1996 Plymouth Voyager

Fatalities reported

Owners filed 756 complaints about this vehicle with federal regulators, most often about the airbags. It has been recalled 15 times.

Avoid One of the Plymouth Voyager years to avoid: 2.2× the complaints of a typical Voyager year. Which Plymouth Voyager years to avoid →

When it fails
020k40k60k90k120k200k
100,000 milesMedian miles at failure

80 complaints record an odometer reading. Failures cluster around 90,000–105,000 miles.

Most common 1996 Plymouth Voyager problems

121 of the 756 complaints (16%) are about the airbags.

ComponentReportsCrashesFiresInjuries
Air Bags · airbags85
606
Power Train › Automatic Transmission · transmission52
100
Engine and Engine Cooling › Engine › Gasoline · engine49
0131
Fuel System, Gasoline › Storage › Tank Assembly · fuel system42
000
Air Bags › Frontal · airbags30
904
Engine and Engine Cooling › Engine · engine29
100
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip · brakes25
602
Latches/Locks/Linkages › Doors › Latch · door locks and latches25
001
Visibility › Windshield Wiper/Washer23
000
Fuel System, Gasoline › Delivery › Fuel Pump · fuel system17
025

1996 Plymouth Voyager airbags problems

16% of all complaints

121 of the 756 complaints are about the airbags. This is what owners describe:

  • shows an airbag warning light53% · 64
  • sets off warning lights on the dash16% · 19
  • did not deploy its airbags in a crash7% · 9

Share of the 121 airbags complaints whose text describes each symptom. One complaint can describe several.

Typical mileage
109,000 mi
median of 12 reports
Peak year of filing
2001
44 airbags complaints that year
Crashes · fires · injuries
15 · 0 · 10
in these complaints
Recalls on the airbags
“Tl* the contact owns a 1996 plymouth voyager. The contact stated that the air bag warning indicator remained illuminated while driving and the cruise control and horn failed to function. In addition, when making a turn, there was a flapping noise in the steering wheel that caused the clock spring to fail. The vehicle was not diagnosed or repaired. The manufacturer was not notified.”
Owner complaint, filed Feb 2, 2017 at 109,000 miles
“The air bag light appeared on the dashboard and remained on. Consumer took vehicle to dealer for inspection, and mechanic determined that clock spring needed to be replaced. This vehicle was not on recall. *ak”
Owner complaint, filed Nov 4, 2004

Complaints and recalls over time

By year of filing
1995: 13 complaints, 1 about the airbags'951996: 87 complaints, 1 about the airbags1997: 72 complaints, 3 about the airbags'971998: 68 complaints, 1 about the airbags1999: 75 complaints, 1 about the airbags'992000: 110 complaints, 9 about the airbags2001: 112 complaints, 44 about the airbags'012002: 78 complaints, 31 about the airbags2003: 69 complaints, 20 about the airbags'032004: 37 complaints, 5 about the airbags2005: 22 complaints, 4 about the airbags'052006: 3 complaints, 0 about the airbags2007: 1 complaints, 0 about the airbags'072008: 4 complaints, 0 about the airbags2009: 1 complaints, 0 about the airbags'092010: 1 complaints, 0 about the airbags2011: 0 complaints, 0 about the airbags'112012: 1 complaints, 0 about the airbags2013: 0 complaints, 0 about the airbags'132014: 0 complaints, 0 about the airbags2015: 1 complaints, 0 about the airbags'152016: 0 complaints, 0 about the airbags2017: 1 complaints, 1 about the airbags'17Recall 95I004000 (seat belts)Recall 95V225000 (seats)Recall 96V006000 (engine)Recall 96V002000 (fuel system)Recall 98V185000 (child seat)Recall 99V216000 (fuel system)Recall 00V268000 (fuel system)Recall 02V293000 (airbags)Recall 03E045000 (equipment)Recall 03E053000 (fuel system)Recall 06E022000 (brakes)Recall 10E034000 (equipment)NHTSA investigation EA01007NHTSA investigation PE00032NHTSA investigation EA99013NHTSA investigation EA97002NHTSA investigation EA97003
All complaintsAbout the airbagsRecall (red: the airbags)NHTSA investigation opened

Complaints about the 1996 Voyager peaked in 2001, with 112 filed that year. Owners had filed 90 complaints about the airbags before the first recall that covers it, 02V293000 in November 2002; 31 more have come in since. In 2017 owners filed 1 so far.

15 safety recalls

Part 573 reports
Equipment10E034000
Filed Aug 10, 20106,686 vehiclesCurt MFG. Inc.

Defect. CURT MFG IS RECALLING CERTAIN CLASS 3 RECEIVER HITCHES, P/N 13347, SOLD AS AFTERMARKET EQUIPMENT FOR USE ON 1997-2007 CHRYSLER TOWN AND COUNTRY VANS, 1996-2007 DODGE CARAVANS, AND 1996-2004 PLYMOUTH VOYAGER VANS. WHEN THE HITCH IS LOADED TO THE MAXIMUM RATING, THE HITCH MAY FRACTURE OR BREAK AT THE BEND LOCATION WHERE THE MAIN BODY OF THE HITCH MEETS THE HITCH MUFFLER STRAP.

Risk. IF THE AREA IN QUESTION FRACTURES OR BREAKS, THIS COULD CAUSE AN UNSTABLE DRIVING CONDITION, POSSIBLY RESULTING IN A CRASH.

Remedy. CURT MFG WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE THE HITCH FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING AUGUST 2010. OWNERS MAY CONTACT CURT MFG AT 1-715-831-8713.

Service Brakes, Hydraulic06E022000
Filed Mar 13, 20067,440 vehiclesBrake Parts, Inc.

Defect. CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.

Risk. LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.

Remedy. AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.

Fuel System, Gasoline03E053000
Filed Oct 24, 200368,563 vehiclesWix Filteration Products Division

Defect. CERTAIN AFTERMARKET REPLACEMENT FUEL FILTERS, MODELS WIX FILTER PART NUMBERS 33576, 33577, 33734; NAPA FILTER PART NUMBERS 3576, 3577, 3734; AND CARQUEST FILTER PART NUMBERS 86576, 86577, 86734 USED ON 1996-2000 DAIMLERCHRYSLER TOWN & COUNTRY, DODGE CARAVAN, AND PLYMOUTH VOYAGER VEHICLES, CAN CAUSE THE FUEL LINES TO LEAK.

Risk. A POSSIBLE FIRE CAN OCCUR IN THE PRESENCE OF AN IGNITION SOURCE.

Remedy. WIX WILL NOTIFY ITS CUSTOMERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. NOTE: THIS DOES NOT INVOLVE ANY PRODUCTS MANUFACTURED BY THE DAIMLERCHRYSLER CORP. NOR ANY DAILMERCHRYSLER DEALERS. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT WIX AT 704-864-6711.

Equipment03E045000
Filed Sep 26, 200345,870 vehiclesIntercontinental Auto Parts

Defect. AFTERMARKET REPLACEMENT FUEL FILTERS MANUFACTURED BETWEEN SEPTEMBER 17, 2002, AND JANUARY 20, 2003, SOLD UNDER THE BRAND NAMES LISTED ABOVE. THE FILTER MAY EXPERIENCE MALFUNCTION OF THE QUICK CONNECTOR EITHER BLOCKING FUEL FLOW TO THE ENGINE OR CAUSING A FUEL LEAK. THIS DOES NOT INVOLVE ANY PRODUCTS MANUFACTURED BY THE DAIMLERCHRYSLER CORP. NOR ANY DAILMERCHRYSLER DEALERS.

Risk. IF THIS CONDITION OCCURRED WHILE THE VEHICLE IS IN MOTION, THE ENGINE COULD STALL. ALSO, IN THE PRESENCE OF AN IGNITION SOURCE, THE FUEL LEAK COULD RESULT IN A VEHICLE FIRE.

Remedy. AFTERMARKET REPLACEMENT FUEL FILTERS FOR 1995-2000 SHORT WHEELBASE CHRYSLER TOWN & COUNTRY, PLYMOUTH VOYAGER AND DODGE CARAVAN MINIVANS PART NO. 18232 AND DATE CODE 0237, 0249, OR 0252. REPLACEMENT FUEL FILTERS FOR 1995-2000 LONG WHEELBASE CHRYSLER TOWN & COUNTRY, PLYMOUTH VOYAGER AND DODGE CARAVAN MINIVANS PART NO. 18230 AND DATE CODE 0237, 0249, 0251, OR 0304. REPLACEMENT FUEL FILTERS FOR 2001-2004 CHRYSLER TOWN & COUNTRY, PLYMOUTH VOYAGER AND DODGE CARAVAN MINIVANS PART NO. 28871 AND DATE CODE 0249. THESE PART NUMBERS AND DATE CODES APPEAR ON THE GOLD-TONE FILTER. DISTRIBUTORS AND RETAILERS WILL BE NOTIFIED TO ISOLATE AND RETURN AFFECTED INVENTORY. OWNERS WHO HAVE HAD THE FUEL FILTER SERVICED ON ONE OF THE APPLICABLE VEHICLES AFTER SEPTEMBER 17, 2002 SHOULD RETURN THEIR VEHICLE TO THE SERVICE FACILITY TO BE INSPECTED TO SEE IF THE FUEL FILTER THAT WAS INSTALLED IS ONE THAT IS INVOLVED IN THE RECALL. IF SO, THE OWNERS SHOULD HAVE THE FILTER REPLACED. TO RECEIVE A FULL REFUND PLUS THE COST OF POSTAGE, OWNERS SHOULD CUT THE CONNECTORS FROM THE HOSES, RINSE THE CONNECTORS AND RETURN THEM TOGETHER WITH PROOF OF THE AMOUNT PAID FOR THE REPLACEMENT PART AND LABOR, TO INTERCONTINENTAL AT INTERCONTINENTAL AUTO PARTS, INC., P.O. BOX 861, MAHWAH, NJ 07430, ATTN: FUEL FILTER RECALL. INTERCONTINENTAL WILL MAIL A FULL REFUND TO THE OWNER.

Air Bags › Frontal02V293000
Filed Nov 7, 20021,500,521 vehiclesDaimlerchrysler Corporation

Defect. ON CERTAIN MINI VANS, THE CLOCKSPRING ASSEMBLY MAY HAVE BEEN WOUND INCORRECTLY DURING THE VEHICLE ASSEMBLY PROCESS.

Risk. THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.

Remedy. DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL VEHICLES WITH 70,000 MILES OR LESS. AN EXTENDED LIFETIME WARRANTY WILL ALSO BE PLACED ON THIS COMPONENT FOR ALL AFFECTED VEHICLES, REGARDLESS OF MILEAGE. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED ON THEIR VEHICLES. OWNER NOTIFICATION BEGAN NOVEMBER 18, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Fuel System, Gasoline › Fuel Injection System00V268000
Filed Sep 13, 20001,163,000 vehiclesDaimlerchrysler Corporation

Defect. VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.

Risk. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

Remedy. DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE PHASED OVER THE NEXT SEVERAL MONTHS. HOWEVER, IF A VEHICLE IS LEAKING FUEL FROM THE O-RINGS, THE VEHICLE SHOULD BE TAKEN INTO A DEALER TO HAVE THIS REPAIRED AS SOON AS POSSIBLE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Fuel System, Gasoline › Delivery › Fuel Pump99V216000
Filed Aug 9, 1999635,469 vehiclesDaimlerchrysler Corporation

Defect. VEHICLE DESCRIPTION: MINIVANS. FUEL CAN LEAK FROM THE FUEL TANK AT THE INTERFACE OF THE FUEL PUMP MODULE ATTACHMENT.

Risk. IF A FUEL LEAK OCCURS IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. DEALERS WILL REPLACE THE FUEL PUMP MODULE ATTACHING NUT WITH A NUT THAT INCLUDES TIGHTER DESIGN TOLERANCES. THE SEALING O-RING WILL ALSO BE REPLACED.

Child Seat98V185000
Filed Aug 6, 1998157,000 vehiclesChrysler Corporation

Defect. VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED CHILD SEATS. THE SHOULDER HARNESS RESTRAINT ON THE INTEGRATED CHILD SEAT CAN BECOME DIFFICULT TO EXTRACT WHEN THE SAFETY BELT LATCH PLATE BECOMES CONTAMINATED.

Risk. THIS CAN CAUSE DIFFICULTY IN RELEASING A CHILD FROM THE RESTRAINT.

Remedy. DEALERS WILL CLEAN THE LATCH MECHANISM. AN EXTENDER WILL BE ADDED TO THE EMERGENCY RELEASE ANCHOR FOR THE CHILD SEAT SAFETY BELTS SO THAT THE RELEASE CLIPS ARE MORE VISIBLE AND ACCESSIBLE TO THE OPERATOR IN THE EVENT THAT THE RETRACTOR MECHANISM CAN NOT BE UNLOCKED. IN ADDITION, AN INSTRUCTIONAL OWNER'S MANUAL SUPPLEMENT CARD WILL BE PROVIDED.

Seat Belts › Integrated Child Seat97I001000
Filed Oct 24, 1996150,000 vehiclesChrysler Corporation

Defect. VEHICLE DESCRIPTION: MULTIPURPOSE PASSENGER VEHICLES EQUIPPED WITH INTEGRAL CHILD SEATS. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. ON THE INTEGRAL CHILD SEAT, THE SHOULDER BELTS RESTRAINING THE CHILD RETRACT AND LOCK IN PLACE AFTER THE BELT BUCKLE IS CONNECTED TO THE LATCH PLATE. THE LATCH PLATE MOVEMENT LOCKS THE BELTS TO MAKE SURE THE CHILD IS RESTRAINED IN THE CASE OF A VEHICLE CRASH.

Risk. THE LATCH PLATE LOCATED IN THE SEAT CUSHION AREA MUST BE FREE TO MOVE BACK AGAINST ITS STOP AFTER THE BUCKLE IS REMOVED TO ALLOW THE SHOULDER BELTS TO BE PULLED OUT. ALWAYS BE SURE THE AREA AROUND THE LATCH PLATE IS FREE OF FOOD OR OTHER ITEMS THAT MIGHT PREVENT THE LATCH PLATE FROM MOVING BACK.

Remedy. OWNERS ARE BEING PROVIDED WITH A VIDEO TAPE AND 2 HARNESS CLIPS. THE VIDEO TAPE INSTRUCTS OWNERS ON THE PROPER USE AND MAINTENANCE OF THE CHILD SEATS.

Seat Belts › Integrated Child Seat96V136000
Filed Jul 18, 1996200 vehiclesChrysler Corporation

Defect. THE BOLTS WHICH SECURE THE INTEGRATED CHILD SEAT MODULES TO THE SEAT FRAME CAN BREAK.

Risk. IN THE EVENT OF A VEHICLE ACCIDENT, THE CHILD SEAT MAY NOT PROVIDE ADEQUATE PROTECTION TO THE OCCUPANT.

Remedy. DEALERS WILL REPLACE THE INTEGRATED CHILD SEAT MODULE BOLTS.

Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap96V002000
Filed Jan 16, 1996265,000 vehiclesChrysler Corporation

Defect. A STATIC ELECTRIC CHARGE CAN BUILD UP ON THE UNGROUNDED METAL SECTION OF THE FUEL FILLER TUBE.

Risk. THIS CONDITION COULD CAUSE A SPARK TO OCCUR WHEN FUELING THE VEHICLE AND POSSIBLY IGNITE THE FUEL VAPORS.

Remedy. DEALERS WILL INSTALL A GROUND STRAP FOR THE FUEL FILLER TUBE.

Engine and Engine Cooling › Engine › Gasoline96V006000
Filed Jan 11, 199640,000 vehiclesChrysler Corporation

Defect. IN CERTAIN VEHICLES, THE ENGINE CYLINDER HEAD OIL GALLEY PLUG DOES NOT SEAL PROPERLY AND ENGINE CYLINDER HEAD OIL IS NOT ADEQUATELY RETAINED.

Risk. INADEQUATE SEALING AND RETENTION OF THE PLUG CAN RESULT IN OIL LEAKAGE WHICH COULD CAUSE A FIRE IN THE ENGINE COMPARTMENT.

Remedy. DEALERS WILL INSTALL AN EXPANSION PLUG AND RETAINING BRACKET OVER THE CYLINDER HEAD OIL GALLEY PLUG.

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings95V236000
Filed Dec 8, 199580,000 vehiclesChrysler Corporation

Defect. THE FUEL TANK ROLLOVER VALVE CAN ALLOW FUEL TO PASS INTO THE VAPOR CANISTER RESULTING IN THE POTENTIAL FOR FUEL LEAKAGE.

Risk. FUEL LEAKAGE INCREASES THE POTENTIAL FOR A VEHICLE FIRE.

Remedy. DEALERS WILL REPLACE THE FUEL TANK FILLER TUBE WITH A FILLER TUBE THAT HAS AN ADDITIONAL ROLLOVER VALVE. THE ASSOCIATED ROLLOVER VALVE VAPOR HOSES WILL BE REROUTED.

Filed Nov 28, 199520,000 vehiclesChrysler Corporation

Defect. THE BOLTS WHICH SECURE THE REAR BENCH SEATS TO THE SEAT RISERS MAY BE EMBRITTLED AND FRACTURE.

Risk. IN CASE OF AN ACCIDENT, THE BOLT MAY FAIL AND CAN CAUSE THE SEAT TO BREAK AWAY FROM THE SEAT RISERS, WHICH INCREASES THE POTENTIALOF INJURY TO ITS OCCUPANTS.

Remedy. DEALERS WILL REPLACE THE REAR BENCH SEAT TO RISER BOLTS.

Seat Belts › Integrated Child Seat95I004000
Filed Sep 25, 19955,224 vehiclesChrysler Corporation

Remedy. CHRYSLER DEALERS WILL REPLACE BOTH CHILD SEAT ASSEMBLIES WITH REVISED SEATS CONTAINING RETRACTOR IMPROVEMENTS. THE REVISED SEATS WILL ALSO INCREASE CHILD COMFORT BY INCORPORATING PROTECTIVE SEAT BELT WRAPS TO PREVENT BELT CHAFE.

All 15 campaigns on file, newest first.

NHTSA investigations

Office of Defects Investigation

Before a recall there is often an investigation: NHTSA opens one when complaints or manufacturer data point to a safety defect. 14 name the 1996 Voyager.

AIR BAG CLOCKSPRINGEngineering analysis EA01007Closed
Opened Feb 21, 2001Closed Nov 22, 2002Led to recall 02V293000electrical system

There is no summary currently available

AIR BAG CLOCKSPRINGPreliminary evaluation PE00032Closed
Opened Aug 8, 2000Closed Feb 21, 2001Led to recall 02V293000airbags

There is no summary currently available

DC MINIVAN FUEL INJECTOR RAIL LEAKRecall query RQ00008Closed
Opened Mar 9, 2000Closed Mar 18, 2002Led to recall 00V268000throttle and acceleration

There is no summary currently available

POST COLLISION FUEL SYSTEMEngineering analysis EA99013Closed
Opened Jun 11, 1999Closed Aug 10, 2001fuel system
POST-COLLISION FUEL SYSTEM INTEGRITYPreliminary evaluation PE99010Closed
Opened Feb 3, 1999Closed Jun 11, 1999fuel system

There is no summary currently available

FUEL TANK LEAKSEngineering analysis EA97002Closed
Opened Jan 31, 1997Closed Feb 10, 1998throttle and acceleration

This engineering analysis was opened on january 31, 1997 based on information gathered during preliminary evaluation (pe), pe96-051. The pe was opened on august 19, 1996, to investigate allegations of fuel leakage from the area where the fuel pump/sending unit joins the fuel tank.for brevidy, this area will be referred to as the pump/tank interface.these allegations were first received by odi on august 2, 1996 while investigating allegations of chrysler minivan throttle shaft hand-up, and uncontrolled engine speed, in pe96-036.while discussing that issue with a fleet, it was alleged that at …

INTEGRATED CHILD SEAT BELT LOCKUPEngineering analysis EA97003Closed
Opened Jan 31, 1997Closed Aug 19, 1998child seat

This investigation is closed.chrysler corporation has submitted a defect information report identifying a safety defect and outlining the proposed remedy.recall number 98v-185 has been assigned to this safety recall.

DEFECTIVE AIR BAG CRASH SENSORDefect petition DP96014Open
Opened Nov 14, 1996airbags

Cfas sent a follow-up letter on december 12, 1996, to change the intent of the petition to airbag aggressivity and deployment variability.NHTSA received the letter on 12/12/96; accordingly, the petition due day was changed to april 12, 1997.cfas petitioned the agency to conduct an investigation to determine whether the airbag crash sensor and/or deployment systems for the 1991-92 chevrolet corsica/beretta, 1990-92 FORD taurus, and 1994-96 chrysler minivans are defective.cfas allege that information on low speed crashes here occupants have suffered fatal injuries suggests [that the above …

SLIDING DOOR LATCH FAILUREEngineering analysis EA96025Closed
Opened Oct 15, 1996Closed Jul 30, 1998body and frame

Analysis of known incidents indicates a declining trend over the last five calendar quarters.extensive testing of incident vehicles has failed to reproduce occurrences of full latch disengagement.no failure mode which could cause a properly latched door to lose full latch engagement while driving has been verified as a causal factor in any of the known incident vehicles during this investigation.a safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.however, odi will continue to monitor complaint input for the …

INTEGRATED CHILD SEAT BELT LOCKUPInvestigation SQ96016Closed
Opened Sep 18, 1996Closed Feb 4, 1997seat belts

Odi continues to receive complaints alleging latching/retractor mechanism problems.chrysler's assessment of the problem indicates that owners of the vehicles are not adhering to the cleaning requirements for the seat.the seat appears to malfunction if crumbs of food or beverage residue accumulates on the latching tongue in thewell located between the child's legs.odi has 19 complaints of retract lockup.seven of these complaints report cutting the straps to remove the child.two of the seven consumers allege the child was choking.chrysler reports 60 owner/field reports which indicated 19 …

FUEL LEAKS FROM THE GAS TANKPreliminary evaluation PE96051Closed
Opened Aug 19, 1996Closed Jan 31, 1997Led to recall 99V216000throttle and acceleration

Analysis to date indicates that some of the subject vehiclescontinue to experience fuel leaks from the fuel tank at the sending unit interface.most often the leak involves the o-ring seal.

SLIDING DOOR LATCH FAILUREPreliminary evaluation PE96038Closed
Opened May 16, 1996Closed Oct 15, 1996body and frame

Chrysler maintains that the common factor contributing to known sliding door opening incidents is prior incorrect dealer latch adjustment.chrysler attributes this problem to an inaccurate service manual procedure - sliding door latch/lock control, removal and installation.chrysler furnished information showing that six of its complaints, and two of odi's, involved vehicles that had undergone prior repairs to the affected sliding door.chrysler has addressed the problem by issuing two technical service bulletins.tsb 26-06-96, service manual revisions, was issued in june 1996 and includes a …

SAFETY BLT LATCH OPERATIONPreliminary evaluation PE96008Closed
Opened Jan 25, 1996Closed Jun 28, 1996seat belts

There is no summary currently available

FUEL LEAKEAGE FROM ROLLOVER VALVEPreliminary evaluation PE95053Closed
Opened Oct 25, 1995Closed Dec 22, 1995Led to recall 95V236000engine

There is no summary currently available

Technical service bulletins

142 on file

Repair instructions the manufacturer sent its dealers for the 1996 Voyager. Not recalls: the fix is usually free only while the car is under warranty.

body and frame 21engine 20transmission 18equipment 13steering 12visibility 12brakes 9electrical system 7
0801102Service Bulletin/Repair InstructionsAug 19, 2002airbags

CONCERNS WITH THE AIR BAG WARNING INDICATOR LAMP ON INTERMITTENTLY OR CONSTANTLY. *TT

082700Service Bulletin/Repair InstructionsSep 29, 2000airbags

SUBJECT REGARDING NON-DEPLOYED AIRBAG HANDLING PROCEDURES. *TT

083799Service Bulletin/Repair InstructionsNov 12, 1999airbags

DAIMLERCHRYSLER CORPORATION IS NOW OFFERINB AIRBAG ON / OFF SWITCHES FOR SELECTED VEHICLES. *TT

081798Service Bulletin/Repair InstructionsDec 30, 1998airbags

SUBJECT REGARDING AIRBAG ON - OFF SWITCHES. *YC

081798 REV BService Bulletin/Repair InstructionsSep 18, 1998airbags

SUBJECT REGARDING THE AIRBAG ON-OFF SWITCHES. *YC

970919083297Service Bulletin/Repair InstructionsSep 19, 1997airbags

AUTHORIZED AIRBAG DEACTIVATION FOR MEDICAL NECESSITY. *YC

What owners reported

Newest filings
Air Bags
Filed Feb 2, 2017109,000 milesWA

TL* THE CONTACT OWNS A 1996 PLYMOUTH VOYAGER. THE CONTACT STATED THAT THE AIR BAG WARNING INDICATOR REMAINED ILLUMINATED WHILE DRIVING AND THE CRUISE CONTROL AND HORN FAILED TO FUNCTION. IN ADDITION, WHEN MAKING A TURN, THERE WAS A FLAPPING NOISE IN THE STEERING WHEEL THAT CAUSED THE CLOCK SPRING TO FAIL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 109,000.

Power Train
Filed Jul 14, 2015170,000 milesCA

TL* THE CONTACT OWNS A 1996 PLYMOUTH VOYAGER. WHEN STARTING THE VEHICLE, THERE WAS AN ABNORMAL SNAPPING NOISE HEARD FROM THE VEHICLE. THE CONTACT SHIFTED INTO DRIVE; HOWEVER, THE VEHICLE WOULD NOT MOVE FORWARD. WHEN THE SHIFTER WAS PLACED IN REVERSE, THE VEHICLE WOULD ONLY MOVE BACKWARDS BUT NOT FORWARD. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED THE CONTACT TO TAKE THE VEHICLE INTO THE DEALER FOR AN ESTIMATE. THE DEALER ADVISED THE CONTACT THAT THEY COULD NOT DIAGNOSE THE VEHICLE OVER THE PHONE AND WOULD NEED TO INSPECT THE VEHICLE TO DETERMINE THE EXACT CAUSE OF THE FAILURE. THE FAILURE MILEAGE WAS 170,000. MA 09/22/15 THE CONSUMER ALSO EXPERIENCED A PROBLEM WITH THE RADIATOR AND FAN RELAY. UPDATED 09/24/15*JB

Engine
Filed Dec 28, 201295,000 milesNJ

TL* THE CONTACT OWNS A 1996 PLYMOUTH VOYAGER. THE CONTACT STATED THE ENGINE OIL LEAKED EXCESSIVELY FROM THE VEHICLE, WHICH REQUIRED OIL TO BE ADDED TO THE RESERVOIR EVERY FOUR DAYS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 96V006000 (ENGINE AND ENGINE COOLING:ENGINE:GASOLINE) HOWEVER, THE MANUFACTURER INFORMED THE CONTACT THAT THE VIN WAS NOT INCLUDED IN THE RECALL, WHICH WAS EXPIRED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 95,000.

Fuel System, Gasoline
Filed Oct 28, 201092,000 milesAZ

TL*THE CONTACT OWNS A 1996 PLYMOUTH VOYAGER. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, HE SMELLED A FUEL ODOR. THE CONTACT NOTICED A FUEL LEAK FROM THE REAR OF THE FUEL TANK. THE DEALER STATED THAT THE FUEL MODULE NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 92,000.

Visibility › Windshield Wiper/Washer
Filed Jun 1, 2009165,200 milesOH

TL*THE CONTACT OWNS A 1996 DODGE PLYMOUTH VOYAGEER WHEN THE VEHICLE WAS STARTED, THE FRONT WINDSHIELD WIPERS OPERATED WITHOUT BEING ACTIVATED. MOMENTS LATER, THE WIPERS WOULD SHUT OFF ON THEIR OWN. IN COLD TEMPERATURES, THE WINDSHIELD WIPERS WOULD BECOME STUCK TO THE FRONT WINDSHIELD. THERE WERE NO RECALLS FOR THE FAILURES. THE FAILURE AND CURRENT MILEAGES WERE LESS 165,200. UPDATED 06/23/09. *LJ UPDATED 06/23/09.*JB

Electrical SystemFire
Filed Dec 10, 2008WI

WE HAD A 1996 PLYMOUTH MINIVAN THAT HAS BEEN GIVING US PROBLEMS WITH ELECTRICAL AND ENGINE. IT WOULDN'T SHIFT, THE CRUISE CONTROL WOULD STICK, THE BATTERY WOULD BE DRAINED EVEN THOUGH NOTHING WAS LEFT ON. ON TUESDAY, DEC. 9TH 2008 WE MOVED OUR VAN TO CLEAR OUR DRIVEWAY OF SNOW. WITHIN 10 MINUTES IT STARTED ON FIRE IN THE DASH. SOMEWHERE NEAR OR IN THE GLOVE BOX. THE VAN IS A TOTAL LOSS DUE TO THE FIRE DEPARTMENT HAVING TO USE HIGH PRESSURE WATER,FIRE EXTINGUISHER, CUTTING WIRES AND FIRE/SMOKE DAMAGE. *TR

Engine and Engine Cooling › EngineCrash
Filed Dec 10, 2008128,000 milesPA

MY HUSBAND WAS DRIVING HIS 1996 PLYMOUTH VOYAGER VAN WHEN THE ENGINE STARTED RACING. HE WAS PULLING INTO A PARKING SPOT, AND WHEN HE TRIED TO STOP THE VAN, THE BRAKES COULD NOT STOP IT, AND IT HIT A CAR IN FRONT OF IT. HE PUT IT INTO REVERSE, AND IT KEPT GOING FORWARD AND HIT THE CAR HARDER. HE TOOK THE VAN TO A MECHANIC WHO RAN A DIAGNOSTIC TEST ON IT, AND THEY COULD NOT FIND THE CAUSE OF THE PROBLEM. *TR

Power Train › Automatic Transmission
Filed Aug 7, 2008116,250 milesNY

TL*THE CONTACT OWNS A 1996 PLYMOUTH VOYAGER. SINCE NOVEMBER OF 2003, THE TRANSMISSION HAS BEEN REPLACED THREE DIFFERENT TIMES. AFTER PURCHASING A BRAND NEW TRANSMISSION, IT FAILED AGAIN THE VERY SAME DAY AND NEEDED TO BE REPLACED AGAIN. THE CONTACT HAS HAD THE TOP HALF OF THE ENGINE REBUILT. THE VEHICLE IS STUCK IN DRIVE AND WILL NOT HOLD FLUID. THE FRONT WINDSHIELD WIPERS ACTIVATE WITHOUT A POWER SURGE IN THE VEHICLE. IN ADDITION, THE REAR BOLTS KEEP COMING OUT OF THE SHOCKS. THE CONTACT HAS TAKEN THE VEHICLE TO HAVE THE BOLTS TIGHTENED THREE OR FOUR TIMES. THE ENGINE IS TICKING AND SMOKING. THE SERPENTINE BELT SLIPS OFF IF IT GETS EVEN SLIGHTLY WET FROM SNOW OR RAIN. THE CHECK ENGINE LIGHT SPORADICALLY FLASHES ON AND OFF OR CONSTANTLY REMAINS ILLUMINATED. THE AIR CONDITIONER WAS COMPLETELY SERVICED; HOWEVER, IT CANNOT BE USED BECAUSE OF THE TRANSMISSION FAILURE. THE CURRENT MILEAGE WAS 155,000 AND FAILURE MILEAGE WAS 116,250. UPDATE 09/10/08 *CW UPDATED 09/15/08. *JB

Visibility › Defroster/Defogger/Hvac System
Filed Apr 15, 200868,000 milesOH

TL*THE CONTACT OWNS A 1996 CHRYSLER VOYAGER. AFTER PURCHASING THE VEHICLE, THE DEFOGGER FAILED TO OPERATE NORMALLY. THE DRIVER HAD TO STOP THE VEHICLE IN ORDER TO CLEAN THE WINDOWS. THERE HAVE BEEN SEVERAL FAILURES WITH THE VEHICLE SINCE IT WAS PURCHASED. THE ENGINE WAS REBUILT AND THE SERPENTINE BELT WAS REPLACED ON FIVE OCCASIONS. THE STEERING WAS REPLACED INCORRECTLY BY A DEALER AND WAS AUTHORIZED BY THE MANUFACTURER TO BE REPLACED. THE BRAKES AND THE HEATING SYSTEM WERE REPLACED UNDER THE EXTENDED WARRANTY; HOWEVER, THE BRAKES WERE REPLACED FOUR TIMES. THE CONTACT WAS CHARGED $100 PER VISIT. INVOICES ARE AVAILABLE IF NEEDED. A COMPLAINT WAS ALSO FILED WITH THE STATE ATTORNEY GENERAL. THE CONTACT IS DISABLED AND AWARE OF THE SAFETY RISK INVOLVED IN THE NUMEROUS VEHICLE FAILURES. ON MARCH 27, 2008, THE DEALER REPLACED THE MANIFOLD AND CYLINDER. ON APRIL 14, 2008, WHILE MAKING A RIGHT TURN AT APPROXIMATELY 30 MPH, THE STEERING WHEEL LOCKED. THE VEHICLE WAS TOWED BACK TO THE DEALER. THE DEALER STATED THAT THEY REALLY CARE ABOUT THEIR CUSTOMERS AND WOULD BE WILLING TO DO A BUYOUT. THE POWERTRAIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 68,000 AND CURRENT MILEAGE WAS 80,995.

Engine and Engine Cooling › Engine › Gasoline › Belts and Associated Pulleys
Filed Nov 18, 2007116,250 milesNY

I OWN A 1996 PLYMOUTH VOYAGER AND ON THIS MIN VAN THE WIPERS ACT VERY ERRATIC. THEY WORK WHEN THEY WANT. SOMETIMES THEY WON'T SHUT OFF AND OTHER TIMES THEY WILL NOT COME ON AT ALL OR STOP RIGHT IN THE MIDDLE OF YOUR VIEW. I ALSO HAVE AN ISSUE WITH THE SERPENTINE BELTS POPPING OFF THE DRIVE LINE LEAVING YOU WITH NO POWER STEERING OR POWER BRAKES AND COMPLETELY DISABLES THE VEHICLE. I ALSO EXPERIENCE ISSUES WITH THE REAR SHOCKS. THE BOLTS COME LOOSE AND DETACHES THE REAR SHICK FROM THE VAN LEAVING IT QUITE UNCONTROLLABLE WHILE DRIVING. ALL 3 ISSUES HAPPENS ON MANY OCCASIONS. ALL 4 OF THESE DEFECTS MAKE THIS VAN VERY DANGEROUS TO DRIVE OR TRAVEL WITH. CURRENTLY MY VAN IS SITTING IN MY DRIVE WITH A BAD TRANSMISSION. I HAVE OWNED THE VAN FOR 5 YEARS NOW AND IN 5 YEARS I HAVE BLOWN 3 TRANSMISSIONS. *TR

Fuel System, Gasoline › Storage
Filed Aug 25, 2006NY

DT*: THE CONTACT STATED AFTER THE VEHICLE WAS PARKED, AN ODOR OF GASOLINE WAS NOTICED AND A PUDDLE WAS SEEN UNDER THE FUEL TANK. AN INDEPENDENT MECHANIC INSPECTED THE FUEL TANK, CONFIRMED THE LEAK AND INFORMED THE CONTACT OF RECALL# 69V002000. THE VEHICLE WAS TAKEN TO A SERVICE DEALER WHERE THE GAS TANK WAS REPLACED. THE CONTACT NOTICED ANOTHER LEAK FROM THE FUEL TANK AND RETURNED THE VEHICLE TO THE SERVICE DEALER, WHO REFUSED TO FIX OR REPLACE THE TANK AS THE WARRANTY HAD EXPIRED. THE MANUFACTURER WAS NOTIFIED.

Suspension › Front
Filed May 1, 2006138,800 milesMI

FRONT STRUT TOWER CORROSION PERFORATING ATTACHMENT SURFACE ON 1996 CHRYSLER GRAND VOYAGER. ATTACHMENT POINT DETERIORATES CAUSING THE FRONT SUSPENSION TO COLLAPSE MAKING THE VEHICLE UNABLE TO STEER CAUSING COLLISION WITH ANOTHER VEHICLE OR OBJECT UNAVOIDABLE. *NM

Suspension
Filed Feb 27, 2006MN

THIS IS NO EVENTS LEADING UP TO THIS YET. I OWN A 1996 PLYMOUTH VOYAGER SE, THE STRUT TOWERS ON BOTH DRIVER AND PASSENGER SIDE UNDER THE HOOD ARE RUSTING OUT. THE TOWER HAVE NOT BEEN REPLACED YET DUE TO CHRYSLER TELLING ME THE PARTS FOR THE FIX ARE BACK ORDERED, AND THEY DO NOT KNOW WHEN THE PARTS WILL BE AVAILABLE. IF ONE OF STRUTS WHERE TO COME THROUGH, GOD KNOWS WHAT MIGHT HAPPEN. THIS SEEMS TO BE AFFECTING 96-00 CARAVANS AND VOYAGERS, PERSONALLY SEEN IT AND ON-LINE FORUMS. I HAVE HAD DIFFERENT 96 AND 97 WITH THE SAME PROBLEM, HAVE SINCE SOLD THEM. *JB

Air Bags › Frontal
Filed Dec 30, 200573,687 milesNH

DT*: THE CONTACT STATES THERE IS A NHTSA RECALL CAMPAIGN 02V293000, CONCERNING THE AIR BAGS. THE MANUFACTURER WAS CONTACTED AND GAVE VERBAL AUTHORIZATION TO PERFORM RECALL REPAIRS. WHEN THE VEHICLE WAS TAKEN TO THE DEALER FOR RECALL REPAIRS THEY REFUSED TO PERFORM THE WORK BECAUSE THE VEHICLE DID NOT DEMONSTRATE THE PROBLEMS INDICATED IN THE RECALL. THE MANUFACTURER WAS CONTACTED, AND THEY AGREED WITH THE DEALER THAT THE RECALL WORK SHOULD NOT BE PERFORMED IF THE VEHICLE WAS NOT SHOWING SIGNS OF THE DEFECT. BECAUSE THE RECALL WORK WAS NOT PERFORMED THE CONTACT FELT THE AIR BAGS MAY DEPLOY WITHOUT WARNING AND CAUSE AN INJURY. *AK

Exterior Lighting › Headlights
Filed Nov 29, 2005WI

THE HEADLIGHT LENSES ON MY 1996 PLYMOUTH VOYAGER VAN ARE DETERIORATING. YOU COULD SAY THEY ARE FOGGING UP. I LOOKED AT THEM WITH A MAGNIFYING GLASS AND IT LOOKS LIKE THERE ARE TINY CRACKS. IT IS DEGRADING THE LIGHT EMANATING FROM THE LENSES TO SUCH AN EXTENT THAT NIGHT DRIVING IS REALLY DANGEROUS. MY BRIGHTS ARE DIMMER THAN MOST CARS' LOW BEAMS. *NM

Visibility › Defroster/Defogger/Hvac System
Filed Nov 4, 200563,000 milesOH

DT: THE CONTACT STATED SINCE THE PURCHASE OF USED VEHICLE THE DEFROSTER DID NOT WORK. WITHOUT USE OF THE DEFROSTER THERE WAS POOR VISIBILITY. SHE TOOK THE VEHICLE TO THE DEALER. THE DEALER HAS MADE SEVERAL ATTEMPTS TO REPAIR THIS PROBLEM. HOWEVER, THEY HAVE BEEN UNABLE TO CORRECT THIS PROBLEM. THE MANUFACTURER WAS CONTACTED , AND THEY OFFERED NO ASSISTANCE. *AK UPDATED 11/29/2005 - *NM

Visibility
Filed Nov 2, 200563,320 milesOH

DT: THE CONTACT STATED THERE WERE SEVERAL SAFETY DEFECTS WITHIN VEHICLE. THE SERVICE DEALER ATTEMPTED TO REPAIR THE VEHICLE NUMEROUS TIMES. THERE WAS A PROBLEM WITH THE DEFROSTING SYSTEM, THE AIR CONDITIONING BELT, HEATER CORE, AND HEATER BLOWER, THEY WERE ALL REPLACED. THE REPLACEMENT OF THESE PARTS DID NOT SOLVE THE DEFROSTING PROBLEM. THE STEERING COLUMN SHOOK WHILE DRIVING AT NORMAL SPEEDS. THE DEALER HAS NOT BEEN ABLE TO DIAGNOSE THE SOURCE OF THE STEERING VIBRATION. THERE WAS A SQUEAKING NOISE IN THE BRAKES. THE DEALER SAID THIS WAS NORMAL BECAUSE THE VEHICLE WAS NOT IN USE FOR A LONG PERIOD OF TIME. THE DEALER INDICATED THE NOISE WOULD END WITH NORMAL USE, BUT THE NOISE CONTINUED. *AK UPDATED 12/7/2005 - *NM

Power Train › Axle Assembly
Filed Sep 6, 200594,785 milesOH

DT: THE LEFT AXLE BROKE ON 9-18-04. THERE WAS NO WARNING BEFORE THE LEFT AXLE BROKE. THE CONSUMER WAS ATTEMPTING TO PULL OUT FROM A STOP LIGHT. THE DEALERSHIP WAS UNABLE TO DETERMINE THE CAUSE OF THE BREAKAGE. *AK *NM

Air Bags
Filed Aug 30, 2005132,000 milesWI

DT: THE CONSUEMR RECEIVED A RECALL CONCERNING CLOCK SPRING IN HIS 2000 DODGE CARAVAN. THE CONSUMER ALSO OWNS A 1996 PLYMOUTH VOYAGER WHICH IS HAVING THE SAME PROBLEM AS THE CARAVAN. THE CONSUMER BELIEVES THE CLOCKSPING IN THE VOYAGER IS ALSO DEFECTIVE AND BELIEVES IT SHOULD BE COVERED UNDER THE SAME RECALL AS THE CARAVAN. THE DEALER INDICATED THAT THE 1996 VOYAGRER WAS NOT INCLUDED IN THE RECALL. MANUFACTURER HAS NOT BEEN CONTACTED YET. *AK *NM

Structure › Frame and Members
Filed Aug 29, 2005WI

THE LEFT STRUT TOWER ON OUR 1996 PLYMOUTH VOYAGER VAN WAS RUSTED OUT. THE RIGHT TOWER APPEARS TO BE IN GOOD CONDITION WHICH SEEMS TO BE ODD THAT ONE IS BAD AND THE OTHER IS FINE. MAKES ME THINK THAT THERE WAS A DEFECT IN MATERIALS. I CALLED THE DEALER THAT WE BOUGHT THE VAN FROM AND HE WAS AWARE OF THE PROBLEM. WE WERE GOING TO DRIVE THE VAN ON A 2000 MILE VACATION AND I WANTED TO BE SURE THAT IT WAS SAFE TO DRIVE. HE TOLD ME THAT HE WOULD LOOK AT IT BUT THAT IT WAS PROBABLE SAFE TO DRIVE. I HAPPENED TO TAKE IT TO A DEALER THAT WAS CLOSER BY MY WORK. THE DEALER SAID THAT IT WOULD BE OKAY TO DRIVE AND MAYBE I WOULD WANT TO GET IT FIXED AT A LATER TIME. THE FOLLOWING DAY I THEN TOOK IT TO THE DEALER I BOUGHT IT FROM JUST TO BE SURE. THAT DEALER SAID THAT HE HAD NEVER SEEN ONE SO BAD AND THAT HE SAID THAT IT WAS NOT SAFE TO DRIVE. AFTER SEEING THAT DEALER I STOPPED AT TWO DIFFERENT BODY SHOPS, THEY BOTH SAID THAT IT WOULD NOT BE SAFE TO DRIVE. I HAD THE TOWERS FIXED AT ONE OF THE SHOPS AT A COST OF $500 +. I HAVE INVESTIGATED ON LINE AND AM NOW AWARE THAT THIS IS AN ON GOING PROBLEM WITH 1996 TO 2000 VOYAGER VANS. I WAS VERY UNHAPPY WITH THE FACT THAT ONE OF THE DEALERS THOUGHT THAT IT WAS FINE. I TOLD HIM THAT WE WOULD BE DRIVING TO YELLOWSTONE PARK. AFTER HAVING COMPLETED OUR TRIP I REALIZE THAT IF THE TOWER HAD FAILED WHILE I WAS DRIVING IN THE MOUNTAINS IT COULD HAVE CAUSED AN ACCIDENT AND THE RESULTS COULD HAVE BEEN DANGEROUS TO MY WIFE AND THREE SONS. *JB

Exterior Lighting › Headlights › Concealment Devices
Filed Aug 9, 2005TX

1996 PLYMOUTH GRAND VOYAGER SE, HEADLAMP LENSES TURN OPAQUE WHEN THEY AGE UNTIL THEY REACH A POINT WHERE IT IS DANGEROUS TO OPERATE THE VEHICLE AT NIGHT. I CALLED A DEALER AND HE SAID THEY ARE MADE OF PLASTIC AND IT IS UP TO THE CONSUMER TO REPLACE THEM AT A COST OF $558.00 ($279.00 EACH). I CONSIDER THIS A SAFETY DEFECT - THE LENSES SHOULD BE MADE OUT OF A MATERIAL THAT DOES NOT DEGRADE SIGNIFICANTLY WITH AGE. *JB

Latches/Locks/Linkages › Doors › Latch
Filed Aug 5, 2005WI

DT: THE CONSUMER STATED THE SLIDING DOOR ON THE DRIVER'S SIDE REMAINED IN THE LOCKED POSITION. IT CANNOT BE UNLOCKED WITH THE KEY OR FROM THE INSIDE. THIS IS A POWER DOOR LOCKING MECHANISM. THE VEHICLE HAS NOT BEEN TO A SERVICE DEALER, BUT HE PROBLEM HAS BEEN REPORTED TO THE MANUFACTURER. THIS COMPONENT IS NO LONGER UNDER WARRANTY. THE CONSUMER DOES NOT HAVE THE ADDRESS FOR THE DEALERSHIP WHERE THE VEHICLE WAS PURCHASED. *AK

Structure
Filed Jul 15, 2005152,000 milesOH

DT: THE CONSUMER NOTICED A LINE OF RUST UNDER THE HOOD WHERE THE VEHICLE MOUNTS TO THE BODY. FRONT TWO STRUTS MOUNT INTO BODY WHERE THE PLATE CORRODED , AND IT WILL EVENTUALLY PUSH THROUGH. TWO WEEKS AGO REPLACED ONE OF THE STRUTS ON THE DRIVER'S SIDE BECAUSE IT PUSHED THROUGH PLATES. CONTACTED PLYMOUTH , WHO WAS IGNORING THE PROBLEM.*AK THE UPPER STRUT TOWER CORRODED. *JB

Structure › Frame and Members
Filed Jul 13, 2005125,000 milesWI

DT: THE CONSUMER STATES THAT THE STRUT TOWERS RUSTED PREMATURELY. IT HAS BEEN A PROBLEM FOR ABOUT 6 MONTHS. THE CONSUMER COULD HEAR THE STRUT TOWERS FALLING APART WHILE TRYING TO STOP OR HITTING A BUMP IN THE ROAD. THE CONSUMER CAN FEEL THE PROBLEM WHEN HE IS DRIVING. THE CONSUMER HAS TAKEN THE VEHICLE TO CHRYSLER DEALERSHIPS AND THEY CAN NOT REPAIR THIS UNTIL THERE IS A RECALL WITHOUT CHARGE. THE CONSUMER IS GOING TO HAVE TO BUY THE STRUT TOWERS AND FIX THEM HIMSELF BECAUSE HE CAN'T AFFORD TO HAVE THE DEALERSHIP REPAIR THE PROBLEM. THE CONSUMER HAS CALLED THE MANUFACTURER AND THEY RESPONDED BY TELLING THE CONSUMER THAT THERE WAS NOT A PROBLEM WITH THE TOWERS. THIS IS PART OF THE FRONT STRUCTURE OF THE VEHICLE ON THE SUB FRAME. *JB

Vehicle Speed ControlCrash
Filed Jul 7, 200575,000 milesIL

1996 PLYMOUTH VOYAGER SUDDENLY ACCELERATED BACKWARDS WHILE IN REVERSE RESULTING IN THE VEHICLE HITTING A PARKING METER AND A CURB SIGN POST. *MR *NM

Exterior Lighting › Headlights
Filed Jun 20, 2005108,000 milesNY

DT: HEADLIGHT LENS GETS VERY CLOUDY OVER A PERIOD OF TIME. CAN NOT BE REPLACED UNLESS YOU BUY THE WHOLE UNIT AT ABOUT $250.00. CAN NOT GET LENS FROM ANYWHERE BECAUSE ALL OF THE LENSES ARE CLOUDY FOR THAT MODEL. DOES EFFECT VISIBILITY AT NIGHT. MANUFACTURER WILL NOT DO ANYTHING TO HELP. *NM *SB

Electrical System
Filed Jun 7, 2005101,000 milesWV

ME AND MY SON WAS DRIVING DOWN THE INTERSTATE WHEN ALL OF THE SUDDEN MY SPEEDOMETER STOPPED WORKING AND THE RPMS WAS GOING UP TO A DANGEROUS ZONE ,I LET OFF THE GAS TO TRY AND AVOID A ENGINE BLOW UP AND THE RPMS WAS STILL QUITE HIGH, I MANGED TO GET US OFF WITH OUT GETTING RAN INTO FROM BEHIND, I WENT 25 MPH GOING HOME AT THE RATE OF RPMS AT 3 1\2 TO 4 ,I HAVE NO IDEAL AS TO WHAT IS GOING ON BUT A FEW THINGS I HAVE READ SO FAR SOUNDS LIKE MAYBE EMISSIONS OR TRASMISSION, I LIVE ON A FIXED INCOME AND DISABLED ,I WISHED I KNEW ABOUT ALL THE RECALLS AND THE TROUBLES THE VOYAGER HAD BEFORE I BOUGHT IT, WELL SOME ONE WISH ME LUCK , THANKS

Exterior Lighting › Headlights
Filed May 23, 2005WI

HEADLIGHT LENS DEGRADATION

Power Train › Automatic Transmission
Filed May 20, 200549,000 milesMI

1.) 1996 PLYMOUTH GRAND VOYAGER TRANSMISSION FAILED AT 49,000 MILES WHILE DRIVING TO WORK. 2.) HAD TO PULL OVER TO THE SIDE OF THE ROAD. 3.) HAD VOYAGER TOWED TO CHRYSLER DEALERSHIP IN YPSILANTI. REPLACED TRANSMISSION AT THE COST OF $1700. WAS TOLD BY PERSON TOWING THAT HE TOWS SEVERAL VOYAGERS A WEEK FOR PREMATURE TRANSMISSION FAILURE. TRANSMISSION REPAIR SHOP SAID THAT DAIMER- CHRYSLER HAS A KIT THAT THEY SEND OUT TO REPAIR THESE TRANSMISSIONS. THIS TRANSMISSION PROBLEM SHOULD HAVE BEEN RECALLED AND REPAIRED BY DAIMER-CHRYSLER.

Air Bags › Frontal
Filed Apr 1, 2005126,000 milesNE

WHILE TURNING AT LOW SPEED FRONT AIR BAGS DEPLOYED. CONSUMER DID NOT HIT ANYTHING. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

Electrical System › Ignition
Filed Mar 31, 2005DC

CONCERNS REGARDING ENGINE COMPARTMENT FIRES ON 1996 PLYMOUTH VOYAGERS.*MR THE VEHICLE'S DISTRIBUTOR FAILED. THE CONSUMER WOULD LIKE ANY INFORMATION PERTAINING TO ENGINE FIRES FOR THIS MODEL VEHICLE. *NM

Air Bags › FrontalCrash1 injured
Filed Feb 18, 2005200,000 milesPA

WHEN HITTING A TREE AT 30 MPH WITH FRONT END THE AIR BAG DID NOT DEPLOY. CONSUMER SUSTAINED MINOR INJURIES. THE VEHICLE WAS TOWED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

Visibility › Windshield Wiper/Washer › Motor
Filed Jan 19, 2005MD

BODY CONTROL MODULE HAS FAILED--PARK CIRCUIT FAILING--CAUSES WINDSHIELD WIPERS NOT TO FUNCTION(DESCRIPTION GIVEN TODAY-JAN. 19. ON JAN. 18, SERVICE DEPT COULD NOT LOCATE PROBLEM. WHEN AT DEALERSHIP TO PICK UP VEHICLE, SERVICE DEPT STATED VEHICLE HAD BEEN REPAIRED; NO PROBLEM. BEFORE LEAVING PREMISES, WINDSHIELD WIPERS WERE NOT FUNCTIONING. I HAD PAID $509.65. WHICH INCLUDED THE COST OF THE REPAIR OF THE WINDSHIELD WIPERS. IT WAS REPORTED THAT THE PROBLEM WAS A MULTI-FUNCTION SWITCH WHICH WAS SUPPOSED TO HAVE CORRECTED THE PROBLEM. NOW, I AM BEING CHARGED $385 FOR A BODY CONTROL MODULE THAT MUST BE ORDERED---MORE INCONVENIENCE FOR ME AS WELL AS RECHARGING ME FOR A PROBLEM THAT WAS SUPPOSED TO BE CORRECTED. *NM

Electrical System › Wiring › Front UnderhoodFire
Filed Jan 3, 200566,000 milesCA

THERE WAS NO EVENTS LEADING UP TO THE FAILURE. PARKED VEHICLE IN FRONT YARD AND ENGINE CAUGHT ON FIRE. FIRE INSPECTOR SAID FIRE WAS DUE TO ELECTICAL FAILURE. INSURANCE TOTALED VECHILE. CALLED DAIMLERCHRYSLER STILL WAITING FOR RESPONSE. *AK

Electrical System › Wiring › Front UnderhoodFire
Filed Jan 3, 200566,000 milesCA

THERE WAS NO EVENTS LEADING UP TO THE FAILURE. I HAVE HAD NO PROABLEMS WITH THE VEHICLE. I PARKED THE VAN IN THE YARD AND IT STARTED ON FIRE UNDER THE HOOD. THE FIRE INSPECTOR SAID THE FIRE WAS FROM THE WIRING. MY INSURANCE TOTALED THE VEHICLE. I HAVE CONTACTED DAIMLERCRYSLER AND I AM STILL WAITING FOR A RESPONSE.*AK

Electrical System › Wiring
Filed Dec 20, 200416,000 milesOH

IN LATE JUNE OF 2004 VECHICLE HAD STALLED WHILE DRIVING FOR NO APPERENT REASON AND WOULD NOT START. THE EMC WAS REPLACED. FIVE MONTHS LATER IT REPEATED THE SAME PROBLEM... ALL WIRING HAS BEEN CHECKED EMC REPLACED, COIL PACK REPLACED, CRANK SHAFT SENSOR REPLACED AND THE DEALERSHIP CANNOT FIND THE PROBLEM AFTER 6 WEEKS.*AK

Structure
Filed Nov 17, 2004FL

I'M WONDERING IF YOU HAVE EVER HEARD OF THE FOLLOWING PROBLEM . . . WE OWN A 1996 PLYMOUTH VOYAGER MINIVAN. THE ACOUSTICS INSIDE ARE TERRIBLE, YOU CAN'T EVEN HEAR SOMEONE TALKING TO YOU FROM THE BACK SEAT.*AK BUT WHAT IS MORE PROBLEMATIC IS THAT MY EARS WILL HURT WITH EVEN THE SLIGHTEST OPENING OF THE WINDOWS, LIKE THERE IS SOME KIND OF PRESSURE CREATED INSIDE WHEN THE WINDOWS ARE OPEN. WE HAVE TRIED OPENING THE BACK WINDOWS BUT THAT DOESN'T HELP. HAVE YOU EVER HEARD OF ANYTHING LIKE THIS? WE'VE TAKEN TWO LONG TRIPS CROSS COUNTRY (WITH THE WINDOWS CLOSED) AND I CAN'T HEAR FOR SEVERAL DAYS AFTER THE TRIP. THERE'S SOME KIND OF REVERBERATION GOING ON. LIKE I'M INSIDE A PRESSURE COOKER. IT'S KILLING MY EARS. THANKS FOR ANY HELP. LARRY BERG BOCA RATON, FL

Air Bags
Filed Nov 4, 2004AL

THE AIR BAG LIGHT APPEARED ON THE DASHBOARD AND REMAINED ON. CONSUMER TOOK VEHICLE TO DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT CLOCK SPRING NEEDED TO BE REPLACED. THIS VEHICLE WAS NOT ON RECALL. *AK

Power Train › Automatic Transmission
Filed Oct 25, 200475,230 milesNY

TRANSMISSION LEAKING FLUID. *BF THE CONSUMER WAS INFORMED THAT THE PIN BROKE AND DAMAGED THE TRANSMISSION CASE. *SC THE STARTER WAS REPLACED. *JB

Electrical System
Filed Oct 19, 2004100,000 milesNC

WINDSHIELD WIPERS WORKED INTERMITTENTLY. THE CONSUMER ALSO EXPERIENCED ELECTRICAL DEFECTS. THE LIGHTS AND RADIO WERE SOMETIMES EFFECTED. PROVIDE FURTHER DETAILS. *JB CONSUMER FEELS THIS IS VERY DANGEROUS SINCE THE WIPERS STOP WORKING IN THE MIDDLE OF A RAIN STORM WHICH LEADS TO POOR VISIBILITY. *TT

Power Train › Automatic Transmission
Filed Oct 6, 2004SC

WHILE DRIVING, THE VEHICLE SUDDENLY STOPPED. AFTER HAVING IT TOWED, IT WAS DISCOVERED THE TRANSMISSION WAS DEFECTIVE. *JB THE CONSUMER STATED THAT THE TRANSMISSION HAD A BROKE PART. *TC

Power Train › Automatic Transmission
Filed Oct 5, 200456,000 milesWI

1996 PLYMOUTH VOYAGER NEEDS 3RD TRANSMISSION. *BF THE FIRST TRANSMISSION LASTED FOUR YEARS AND FIVE MONTHS AND 56K MILES. *SC *JB

Engine and Engine Cooling › Exhaust System › Emission Control › Catalytic Convertor
Filed Sep 30, 2004WI

I TOOK MY 1996 PLYMOUTH VOYAGER IN TO HAVE THE EXHAUST REPLACED AS WELL AS AN OXYGEN SENSOR. I ASKED THE MECHANIC TO GIVE IT A GENERAL EVALUATION IN CASE THEIR WHERE ANY OTHER ISSUES. HE TOLD ME THE STRUT TOWERS WERE RUSTING THROUGN AND THAT THIS IS A COMMON PROBLEM WITH THIS VEHICLE. *AK

Visibility › Windshield Wiper/Washer
Filed Sep 29, 200494,000 milesFL

WE BOUGHT A PLYMOUTH VOYAGER AND WE HAVE HAD STEADY PROBLEMS WITH THE WINDSHIELD WIPERS. EITHER THEY STOP IN THE MIDDLE OF A PATH AND JUST QUIT WORKING. TWO YEARS AGO THEY STOPPED WORKING AT ALL, LUCKILY WE LIVED IN WYOMING WITH LITTLE RAIN. LAST YEAR WE MOVED TO FLORIDA AND THEY WORKED FOR A WHILE AND NOW STOPPED AGAIN. WE HAVE REPLACED THE SWITCH ( AS THE DEALERSHIP SUGGESTED) BUT IT DID NOT HELP, ( 89.00) THEN WE WERE TOLD IT WAS A MOTOR SO WE REPLACED THAT AT 110.00, NO DIFFERENCE, THE RELAYS ARE GOOD AN NOW THEY THINK IT IS THE COMPUTER. 600.00. WINDSHIELD WIPERS SEEM TRIVIAL, BUT WHEN YOU LIVE IN FLORIDA AND CANNOT SAFELY EVACUATE FOR HURRICANES ( AND WE HAVE SEEN 4 IN THE LAST MONTH) BECAUSE DRIVING THE FAMILY VEHICLE IN THE RAIN ENDANGERS LIVES EITHER WAY. ONE OF MY BIG COMPLAINTS IS JUST THAT A 600.00 COMPUTER IS USED TO CONTROL WIPERS THAT SHOULD BE ABLE TO BE USED IN EMERGENCY, THERE IS NO WARNING OR BYPASS THEY JUST WILL NOT WORK. MINIVANS CARRY WHOLE FAMILIES, AND CAN CARRY THEM ALL TO THEIR DEATHS IF THIS HAPPENS IN A DOWNPOUR AND THE WIPERS STOP WITHOUT WARNING. IT IS AN OUTRAGE THAT COMPANIES LIKE DODGE ARE ALLOWED TO PRODUCE VEHICLES LIKE THIS AND NOT OFFER SUPPORT IN FIXING THEM OR EVEN KNOW WHAT IT IS FOR SURE. AND SINCE WE JUST SPENT SO MUCH PAYING THIS VAN OFF WE HAVE VERY LITTLE LEFT TO PUT INTO ANY MORE REPAIRS AND NOTHING LEFT FOR THE PURCHASE OF ANOTHER VEHICLE. IS THERE ANYONE I CAN WRITE TO PUT PRESSURE ON DODGE TO QUIT PRODUCING THESE TYPES OF VEHI

Air Bags › Frontal › Sensor/Control Module
Filed Sep 21, 200470,200 milesIL

AIR BAG LIGHTS CAME ON AND STAYED ON. CONSUMER CONTACTED THE MANUFACTURER, AND HAD TAKEN VEHICLE TO THE DEALER. WAS TOLD THAT THE VEHICLE WAS NO LONGER UNDER WARRANTY, AND WILL NOT BE ABLE TO ASSIST. *AK

Air BagsCrash1 injured
Filed Sep 10, 2004AZ

CLIENT INVOLVED IN LOW SPEED FRONTAL IMPACT. PASSENGER SIDE AIRBAG DEPLOYED, SEVERELY INJURING CLIENT'S CHILD. DRIVER'S SIDE AIR BAG FAILED TO DEPLOY.*AK

Air Bags
Filed Aug 30, 2004CA

VEHICLE HIT A POTHOLE RESULTING IN THE VEHICLE BOTTOM DENTING THE OIL PAN AND THE AIR BAGS DEPLOYING.*MR WHILE DRIVING ON A DIRT ROAD GOING APPROXIMATELY 35 MPH THE VEHICLE HIT A VERY DEEP PIT HOLE. THE VEHICLE BOTTOMED OUT DENTING THE OIL PAN AND THE AIR BAGS DEPLOYED. THE CONSUMER ADMITS THAT HE HIT THE POT HOLE RATHER HARD BUT THERE WAS NO FRONT END DAMAGE. THE IMPACT OF THE AIR BAG CAUSED THE CONSUMER'S LEFT HAND TO HIT THE WINDSHIELD AND SHATTER IN. AS A RESULT THE CONSUMER'S LEFT ARM WAS BURNED AND BRUISED. THE CONSUMER NEEDS ASSISTANCE GETTING THE VEHICLE REPAIRED BECAUSE THERE IS NO LONGER A PLYMOUTH DEALER IN HIS AREA. *NM

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Aug 27, 2004KY

WHILE APPLYING THE BRAKES PEDAL WENT TO THE FLOOR. CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK

Visibility › Windshield Wiper/Washer › Motor
Filed Jul 15, 2004VA

CONSUMER STATED THAT WINDSHIELD WIPERS AND BLADES WERE REPAIRED TWICE AND EACH TIME THEY BROKE AGAIN. THE WINDSHIELD WIPERS MALFUNCTIONED WHILE DRIVING OR THEY JUST STARTED WHILE DRIVING. CONSUMER STOPPED THEM BY CUTTING THE VEHICLE OFF. THE DEALER WANTED TO CHARGE THE CONSUMER THIS TIME FOR REPAIRS. BUT THE CONSUMER INSISTED THAT IT WAS A MANUFACTURING DEFECT AND HAD ALREADY REPLACED THE WINDSHIELD WIPER MOTOR.*AK *JB

Visibility › Windshield Wiper/Washer › Linkages
Filed Jun 29, 2004VA

CONSUMER STATES THAT WINDSHIELD WIPER BLADES AND MOTOR COME ON WHILE HE IS DRIVING. HE CANNOT CUT THEM OFF UNTIL HE TURNS VEHICLE OFF. CONSUMER REPLACED THIS PART TWICE. *AK

Complaints 1-50 of 756, newest first, reproduced as filed.

Across model years

Worst on record: 1996
YearComplaintsRecallsFiresDeathsAssessment
2000168851Fatalities reported
199927310100Above average
199832311120Above average
199734611160Above average
1996 — this page75615301Fatalities reported
1995336420Above average
1994529583Fatalities reported
19936151057Fatalities reported
199270111121Fatalities reported
19915201073Fatalities reported
1990226661Fatalities reported

Compare every Voyager year →

1996 Plymouth Voyager: questions buyers ask

Is the 1996 Plymouth Voyager a good car?

Going by the federal record, it is one of the Voyager years to avoid: owners filed 756 complaints, 2.2 times as many as a typical Voyager year. The most common complaint is about the airbags (16%).

What is the most common problem with the 1996 Plymouth Voyager?

The airbags: 121 of the 756 complaints (16%) are about it. Owners most often say it shows an airbag warning light (53%), sets off warning lights on the dash (16%) and did not deploy its airbags in a crash (7%). The typical report comes at 109,000 miles.

How many recalls does the 1996 Plymouth Voyager have?

15 safety recalls on file with NHTSA, the most recent filed Aug 10, 2010. The largest, 02V293000, covered 1,500,521 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.

At what mileage do 1996 Plymouth Voyager problems start?

Half of the complaints that record an odometer reading came in before 100,000 miles. For the airbags the midpoint is 109,000 miles.

Has NHTSA investigated the 1996 Plymouth Voyager?

Yes, 14 times. The latest, EA01007 ("AIR BAG CLOCKSPRING"), was opened Feb 21, 2001 and closed Nov 22, 2002.

Are there service bulletins for the 1996 Plymouth Voyager?

The manufacturer filed 142 technical service bulletins and other notices for it with NHTSA, most of them about the body and frame (21), the engine (20) and the transmission (18). A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.

Reading this record

1 death reported in complaints filed with NHTSA.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Aug 10, 2010. Source: NHTSA Office of Defects Investigation.