFFIC. MY LOCAL MECHANIC RAN A DIAGNOSTIC TEST AND INDICATED THAT A FRONT SPEED SENSOR WAS AT FAULT. AFTER INVESTIGATING NUMEROUS SITES, I FOUND THAT THERE WAS A RECALL ISSUED FOR THE EXACT PROBLEM ON THE '02 AVALANCHE AS WELL AS OTHER SIMILAR CHASSIS TRUCKS FROM '99-'02. AND THESE WERE INCLUDED IN A RECALL OF OVER 1,353,700 TRUCKS UNDER THE NHTSA CAMPAIGN # 05V379000. THE REPORT STATED TO CONTACT GM AND REQUEST AUTHORIZATION FOR THE RECOMMENDED REPAIR. WHEN I DID THAT, THE REPRESENTATIVE STATED THAT THERE WERE NO OPEN RECALLS ACCORDING TO THE VIN. HOW DOES GM DETERMINE WHICH VIN IS AFFECTED? IS THE NHTSA MONITORING GM'S SELECTION PROCESS? I'VE OWN THE VEHICLE SINCE 6/05, AND THE ABOVE RECALL WAS INITIATED 9/05, BUT I'VE NEVER RECEIVED ANY TYPE OF NOTICE THAT MY VEHICLE MAY OR MAY NOT BE AFFECTED AND TO BRING IT TO A GM DEALER FOR INSPECTION. I'VE HAD ONE HUB ASSEMBLY REPLACED YEARS AGO AT MY OWN EXPENSE, (I WAS TOLD I HAD A BAD BEARING BUT THEY HAD THE REPLACEMENT PART ONLY CAME ASSEMBLED AS THE BEARING, HUB AND SENSOR). THE DESIGNER MUST ALSO HAVE BEEN THE SUPPLIER. IT'S GOOD THAT THERE IS THE NHTSA TO TRY AND KEEP THESE MANUFACTURERS ACCOUNTABLE FOR THE SAFETY OF THE CARS THEY PRODUCE, BUT WITH MORE AUTOMATION IN THE INDUSTRY TO CUT COSTS, YOU NOW HAVE

Engine
Filed Aug 4, 201590,000 milesVA

WHILE DRIVING AT 65 MPH THE ENGINE CUT OUT. COULD BE THE CRANKSHAFT POSITION SENSOR. THE TRUCK IS A 2500 WITH AN 8.1L ENGINE. SIMILAR ISSUES THAT THE 2001 WAS RECALLED FOR. SAME ENGINE AND CPS AS THE 2001 BUT NOT INCLUDED IN THE ORIGINAL RECALL. THIS HAS HAPPENED SEVERAL TIMES AT VARIOUS SPEEDS.

Service Brakes
Filed Jan 7, 201593,000 milesIN

WHILE DRIVING MY TRUCK AND TOWING A TRAILER, I LOST ALMOST ALL MY BRAKING POWER. HAD TO DOWN SHIFT AND USE THE EMERGENCY BRAKE TO STOP. FOUND THAT A BRAKE LINE FROM THE MASTER CYLINDER TO THE ANTI-LOCK BRAKE MODULE (WHICH IS MOUNTED UNDER THE DRIVERS SEAT, GREAT PLACE) HAD RUSTED THROUGH AND BLEW OUT. FOUND ALL THE BRAKE LINES ARE SEVERELY CORRODED IN THIS AREA AND NEED TO BE REPLACED. LOOKS LIKE GM USED INFERIOR METAL BRAKE LINES IN CONSTRUCTING THE VEHICLE AND LOCATED THE ANTI-LOCK BRAKE MODULE IN AN AREA THAT GETS SEVERE EXPOSURE TO THE ELEMENTS. THE VEHICLE WAS TOTALLY RENDERED UNSAFE WITH THE RUPTURE OF ONE BRAKE LINE, WHICH INDICATES THE SYSTEM AS A WHOLE IS A FAULTY DESIGN. I WAS VERY LUCK TO HAVE BEEN ABLE TO STOP AND NOT HIT ANOTHER VEHICLE. *TR

Service Brakes
Filed Nov 25, 201467,880 milesNJ

BRAKE PEDAL WENT TO THE FLOOR UPON BRAKING. HAD TO DOWNSHIFT TO LOW GEAR AND APPLY WHAT LITTLE BRAKE I HAD LEFT TAKING APPROXIMATELY 200 FEET TO STOP. LUCKILY THERE WAS NO VEHICLE IN FRONT OF ME OR IT WOULD HAVE BEEN A REAR END COLLISION. SLOWLY RETURNED HOME ABOUT A MILE AWAY AND UPON FURTHER INSPECTION FOUND THE HARD BRAKE LINE RIGHT FRONT PASSENGER SIDE HAD BURST. NO PRIOR WARNING TO LOSS OF BRAKES. *TR

Service Brakes
Filed Nov 13, 201495,000 milesMA

APPLIED BRAKES TO STOP AND PEDAL WENT TO FLOOR. UPON INSPECTION FOUND BRAKE LINE RUPTURED DUE TO EXCESSIVE CORROSION. VEHICLE REQUIRED 100% REPLACEMENT OF ALL BRAKE LINES. *TR

Air BagsCrash
Filed Oct 28, 2014145,000 milesKY

CLEAR DRY DAY. ACCIDENT OCCURRED WHEN VEHICLE HIS A SIDE OF A BUILDING. AIR BAGS DID NOT DEPLOY RESULTING IN INJURY. *TR

Service BrakesCrash
Filed Oct 25, 2014106,000 milesNJ

THE BRAKE LINE THAT GOES THE LENGTH OF THE TRUCK FROM THE FRONT TO THE REAR BRAKES CORRODED THROUGH AND RESULTED IN THE FAILURE OF THE BRAKES ON MY TRUCK. I HAD TO STEER OFF THE ROAD AND INTO SOME BRUSH AND A DRAINAGE DITCH TO STOP THE VEHICLE AND AVOID HITTING CARS IN FRONT OF ME. *TR

Service Brakes
Filed Oct 6, 2014140,300 milesMD

DRIVING IN SCHOOL PARKING LOT AT 10 MPH WHEN ALL OF A SUDDEN, WITHOUT ANY WARNING OR NOTIFICATION FROM DASH DISPLAY, HAD TO DEPRESS BRAKE PEDAL ALL THE WAY TO THE FLOOR FOR THE VEHICLE TO STOP. BRAKING DISTANCE INCREASED DRAMATICALLY. WENT TO THE DEALERSHIP AND THEY INFORMED ME THAT THE BRAKE LINE AD RUSTED, BRAKE FLUID STARTED TO LEAK AND ALL BRAKE LINES HAD TO BE REPLACED. ESTIMATED COST OF REPAIRS IS $1200.00 USD. ALL THE TIMES I TOOK TRUCK IN FOR SERVICE AND MAINTENANCE, NOT ONCE DID THEY RECOMMEND REPLACING BRAKE LINES. DID RESEARCH ONLINE AND MECHANICS AND OWNER'S OF SIMILAR VEHICLES SAID THAT THIS IS A DESIGN FLAW AND SHOULD BE SUBJECT TO RECALL. *TR

Air BagsCrash2 injured
Filed Sep 17, 2014CA

IN THIS COLLISION WHERE I WAS A PASSENGER WE FLIPPED OVER 2 AND SLID ON PASSENGER SIDE OF VEHICLE AND NO AIR BAGS DEPLOYED .UNCONSCIOUS DURING FIRST 2 SECONDS OF COLLISION AFTER I REGAINED CONSCIOUSNESS I FELT MY HEAD DRAGGING ON PAVEMENT AND GRABBED MY HEAD AND LIFTED IT UP FROM BEING DRAGGED AS TRUCK SLID AT THE END OF THE COLLISION. I WAS TAKEN TO NEARBY E.R. AND GOT STAPLES IN MY HEAD . AND NUMEROUS OTHER INJURIES ROAD RASH, CHEST PAINS, WHIP LASH, BACK PAINS EXCETRA . *TR

Engine
Filed Sep 16, 201445,000 milesIL

THE ENGINE WILL DIE AT ANY TIME WITH OUT WARNING. THIS HAPPENS FAIRLY OFTEN. SOMETIMES AFTER TRYING TO RESTART IT WILL RESTART WITH NO DELAY AND OTHER TIMES IT WILL TAKE A FEW MINUTES. THEN IT WILL RUN NORMALLY FOR NO SPECIFIC AMOUNT OF TIME. THEN IT WILL DIE AGAIN. INCIDENCES MAY OCCUR HUNDREDS OF MILES IN BETWEEN. THE DEALER SAYS THEY DON'T KNOW WHY IT WOULD DO THIS AND IT WOULD BE VERY DIFFICULT TO DIAGNOSE THE PROBLEM BECAUSE IT HAPPENS SPONTANEOUSLY AND IT USUALLY RESTARTS QUICKLY. THIS IS VERY DANGEROUS AND TURNING THE VEHICLE TO GET OFF THE ROAD WHEN THE ENGINE DIES IS VERY HARD TO DO. *TR

Service Brakes
Filed Aug 27, 2014170,000 milesOH

TL* THE CONTACT OWNS A 2002 CHEVROLET AVALANCHE. THE CONTACT STATED WHILE DRIVING 35 MPH, THE BRAKE PEDAL WAS DEPRESSED BUT FAILED TO RESPOND. THE CONTACT HAD TO USE THE EMERGENCY BRAKE TO STOP THE VEHICLE. THE DEALER DIAGNOSED THAT THE BRAKE LINE NEEDED TO BE REPAIRED. THE VEHICLE WAS REPAIRED BUT FAILURE PERSISTED. THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.

Service Brakes
Filed Aug 20, 2014MI

GM HAD REPAIRED THE RUST BRAKE DEFECTS ON MY TYPE OF VEHICLE IN MANY SALT STATES THAT ENDURE COLD WEATHER. BUT BECAUSE THERE WAS NOT ENOUGH OUTRAGE THEY DID NOT REPAIR THIS SAME DEFECT IN MY STATE. THERE IS A PROBLEM WITH THE WHEEL BEARINGS WHERE RUST CAUSES THE ANTI LOCK BRAKING SYSTEM TO NEEDLESS ENGAGE WHEN IT SHOULD NOT DURING SLOW SPEEDS SOMETIMES MAKING BRAKING DANGEROUS IN SLOW TURNING AND PARKING SITUATIONS. I HAVE ALREADY SPENT THOUSANDS OF DOLLARS FIXING THESE DEFECTS ON MY OWN BUT BECAUSE OF A FAULTY DESIGN IN THE SYSTEM THIS PROBLEM HAS A TENDENCY TO RE OCCUR. *TR

Service Brakes
Filed Jul 26, 2014110,000 milesMD

DRIVING THE VEHICLE WHILE TOWING A HORSE TRAILER, WENT TO APPLY THE BRAKES AND DIDN'T HAVE ANY BRAKES THE BRAKE LINES BROKE. *TR

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings
Filed Jul 25, 2014110,000 milesWI

TL* THE CONTACT OWNS A 2002 CHEVROLET AVALANCHE. THE CONTACT STATED THE BRAKE AND FUEL LINES WAS RUSTED AND LEAKING FLUID. IN ADDITION, THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 110,000 AND THE CURRENT MILEAGE WAS 140,000. UPDATED 10/7/14*CN

Service Brakes
Filed Jul 24, 2014207,100 milesME

PULLING BOAT (22 FT ) FROM THE BOAT LAUNCH TO THE MAKE READY AREA. STEPPED ON BRAKES AND PEDDLE SUDDENLY AND WITHOUT WARNING WENT TO THE FLOOR ! UPON INSPECTION OF THE BRAKE LINES, THEY ARE RUSTED AND IN BAD SHAPE. THE BRAKE LINE THAT RUNS ON TOP OF THE FRAME RAIL ON THE DRIVERS SIDE AND GOES TO THE REAR WHEELS HAD BLOWN OUT !! *TR

Power Train
Filed Jul 22, 201472,394 milesCA

TRANSFER CASE FLUID LEAKING FROM A HOLE IN THE CASE CAUSED BY INTERNAL PUMP RUB. ALL THE TRANSFER CASE OIL EXPELLED ONTO THE HOT EXHAUST CAUSING SMOKE AND POSSIBLY A FIRE. *TR

Service Brakes
Filed Jul 6, 2014105,000 milesKY

WHEN APPLYING THE BRAKE TO SHIFT FROM PARK THE BRAKE PEDAL GOES TO THE FLOOR. THIS HAPPENED IN JULY AND NOVEMBER 2013, AND AGAIN ABOUT TWO WEEKS AGO. *JS

20 of 444 complaints, reproduced as filed.

Across model years

Worst on record: 2002
YearComplaintsRecallsFiresDeathsAssessment
201382200Routine
201236300Routine
2011127300Routine
2010111400Routine
200976510Routine
2008258430Above average
2007377470Above average
200611100Routine
200571300Routine
2004165610Routine
2003204620Above average
2002 — this page444403Fatalities reported
20012000Routine
20002000Routine

Compare every Avalanche year →

Reading this record

3 deaths reported in complaints filed with NHTSA.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Apr 7, 2009. Source: NHTSA Office of Defects Investigation.