2016 Tesla Model S

Fatalities reported

Owners filed 650 complaints about this vehicle with federal regulators, most often about the suspension. It has been recalled 10 times.

Avoid One of the Tesla Model S years to avoid: 3.8× the complaints of a typical Model S year. Which Tesla Model S years to avoid →

When it fails
020k40k60k90k120k200k
26,000 milesMedian miles at failure

383 complaints record an odometer reading. Failures cluster around 0–10,000 miles.

Most common 2016 Tesla Model S problems

184 of the 650 complaints (28%) are about the suspension.

ComponentReportsCrashesFiresInjuries
Suspension184
2228
Electrical System124
655
Unknown or Other76
600
Vehicle Speed Control · throttle and acceleration46
19111
Service Brakes · brakes42
13112
Steering37
805
Structure › Body · body and frame24
501
Exterior Lighting · headlights18
100
Power Train · transmission14
200
Air Bags · airbags14
402

2016 Tesla Model S suspension problems

28% of all complaints

184 of the 650 complaints are about the suspension. This is what owners describe:

  • knocks, grinds or clunks10% · 19
  • sets off warning lights on the dash4% · 8
  • vibrates or shakes4% · 7

Share of the 184 suspension complaints whose text describes each symptom. One complaint can describe several.

Typical mileage
14,000 mi
median of 126 reports
Peak year of filing
2017
36 suspension complaints that year
Crashes · fires · injuries
22 · 2 · 8
in these complaints
Recalls on the suspension
None
“The contact owns a 2016 Tesla Model S. The contact stated that approximately six days after purchasing the vehicle, while driving approximately 45 MPH, the vehicle drove over a bump in the road, and a grinding sound was heard coming from the vehicle. The contact stated that after driving over a bump in the road, the vehicle felt different while driving.”
Owner complaint, filed Jun 16, 2026 at 108,000 miles
“Car was making a rattling noise and no indication on the car indicating that it was a suspension issue. Drove for a few months without realizing that it was a suspension and hence a safety problem. Took it to the Tesla Service Center and they diagnosed as a suspension problem and said that it was unsafe to drive the car.”
Owner complaint, filed Oct 6, 2025

Complaints and recalls over time

By year of filing
2016: 74 complaints, 22 about the suspension'162017: 72 complaints, 36 about the suspension'172018: 39 complaints, 19 about the suspension'182019: 34 complaints, 15 about the suspension'192020: 152 complaints, 30 about the suspension'202021: 91 complaints, 11 about the suspension'212022: 70 complaints, 21 about the suspension'222023: 38 complaints, 13 about the suspension'232024: 34 complaints, 8 about the suspension'242025: 16 complaints, 4 about the suspension'252026: 30 complaints, 5 about the suspension'26Recall 17V260000 (parking brake)Recall 18V204000 (steering)Recall 19V002000 (airbags)Recall 21V035000 (visibility)Recall 21V00B000 (door locks and latches)Recall 22V037000 (steering)Recall 23V085000 (steering)Recall 23V838000 (electrical system)Recall 24V051000 (electrical system)Recall 24V376000 (seat belts)NHTSA investigation EA26002NHTSA investigation PE25012NHTSA investigation AQ25002NHTSA investigation EA22002NHTSA investigation PE20020NHTSA investigation EA20003NHTSA investigation DP19005NHTSA investigation PE16007
All complaintsAbout the suspensionRecall (red: the suspension)NHTSA investigation opened

Complaints about the 2016 Model S peaked in 2020, with 152 filed that year. No recall on file covers the suspension, the subject of 28% of the complaints. In 2026 owners filed 30 so far.

10 safety recalls

Part 573 reports
Seat Belts › Front › Warning Light/Devices24V376000
Filed May 28, 2024125,233 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2024 Model S, 2015-2024 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles. In the event of an unbelted driver, the seat belt warning light and audible chime may not activate as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk. A seat belt warning system that fails to alert occupants of an unbelted seat belt can increase the risk of injury during a crash.

Remedy. Tesla will release an over-the-air (OTA) software update. Owner notification letters were mailed July 26, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-008.

Electrical System › Instrument Cluster/Panel24V051000
Filed Jan 30, 20242,193,869 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2023 Model S, 2016-2024 Model X, 2017-2023 Model 3, 2019-2024 Model Y, and 2024 Cybertruck vehicles. An incorrect font size is displayed on the instrument panel for the Brake, Park, and Antilock Brake System (ABS) warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 105, "Hydraulic and Electric Brake Systems" and 135, "Light Vehicle Brake Systems."

Risk. Warning lights with a smaller font size can make critical safety information on the instrument panel difficult to read, increasing the risk of a crash.

Remedy. Tesla began releasing an over-the-air (OTA) software update, free of charge. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-003.

Electrical System › Adas › Driver Monitoring › Software23V838000
Filed Dec 12, 20232,031,220 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling 2012-2023 Model S, 2016-2023 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles equipped with all versions of Autosteer leading up to the version(s) that contains the recall remedy. In certain circumstances when Autosteer is engaged, the prominence and scope of the feature's controls may not be sufficient to prevent driver misuse of the SAE Level 2 advanced driver-assistance feature.

Risk. In certain circumstances when Autosteer is engaged, and the driver does not maintain responsibility for vehicle operation and is unprepared to intervene as necessary or fails to recognize when Autosteer is canceled or not engaged, there may be an increased risk of a crash.

Remedy. Tesla will release an over-the-air (OTA) software update, free of charge. Owner notification letters were mailed February 10, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-23-00-008.

Steering › Automated/Adaptive Steering23V085000
Filed Feb 15, 2023362,758 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2016-2023 Model S, Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles equipped with Full Self-Driving Beta (FSD Beta) software or pending installation. The FSD Beta system may allow the vehicle to act unsafe around intersections, such as traveling straight through an intersection while in a turn-only lane, entering a stop sign-controlled intersection without coming to a complete stop, or proceeding into an intersection during a steady yellow traffic signal without due caution. In addition, the system may respond insufficiently to changes in posted speed limits or not adequately account for the driver's adjustment of the vehicle's speed to exceed posted speed limits.

Risk. FSD Beta software that allows a vehicle to exceed speed limits or travel through intersections in an unlawful or unpredictable manner increases the risk of a crash.

Remedy. Tesla will release an over-the-air (OTA) software update, free of charge. Owner notification letters were mailed April 15, 2023. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-23-00-001.

Steering › Automated/Adaptive Steering22V037000
Filed Jan 27, 202253,822 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2016-2022 Model S and Model X, 2017-2022 Model 3, and 2020-2022 Model Y vehicles. The "rolling stop" functionality available as part of the Full Self-Driving (Beta) software may allow the vehicle to travel through an all-way stop intersection without first coming to a stop.

Risk. Failing to stop at a stop sign can increase the risk of a crash.

Remedy. Tesla will perform an over-the-air (OTA) software update that disables the "rolling stop" functionality, free of charge. Owner notification letters were mailed March 28, 2022. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-22-00-001.

Latches/Locks/Linkages › Hood › Latch21V00B000
Filed Dec 21, 2021130,441 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2014-2021 Model S vehicles. The front trunk latch assembly may be misaligned, preventing the secondary hood latch from engaging. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 113, "Hood Latch System."

Risk. If the primary latch is inadvertently released and the secondary latch is not engaged, the hood could open unexpectedly, obstructing the driver's view and increasing the risk of a crash.

Remedy. Tesla Service will inspect and reposition the latch assembly as necessary, free of charge. Owner notification letters were mailed February 18, 2022. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-21-11-003.

Visibility › Defroster/Defogger/Hvac System21V035000
Filed Jan 29, 2021134,951 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2018 Tesla Model S and 2016-2018 Model X vehicles with a center display equipped with a NVIDIA Tegra 3 processor and an 8GB eMMC NAND flash memory device. When the 8GB eMMC NAND flash memory device for the center display reaches lifetime wear, the eMMC controller will no longer be able to maintain the integrity of the filesystem, causing a failure in some of the center display functions.

Risk. The eMMC controller wear-out condition can cause the loss of the rearview camera display, defrost/defog control settings, and exterior turn signal lighting, reducing visibility and increasing the risk of a crash.

Remedy. Owners should ensure their vehicles are operating firmware release 2020.48.48.12 or newer, which will alert owners if the eMMC is approaching lifetime wear. Tesla will notify owners, and will replace the VCM daughterboard with one containing an enhanced eMMC controller, free of charge. The recall began March 29, 2021. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-21-21-001.

Air Bags › Frontal › Passenger Side › Inflator Module19V002000
Filed Jan 7, 201968,673 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling all 2014-2016 Model S vehicles equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy. Tesla will notify owners, and Tesla Service Centers will replace the passenger frontal air bag modules, free of charge. The recall began May 29, 2019. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-19-20-001.

Steering › Electric Power Assist System18V204000
Filed Mar 29, 201870,421 vehiclesTesla, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2016 Tesla Model S vehicles equipped with Bosch steering racks. The aluminum bolts that attach the power steering gear assist motor to the gear housing may corrode and fracture causing a reduction or complete loss of power steering assist.

Risk. Loss of power steering assist would require a higher steering effort, especially at lower speeds, which may increase the risk of a crash.

Remedy. Tesla will notify owners, and Tesla Service Centers will replace the steering gear mounting bolts and add a corrosion-preventative sealer, free of charge. The recall began May 7, 2019. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-18-32-002.

Parking Brake17V260000
Filed Apr 19, 201731,709 vehiclesTesla Motors, Inc.

Defect. Tesla, Inc. (Tesla) is recalling certain 2016 Model S and Model X vehicles. The electric parking brake calipers have an internal gear that may be improperly manufactured, possibly resulting in the gear fracturing during parking brake application or release.

Risk. If the gear breaks during parking brake release, the vehicle will not be able to be moved. If the gear breaks during parking brake application, the parking brake may not adequately hold the vehicle, potentially resulting in the vehicle rolling, increasing the risk of a crash.

Remedy. Tesla will notify owners, and service centers will replace both the left and right electric parking brake calipers, free of charge. The recall began March 6, 2018. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-17-33-002.

All 10 campaigns on file, newest first.

NHTSA investigations

Office of Defects Investigation

Before a recall there is often an investigation: NHTSA opens one when complaints or manufacturer data point to a safety defect. 18 name the 2016 Model S.

FSD Collisions in Reduced Roadway Visibility ConditionsEngineering analysis EA26002Open
Opened Mar 18, 2026electrical system

The Office of Defects Investigation (ODI) is opening this Engineering Analysis to evaluate Tesla’s Full Self Driving Beta and Full Self Driving (Supervised) (collectively, FSD) degradation detection system. The focus of this investigation will be to assess the system’s ability, when encountering reduced roadway visibility conditions, to detect degradation and alert the driver with sufficient time to respond. ODI will evaluate the performance of FSD in degraded roadway conditions and the updates or modifications by Tesla to the degradation detection system, including the timing, purpose, and …

Traffic safety violations while Full Self Driving ("FSD") is engagedPreliminary evaluation PE25012Open
Opened Oct 7, 2025electrical system

The Office of Defects Investigation (“ODI”) is opening this Preliminary Evaluation (PE) to assess the scope, frequency, and potential safety consequences of FSD executing driving maneuvers that constitute traffic safety violations. This investigation concerns versions of FSD that Tesla has labeled as "FSD (Supervised)" and "FSD (Beta)." Tesla characterizes FSD as an SAE Level 2 partial automation system requiring a fully attentive driver who is engaged in the driving task at all times. Level 2 partial automation systems are designed to support and assist the driver in performing certain aspects …

Compliance with Standing General Order 2021-01 Reporting RequirementsAudit query AQ25002Open
Opened Aug 20, 2025electrical system

The Office of Defects Investigation (“ODI”) has identified numerous incident reports submitted by Tesla, Inc. (“Tesla”) in response to Standing General Order 2021-01 (the “SGO”), in which the reported crashes occurred several months or more before the dates of the reports. The majority of these reports involved crashes in which the Standing General Order in place at the time required a report to be submitted within one or five days of Tesla receiving notice of the crash. When the reports were submitted, Tesla submitted them in one of two ways. Many of the reports were submitted as part of a …

Actually Smart Summon sessions resulting in low-speed impacts.Preliminary evaluation PE24033Closed
Opened Jan 6, 2025Closed Apr 3, 2026electrical system

On January 6, 2025, the Office of Defects Investigations (ODI) opened Preliminary Evaluation 24003 (PE24033) to investigate Actually Smart Summon (Summon) sessions resulting in crashes during active sessions. According to Tesla, Summon is a short-distance SAE Level 2 system, controlled by the user from a cell phone within a certain distance and intended for use in parking lots and on private property. ODI analyzed complaint data provided by Tesla as well as complaints submitted to ODI from consumers to identify Summon incidents resulting in crashes. ODI's analysis indicates that almost all …

FSD Collisions in Reduced Roadway Visibility ConditionsPreliminary evaluation PE24031Closed
Opened Oct 17, 2024Closed Mar 18, 2026electrical system

On October 17, 2024, NHTSA’s Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE24031) of Tesla’s Full Self Driving Beta and Full Self Driving (Supervised) (collectively, FSD) to assess: the ability of the FSD system to detect and respond appropriately to reduced roadway visibility conditions; whether any other FSD crashes had occurred under degraded roadway visibility conditions that are similar in nature to the four SGO-reported crashes identified in the opening document, and if so, the contributing circumstances for each of those crashes; and any updates or …

Recall 23V838 Remedy EffectivenessRecall query RQ24009Open
Opened Apr 25, 2024electrical system

The Office of Defects Investigation (ODI) is opening a Recall Query to assess the remedy adequacy of Recall 23V838. On December 12, 2023, Tesla filed a Defect Information Report (Recall 23V838) applicable to all Tesla models produced and equipped with any version of its Autopilot system, which Tesla described as an SAE Level 2 (L2) Advanced Driver Assistance System (ADAS). Autopilot is the simultaneous engagement of Tesla’s Traffic-Aware Cruise Control (TACC) and Autosteer. In describing the safety defect, Tesla’s Defect Information Report (DIR) explained that “the prominence and scope of the …

Sudden Unintended AccelerationDefect petition DP23002Open
Opened Jun 29, 2023throttle and acceleration

The Office of Defects Investigation (ODI) received a petition requesting that ODI reevaluate its decision to deny DP20-001 on the basis that intermittent high electrical current demands on the vehicles' 12VDC systems may have caused some or all of the incidents examined by ODI in DP20-001. The petitioner bases this information on a review of open-source research and the DP20-001 denial. The petition and related materials can be reviewed at NHTSA.gov under the following ODI number: 11528471.

Defect Petition Interlock RequestDefect petition DP23001Closed
Opened Apr 7, 2023Closed Mar 18, 2026unknown or other

On March 21, 2023, the Office of Defects Investigation (ODI) received a petition requesting a “recall of all Tesla cars” produced from 2013 to the date on which the petition was filed due to what Petitioner considers to be the increased likelihood of pedal misapplication. Attached to the Petition is a paper authored by Petitioner. According to Petitioner, the differences in the operator controls between the subject Tesla vehicles and internal combustion engine powered vehicles promote driver pedal misapplication, leading to sudden unintended acceleration (SUA) incidents. To fix this alleged …

Pedestrian alert soundsDefect petition DP22005Closed
Opened Jan 27, 2023Closed Aug 7, 2023Led to recall 22V063000electrical system

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after …

Autopilot System Driver ControlsEngineering analysis EA22002Closed
Opened Jun 8, 2022Closed Apr 25, 2024Led to recall 23V085electrical system

The Office of Defects Investigation (ODI) upgraded PE21020 to EA22002 on June 8, 2022, to extend work and deepen the PE21020 crash analysis, to supplement that analysis with additional data, and to perform vehicle evaluations to understand how Tesla’s Autopilot system may exacerbate human factors or behavioral safety risks by undermining the effectiveness of the driver’s supervision. To support this work, ODI collected additional crash information and assessed vehicle control authority, driver engagement technologies, and related human factors considerations associated with partial automation …

Desiccated Air Bag Inflator RuptureEngineering analysis EA21002Open
Opened Sep 17, 2021airbags

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at …

Autopilot & First Responder ScenesPreliminary evaluation PE21020Closed
Opened Aug 13, 2021Closed Jun 8, 2022electrical system

On August 13, 2021, NHTSA?s Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE21-020) to assess the performance of Tesla?s Autopilot system (a system characterized by Tesla as an SAE Level 2 driving automation system designed to support and assist the driver in performing the driving task) available in Tesla vehicles. The investigation opening was motivated by an accumulation of crashes in which Tesla vehicles, operating with Autopilot engaged, struck stationary in-road or roadside first responder vehicles tending to pre-existing collision scenes. Upon opening the …

Fore Link FailurePreliminary evaluation PE20020Closed
Opened Nov 22, 2020Closed Aug 12, 2024suspension

The Office of Defects Investigation (ODI) opened this Preliminary Evaluation based on forty-three complaints alleging failure of the left or right front suspension fore links in Tesla model year (MY) 2015 through 2017 Model S and MY 2016 through 2017 Model X vehicles. The investigation has identified 426 instances of failure on part number 1041570-00-A or 1041575-00-A fore links.None of the instances resulted in any loss of vehicle control. One minor crash with no injuries is associated with the 426 instances fore link failures.A majority of the failures occurred between one to fifteen mph …

Loss of rearview cameraEngineering analysis EA20003Closed
Opened Nov 12, 2020Closed May 2, 2024Led to recall 21V035backup camera

On November 20, 2020, the Office of Defects Investigation (ODI) opened Engineering Analysis (EA) 20-003 to investigate incidents of media control unit (MCU) failures resulting in loss of rearview camera in model year (MY) 2012-18 Tesla Model S and model year (MY) 2016-2018 Tesla Model X vehicles equipped with the NVIDIA Tegra 3 processor with an integrated 8GB eMMC NAND flash memory device. During its investigation, ODI learned that the expected usage life rating for the 8GB eMMC NAND flash memory device is approximately 3,000 “P/E” or Program-Erase cycles, after which the eMMC NAND flash …

Loss of rearview cameraPreliminary evaluation PE20010Closed
Opened Jun 22, 2020Closed Nov 22, 2020backup camera

On June 22, 2020, the Office of Defects Investigations (ODI) opened Preliminary Evaluation PE20-010 to investigate incidents of media control unit (MCU) failures resulting in loss of rearview camera in model year (MY) 2012-2015 Tesla Model S vehicles equipped with the NVIDIA Tegra 3 processor with an integrated 8GB eMMC NAND flash memory device. EMMC NAND flash devices have a finite lifespan based upon the number of program/erase (P/E) cycles. The subject MCU allegedly fails prematurely due to memory wear-out of the eMMC NAND flash. Tesla used the same MCU with the Tegra 3 processor in …

Sudden Unintended AccelerationDefect petition DP20001Closed
Opened Jan 13, 2020Closed Jan 8, 2021electrical system

On December 19, 2019, NHTSA received a petition from Mr. Brian Sparks requesting that the Agency recall all [Tesla] Model S, Model X, and Model 3 vehicles produced from 2013 to the present due to sudden unintended acceleration (SUA). In his petition and follow-up submissions, the petitioner identified a total of 232 non-duplicative complaints to NHTSA, including 203 reporting crashes. On January 13, 2020, NHTSA's Office of Defects Investigation (ODI) opened Defect Petition DP20-001 to evaluate the petitioner?s request. ODI's evaluation included reviews of all complaints and supporting …

Battery Management Software UpdatesDefect petition DP19005Closed
Opened Oct 1, 2019Closed Sep 28, 2021electrical system

In a letter dated September 17, 2019, Mr. Edward Chen petitioned the NHTSA to initiate a defect investigation of certain Tesla Model S and Model X vehicles that received revised battery management software in one or more over-the-air (OTA) updates from Tesla, beginning in May 2019. The petitioner bases his request on vehicle fires that took place worldwide and OTA software updates Tesla made to the Battery Management System (BMS) of certain Tesla vehicles that resulted in loss of available vehicle mileage range and increased charging durations.On October 1, 2019, the Office of Defects …

Automatic vehicle control systemsPreliminary evaluation PE16007Closed
Opened Jun 28, 2016Closed Jan 19, 2017automatic emergency braking

On May 7, 2016, a 2015 Tesla Model S collided with a tractor trailer crossing an uncontrolled intersection on a highway west of Williston, Florida, resulting in fatal injuries to the Tesla driver.Data obtained from the Model S indicated that:1) the Tesla was being operated in Autopilot mode at the time of the collision; 2) the Automatic Emergency Braking (AEB) system did not provide any warning or automated braking for the collision event; and 3) the driver took no braking, steering or other actions to avoid the collision.On June 28, 2016, NHTSA opened PE16-007 to ?examine the design and …

Technical service bulletins

99 on file

Repair instructions the manufacturer sent its dealers for the 2016 Model S. Not recalls: the fix is usually free only while the car is under warranty.

equipment 23electrical system 7seats 7steering 5transmission 3body and frame 3equipment adaptive/mobility 2airbags 2
SB-18-31-001Service Bulletin/Repair InstructionsJul 24, 2018suspension

Some Model S vehicles were manufactured with front suspension lower fore links that do not meet Tesla?s internal specifications. The lower fore link may contact the sway bar mounting bracket, causing noise and the risk for damage to front suspension components over time. This condition does not affect steering control or response.

SB-17-31-001Service Bulletin/Repair InstructionsFeb 10, 2017suspension

Some Model S and Model X vehicles may have been manufactured with front suspension fore links that may not meet Tesla strength specifications. In the event of link failure, the driver can still maintain control of the vehicle but the tire may contact the wheel arch liner.

What owners reported

Newest filings
Parking Brake
Filed Oct 23, 202611,000 milesMD

The contact owns a 2016 Tesla Model S. The contact stated that while driving 30 MPH, the parking brake independently activated, causing the driver’s side rear tire to become flat. The parking brake warning light was illuminated. The manufacturer was notified of the failure. The approximate failure mileage was 110,000.

Suspension
Filed Oct 21, 2026CA

In October 2026, my 2016 Tesla Model S experienced a sudden structural failure of the left front suspension fore link while driving on Highway 101. The fore link fractured at its connection to the steering knuckle, allowing the front wheel to shift rearward and become lodged against the wheel-well liner. This made it difficult to turn the steering wheel, substantially impairing my ability to control the vehicle. I was able to maneuver the vehicle onto the highway shoulder, but the failure created a serious risk of a collision. There were no dashboard warnings or error messages before the failure. I had previously noticed abnormal noises and vibration from the front suspension. The vehicle had approximately 79,000 miles at the time of the incident. Tesla inspected the vehicle at its Palo Alto Service Center and replaced both front lower fore links and both front aft links, followed by a four-wheel alignment. The repair was completed on October 20, 2026. I retained the original suspension components and confirmed that the fore links were part numbers 1041570-00-A (left) and 1041575-00-A (right). The left fore link exhibits a fracture at the knuckle-side connection. I have photographs documenting the failure and identifying labels, and the physical components are available for NHTSA inspection upon request. These are the exact part numbers identified in NHTSA investigation PE20-020, which documented 426 fore-link failures involving these components. In its August 2024 closing re

Suspension
Filed Oct 8, 2026MN

Rear left control arm failed while driving causing loss of steering and suspension

Power Train
Filed Sep 29, 2026TX

I am requesting help with a very common issue on Tesla Model S and X vehicles that they refuse to extend warranty to repair. The rear drive motor on all performance models made from 2012-2020 have a very common issue of a faulty internal factory seal that should prevent liquid coolant from entering the electric rear drive motor and destroying it. I received 1 warning before my car shut off and stranded me at a storage facility where I had to spend the night in my hot car because the facilities gates shut and lock at 11pm and reopen at 6am. I had no way to get out of the facility and I didn’t want to abandon my car with windows down and unlocked. I stayed with my vehicle until the wrecker service got there at noon the next day to transport my vehicle to the local Tesla service center. After the technician performed his inspection he notified me that the rear drive until had been ruined due to the faulty seal failing. The only option I was offered was a replacement rear drive motor for $7400. I am not in the position to just fork over that much money. I had to purchase a inexpensive car to travel to work daily. I honestly believe that Tesla knows the design and manufacturing process is flawed and that all rear drive motors will eventually fail due to this factory defect. The company should stand behind the products they make after being aware of this very important manufacturing defect. This occurred 8-25/26-2026 with 81,092 miles. If you review any Tesla forum, you will see th

Structure › Body
Filed Sep 14, 2026NY

The doors are not opening/closing properly. I have had intermittent issues that are now more constant. When the doors unlock they do not unlatch when I pull the exterior handle. Yesterday on 9/13/26 my front drivers side door was not closing. Each time I closed it the latch released and it would pop back open slightly on its own. I had to hold it closed and eventually it stayed shut while making strange electrical sounds. Now it only opens with the interior handle, not the exterior.

Visibility/Wiper
Filed Aug 28, 2026MI

I had a new windshield installed by a official Tesla Service Center that has a large distorted area in the center of the windshield. I complained about the large distortion and I was told that all the of stocked parts for my car are affected by the issue and they don't have any estimates or information that the items in stock will be replaced or updated. I am attaching a video of the distortion that I believe is a significant safety issue. The affected area is in the center below the rearview mirror and is approximately 4 x 3 inches in size. This issue needs to be resolved by Tesla by getting the supplier to correct the issue and replace their stock so they can replace my windshield.

Vehicle Speed ControlCrash
Filed Aug 19, 2026CA

UPDATE to Complaint XXX. Reference VIN [XXX] Tesla Model S 2016. Incident XXX [XXX] XXX Report XXX. Tractor [XXX] Unit XXX + Trailer XXX. 11 sec forward camera video proves Tesla BEHIND trailer at Time 0, 30ft gap. Tesla travels 88ft (30ft gap + 53ft trailer + 5ft to diesel tank/step) in 3-4 sec to lateral impact at driver diesel tank/step. Calculation: 88ft/3sec=29ft/sec avg requires 50-60 mph peak. At 5 mph (7.33 ft/sec) would need 12 sec - impossible. Proves Sudden Unintended Acceleration. Lateral impact, video shake rightward, NOT CVC 21658(a) lane change. AEB failure + FCW failure, no braking/warning. Request EDR preservation. Contact [XXX] [XXX] [XXX]. OMB [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Electrical System
Filed Aug 15, 2026CA

This complaint covers a 13-month continuous chain of severe electrical system failures stemming from a deficient federal safety recall remedy on my vehicle's Media Control Unit (MCU) architecture. Tesla's corporate policy has been to replace only the isolated center screen explicitly tracked by the recall while leaving connected legacy components intact on mismatched architecture. This creates an uneven electrical strain loop that has systematically destroyed my vehicle’s electronics over the last year.In July 2025, the initial recall failure required a VCM processor card swap. In September 2025, the resulting voltage strain forced a center navigation screen upgrade, during which the facility held my car for two full weeks. In December 2025, this continuous parasitic power drain burned out my 12V auxiliary system, forcing me to pay out of pocket for a replacement battery. Now, in August 2026, the 2016 dashboard instrument cluster has completely blacked out while traveling at highway speeds (70 MPH), leaving the vehicle completely illegal and unsafe to drive with zero speedometer visibility.The service facility is actively attempting to evade its 12-month workmanship and parts warranty obligations. Their official technician notes confirm the dashboard screen arrived completely black, yet their recorded remedy was to execute a temporary software reboot and officially instruct me in writing to 'perform scroll wheel resets as needed' while actively operating the vehicle on public

Latches/Locks/Linkages
Filed Aug 10, 2026131,700 milesNJ

The contact owns a 2016 Tesla Model S. The contact stated that while driving approximately 55 MPH, the hood inadvertently opened and blocked the windshield. The vehicle was pulled over to the side of the road while the windshield was blocked. The hood was securely closed after several attempts. Upon inspection, the contact became aware that the hood was bent, and the hood arms were bent. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 131,700.

Steering
Filed Jul 22, 2026PA

While driving my vehicle straight approaching an intersection, I lost complete steering capability and feedback from the steering wheel. The lower intermediate shaft on the steering column complete separated from the splines on the rack and pinion. If I wasn't already preparing to stop at the stop sign this could have happened while driving on a curve in the road or at high speeds on a highway. The car was taken to a Tesla service center for repair (towed at my expense). I was told by the service representative that this is issue was not a safety issue nor product fault of Tesla's and the repair would need to be out of pocket ($8,500). There were no indicator lights nor warnings of a steering problem prior to the incident. Tesla has a known safety service bulletin for this model which states the u-joint on the intermediate shaft may become corroded and seize due to exposure to wintery conditions forcing binding in the steering wheel, and this issue is not considered a safety risk. It does not state the shaft may come off while driving the car.

Steering
Filed Jul 22, 2026PA

While driving my vehicle straight approaching an intersection, I lost complete steering capability and feedback from the steering wheel. The lower intermediate shaft on the steering column complete separated from the splines on the rack and pinion. If I wasn't already preparing to stop at the stop sign this could have happened while driving on a curve in the road or at high speeds on a highway. The car was taken to a Tesla service center for repair (towed at my expense). I was told by the service representative that this is issue was not a safety issue nor product fault of Tesla's and the repair would need to be out of pocket ($8,500). There were no indicator lights nor warnings of a steering problem prior to the incident. Tesla has a known safety service bulletin for this model which states the u-joint on the intermediate shaft may become corroded and seize due to exposure to wintery conditions forcing binding in the steering wheel, and this issue is not considered a safety risk. It does not state the shaft may come off while driving the car.

Unknown or Other
Filed Jul 7, 2026CA

Instrument cluster and/or infotainment systems frequently freezing or not showing anything. Instrument cluster freezing/blackout This is a daily occurrence making it impossible to to know if you are in drive, reverse, or neutral. Additionally you not know how fast you are going, charge level, nor any status lights (airbag, low tire, etc.). Infotainment systems freezing/blackout This is also a daily occurrence shutting down environmental controls, backup cameras, speakers, charging, etc. While neither of these issues inhibit the operation of the vehicle both make driving a significant risk. I have taken it in for repair and the only option is a $1,500 upgrade to a completely new system.

Vehicle Speed Control
Filed Jun 29, 2026CA

On 6/11/26, around 2:10 pm, when i was slowly pulling over to park on a road side, the car suddenly rushed forward unexpectedly. It was so powerful, at the time I could only hear the panic reactions from the two passengers and sense the imminent collision with the parked bmw in the front of several car length away. Right before the collision i steered the wheel to the right to avoid the bmw and my car came to violent halt less than a foot next to the bmw. I came out of my car to check the tire position before backing out to park a bit behind. This was on a country road, a Thursday afternoon with not much traffic. There was no distraction. If not were the enough spacing i would have no doubt crashed into the bmw in the front. When the dust settled, I did a "power off" reset to the model S and drove the rest of the day normally without any incidents. I went to Tesla service center near where i live the next morning, 6/12/26, to report it. They asked the precise time the incident occurred. But did not inspect the car. I was told an inner inquiry will be opened and it would take at least a few days. They said i could continue to drive the car normally which i have not because of not knowing what had caused it. I went to the service center today 6/29/26 after more than two weeks of no feedback. I was very disappointed in the answers given. The guy said basically based on the design of the car the incident could not have been caused by the car ,without providing any info as to what

Electrical SystemCrash
Filed Jun 26, 2026CA

"What happened?

Steering
Filed Jun 22, 2026PA

I was driving straight down a road at 10 mph approaching a stop sign. When I lost complete control of steering, the steering wheel was completely free. Moving with no response to the wheels. There was zero warning lights or check engine notifications. The intermediate shaft in the steering column completely disconnected from the rack and pinion with both the upper and lower bolts still attached to the intermediate shaft. I was able to stop the vehicle but it remained in the middle of the traveling lane of the road due to zero steering capability. I called AAA to have the vehicle moved out of the public street and towed to my residence. Tesla has a service bulletin for this part stating it needs to be replaced with a new upgraded part but it is not a voluntary recall as they stat it is not a safety or life threatening risk.

Suspension
Filed Jun 16, 2026108,000 milesAZ

The contact owns a 2016 Tesla Model S. The contact stated that approximately six days after purchasing the vehicle, while driving approximately 45 MPH, the vehicle drove over a bump in the road, and a grinding sound was heard coming from the vehicle. The contact stated that after driving over a bump in the road, the vehicle felt different while driving. The vehicle was taken to an independent mechanic, who reportedly observed significant corrosion and rust affecting the suspension system and advised the contact that all suspension components needed to be replaced. The independent mechanic advised the contact not to drive the vehicle due to safety concerns and indicated there might be structural damage to the vehicle. The contact stated that after the suggestion, the contact continued operating the vehicle. The following day, the vehicle was taken to the dealer where the vehicle was purchased, and the contact was advised that the failure was associated with worn brake pads. The dealer replaced the brake pads. The contact believed that additional repairs may have been performed but was not advised of any other work completed. The vehicle had not been modified and had not been inspected by Tesla. The contact believed that the vehicle may have an inaccurate odometer reading; however, no evidence was available to support the concern. The contact remained concerned that the corrosion and possible structural damage might exist within the suspension system even though the brake pad w

Suspension
Filed May 8, 2026CA

Driver side rear control arm broke in half propagating along what appears to be a weld seam line for this hollow aluminum suspension part. It is incredible that a critical safety component holding a 5,000 pound curb weight vehicle was allowed on the car. The potential situation of a complete lower control arm break while driving at highway speeds is beyond imagining. Not only would such a situation endanger occupants but all other vehicles in the vicinity. This vehicle has never been in an automobile accident. It has 120,000 miles. It has never been used off road or for commercial usage. My wife and I are the original owners and only drivers.

Suspension
Filed May 6, 2026MA

On a side street approximately 1/4 mile before we were going to enter a highway the car suddenly resisted motion substantially and I had to immediately pull to the side. I tried reverse and the resistance was higher, I put it back in forward and it released. However, I immediately but slowly headed for my service station 2 miles away. A warning message appeared just as I brought the car to a stop at the station, but I did not notice what it said as I was being directed to move the car to a parking spot. Before I could fully back the car into the spot the rear wheel collapsed. The rear control arm failed and has been replaced. I have retained the failed control arm. Photos attached of the part as well as the rear wheel when it collapsed. If the initial resistance had occurred one minute later, I would have been on the highway and could have lost control of the vehicle. A serious accident would have been likely risking our safety and any others our car would have collided with. Note: This is the second suspension part failure on this car. The first was also reported to NHTSA.

Power Train
Filed May 4, 2026CA

I own three 2016 Tesla vehicles with the same known safety defect: two Model S P100D and one Model X P100D, all equipped with the Large Drive Unit (LDU). The component that fails is the rotor coolant seal in the rear drive unit motor. Coolant leaks internally into the motor and inverter, causing bearing wear, corrosion, isolation faults, and eventual complete drive unit failure. The affected drive units are still installed and available for inspection upon request. This defect puts my safety and the safety of others at risk because it can cause sudden loss of propulsion (especially at highway speeds), power reduction, or total drivetrain shutdown, potentially leading to a crash. Coolant in high-voltage areas also raises electrical fault/FIRE risks. The problem is widely reproduced and confirmed: Tesla service centers are familiar with it and replace failed units with updated “-U” revisions that include a coolant bypass. Independent EV shops confirm the exact root cause (rotor seal failure) via encoder inspections showing coolant intrusion and through disassembly. This is a documented pattern failure in all 2012–2020 LDU vehicles. No police or insurance inspections have occurred yet, as no crash or total failure has happened. Tesla is aware of the recurring issue through service records on similar vehicles. Early symptoms before full failure typically include rear motor whining/grinding (especially under load), reduced power warnings, “Rear Drive Unit Fault” messages, and visi

Power Train
Filed May 4, 2026CA

I own a 2016 Model S P100D equipped with the Large Drive Unit (LDU). The component that fails is the rotor coolant seal in the rear drive unit motor. Coolant leaks internally into the motor and inverter, causing bearing wear, corrosion, isolation faults, and eventual complete drive unit failure. The affected drive units are still installed and available for inspection upon request. This defect puts my safety and the safety of others at risk because it can cause sudden loss of propulsion (especially at highway speeds), power reduction, or total drivetrain shutdown, potentially leading to a crash. Coolant in high-voltage areas also raises electrical fault/fire risks. The problem is widely reproduced and confirmed: Tesla service centers are familiar with it and replace failed units with updated “-U” revisions that include a coolant bypass. Independent EV shops confirm the exact root cause (rotor seal failure) via encoder inspections showing coolant intrusion and through disassembly. This is a documented pattern failure in all 2012–2020 LDU vehicles. No police or insurance inspections have occurred yet, as no crash or total failure has happened. Tesla is aware of the recurring issue through service records on similar vehicles. Early symptoms before full failure typically include rear motor whining/grinding (especially under load), reduced power warnings, “Rear Drive Unit Fault” messages, and visible coolant on the speed sensor. These can appear gradually. My vehicles have not yet

Power Train
Filed Apr 17, 2026FL

The rear Large Drive Unit (LDU) has coolant intrusion due to a known design defect in the internal rotor seal. Coolant from the stator cooling system is leaking past the seal into the motor, degrading the winding insulation. An independent inspection by The Electrified Garage (Orlando, FL) on 04/08/2026 confirmed moisture at the rotor sensor (yellow condition) and degraded insulation resistance measured at 3.0 megohms (should be hundreds of megohms on a healthy unit). The vehicle requires a complete drive unit replacement at an estimated cost of $7,000. This is a well-documented design defect affecting 2012-2016 Model S vehicles. Tesla has acknowledged the issue by redesigning the seals in later production units and performing "coolant deletes" on remanufactured replacement units, but has not issued a recall or extended warranty coverage. The vehicle currently has 53,542 miles and no prior drivetrain warnings, yet the drive unit is failing due to a manufacturing/design defect, not owner abuse or normal wear.

Unknown or Other
Filed Apr 2, 2026CA

Emmc memory recall, took into tesla today April 2 2026 for them to address the issue and they have refused to accept their issue on memory failure and replacement of the emmc 8gb module for a 64gb micron emmc module. Instead they insisted a $1,500 upgrade package instead of the free recall that is required for change. The current car screen in does not work due to this module failing.

Air Bags
Filed Mar 15, 2026PA

I was driving about 20mph, my airbag deployed for no reason. No recalls, no warnings, nothing. I had my [XXX] daughter in the car and it was all filled with white smoke. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Forward Collision Avoidance › Adaptive Cruise Control
Filed Mar 3, 2026SD

Multitude of electrical problems: Fuel/Propulsion System, Lighting, and body controls along with all ADAS: Adaptive Cruise Control, Automatic Emergency Braking, Blind Spot Warning, Forward Collision Warning, Lane Departure Warning, Lane Keeping Assistance systems are impacted by random intermittent glitching as computer screen bubbling progressed with goo leaking out of the bottom of the main computer. Most recent symptom was disabling of ALL ADAS systems along with automatic high beam headlight switching. Long ago as screen began to bubble and express fluid the low windshield washer alert came on and remains even when the tank is full. Then the charge port responsiveness degraded and stopped automatically functioning requiring user to bypass by clicking the "open charge port", then waiting 3 seconds, then tapping "unlock charge port". User must perform this as remote manual operation from a NACS charging handle button push will FAIL. Long ago the computer controlled 'home link' module would have excessive time delays on the order of hours or days from when the user would program and or operate the function. I even had a "phanthom" car appear by the computer calculations with E-Braking before the ADAS system failed fully, a 1.0 Tesla system should not have that... Windows have randomly rolled down and the driver side rear door will unlock and open on its own as the door handles present themselves. The safety risk class is unknown unknown; if the root problem is the screen fil

Fuel/Propulsion System
Filed Feb 24, 2026AZ

While driving in traffic, the vehicle displayed warnings stating “Unable to drive — Pull over safely.” The vehicle progressively lost power and became unable to propel itself, requiring me to stop in traffic. Additional warnings indicated reduced acceleration and performance. The vehicle remained powered (screens and electronics active) but could no longer drive. Tesla later diagnosed a high-voltage battery failure and provided an estimate for full battery replacement. The sudden loss of propulsion in traffic created a safety hazard because the vehicle could not accelerate or continue moving with traffic.

Power Train
Filed Feb 11, 2026MO

I am reporting a safety-related defect involving sudden loss of motive power on my 2016 Tesla Model S. During the drivetrain warranty period, the vehicle developed a persistent humming/buzzing noise from the rear drive unit. This noise was documented on video with a timestamp confirming it occurred while the vehicle was under warranty. At the time, there was no loss of performance or warning indicators. Due to the distance to the nearest Tesla service center (approximately 200 miles), the vehicle was not immediately inspected. When I later contacted Tesla Service, the vehicle was approximately three weeks outside the drivetrain warranty. Upon inspection, Tesla advised that the rear drive unit was failing and would require replacement at customer expense. Tesla declined warranty coverage despite evidence that the failure symptoms began during the warranty period. The rear drive unit later catastrophically failed while the vehicle was being driven uphill, resulting in a complete loss of propulsion. Prior to this incident, Tesla service personnel had advised that if the rear motor failed, the front motor would allow the vehicle to operate in a limp mode to reach a safe location. This did not occur. When the failure happened, the vehicle lost all motive power and was unable to maintain position on an incline. The vehicle nearly rolled backward into traffic. Police assistance was required (911 call) to redirect traffic so the vehicle could be rolled backward down the hill to a saf

Vehicle Speed ControlCrash
Filed Feb 5, 2026MD

I was parking the car and gently tapped on the accelerator to inch forward. The car accelerated suddenly, crashed into a concrete sign holder, and knocked down a sign, until I was able to stop it using the breaks. The accident caused $5000 worth of damage that I paid out of pocket to fix, since I assumed I must have made a mistake. However when I got the car back a month later, unintended acceleration happened AGAIN - under the same circumstances. I was parking and inching forward. I tapped the accelerator and the car accelerated suddenly. This time I was able to stop it before causing any damage. At this point, I KNEW that the first accident was not my error, since it had now happened again, and I was 100% sure that I did nothing wrong. I looked up "unintended acceleration - Tesla" and found examples of the exact same thing happening while parking. I looked for a fix, and it suggested changing the mode of the car to "creep." This so far has worked well.

Visibility/Wiper
Filed Jan 18, 2026PA

My 2016 Tesla Model S (45,500 miles) is experiencing a complete failure of the Media Control Unit (MCU1), resulting in a total loss of the rearview camera display and defrost/defogging controls. This is a critical safety hazard. The unit was previously replaced by Tesla in 2021 under NHTSA Recall 21V-035. However, this replacement part has failed again after only a few years of low-mileage use. Tesla Service is refusing to provide a free repair or a goodwill discount for an MCU2 upgrade, claiming the 'recall repair' only had a 1-year warranty. It is unacceptable that a safety-critical component replaced under a federal recall fails twice in 45,000 miles. Tesla has failed to provide a permanent fix for the eMMC defect identified by NHTSA. By refusing to restore the camera functionality without charging full price, Tesla is knowingly allowing a safety defect to persist. I request an investigation into these premature failures of recall-replaced components

Air Bags
Filed Jan 8, 2026CA

-Airbag warning light on -Horn not working -Steering wheel scroll buttons not working -Clicking noise when turning wheel This failure occurred during normal driving. Airbags will not deploy and horn is inoperable, creating a safety risk myself and my family. I have never been into any accidents and have only driven normal. These safety systems should not fail. This is a manufacturing issue.

Structure › Body
Filed Jan 6, 2026NJ

The retracting door handle on my Tesla Model S failed, creating a dangerous situation where I could not enter the vehicle when needed. This defect poses a serious safety risk because if this failure occurred during a medical emergency, a crash, or a fire, neither I nor first responders would be able to access the vehicle quickly. In real‑world scenarios — such as needing to reach a child in the back seat, assisting an injured passenger, or evacuating the vehicle in traffic — a non‑functional door handle can cause delays that lead to injury. The failure also increases risk in cold‑weather regions, where being locked out of the vehicle can expose occupants to freezing temperatures. This is not a cosmetic issue; it is a critical safety hazard.

Suspension
Filed Dec 1, 202560,348 milesCA

The contact owns a 2016 Tesla Model S. The contact stated that while driving approximately 10 MPH and making a right turn there was an abnormal sound coming from the front passenger’s side of the vehicle. The contact stated then started to smell a burning rubber odor. The contact was able to stop the vehicle. The contact stated that there was no warning light illuminated. The contact became aware that the front passenger’s side wheel had seized in a right turn position and was rubbing against the wheel well. The contact had the vehicle towed to the residence. The contact had not taken the vehicle to a local dealer or independent mechanic to be diagnosed or repaired. The manufacturer was not informed of the failure. The contact researched online and related the failure to NHTSA Action Number: PE20020 (Suspension). The failure mileage was 60,348.

Engine
Filed Nov 25, 2025CA

While driving on the freeway in the fast lane at 75 MPH I80W, the car began a loud humming sound that came from the rear. My passenger and I noted that it was significant sound that we took a video to record the sound. I was the driver and I noticed that the sound increased as I accelerated. Then without any warning the car began to decelerate and no longer accelerated. The car slowed considerably to 35 MPH and it became a major safety issue because I had to cross all lanes of traffic at this slow speed. It was only after the car had completely shut down that the warning messages began to display. I reached the side of the road and we waited for the tow truck driver for about an hour. Subsequently, the car was towed to a Tesla dealer near my home. I was informed that the drive unit needed to be replaced with an explanation of internal failure, costing over $7000. However, the root cause of the internal failure was never explained or investigated even at my request stating that they do not take apart the drive unit. This incident occurred after driving 7hrs of heavy rainfall for 2 days. A quick google search of "2016 Tesla model S drive unit failure" reveals plenty of Tesla owners that had similar issues.

Electrical System
Filed Nov 9, 2025NJ

I am writing to formally report a recall-related safety defect that occurred after the eMMC recall service on my vehicle’s Media Control Unit (MCU). Following the recall, the display adhesive began to leak and the screen started separating from its frame. The adhesive continues to drip onto the dashboard and the display shows signs of delamination. This is a safety issue that directly affects driver visibility and may result in electrical contamination inside the MCU. Under federal law, Tesla is required to correct any defect that is related to or arises from a recalled component. This obligation is clearly stated in 49 U.S. Code Section 30120 and 49 CFR Section 573.6. The adhesive leakage and display delamination meet the definition of a related safety defect under 49 CFR Section 573.5(c) because the problem is connected to the same system that was recalled and repaired. A manufacturer performing a recall repair must return the system to safe operating condition. Tesla is therefore responsible for verifying and correcting any new or worsening safety defect identified during or after recall service. Tesla’s own internal Service Bulletin SB-21-17-003 confirms this obligation. It states that if display delamination, bubbling, or adhesive leakage is observed, the entire MCU assembly must be replaced. The service department’s statement that Tesla is “not obligated” to inspect or replace the screen is incorrect and contradicts both federal recall requirements and Tesla’s own techn

Forward Collision Avoidance › Adaptive Cruise Control
Filed Oct 15, 2025MI

My car is equipped with Full Self Driving. When I use that mode the car drives over , on, or dangerously close to the middle yellow line. Basically it drives you into oncoming traffic every single time I use it. It also has erratic fluctuations in throttle control that would confuse other drivers and possibly cause an accident. It’s constantly increasing and decreasing the throttle and feels jerky going down the road. I took the car to the Tesla Service center yesterday and they confirmed the issue and checked the hardware associated with the system. They indicated that the hardware was all working and adjusted properly and that the issue is a software issue. They told me to not use it and that eventually maybe Tesla will put out an update that may fix the problem. Tesla has sold thousands of cars with FSD and continues to call the system in BETA. They have since moved on to 2 more versions of the software and not offered an upgrade to the thousands of early adopters with the original hardware and software. The system is dangerous to drivers and everyone on or near the roadways when these are activated. Tesla said that can upgrade these “older” 2015 and newer models but haven’t because it will cost too much for them. They charged over $8000 for the system and it has yet to work. They need to be forced recall the system and fix these cars for everyone’s safety. The service manager told me he has a similar issue with car and he just opts to not use it. So even the employees at

Suspension
Filed Oct 6, 2025CA

Car was making a rattling noise and no indication on the car indicating that it was a suspension issue. Drove for a few months without realizing that it was a suspension and hence a safety problem. Took it to the Tesla Service Center and they diagnosed as a suspension problem and said that it was unsafe to drive the car. The repair at Tesla to replace the links (aft, fore, sway bar) and spring/damper assembly was $5809.71;

Electrical System
Filed Aug 9, 2025CA

The center touchscreen in my Tesla Model S developed a yellow discoloration and later began leaking a sticky fluid from the edges of the display. This fluid appears to be seeping from inside the screen and emits a noticeable odor. The touchscreen is the primary interface for controlling most of the vehicle’s safety-critical systems, including the backup camera, gear selection, climate control, lights, and driver assistance settings. The leak causes visible streaking and distortion on the display. This directly impacts the rearview camera feed — making it harder to see obstacles or pedestrians when reversing — which is a federally mandated safety feature under FMVSS 111. The problem worsens in hot weather and may result in fluid dripping onto electronics below, creating an electrical hazard or sudden display failure while driving. This appears to be a known design flaw in which the adhesive or seal inside the display fails over time. The issue can impair visibility of safety alerts, rearview camera images, and vehicle status, posing a significant safety risk to occupants and others.

Unknown or Other
Filed Jul 31, 2025NJ

THE CENTER TOUCHSCREEN IS LEAKING A STICKY GLUE-LIKE SUBSTANCE AND HAS VISIBLE BUBBLES FORMING INSIDE THE SCREEN. THIS AFFECTS VISIBILITY AND OPERATION OF ESSENTIAL VEHICLE FUNCTIONS LIKE HVAC, NAVIGATION, AND DEFROST CONTROLS. THIS ISSUE IS WORSEN WITH HEAT EXPOSURE. THE SCREEN ALSO FREEZES RANDOMLY.

Suspension
Filed Jul 26, 2025CA

I was backing out of a parking space and the front driver side fore link broke. Internet search reveals this is a known issue associated with Tesla Model S during the period mine was manufactured (February 2016), caused an investigation & service bulletin from the NHTSA, and a recall in China, hence I wanted to report this occurence.

Electrical System
Filed Jul 14, 2025FL

While the car is parked and locked the rear driver side door opens in its own. The door handle does not present itself and is scheduled for repair. This is new and started happening today. Despite how many times I close it. It opens on it own. The door is locked when this happens. Door sitting still. Plugged in to charge and locked. The door opens on its own. It unlatches, Does not fully open.

Unknown or Other
Filed Jun 19, 2025TX

My driver's side of the vehicle looks like it's melting. I was informed by the service advisor at Tesla that this is a common issue, and the computer needs to be replaced at my expense.

Suspension
Filed Jun 14, 2025IL

On 5/20/25, I had my Tesla repaired as I had suspension issues. They repaired my car to rectify my suspension for both my front and rear tires. Then on 6/12/25, I was driving on the highway and going about 70-75 mph when I heard a huge pop. No warning indicators came on and something did not feel right. I figured nothing else came of it. I was about 30 miles away from home and when I got home, my tire was pushed inward. I was concerned on whether this was related to a bad repair since it was so soon to my previous repair and they indicated that they did not touch that area. After they saw my video, they indicated that the lower control arm of my rear tire broke and they indicated that this was just a damaged component. My biggest concern is that if this issue was not related to the repair work done a month ago, this could be bigger issue as I could have been very concerning that this part broke when I was driving at high speeds and I think it's warranted to check on the quality of the component. In my 40 plus years of driving, I have never experienced this happened to me. If you need documentation or video of how the tire and the axle looks, I can forward it to you. The vehicle has only been inspected by the Tesla Dealership service center and as stated earlier, there weren't any warning signs or messages that showed as I specifically was looking for it when I heard the loud pop.

Power Train
Filed Jun 8, 2025CA

I wanted to bring a situation to your attention, report an incident and understand why model years 2012-2020 Tesla Model Ss have not been recalled for a defective drive unit. This is a known defect - known by Tesla. There have been no recalls for mine - VIN number [XXX] . On [XXX], my 2016 Tesla Model S suddenly lunged and jerked down to less than 5 mph from about 45 mph in 5-10 seconds as a result of a defective and failed drive unit, here in San Ramon , CA. NO WARNING. We forced the car to lunge and hop over to the median with traffic stopping, building up, honking, braking....truly a miracle no one got hurt. I later saw both front and back wheels turning in OPPOSITE directions, simultaneously, as the tow truck driver was pulling the car on his flat bed. The tow truck driver said he has never seen anything like this! The defective drive unit has been a known issue which they corrected in 2020. A Master Tesla mechanic states that this is not about IF the failure was to take place, but WHEN it was going to take place. Tesla refuses to own up to the problem despite emailing their Head, Tom Zhu. I came across this conversation on Reddit and it appears that a comment made by the Tesla mechanic below is relevant. They could have prevented this by recalling the cars and changing the coolant seal. Here is his quote: "Every single large Tesla Drive unit will fail unless it's a recent revision U replacement (~2022 or newer) or has been retrofitted by a 3rd party. This applies to all

Electrical System › Adas › Autonomous/Self Driving
Filed Apr 7, 202579,000 milesCA

The contact owns a 2016 Tesla Model S. The contact stated while attempting to park the vehicle, the brake pedal was depressed and failed to respond. There were no warning lights illuminated. The contact depressed the brake and the vehicle kept rolling forward. The contact opened the door for the vehicle to come to a stop. On another occasion, the contact stated that the ADAS feature engaged and while driving at various speeds, and the vehicle failed to recognize stop signs, traffic lights, or pedestrians. The contact stated that the function was a paid feature; however, the system failed to operate as designed. On another occasion, the contact stated that the steering will shift to one side while driving at various speeds, and the vehicle became difficult to steer. The vehicle was not taken to the dealer to be diagnosed or repaired. The dealer was made aware, and the contact had a pending appointment scheduled. The manufacturer was not made aware of the failure. The failure mileage was approximately 79,000.

Electrical SystemFire
Filed Feb 26, 2025CO

Component Failure: The Tesla NEMA 14-50 charging adapter for my 2016 Model S malfunctioned, causing overheating that melted a prong and led to an electrical fire. The defective adapter appears identical to those in Tesla's November 2016 recall, though mine was designated "not affected." The damaged adapter and charging cable are available for inspection. Safety Risk: This malfunction created a serious fire hazard endangering myself and my property. The electrical fire damaged both my vehicle and charging equipment, and the fire could have spread to my home, potentially endangering my family and neighbors. Verification: I took the damaged adapter to the Tesla Service Center in Colorado Springs, where technicians acknowledged the damage but refused to replace it under the recall. They visually confirmed the melted prong and fire damage. Manufacturer Response: After the incident, I contacted Tesla Corporate requesting replacement of the defective equipment. They responded that they don't believe the electrical fire was caused by the defective plug, despite physical evidence showing the same issue as recalled units. Warning Signs: Prior to failure, I noticed intermittent charging interruptions and the adapter becoming unusually hot. These symptoms began approximately three weeks before the fire incident. There were no dashboard warnings about potential charging equipment issues.

Steering
Filed Feb 22, 2025CA

While driving on the highway at maximum speed limit, I had a series of error messages that covered the complete screen. At the same time, my MPH dropped to zero although I was traveling probably 70 miles per hour. I had no control over the vehicle, no steering, I had no brakes. There was no way to control the car. Fortunately, I was traveling in a low populated area of the [XXX] between Los Angeles and Las Vegas in the far right lane, as I was preparing to exit less than a mile to a Super Charger Station. I was able to get off that exit but since the odometer had a 0 reading, I had no idea what speed I was still traveling at. When I reached the end of the freeway exit, I was unable to stop the vehicle at the stop sign, running it while attempting with all of my strength to veer to the right on to a desolate road. The only thing that saved the car from running the stop sign at what I can only guess would have been 60 mph was a slight incline in the off ramp which slowed the car to about half that when I managed to make the turn. From there, I coasted to a rolling stop about 200 ft from exit, half on shoulder, half stilI on road. I was not able to put the car in park nor see what gear the car was in due to the flashing warnings blocking the display screen. I could not use the hazard lights, the gear shift, power off, open glove box, turn off display, open trunk, as if it was in D. Once exited, no way to get back in the car. Tesla ER Service only able to tow next A.M. to nearest

Latches/Locks/Linkages › Trunk Lid › Latch › Emergency Mechanical Release
Filed Jan 14, 2025CA

The Trunk/Hatchback failed to open. When I attempted to use the EMERGENCY release ( which you would expect to work in a real emergency) IT DID NOT WORK!! The truck would not open. How can you have an emergency release cord that does not work?!! And they are now charging to repair this!

Vehicle Speed Control
Filed Dec 15, 2024PA

My car slams on the brakes consistently at green lights when FSD is activated. This is version 12.5.4.2 of FSD. Tesla is not responding to my inquiries.

Vehicle Speed Control
Filed Nov 27, 2024CA

The accelerating pedal is the one that was affect it is available upon request for inspection. It put me in danger because while I was driving, it snapped off. Has not been inspected by others. There was no warning lamps and it just happened out of nowhere as well. I was driving.

Latches/Locks/Linkages › Doors › Latch › Emergency Mechanical Release
Filed Nov 26, 2024CA

The latches for the rear passenger doors of a Model S are electric and do not function in the event the vehicle loses electrical power from the 12v system. A mechanical release is provided in the rear of interior passenger compartment. However the release pulls are located under the carpeting and no labelling is provided and no instructions are posted. The emergency door release pulls consistent of plastic tab about 1-inch long by 0.5-inch wide and connected to a release cable. The plastic tab color is black, under the carpeting, and within an area coated in black coloring. The location of the release is below the rear seating above the floor boards, behind the rear passengers' footwell. The location is not intuitive or obvious and likely could not be located without reading the owner's manual, which passengers are unlikely to do. The location is not labeled inside the vehicle. The tab is small and black, under the carpeting that has to be moved to locate the tab, and provided with a black background. Passengers of limited mobility would not be able to locate and access the pull tabs to release the doors. Small children would not able able to locate and access the pull tabs without climbing off the seat and into the footwell. The pull force must be directed to the center of the vehicle. No mechanic exterior door releases are provided. In an emergency where the vehicle is without 12v electrical power, opening a rear passenger door would require an open rear window, or breaking

Wheels
Filed Nov 14, 2024IL

In December of 2023, my RIGHT rear axle broke when I accidently hit a curb. The car was repaired at the Tesla collision center. On last Tuesday, November 12, 2024, I heard a noise while braking. I continued to drive, but next time I needed to use brakes, I had a sensation that the brakes were failing, and I wouldn't be able to stop. The brakes eventually engaged, and I was able to stop the vehicle. I went on an expressway and drove as slowly as possible, maintaining a long distance from the vehicles in front of me and using regenerative braking as much as possible, being aware of a possibility of brakes failure. I got home safely on that day, however, the next day, when I was backing out of the garage, I heard a screeching noise. When I inspected the vehicle, I discovered that the LEFT rear wheel was misaligned, looking exactly like the right rear wheel after the right rear axle broke. Although this defect hasn't been inspected by a technician yet, I am virtually certain that it's the same problem that I had before, now occurring on the opposite side. This means that I was likely driving with a broken axle, which could've resulted in a serious accident. As I mentioned, this is the second instance of the same defect affecting my vehicle, which, in my opinion, is indicative of a serious manufacturing defect that needs to be addressed. The vehicle hasn't been repaired yet and is available for inspection. There were no warning lamps, messages or other symptoms prior to the failur

Complaints 1-50 of 650, newest first, reproduced as filed.

Across model years

Worst on record: 2015
YearComplaintsRecallsFiresDeathsAssessment
20268010Routine
20256200Routine
202438600Routine
20231151300Routine
20221402000Routine
20211792421Fatalities reported
2020801100Routine
2019441000Routine
20181701130Routine
2017431940High concern
2016 — this page65010128Fatalities reported
20156699124Fatalities reported
20143679913Fatalities reported
201346111195Fatalities reported
201261811Fatalities reported

Compare every Model S year →

2016 Tesla Model S: questions buyers ask

Is the 2016 Tesla Model S a good car?

Going by the federal record, it is one of the Model S years to avoid: owners filed 650 complaints, 3.8 times as many as a typical Model S year. The most common complaint is about the suspension (28%).

What is the most common problem with the 2016 Tesla Model S?

The suspension: 184 of the 650 complaints (28%) are about it. Owners most often say it knocks, grinds or clunks (10%), sets off warning lights on the dash (4%) and vibrates or shakes (4%). The typical report comes at 14,000 miles.

How many recalls does the 2016 Tesla Model S have?

10 safety recalls on file with NHTSA, the most recent filed May 28, 2024. The largest, 24V051000, covered 2,193,869 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.

At what mileage do 2016 Tesla Model S problems start?

Half of the complaints that record an odometer reading came in before 26,000 miles. For the suspension the midpoint is 14,000 miles.

Has NHTSA investigated the 2016 Tesla Model S?

Yes, 18 times. The latest, EA26002 ("FSD Collisions in Reduced Roadway Visibility Conditions"), was opened Mar 18, 2026 and is still open. 6 investigations are open.

Are there service bulletins for the 2016 Tesla Model S?

The manufacturer filed 99 technical service bulletins and other notices for it with NHTSA, most of them about the electrical system (7), the seats (7) and the steering (5). A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.

Reading this record

8 deaths reported in complaints filed with NHTSA.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 28, 2024. Source: NHTSA Office of Defects Investigation.