2015 Tesla Model S

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2024 Model S, 2015-2024 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles. In the event of an unbelted driver, the seat belt warning light and audible chime may not activate as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk. A seat belt warning system that fails to alert occupants of an unbelted seat belt can increase the risk of injury during a crash.

Remedy. Tesla will release an over-the-air (OTA) software update. Owner notification letters were mailed July 26, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-008.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2023 Model S, 2016-2024 Model X, 2017-2023 Model 3, 2019-2024 Model Y, and 2024 Cybertruck vehicles. An incorrect font size is displayed on the instrument panel for the Brake, Park, and Antilock Brake System (ABS) warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 105, "Hydraulic and Electric Brake Systems" and 135, "Light Vehicle Brake Systems."

Risk. Warning lights with a smaller font size can make critical safety information on the instrument panel difficult to read, increasing the risk of a crash.

Remedy. Tesla began releasing an over-the-air (OTA) software update, free of charge. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-003.

Defect. Tesla, Inc. (Tesla) is recalling 2012-2023 Model S, 2016-2023 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles equipped with all versions of Autosteer leading up to the version(s) that contains the recall remedy. In certain circumstances when Autosteer is engaged, the prominence and scope of the feature's controls may not be sufficient to prevent driver misuse of the SAE Level 2 advanced driver-assistance feature.

Risk. In certain circumstances when Autosteer is engaged, and the driver does not maintain responsibility for vehicle operation and is unprepared to intervene as necessary or fails to recognize when Autosteer is canceled or not engaged, there may be an increased risk of a crash.

Remedy. Tesla will release an over-the-air (OTA) software update, free of charge. Owner notification letters were mailed February 10, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-23-00-008.

Defect. Tesla, Inc. (Tesla) is recalling certain 2014-2021 Model S vehicles. The front trunk latch assembly may be misaligned, preventing the secondary hood latch from engaging. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 113, "Hood Latch System."

Risk. If the primary latch is inadvertently released and the secondary latch is not engaged, the hood could open unexpectedly, obstructing the driver's view and increasing the risk of a crash.

Remedy. Tesla Service will inspect and reposition the latch assembly as necessary, free of charge. Owner notification letters were mailed February 18, 2022. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-21-11-003.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2018 Tesla Model S and 2016-2018 Model X vehicles with a center display equipped with a NVIDIA Tegra 3 processor and an 8GB eMMC NAND flash memory device. When the 8GB eMMC NAND flash memory device for the center display reaches lifetime wear, the eMMC controller will no longer be able to maintain the integrity of the filesystem, causing a failure in some of the center display functions.

Risk. The eMMC controller wear-out condition can cause the loss of the rearview camera display, defrost/defog control settings, and exterior turn signal lighting, reducing visibility and increasing the risk of a crash.

Remedy. Owners should ensure their vehicles are operating firmware release 2020.48.48.12 or newer, which will alert owners if the eMMC is approaching lifetime wear. Tesla will notify owners, and will replace the VCM daughterboard with one containing an enhanced eMMC controller, free of charge. The recall began March 29, 2021. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-21-21-001.

Defect. Tesla, Inc. (Tesla) is recalling all 2014-2016 Model S vehicles equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy. Tesla will notify owners, and Tesla Service Centers will replace the passenger frontal air bag modules, free of charge. The recall began May 29, 2019. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-19-20-001.

Defect. Tesla, Inc. (Tesla) is recalling certain 2012-2016 Tesla Model S vehicles equipped with Bosch steering racks. The aluminum bolts that attach the power steering gear assist motor to the gear housing may corrode and fracture causing a reduction or complete loss of power steering assist.

Risk. Loss of power steering assist would require a higher steering effort, especially at lower speeds, which may increase the risk of a crash.

Remedy. Tesla will notify owners, and Tesla Service Centers will replace the steering gear mounting bolts and add a corrosion-preventative sealer, free of charge. The recall began May 7, 2019. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-18-32-002.

Defect. Tesla, Inc. (Tesla) is recalling certain 2016 Model S and Model X vehicles. The electric parking brake calipers have an internal gear that may be improperly manufactured, possibly resulting in the gear fracturing during parking brake application or release.

Risk. If the gear breaks during parking brake release, the vehicle will not be able to be moved. If the gear breaks during parking brake application, the parking brake may not adequately hold the vehicle, potentially resulting in the vehicle rolling, increasing the risk of a crash.

Remedy. Tesla will notify owners, and service centers will replace both the left and right electric parking brake calipers, free of charge. The recall began March 6, 2018. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-17-33-002.

Defect. Tesla Motors, Inc. (Tesla) is recalling certain model year 2012-2015 Model S vehicles manufactured May 31, 2012, to November 12, 2015. The affected vehicles are equipped with driver or front passenger seat belts that may be improperly connected to the outboard lap pretensioner.

Risk. If the seat belt is not correctly attached to the pretensioner, it may not properly restrain the seat occupant in the event of a crash, increasing their risk of injury.

Remedy. Tesla will notify owners, and service centers will inspect the driver and front passenger seat belts, correcting their connection, as necessary, free of charge. The recall began on December 14, 2015. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-15-20-002.

The Office of Defects Investigation (ODI) is opening a Recall Query to assess the remedy adequacy of Recall 23V838. On December 12, 2023, Tesla filed a Defect Information Report (Recall 23V838) applicable to all Tesla models produced and equipped with any version of its Autopilot system, which Tesla described as an SAE Level 2 (L2) Advanced Driver Assistance System (ADAS). Autopilot is the simultaneous engagement of Tesla’s Traffic-Aware Cruise Control (TACC) and Autosteer. In describing the safety defect, Tesla’s Defect Information Report (DIR) explained that “the prominence and scope of the …

The Office of Defects Investigation (ODI) received a petition requesting that ODI reevaluate its decision to deny DP20-001 on the basis that intermittent high electrical current demands on the vehicles' 12VDC systems may have caused some or all of the incidents examined by ODI in DP20-001. The petitioner bases this information on a review of open-source research and the DP20-001 denial. The petition and related materials can be reviewed at NHTSA.gov under the following ODI number: 11528471.

On March 21, 2023, the Office of Defects Investigation (ODI) received a petition requesting a “recall of all Tesla cars” produced from 2013 to the date on which the petition was filed due to what Petitioner considers to be the increased likelihood of pedal misapplication. Attached to the Petition is a paper authored by Petitioner. According to Petitioner, the differences in the operator controls between the subject Tesla vehicles and internal combustion engine powered vehicles promote driver pedal misapplication, leading to sudden unintended acceleration (SUA) incidents. To fix this alleged …

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after …

The Office of Defects Investigation (ODI) upgraded PE21020 to EA22002 on June 8, 2022, to extend work and deepen the PE21020 crash analysis, to supplement that analysis with additional data, and to perform vehicle evaluations to understand how Tesla’s Autopilot system may exacerbate human factors or behavioral safety risks by undermining the effectiveness of the driver’s supervision. To support this work, ODI collected additional crash information and assessed vehicle control authority, driver engagement technologies, and related human factors considerations associated with partial automation …

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at …

On August 13, 2021, NHTSA?s Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE21-020) to assess the performance of Tesla?s Autopilot system (a system characterized by Tesla as an SAE Level 2 driving automation system designed to support and assist the driver in performing the driving task) available in Tesla vehicles. The investigation opening was motivated by an accumulation of crashes in which Tesla vehicles, operating with Autopilot engaged, struck stationary in-road or roadside first responder vehicles tending to pre-existing collision scenes. Upon opening the …

The Office of Defects Investigation (ODI) opened this Preliminary Evaluation based on forty-three complaints alleging failure of the left or right front suspension fore links in Tesla model year (MY) 2015 through 2017 Model S and MY 2016 through 2017 Model X vehicles. The investigation has identified 426 instances of failure on part number 1041570-00-A or 1041575-00-A fore links.None of the instances resulted in any loss of vehicle control. One minor crash with no injuries is associated with the 426 instances fore link failures.A majority of the failures occurred between one to fifteen mph …

On November 20, 2020, the Office of Defects Investigation (ODI) opened Engineering Analysis (EA) 20-003 to investigate incidents of media control unit (MCU) failures resulting in loss of rearview camera in model year (MY) 2012-18 Tesla Model S and model year (MY) 2016-2018 Tesla Model X vehicles equipped with the NVIDIA Tegra 3 processor with an integrated 8GB eMMC NAND flash memory device. During its investigation, ODI learned that the expected usage life rating for the 8GB eMMC NAND flash memory device is approximately 3,000 “P/E” or Program-Erase cycles, after which the eMMC NAND flash …

On June 22, 2020, the Office of Defects Investigations (ODI) opened Preliminary Evaluation PE20-010 to investigate incidents of media control unit (MCU) failures resulting in loss of rearview camera in model year (MY) 2012-2015 Tesla Model S vehicles equipped with the NVIDIA Tegra 3 processor with an integrated 8GB eMMC NAND flash memory device. EMMC NAND flash devices have a finite lifespan based upon the number of program/erase (P/E) cycles. The subject MCU allegedly fails prematurely due to memory wear-out of the eMMC NAND flash. Tesla used the same MCU with the Tegra 3 processor in …

On December 19, 2019, NHTSA received a petition from Mr. Brian Sparks requesting that the Agency recall all [Tesla] Model S, Model X, and Model 3 vehicles produced from 2013 to the present due to sudden unintended acceleration (SUA). In his petition and follow-up submissions, the petitioner identified a total of 232 non-duplicative complaints to NHTSA, including 203 reporting crashes. On January 13, 2020, NHTSA's Office of Defects Investigation (ODI) opened Defect Petition DP20-001 to evaluate the petitioner?s request. ODI's evaluation included reviews of all complaints and supporting …

In a letter dated September 17, 2019, Mr. Edward Chen petitioned the NHTSA to initiate a defect investigation of certain Tesla Model S and Model X vehicles that received revised battery management software in one or more over-the-air (OTA) updates from Tesla, beginning in May 2019. The petitioner bases his request on vehicle fires that took place worldwide and OTA software updates Tesla made to the Battery Management System (BMS) of certain Tesla vehicles that resulted in loss of available vehicle mileage range and increased charging durations.On October 1, 2019, the Office of Defects …

On May 7, 2016, a 2015 Tesla Model S collided with a tractor trailer crossing an uncontrolled intersection on a highway west of Williston, Florida, resulting in fatal injuries to the Tesla driver.Data obtained from the Model S indicated that:1) the Tesla was being operated in Autopilot mode at the time of the collision; 2) the Automatic Emergency Braking (AEB) system did not provide any warning or automated braking for the collision event; and 3) the driver took no braking, steering or other actions to avoid the collision.On June 28, 2016, NHTSA opened PE16-007 to ?examine the design and …

On certain Model S and Model X vehicles, the battery powered Pyrotechnic High Voltage (HV) Battery Disconnect will reach the end of its battery lifespan in the near future, which will trigger alerts and may limit the vehicle’s performance.

Some customers in Europe have vehicles with one charger, which limits the vehicle?s charging rate to 16 A when the vehicle is connected to a charging station capable of supplying more than 16 A single phase. The vehicle?s 3-phase charging capability is unaffected.

Tesla is committed to continuous improvement of the security of its products and advises customers to always install the latest mobile app and vehicle software releases to remain as secure as possible. On approximately May 1, 2020, the Tesla connectivity network is undergoing enhancements for increased security, reliability, and scalability. In order for …

It is possible to accidentally break off the aeroshield support tab from the HV Battery. If the tab breaks, the mid aeroshield is not fully supported, reducing the aerodynamic efficiency of the vehicle. The operation of the HV Battery is not affected.

UPGRADE A VEHICLE FROM A SINGLE 2ND GENERATION CHARGER TO DUAL 2ND GENERATION CHARGERS.

On October 25, 2026, I was slowly pulling out of a residential parking space in my 2015 Tesla Model S, which has approximately 82,500 miles. Suddenly, I heard a very loud grinding noise, and the vehicle came to an immediate stop. Afterward, the car would not move either forward or backward. I had not hit any potholes, curbs, or other obstacles. There was no collision or external impact. When I inspected the vehicle, I noticed that the left rear wheel was severely tilted and misaligned. The vehicle became completely undrivable. Based on the visible damage, I suspect a serious failure involving the left rear suspension or wheel assembly. However, the exact component that failed and the cause of the failure have not yet been determined. The vehicle has not yet undergone a mechanical inspection. I have photographs documenting the condition of the rear wheel and suspension area. I am very concerned about the safety implications of this sudden failure. Had this occurred at highway speed, it could have resulted in a serious accident. I contacted Tesla regarding the incident. I am reporting this failure to NHTSA as a potential vehicle safety defect and requesting that it be reviewed for similar incidents involving the 2015 Tesla Model S.

In XXX I paid $2,176.50 out of pocket for an MCU (media control unit) replacement at a Tesla service center on this 2015 Tesla Model S (VIN [XXX]). The invoice documents a black screen and internal hardware failure — the exact 8GB eMMC defect later recalled under NHTSA recall 20V710. I filed for reimbursement under Tesla's General Recall Reimbursement Plan in XXX. Tesla acknowledged receipt on XXX (reference XXX), said the request was 'under review,' and promised an update in 2-3 weeks. Tesla never responded again — no decision, no payment — for over four years despite follow-ups. A second vehicle (2013 Tesla Model S) had a similar MCU repair and was included in the same reimbursement request. Under 49 CFR 573.13(g), a manufacturer must act on a reimbursement claim within 60 days. Tesla violated its own reimbursement plan and the regulation. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

In Nov 2019, while driving at night, the center touchscreen (MCU) of my 2015 Model S went blank and would not recover after restarts. I lost access to nearly all vehicle controls. The daytime running lights remained on, but the headlights did not illuminate despite being set to auto, and I had no way to turn them on manually because the headlight control is on the failed touchscreen. Climate control was inoperative and the windshield began fogging, reducing visibility. I could not open the charge port despite a low battery. I avoided the freeway and took local roads home. This is the failure covered by Recall 21V035 (8GB eMMC wear-out). Tesla service confirmed via diagnostic logs an internal fault within the MCU and replaced it with a remanufactured unit. I paid $2,045.47 out of pocket (invoice uploaded). The defect was not remedied. The remanufactured MCU contains the same 8GB eMMC; since the 2019 replacement the screen still goes blank 2-3 times per year, recovering only after 10-15 minutes of holding the reboot buttons. As of Aug 2026, NHTSA's VIN lookup shows Recall 21V035 as "Recall Incomplete": Tesla has never performed the free remedy (64GB eMMC daughterboard). Component available for inspection. In Feb-Mar 2021, Tesla notified me my vehicle was covered and invited a reimbursement claim per its NHTSA-filed plan (49 CFR 573.13). I submitted the claim through my Tesla account within the claim period. Tesla's portal confirms this: it displays "You have already submitted f

●Odometer at time of failure: approximately 204,078 miles ●Date of failure: XXX ●Location of failure: Owner's residential driveway, [XXX] Component Suspension — Front — Lower Control Arm / Front Fore Link / Front Aft Link (right side) Description of the Incident On XXX, at approximately 1:00 PM, I began backing my 2015 Tesla Model S out of my residential driveway. The vehicle was moving at less than five miles per hour. There was no impact with any curb, pothole, road debris, or other object. As the vehicle moved rearward, there was an audible pop from the right front, and the top of the right front tire visibly sank inward (negative camber) as the wheel well collapsed. The vehicle became nearly undriveable and had to be moved slowly to a repair facility approximately 7 miles away. No crash occurred. No injuries occurred. No emergency response was required. However, had this failure happened at highway speed rather than in the driveway, the safety consequences could have been significant. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Parking brake on my TESLA MODEL S will not release. My understanding is that this is from a defective parking brake caliper that was under a recall by TESLA. However, TESLA refuses to acknowledge or repair this issue which is a huge safety problem especially if the parking brake does not engage / release when on an uneven surface. Also, from looking at forums and speaking to other owners, this appears to be a very common issue.

The contact owns a 2015 Tesla Model S. The contact stated that while driving approximately 45 MPH, and approaching a red traffic light, the brake pedal was depressed; however, the braking system became inoperable. The vehicle eventually regained braking functionality. During the failure, the regenerative braking and stability control warning lights were illuminated. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 170,000.

Following a coolant rapid mate replacement performed by an authorized Tesla service center, the vehicle experienced a complete shutdown on a public road the same evening it was returned. The high-voltage cooling system was not properly purged of air following the service. This caused low coolant flow to the rear drive unit during a 63-mile drive in record heat. The fault cascade included a HIGH VOLTAGE ISOLATION FAULT (BMS_f123), drive inverter warning (DI_w126), and multiple battery management warnings. The instrument cluster displayed a red emergency warning: "Vehicle shutting down — PULL OVER SAFELY." The vehicle required towing. The failure was confirmed by the service center's own follow-up invoice, which documented "trapped air pockets in the coolant system following the most recent service" as the cause. The corrective repair was performed at $0 as a Goodwill service — the service center's internal acknowledgment of liability. The service advisor made a written text admission of causation the following day, then retracted it in a recorded phone call. Both are preserved. No post-repair Isolation Resistance test results were provided. The HV isolation fault may indicate latent thermal damage to HV insulation that could cause a safety failure at higher mileage outside any remaining warranty. The vehicle is available for inspection upon request.

This issue involves critical safety systems, including the rearview camera, front camera, and Autopilot/driver assistance features. The vehicle was taken to Tesla for a recall related to the MCU system. Tesla marked the recall as completed, but no effective repair was performed. The rearview camera remains unavailable, the front camera system is not functioning properly, and driver assistance features continue to be disabled. Tesla returned the vehicle without resolving the safety issue. This condition poses a serious safety risk, as essential visibility and safety systems are not operational despite a completed recall.

The outside passenger front door handle stopped working and no longer allows the door to be opened from the outside. The handle does present and retract but does not respond when you pull it. This handle has been replaced once before by Tesla. Now, when the vehicle goes from being locked to unlocked the passenger front door pops open without any user interaction whatsoever.

Parking brake has locked on and cannot be released

Tesla Model S has a notorious back hatch latching failure. It’s a flawed design that every replacement is a “when” and not “if for failure. As an owner its failed be about 4-5 times in 5+ years of ownership. The hatch back latching issue causes cruise control as well as their Autopilot steering navigation feature to be disabled when latch starts acting up or failing to fully close, which are helpful safety components to keep your car on the road going at proper speeds and staying in lane. Reporting this in hopes someone pushes Tesla to do something about this flaw that should be a manufacturers defect.

The contact owns a 2015 Tesla Model S. The contact stated while driving 40 MPH at night, one of the headlights became inoperable. The contact stated that both headlights had become intermittently inoperable, causing the contact to hesitate to drive the vehicle due to safety concerns. Upon investigating the issue online, the contact learned that several other vehicle owners were experiencing similar failures. The manufacturer was not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was approximately 100,000.

My 2015 Tesla Model S has a serious safety issue where the vehicle suddenly reverts to Park while driving and will not stay in Drive. I had the car serviced at Tesla’s Austin Ridgepoint location, and they documented that the issue was “resolved” and “validated,” but the problem continues exactly the same. Tesla replaced the rear motor speed sensor, performed tests, and charged me $522 for the repair. However, the vehicle still cannot stay in Drive and remains unsafe to operate. After I reported that the repair did not fix the issue, Tesla deleted the entire service appointment and technician notes from my account, removing documentation of the failed repair. This is a critical safety defect involving unexpected shifting behavior and high-voltage component concerns. Tesla has not resolved the issue and has removed evidence of the repair attempt from my service history. I am requesting NHTSA assistance so Tesla properly addresses this safety hazard.

I had been driving in the rain and the battery got wet. This was found to be due to corroded umbrella valves which allowed water to get in. The car had not been submerged or in deep water, simple driving on the interstate. The car gave me a warning "Service is required-car may not restart." I started out for the service center and the car failed after 65 miles. I thankfully was in a safe place when it happened. I had to be towed from Portland, Maine to Londonderry, NH for service. The umbrella valves were replaced at my cost $1,871.12). The umbrella valve problem is occurring on many models and Tesla is repairing them on the newer models, free of charge. They are not calling it a recall (it's a Service Notice) but I think I should be reimbursed for the repair since they should repair this potentially dangerous problem on all models, not just newer models.

My 2015 tesla model with less than 55000 mi had the front suspension broke on [XXX] when i pull out of the driveway. I heard a hard noise from passenger front tire that is scraping on the fender liner.The car was not drivable and had to be towed to a tesla dealership in cherry hill NJ > Quoted bill is $1800 to replace. With the low mileage , I never expected the suspension to brake unless there is a defect on the cars manufacturer front suspension fore link. I read on the NSHTSA that there was an investigation for the several complain for the 2015 - 2017 tesla model S . The service car representative took a picture of the broken suspension fore link that is holding the suspension front tires. I forgot to ask him to forward the picture to me.Maybe I can ask him when I pick up the car. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Was driving Tesla when warning light appeared “ charging declined “ . drove car home battery no longer charging . Tesla stopped working after only 68,000 miles . Tesla wanted $15000 to replace the battery more than the car is worth.

An investigation has been conducted into a persistent and widespread defect affecting the 2015 Tesla Model S and other early models equipped with the first-generation Media Control Unit (MCU1). This defect manifests as the physical degradation and spontaneous leakage of a sticky adhesive substance from the edges of the vehicle's central infotainment screen and instrument cluster. The leaking substance is not merely a cosmetic issue but presents a credible safety risk to vehicle occupants and the vehicle itself. The substance is a source of Volatile Organic Compounds (VOCs), a class of chemicals with a low boiling point that are known to off-gas into the ambient air, a problem exacerbated by high temperatures. Exposure to these compounds can lead to both acute and long-term health consequences, including respiratory irritation, headaches, and in some cases, serious chronic illnesses. Furthermore, the presence of flammable solvents and components within the adhesive, combined with the heat generated by the electronic components of the MCU1, creates a potential fire risk. This report is submitted to the NHTSA to provide a detailed, technical analysis of the adhesive degradation and leakage in the 2015 Tesla Model S. The purpose is to formally document this specific defect as a safety issue that warrants regulatory action, separate from but related to the manufacturer's previous recall for the MCU1's eMMC memory wear. It is essential to demonstrate that the adhesive failure is no

What happened? While driving my 2015 Tesla Model S, the main touchscreen (MCU) began intermittently going black, disabling access to essential vehicle controls, navigation, climate settings, and rear-view camera display. At times when the MCU was functioning, the rear-view camera feed would still display a black screen upon shifting into Reverse, leaving me without any rear visibility. Component or system that failed: Media Control Unit (MCU1) / eMMC memory failure Rear-view camera and/or associated wiring harness Safety risk: The intermittent blackouts of the MCU and loss of rear camera feed created significant safety hazards, especially when reversing or attempting to adjust driving settings while in motion. The loss of rear visibility increased the risk of collision with pedestrians, cyclists, or obstacles. The MCU failure also limited access to defrost/defog controls and turn signal audio feedback. Problem reproduction and confirmation: Tesla Service has confirmed both the MCU1 hardware failure and the rear-view camera malfunction. The problems occurred repeatedly before being inspected. Inspection: The vehicle has been inspected by Tesla Service Center technicians, who diagnosed both the failing MCU1 and the defective rear-view camera. Warning messages or symptoms prior to failure: For MCU: slow system performance, frozen screen, then intermittent complete blackouts while driving. For rear-view camera: black or distorted camera feed when in Reverse, even when the MCU dis

A few times the steering control has shut off while I am driving. Steering failure lasts a few seconds and then returns to normal function. The car makes a VERY loud alarm sound when the steering is inoperable. I have not seen any failure messages on the screen or in the Service menu. I took the car to Tesla for service yesterday. They did some sort of remote scan of the fault codes and told me that there is nothing wrong. They told me to continue to drive the car and record when the steering stops working again. This sounds like ridiculously bad advice to me. While the steering control has always returned in just a few seconds, that does not mean that it will in any future failure. I am concerned about driving this car. Tesla wants $275 an hour to investigate the problem, which also seems ridiculous to me. I have seen that there has been a recall for similar problems in newer Tesla Model S vehicles. It seems logical to me that these problems may be related and deserve additional investigation ... at Tesla's expense.

Many air bubbles are appearing towards the bottom of the instrument panel on our 2015 Tesla Model S. This started a couple of weeks ago and the bubbles are increasing in size and number and they are moving upwards. The bubbles don’t presently obscure important driver information such as the transmission mode (drive, park, reverse, neutral), remaining battery range (e.g. 80%), car speed (mph), parking sensor distance, brake light status, car door open, frunk open, tailgate open, time, outdoor temperature, car lights on/off, warning lights, etc. However, the bubbles likely will do so in the future. Much of this information is vital for safe driving (e.g. transmission mode, speed (mph), remaining battery range, brake light status, and warning lights). As such this display should be replaced by Tesla at nominal or no charge to the owner. According to the internet, the cause of these air bubbles is a failed seal around the instrument cluster that allows a lamination fluid between the LCD display and the cover glass to leak out. It is a very common problem with older Model S’s. It is a critical safety problem.

Large drive unit that has previously been replaced by Tesla failed due to coolant ingress leaking through rotor seal. Known issue per 3rd party technicians.

Hi, my trunk won't open when I press the button. This is the second occurrence that jas happend. When inside the trunk compartment the emergency cable to open the trunk is also not responsive and can not open the trunk. I think this is a big safety concern as the safety cord is there for a reason and in both cases id did not worked.

Steering: While driving today (7/5/2025), all of a sudden and without warning, "driver assist" (power steering) became disabled. Steering wheel immediately became heavy in the sense that it was extremely difficult to turn. Motor: Also, on 02/22/2024, while driving on the freeway at freeway speed, all of a sudden and without warning, the rear LDU (large drive unit) failed and the car became inoperable. At that time, the car had approximately 45k miles on it.

Electric power steering stopped working unexpectedly and making it very difficult to steer and drive safely.

I parked my 2015 Tesla Model S and found the rear door on the passenger side would not open from the outside even though the door handle was extended. This is a safety concern as we could not open the door to remove our pet dog from the car. It would also not be possible to open the door from the outside to remove a child in a car seat next to the door or an elderly or disabled person sitting next to the door who is unable to open the door from the inside. This could be life threatening in the case of a car crash. It is a major safety defect that should be repaired at no cost by Tesla for the entire lifespan of the car. The problem persists and is reproducible.

While driving and mid-turn, 2 alerts were announced (park assist not available; steer assist reduced) and I immediately lost the ability to turn the steering wheel (it was 100% stiff) mid turn and was almost t-boned by a vehicle in on-coming traffic. I was able to make the turn widely and pull car to the side while blocking the only lane of traffic. I had ZERO warning and ZERO ability to turn the wheel even into a simple driveway. There was a parking lot near and I couldn't turn the wheel just to turn into it. This almost caused a huge accident which I could have been killed in. Luckily my children were not in the car. If the car can just stop working with no warning, it is not safe to drive in my opinion.

Safety concern related to the tail lights and trunk lid lights on a tesla model s. I have had to replace both right and left turn lights and the trunk brake lights on multiple occasions due to water intrusion into the light housings. Water seepage over time or after heavy rains starts shorting the LEDs, thus causing safety concerns due to non-functioning tail lights. The vehicle has not been in an accident. It was purchased from a tesla "dealership" and they stated that there were no accidents. The car history report also indicates that the car has not been in an accident. There has been one attempted repair which added two drains to the trunk lid but the repair did not remedied the seepage into the light housing. There are reports online relating to water seepage into the light housings so its not just my car.

The contact owns a 2015 Tesla Model S. The contact stated that three door handles had been replaced over the years. The contact stated that the door handles were not responding, and the contact was unable to enter the vehicle. The contact stated that several attempts were needed before the door before being able to enter the vehicle. The contact stated that the driver's side door handle and the passenger’s side door handle were malfunctioning. The contact stated that there were no messages on the phone App, or on the instrument cluster. The contact had not yet taken the vehicle to the local dealer for the driver’s and passenger’s side front door handles. The manufacturer was informed of the failure. The failure mileage was approximately 280,000.

While driving approximately 45mph on a smooth dry road, the drivers side front lower ball joint broke in half. This caused the wheel to separate from the lower control arm and get lodged between the fender well and the front subframe. This caused the inner tie rod to bend and the cv joint to separate from the inner connection. The rubber brake line was torn in half and undercarriage damage due to it slamming to the pavement. I notified Tesla and scheduled an appointment. This happened on 02/26/2025 at approximately 7am. The vehicle did not drive abnormal or give any warning before the incident. All maintenance and services were up to date.

The universal joint that connects the steering to the wheels is exposed to the elements and causes the steering to be difficult and/or stop working.

The car veered suddenly to the left (out of the left lane of a highway) while supervised in auto steer. The driver could not move the steering wheel to avoid a collision with the guardrail as the steering wheel had locked up. The collision warning didn’t sound and emergency brakes did not activate upon impact. The airbags were deployed and the car was totaled.

Failure part was drivers side front wheel "Fore Link Assembly" which broke at the wheel connection on our driveway while turning left in reverse. I heard a loud thunk but hadn't run over anything and nothing irregular outside so I continued but now I could hear something scrapping. Turns out it was the front tire now rubbing the wheel well liner when turning left. pulled the tire off and you could easily see where the fore link fractured. Fortunately this part didn't fail on the road as the outcome might have been bad considering the possible loss of control. Our car, 1985 purchased new with 68,450 miles was towed via required flatbed to a Tesla Service Center and repaired. I have all replaced parts including the fractured section that fell on our driveway. Outside of the repair personnel and myself no one has looked at the part but you can clearly see what used to be a circular opening was elongated and ,about a 90 degree section, missing.

Car isn't cooling while supercharging. Problem originated while at Tesla Collision in Fort Lauderdale. Mike DiPietro, the general mgr stated they don't have a supercharger at Tesla Collision Fort Lauderdale to test it and they're not willing to drive it to the supercharger to test it because it's a service issue. When I dropped the car off it cooled while supercharging and now that it's not cooling while supercharging it presents a fire and safety hazard because it will only cool the moment the car is unplugged from the supercharger and then cools full blast for 45 minutes after the car is unplugged. I am well aware of the proper functioning of the cooling of 2015 Tesla Model S P90DL's because I have two of them and have since 2017. The fact that the cooling system kicks ONLY AFTER I UNPLUG from the supercharger clearly indicates the car sees a need to cool but because of a software issue. MIKE DIPIETRO, THE GENERAL MGR OF TESLA COLLISION FORT LAUDERDALE IS NOW THREATENING TO SUE ME BECAUSE I'M REPORTING A FIRE SAFETY/ACCELERATED BATTERY DEGRADATION ISSUE AND I SIMPLY WANT TO PICK THE CAR UP IN THE CONDITION WHICH i DELIVERED IT WHERE THE SUPERCHARGING WAS WORKING PROPERLY COOLING WHILE SUPERCHARGING. THREATENING LEGAL ACTION BECAUSE I'M REPORTING AN ISSUE THEY MAY NEED TO COORDINATE WITH TESLA SERVICE TO FIX AMOUNTS TO BULLYING. If I pick the car up it implies my consent the car is fixed and is NOT a fire safety hazard. They are unwilling to fix the supercharging fire the ca

Drove out of my driveway and 2 minutes later I hear a metal clink and my steering wheel pulled to the left. I was going 15-20 mph. Pull over and see the right rear wheel angled inwards. And see a metal piece broke off. Turns out the rear control arm broke for no apparent reason. Many others reported same issue and there was a recall on this for 2013-2014 SB-19-31-001 [XXX] but not years going forward even though many of the newer Tesla’s have same issue. Luckily I was going g slow but it seems it is just a matter of time before this happens to someone on the highway or at faster speeds to cause some serious damage and injuries. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Issue is with the rear hatch (trunk) latching mechanism. The rear trunk latch has partially disengaged but will not completely release and open the trunk. This is a safety concern because the emergency release inside of the trunk (pull cable) does not fully release the trunk either. If a child or person were to be in the trunk they could not escape either from inside the trunk (emergency latch) or externally (unable to close or open physically or with electronic release).

Backing out of a parking spot, my car made a loud "thunk" and stopped. I put the car in park and got out, looking all around and under the car. I did not see anything. I backed out of the spot and circled the lot to see if there was anything in the parking spot I may have run over. Nothing. When exiting the parking lot, the car made the same "thunk" and again ground to a halt. I again exited the car and looked all around. This time, I could see that the front driver's side tire was not in the correct position. It was shifted toward the back of the wheel well. I knew something had physically broken. I had the car towed to a service center. They checked the car and said a suspension fore link had broken. They recommended replacing all of them, not just the one that broke. They blamed the age of the car (95,000 miles). I was incredibly lucky that this occurred in a parking lot given that the vehicle came to an immediate stop. There were no prior warning signs. The car last had a scheduled inspection at 87,500 miles.

I was involved in a significant vehicle crash with my Tesla Model S, the vehicle wa a complete write-off and was towed away. I was taken via ambulance unconscious from my injuries. The vehicle was struck by a perpendicular vehicle who ran a stop sign and hit the front driver's side firewall/door area. The impact was hard enough to drive my car sideways against all wheels into the curb, over the curb, onto the sidewalk, and into a pole. My head hit the drivers window hard enough to break the glass and render me unconscious. No airbags deployed, curtain/seat/otherwise - no side impact airbags even. Seatbelt was worn, I was extracted by first responders - I later spoke with Tesla regarding my complaint of no air bag protection, and was told they would take this seriously and investigate. I later found out the car was auctioned off (presumably for scrap) with no evidence of Tesla even attempting an investigation and zero response indicating otherwise. After reaching out again to Tesla seeking a response, they assured me that they have GPS coordinates, Police Reports, asked for pictures (which I did send), and they promised to respond - that was more than 5 months ago and still no answers.

The vehicle was involved in an accident due to a failure of the autopilot system. There was a recall letter sent out of 23V-838 a month prior, but changes either did not persist or was the primary cause of the accident.

In 6 years the drive unit has failed and been replaced. Multiple other tesla owners report similar issue. I have a Tesla S 2015. The car will not drive or will abruptly stop driving when the drive unit fails. First incident I was driving on 55mph road and abruptly stopped. Second incident I cannot recall. Third incident tesla provided no support and the car was experiencing multiple driving failures which would turn back on to allow the car to only drive 2-7mph. Tesla reports they know it is a problem with the coolant leaking through the seals which kills the motor. If this is a KNOWN issue, why are these models still allowed on the road? This has me TERRIFIED knowing that a tesla can go from 55mph to abruptly stop when the drive unit dies. It happened to me! Now that I know it happens with others AND tesla is aware, it makes me question why there is no recall to fix it.

Ive been notified that my front upper, lower arms, and bushings on my suspension are damaged. Tesla has sent me an massive bill to replace the parts on the car that I am not able to provide. As a looked up and talked to other Tesla S owners, this apparently is a major issues with all of them and very common. So common that China issued a recall requiring Tesla to fix this manufacture defect of wreaked and poorly manufacture parts. Why is the US not forcing this yet? They should be held liable for their fault mechanic engineer of the vehicle that is costing us THOUSANDS of dollars to repair and replace even at very low mileage Invoice attached. This was the cost AFTER they gave me discount for replacing a part I did not authorize. This was an issue with the dealership still.

This incident happened on March 18, 2024 at approximately 4:20 pm central time. My daughter pulled out of the school parking lot after school. As soon as she pulled on to the main road she noticed a warning light pop up saying hood latch not detected. About one minute later the hood flew open very aggressively hitting the windshield and blocking her view. Tesla vehicles are equipped with a second safety latch that should prevent this hood from popping up. My daughter was blinded by the hood and could not see while in traffic. Thankfully, she was able to avoid running into another vehicle, object or off the road. I took the vehicle into Tesla on March 23, 2024 which was the first available appointment I was able to get. They inspected the vehicle and said they were not responsible for the hood flying open. I tried explaining to them the part that failed was the part that was apart of a recall in 2022 (the hoods 2nd safety latch). They told me my issue was different because they checked my latch in January 2022 and it was fine. They said my latch failed do to normal wear and tear. It just gave out. They charged me $235 for inspecting my hood. Since that day I have been trying to contact Tesla's corporate office to get them to repair my vehicle and refund my $235 but I have not had any luck. I am the original owner of this vehicle. I have had nothing but problems with this car from the moment I purchased the $100k vehicle. The company had to replaced the touch screen twice, the

The component that Tesla has stated is the part that is failing is the MCU (Media Control Unit) which was a recalled part at one point but then Tesla decided to replace only a single part of the MCU which was the eMMC (embedded MultiMedia Card). Luckily the vehicle was not driving when it completely shut down and would not start back up but I was stuck in a restaurants drive-thru for roughly 4 hours till I could get a tow truck to come tow it. The tow truck had to put the car on dollies as the vehicle would not enter tow mode nor would it enter its emergency neutral mode so the vehicle could be moved. The windows would not go up or down and luckily the trunk was able to open because if not then I would have been stuck outside my vehicle as the door handles did not come out after I got out of it and closed the door behind me. Please read the messages from the tech as you will see that they tried to act as if they did not know what was going on with my vehicle but then i asked something else and they stated exactly what the issue was but supposedly could not confirm it was that unless they charged me a diagnosis fee and "got hands on" which I'm sure that info of what was wrong with my vehicle was nothing they needed to get their hands on. There were no warning lamps or messages UNTIL the vehicle shut off on me in the drive-thru and then the warnings started to populate staying that the vehicle was off, vehicle could not detect brake being pressed, and that the vehicle was not d

EMMC failed prior to recall and was replaced by 3rd party vendor. Recall reimbursement was denied. Emailed Tesla multiple times without response

The window will not go down either due to software, electrical or hardware issues. The window motors have gone out had have had to be replaced. Likely, another motor has failed. In the 2015 Model S in order to open the door the window must lower an inch or more to clear the door frame. When the window will not lower due to software, electrical or hardware issues, the door is difficult to open and may crack/break the window. The is a safety issue getting into and out of the vehicle. The most recent issue is dated below. There have been other issues previously.

The MCU that controls the climate and Advanced Driver Assistance Systems stops working while driving. I sent a service request to TESLA and they replied that my older MCU1 is failing because of the new software updates. It isn't the eMMC card hardware failure, but the symptoms and safety concerns are the same. None of the controls work, as the main screen goes blank and resets while driving. TESLA told me the fix for this problem is to upgrade to MCU2, which they fail to provide for free as a safety recall. There was already a recall for the MCU memory chip failing and causing the same safety concern. The car disables the Advanced Driver Assistance Systems when this problem occurs. It happens about once or twice a month for the last year.

This is the 3rd time a control arm on the car has cracked. I see tons of people online complaining about the same issue with the fault aluminum control arms. I have no damage and no rust and it just cracked on its on as i was backing out of a parking spot. I could have been seriously injured or my daughter had this happened on the highway. My dad is an issurance adjuster for 30 years and has never heard of any cars control arms cracking on their own. Please help as this is a huge safety issue and it seems Tesla has been putting the blame on the drivers. There was a grinding noise in reverse and the wheel was tilted inward. Multiple control arms have cracked in the car. A car that has no damage or accidents. This car is less than 10 years old and this doesn't happen with any other cars. It's a fault control arm part made out of cheap aluminum.

My car has intermittently given me the alert “steering assist decreased.” When this occurs, the wheel is a little stiff at street speed but drivable, but at very low speed, to park, for example, the wheel becomes nearly impossible to turn. It usually occurs when the car is already in motion. When the alert is not on, the steering is fine. It does seem to be happening more frequently since it first started about a month and a half ago. A Tesla technician looked at it today and stated the steering rack would have to be replaced as the power steering is what is impacted. I understand you already have an investigation ongoing into this problem.

This is an updated video related to an issue I previously reported. I’m becoming increasingly concerned by the idea that Tesla’s recommended remediation is to replace the car’s MCU. However, the MCU in my car was upgraded to a newer version in July 2021. There are serious safety concerns with the need to perform a “soft reset” while the vehicle is operational (as seen in the video). Please feel free to reach out with any additional questions. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Rear suspension cannot be adjust which results in uneven tire wear that is hard to see which has lead to 3 tire blowouts in less than a 12 month period on the rear tire.

I'm writing following several months of an "Unresponsive Screen" issue in my car. I initially thought this was a symptom of cold weather but learned it was related to "corrupt files" after a visit to the local Tesla service center. A full detailed description of the issue video of the issue can be found in the description portion of this link: [XXX] . I was told the issue was resolved following a three-day visit to the service center from [XXX]. Unfortunately, I've continued to encounter the problem. There are obviously many concerns regarding safety and the inability to utilize all of the car's functions (e.g. headlights, child safety features, indoor lighting, etc.). Perhaps the greatest concern is the fact that I have to do a soft reset in order to restore functionality and the soft function can be performed while the vehicle is operating. The following video is a demonstration: [XXX] I was reassured there is nothing wrong with my hardware and that everything seems to be related to the "corrupt files" in the vehicle's software. Thanks in advance. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)