“Brake failure 1991 plymouth van ABS system failure pumps brake fluid out top fill caps while parked & runs battery down to dead also hard pedal at any time fails to stop ABS system was repaired or replaced about 1999 dash warning go on & off at any time been dealer shop 4 weeks dispute lifetime warranty for recall. *tr”
Owner complaint, filed Jul 30, 2008 at 179,000 miles
“Brakes failed to stop and light comes on w/anti lock light chrysler replaced with another exact part from junkyard and charged me for new parts $937.59. 1.5 yrs. Later same problem occurs, this is how I learned what they had done.”
Owner complaint, filed Jan 15, 2004 at 138,406 miles
Complaints and recalls over time
By year of filing
All complaintsAbout the brakesRecall (red: the brakes)NHTSA investigation opened
Complaints about the 1991 Voyager peaked in 1995, with 177 filed that year. Owners had filed 0 complaints about the brakes before the first recall that covers it, 91V191000 in November 1991; 143 more have come in since. In 2010 owners filed 2 so far.
10 safety recalls
Part 573 reports
Structure › Body › Hatchback/Liftgate › Hinge and Attachments99V213000
Defect. VEHICLE DESCRIPTION: MINI VANS. THE BOLTS USED TO ATTACH THE STRUT TO THE BODY AND THE REAR LIFTGATE CAN ACCUMULATE FATIGUE DAMAGE IF THREE FACTORS COMBINE. IF THE BOLT IS LOOSE, THE GAS STRUT IS OVER-PRESSURIZED, AND THE FREQUENCY OF OPENING AND CLOSING CYCLES IS HIGHER THAN FOR THE AVERAGE CUSTOMER, THE BOLT CAN FAIL.
Risk. PERSONAL INJURY COULD OCCUR IF THE BOLTS BREAK ALLOWING THE LIFTGATE TO FALL SUDDENLY.
Remedy. DEALERS WILL INSPECT FOR LOOSE FASTENERS, IF THE FASTENERS ARE LOOSE, THE STRUT (AND INTEGRAL BOLTS) WILL BE REPLACED. IF THE BOLT SHOWS EVIDENCE OF TORQUE, THE BOLT WILL BE REMOVED, LARGER WASHERS WILL REPLACE THE EXISTING WASHER AND THE BOLT WILL BE REINSTALLED AND HAND TIGHTENED TO THE TARGET TORQUED.
Defect. VEHICLE DESCRIPTION: MINIVANS. THE LEFT HAND WINDSHIELD WIPER PIVOT DRIVE ARM WAS NOT MECHANICALLY STAKED TO THE PIVOT SHAFT.
Risk. THIS COULD ALLOW THE DRIVE ARM TO DISENGAGE FROM THE SHAFT LEADING TO A LOSS OF WIPER FUNCTION. THE DRIVER'S VISIBILITY WOULD BE IMPAIRED, INCREASING THE RISK OF A CRASH.
Remedy. DEALERS WILL REPLACE THE LEFT HAND SIDE WINDSHIELD WIPER PIVOT ASSEMBLY.
Defect. VEHICLE DESCRIPTION: PASSENGER MINI-VANS. COVERS ON THE SOLID STALK MOUNTED SEAT BELT BUCKLES CAN BECOME DISLODGED CAUSING THE RELEASE BUTTON TO STICK INSIDE THE COVER. THE BUCKLE WOULD THEN BE ONLY PARTIALLY LATCHED.
Risk. IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Remedy. DEALERS WILL INSTALL A COVER RETAINING CLIP TO THE STALK MOUNTED BUCKLE COVER TO PREVENT DISLOCATION OF THE BUCKLE COVER.
Defect. VEHICLE DESCRIPTION: PASSENGER MINI-VANS. THE CENTER REAR SEAT, RIGHT OUTBOARD SIDE, SAFETY BELT ANCHOR HOOK CAN BECOME UNATTACHED FROM THE BODY ANCHOR POSITION.
Risk. IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Remedy. DEALERS WILL REPLACE THE ANCHOR HOOK RETAINING CLIP WITH A REVISED PROFILE CLIP AND A COVER PLATE.
Filed Nov 18, 1996675,000 vehiclesChrysler Corporation
Defect. THE STEERING WHEEL ARMATURE STAMPING CAN CRACK AND SEPARATE FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN.
Risk. IF THE STEERING WHEEL SEPARATES FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN, LOSS OF CONTROL CAN OCCUR INCREASING THE RISK OF AN ACCIDENT.
Remedy. DEALERS WILL INSPECT THE STEERING WHEEL FOR ARMATURE CRACKS IN THE CENTER HUB ATTACHMENT AREA. ANY STEERING WHEELS SHOWING CRACKS WILL BE REPLACED. ALL OTHER VEHICLES WILL HAVE A REINFORCEMENT PLATE INSTALLED TO PREVENT STEERING WHEEL SEPARATION IN THE EVENT CRACKING OCCURS.
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip96V099000
Filed Jun 13, 1996321,000 vehiclesChrysler Corporation
Defect. THE ABS HYDRAULIC CONTROL UNIT CAN EXPERIENCE EXCESSIVE BRAKE ACTUATOR PISTON SEAL WEAR CAUSING PUMP-MOTOR DETERIORATION.
Risk. IF THIS CONDITION OCCURS, THE ABS FUNCTION COULD BE LOST AND REDUCED POWER ASSIST WOULD BE EXPERIENCED DURING VEHICLE BRAKING INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy. DEALERS WILL TEST THE VEHICLE'S ANTI-LOCK BRAKE SYSTEM AND REPAIR THE VEHICLES IF NECESSARY. ALSO THE WARRANTY ON ALL ABS COMPONENTS WILL BE EXTENDED TO 10 YEARS OR 100,000 MILES (EXCEPT FOR THE BRAKE ACTUATOR PISTON ASSEMBLY AND THE PUMP-MOTOR ASSEMBLY WHICH WILL HAVE A LIFETIME COVERAGE). OWNERS WILL ALSO BE REIMBURSED FOR PREVIOUS ABS COMPONENT REPAIR COSTS.
Filed Mar 27, 1995689,656 vehiclesChrysler Corporation
Defect. VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITH REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE LATCH ASSEMBLY OF THE AFFECTED MINIVANS. IN A COLLISION, THE REAR LIFTGATE LATCH ASSEMBLY COULD OPEN.
Risk. IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
Remedy. CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN MARCH 1996.
Filed Mar 27, 199552,719 vehiclesChrysler Corporation
Defect. VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITHOUT REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE LATCH ASSEMBLY OF THE AFFECTED MINIVANS. IN A COLLISION, THE REAR LIFTGATE LATCH ASSEMBLY COULD OPEN.
Risk. IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
Remedy. CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN OCTOBER 1995.
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings92V030000
Filed Mar 10, 199210,492 vehiclesChrysler Corporation
Defect. THE ANTI-LOCK BRAKE SYSTEM HIGH PRESSURE PUMP MAY BE POROUS WHICH WILL RESULT IN BRAKE FLUID LEAKAGE.
Risk. FLUID LEAKAGE EVENTUALLY CAUSES THE LOSS OF BOTH THEANTI-LOCK BRAKE SYSTEM AND HYDRAULIC ASSIST FOR THE BRAKE SYSTEM, RESULTING ININCREASED LIKELIHOOD OF BRAKE LOCKUP AND INCREASED STOPPING DISTANCES, WHICHCOULD RESULT IN A VEHICLE ACCIDENT.
Remedy. REPLACE THE ABS HIGH PRESSURE PUMP AND HIGH PRESSURE HOSE IF THE LAST SIX DIGITS OF THE BAR CODE LABEL ON THE PUMP ARE BETWEEN 052300 AND 059262.
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings91V191000
Filed Nov 1, 199180,000 vehiclesChrysler Corporation
Defect. THE ANTI-LOCK BRAKE SYSTEM HIGH PRESSURE HOSE MAY LEAK OR DETACH AT ITS CRIMPED END FITTING RESULTING IN THE DISCHARGE OF HYDRAULIC FLUID.
Risk. FLUID DISCHARGE EVENTUALLY CAUSES THE LOSS OF BOTH THEANTI-LOCK BRAKE SYSTEM AND HYDRAULIC ASSIST FOR THE BRAKE SYSTEM, RESULTING ININCREASED LIKELIHOOD OF BRAKE LOCKUP AND INCREASED STOPPING DISTANCES, WHICHCOULD RESULT IN A VEHICLE ACCIDENT.
Remedy. REPLACE THE ABS HIGH PRESSURE HOSE WITH A HOSE OF DIFFERENT DESIGN AND CONSTRUCTION.
All 10 campaigns on file, newest first.
NHTSA investigations
Office of Defects Investigation
Before a recall there is often an investigation: NHTSA opens one when complaints or manufacturer data point to a safety defect. 14 name the 1991 Voyager.
REAR LIFTGATE SUPPORTRecall query RQ99004Open
Opened Apr 19, 1999Led to recall 97V079000body and frame
On may 7, 1997, chrysler filed a defect information report to recall 436,000 1992 dodge caravan/grand caravan, plymouth voyager/grand voyager and chrysler town and country vehicles to repair the liftgate supports; safety recall 97v-079.odi had investigation the rear liftgate support problem for 1991-1993 chrysler minivans in pe 96-035 and ea96-027.at the time of closing ea96-027 on may 16, 1997, a safety related defect trend had not been identified on the 1991 and 1993 models.since the closing of ea96-027, odi has received 34 complaints of rear liftgate support attaching bolt failures, …
ALLEGED REAR LIFTGATE SUPPORT FAILUREEngineering analysis EA96027Closed
Opened Oct 31, 1996Closed May 16, 1997Led to recall 97V079000body and frame
The retainer bolt of the rear liftgate support cylinders may shear resulting in sudden collapse of the rear hatch door.
INCONSISTENT SAFETY BELT BUCKLEEngineering analysis EA96016Closed
Opened Jun 28, 1996Closed Dec 17, 1997Led to recall 97V148000seat belts
safety belt buckle hosing slips down, pinching the red release button.owners report having trouble opening and closing them many allege belt unlatches while driving because of the release buttom
ALLEGED REAR LIFTGATE SUPPORT FAILUREPreliminary evaluation PE96035Closed
Opened May 6, 1996Closed Oct 31, 1996Led to recall 97V079000body and frame
The retainer bolt of the rear lift gate support cylinders may sheer resulting in the sudden collapse of the rear hatch door.
Opened Sep 26, 1995Closed Nov 13, 1996Led to recall 96V229000steering
After an extensive investigation and analysis, chrysler has identified the defect as a fatigue failure, origination in the heat affected region of the projection welds of the steering wheel hub to steering wheel armature attachment.the hub is the portion of the steering wheel assembly that connects it to the steering column shaft and is attached to the underside of the steering wheel assembly by 4 welds.if cracks develop in the heat affected region of the welds and propagate through the steering wheel armature to each of the welds, the steering wheel can separate from the hub.this is a slow …
ABS BRAKING SYSTEM FAILSEngineering analysis EA94028Closed
Opened Jul 29, 1994Closed Jun 24, 1996Led to recall 96V099000brakes
There is no summary currently available
ABS BRAKING SYSTEM FAILSPreliminary evaluation PE94024Closed
Opened Jan 31, 1994Closed Oct 25, 1995body and frame
Liftgate latches in the subject vehicles have failed in low and moderate speed impacts resulting in occupant ejections, injuries, and fatalities.there are two failure modes associated with latch failure: fork bolt-detent lever bypass, and inertial unlatching.NHTSA analyses of chrysler and peer minivans took the form of static and dynamic crash testing, engineering evaluations, complaint and field analyses, and real world data analyses.a technical report discussing these analyses can be found in the engineering analysis technical report in the public viewing file.chrysler has advised NHTSA …
Opened Jul 5, 1991Closed Nov 26, 1991Led to recall 91V191000brakes
Abs system leaks are alleged by consumers which result in complete brakefailure. Severre leaking occurs while the vehicle sits for several hoursresulting in complete loss of fluid. Leaks are appearing in both the highand low pressure lines possibly due to a faulty seal or coupling. Onecomplaint alleges fluid being forced out of brake reservoir when engine isstarted, possible pointing to a faulty check valve in the accumulator.
ABS CONTROL FAILUREPreliminary evaluation PE91093Closed
Opened Jun 28, 1991Closed Oct 23, 1991brakes
There is no summary currently available
Technical service bulletins
36 on file
Repair instructions the manufacturer sent its dealers for the 1991 Voyager. Not recalls: the fix is usually free only while the car is under warranty.
transmission 8airbags 6electrical system 5engine 5seats 3body and frame 3throttle and acceleration 3visibility 2
What owners reported
Newest filings
Structure › Body › Hatchback/Liftgate › Hinge and Attachments
Filed Sep 13, 2010185,102 milesNY
TL*THE CONTACT OWNS A 1991 PLYMOUTH VOYAGER. THE CONTACT STATED THE BOLT THAT HELD THE STRUT ON THE PASSENGER SIDE OF THE LIFTGATE FRACTURED AS IT WAS CLOSING. THE CONTACT STATED THAT THE LIFTGATE WAS NO LONGER OPERABLE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 99V213000 (STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS) IN 1999 BUT HAD NEVER RECEIVED THE RECALL REPAIR. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THE REPAIR WAS REFUSED. THE MANUFACTURER ADVISED THAT DUE TO THE AGE OF THE RECALL, THE CONTACT WOULD BE LIABLE FOR ONE HALF OF THE REPAIR COSTS. THE CONTACT STATED THAT THE MANUFACTURER SHOULD STAND BEHIND THE RECALL AND REPAIR THE LIFTGATE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 185,102.
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jun 4, 201079,000 milesCA
TL* THE CONTACT OWNS A 1991 PLYMOUTH VOYAGER. THE CONTACT STATED WHILE DRIVING AT UNKNOWN SPEEDS, THE ANTI-LOCK BRAKING SYSTEM WARNING LIGHT ILLUMINATED ON THE DASHBOARD. THE DEALER ADVISED THE ABS SYSTEM WAS DEFECTIVE AND WOULD NEED TO BE REPLACED, THE REPAIR WAS PERFORMED ON THE VEHICLE, HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER ADVISED THEY WOULD CONTACT THE DEALER BUT WOULD NOT PROVIDE ANY ASSISTANCE. THE FAILURE MILEAGE WAS 79,000 AND THE CURRENT MILEAGE WAS 80,000.
Service Brakes, Hydraulic
Filed Jul 30, 2008179,000 milesNJ
BRAKE FAILURE 1991 PLYMOUTH VAN ABS SYSTEM FAILURE PUMPS BRAKE FLUID OUT TOP FILL CAPS WHILE PARKED & RUNS BATTERY DOWN TO DEAD ALSO HARD PEDAL AT ANY TIME FAILS TO STOP ABS SYSTEM WAS REPAIRED OR REPLACED ABOUT 1999 DASH WARNING GO ON & OFF AT ANY TIME BEEN DEALER SHOP 4 WEEKS DISPUTE LIFETIME WARRANTY FOR RECALL. *TR
Fuel System, Gasoline › Fuel Injection System
Filed Apr 18, 2008VA
1991 VOYAGER WITH A FUEL LEAK. CONSUMER STATES THAT THE LEAK IS AT THE CROSS OVER PIPE ON THE FUEL RAIL. HE STATES THAT THE LEAK IS SO BAD THE VEHICLE CANNOT BE DRIVEN. HE WAS INFORMED THAT THE RECALL DID NOT APPLY TO THIS VEHICLE. *KB
Power Train
Filed Nov 20, 2007IA
1991 PLYMOUTH VOYAGER WITH TRANSMISSION PROBLEMS. CONSUMER STATES THAT THE TRANSMISSION SLIPS AND IS DIFFICULT TO MOVE THE SHIFT LEVER FROM PARK, REVERSE, NEUTRAL, AND DRIVE. *KB THE CONSUMER STATED THE SHIFTER BROKE.
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jun 13, 200673,000 milesDC
DT*: THE CONTACT STATED THE BRAKES DO NOT WORK PROPERLY. WHILE APPLYING PRESSURE THE PEDAL FELT SPONGY AND MUST BE PUMPED SEVERAL TIMES BEFORE THE VEHICLE WILL STOP. AN NHTSA RECALL, # 96V099000 WAS PERFORMED ON THE VEHICLE CONCERNING, THE SERVICE BRAKES, HYDRAULIC: ANTILOCK HOWEVER, THE RECALL DID NOT REMEDY THE PROBLEM. THE DEALERSHIP WOULD NOT OFFER A SECOND REPAIR WITHOUT CHARGE UNDER THE RECALL.
Electrical SystemFire
Filed Dec 27, 2005MS
VEHICLE DIED. ATTEMPT TO RESTART FAILED. FIRE BURST FROM UNDER HOOD. ENTIRE VEHICLE, INSIDE AND OUT, BECAME ENGULFED IN FLAMES. TOTALLY BURNED INSIDE AND OUT. FATHER ABLE TO GET THREE SMALL CHILDREN OUT OF VEHICLE WITHOUT INJURIES. RANGER STATED THAT FIRE STARTED UNDER DASH.
Fuel System, Gasoline › Fuel Injection System › Fuel Rail
Filed Nov 7, 2005130,000 milesWA
SMELLED FUEL, FOUND FUEL RAIL LEAKING AT PRESSED JOINT LEADING TO OTHER SIDE, CAR UNDRIVEABLE, NOT YET REPAIRED. *JB
Structure › Body › Door › Hinge and Attachments
Filed Aug 11, 2004143,715 milesMO
IT WOULD BE HARD FOR THE CONSUMER THE CLOSE THE FRONT DOORS. T DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK
Exterior Lighting › Headlights › Switch
Filed Jun 25, 200410,000 milesIL
HEADLIGHTS GO OUT WHILE DRIVING. THIS REDUCES THE CONSUMER'S VISIBILITY. WHEN THIS OCCURS THE HEADLIGHTS LEVER HAS TO BE HELD IN THE ON POSITION FOR THE HEADLIGHTS TO FUNCTION. DEALERSHIP REPLACED THE ENTIRE HEADLIGHT ASSEMBLY, BUT PROBLEM RECURRED. THIS HAPPENED BECAUSE THE HEADLIGHT SWITCH SHORTED OUT.*AK
Air Bags › Frontal
Filed Jun 16, 2004KS
CLOCK SPRING ON STEERING COLUMN FAILED INTERNALLY, CAUSING STEERING WHEEL TO LOCK UP. THIS WAS DURING LEFT TURN. AFTER ROCKING STEERING WHEEL BACK AND FORTH, IT WOULD TURN AGAIN WITH NORMAL INPUT FORCES, HOWEVER THE HORN, CRUISE, AND AIRBAG ARE NOT OPERATIONAL AFTER THIS INCIDENT. *AK
Power Train › Axle Assembly
Filed May 4, 2004142,000 milesNC
CONSUMER COMPLAINED ABOUT A BROKEN AXLE. AXLE WAS REPLACED 4 TIMES ALREADY. *AK
Engine and Engine Cooling
Filed Jan 15, 200480,000 milesCA
VEHICLE HAS BEEN A SOURCE OF NUMEROUS NEVER SEEN BEFORE AND UNRESOLVED PROBLEMS ESPECIALLY DUE TO THE FACT THAT IT IS PRESENTLY LOCATED IN PROVENCE (FRANCE) WHERE PARTS AND LABOR ARE VERY HARD TO COME BY.....
Service Brakes, Hydraulic
Filed Jan 15, 2004138,406 milesCA
BRAKES FAILED TO STOP AND LIGHT COMES ON W/ANTI LOCK LIGHT CHRYSLER REPLACED WITH ANOTHER EXACT PART FROM JUNKYARD AND CHARGED ME FOR NEW PARTS $937.59. 1.5 YRS. LATER SAME PROBLEM OCCURS, THIS IS HOW I LEARNED WHAT THEY HAD DONE.
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Dec 8, 2003CA
WHEN COMING TO A STOP CONSUMER APPLIED A LOT OF PRESSURE TO THE BRAKE PEDAL TO STOP THE VEHICLE. CONSUMER BELIEVED THIS WAS DUE TO MANUFACTURER'S RECALL 702 CONCERNING ABS BRAKING SYSTEM. *AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 10, 2003108,000 milesCA
WHEN THE BRAKES WERE APPLIED BRAKE PEDAL WENT TO THE FLOOR, AND VEHICLE CAME TO A STOP. TOOK VEHICLE TO DEALER, AND DEALER INDICATED THAT ACCUMULATOR PRESSURE SWITCH NEEDED TO BE REPLACED. *AK
Seat Belts › Front
Filed Jan 9, 2003157,000 milesMI
WHILE IN MOTION, AND APPLYING THE BRAKES THE SEAT BELTS WON'T LOCK. *JG
Power Train › Automatic Transmission
Filed Dec 16, 200246,000 milesNJ
THIS TRANSMISSION HAS NOW FAILED TWICE, ONCE AT 46000 AND NEW AT 67000. I HAVE READ THAT THERE ARE A LOT OF PROBLEMS WITH THIS ON ALL THEIR VANS, THEY SHOULD BE MADE TO MAKE SOME KIND OF RECALL OR SOMEONE SHOULD START A CLASS ACTION SUIT AGAINST THEM FOR FAULTY PROBLEMS. DIMS 11 IVOQ ENTRY POSTED AFTER 12/12/2002 CUT-OVER-TO ARTEMIS........7707660. *AK *JB
Structure › Body › Door
Filed Nov 22, 2002IN
CONSUMER STATED THAT WHILE DRIVING AND WITHOUT WARNING THE PASSENGER SIDE DOOR WOULD OPEN CAUSING A DISTRACTION TO THE CONSUMER. DEALER NOTIFIED. TS
Visibility › Windshield
Filed Nov 4, 2002TX
WHILE DRIVING IN THE RAIN THE WINDSHIELD WIPERS STOPPED WORKING. CAUSE IS UNKNOWN. PLEASE PROVIDE ANY FURTHER INFORMATION. DEALER HAS NOT BEEN CONTACTED. MR
Power Train › Axle AssemblyCrash
Filed Sep 18, 2002PA
WHILE VEHICLE WAS IN PARKED AND WITH NO WARNING LEFT AXLE SNAPPED, CAUSING VEHICLE TO ROLL BACKWARDS, RESULTING IN AN ACCIDENT. DEALER NOTIFIED.*AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Aug 22, 2002FL
INTERMITTENTLY ABS LIGHT AND BRAKE LIGHT WOULD COME ON SIMULTANEOUSLY, AND CAUSE BRAKE LOSS. VEHICLE BEEN TO DEALER ON THREE OCCASIONS, AND THEY WERE UNABLE TO LOCATE CAUSE OF PROBLEN. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
Visibility › Windshield Wiper/Washer › Motor
Filed Aug 15, 2002FL
WINDSHIELD WIPERS FAIL TO OPERATE. SEAT BELTS ARE A PROBLEM. PROBLEM WITH BRAKES.*AK
Structure › Body › Hood
Filed Aug 5, 2002PA
HOOD COLLAPSED DUE TO ARM THAT WAS USED TO SUPPORT HOOD BENDED. PLEASE DESCRIBE DETAILS. *AK
Structure › Body › Door › Hinge and Attachments
Filed Jul 10, 2002IN
WELD HINCH OF PASSENGER'S DOOR BROKE OFF WHEN DOOR WAS OPENED WITHOUT ANY FORCE.*AK
Power Train › Automatic Transmission
Filed Jun 5, 2002CA
I WAS HEADING HOME FROM WORK, WHEN I FELT MY MINIVAN START TO LURCH AND SLOW DOWN AT THE SAME TIME. I BARELY MADE IT HOME. I HAD IT LOOKED AT THE NEXT DAY AND THE REPAIR SHOP SAID THE CLUTCH PLATES WERE FROZEN TOGETHER AND I WAS LUCKY THAT THE TRANSMISSION DIDN'T EXPLODE OR FREEZE-UP(CAUSUNG ACCIDENTS) LIKE SOME OTHERS THAT THEY HAVE SEEN. I LOOKED INTO THIS AND THERE ARE MORE THAN A FEW HORROR STORIES ON THE INTERNET CONCERNING PLYMOUTH AUTOMATIC TRANSMISSIONS EXPLODING, SOME WITH LESS THAN 300 MILES. THIS SEEMS LIKE AN EXTREMELY HAZARDOUS CONDITION, ESPECIALLY CONCERNING MINIVANS WHICH ARE MOSTLY A FAMILY VEHICLE. THIS FIRST EPISODE COST ME $2100 AND THE SECOND EPISODE THE SAME AT 167000 MILES.SHOULDN'T THIS PROBLEM, WHICH I UNDERSTAND IS INHERENT TO ALL CHRYSLER/PLYMOUTH/DODGE AUTOMATIC TRANMISSIONS, BE ADDRESSED AT LEAST FROM A SAFETY STANDPOINT, IF NOT FROM A DEFECTIVE STANDPOINT?*AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Apr 30, 2002NC
WHILE APPLYING BRAKES, PEDAL GOES HALF WAY TO THE FLOOR AND ABS BRAKE LIGHT APPEARS ON THE DASHBOARD.*AK A CERTIFIED MECHANIC INFORMED CONSUMER THAT THEY UNDERSTOOD THE FACT THAT THERE HAVE BEEN RECALLS (NHTSA CAMPAIGN ID # 96V099000) ON CERTAIN MODELS OF THE PLYMOUTH VOYAGERS. SPEEDOMETER FAILED AND WAS REPLACED. *YD
Engine and Engine Cooling › Engine
Filed Apr 24, 2002CA
THE DIFFERENCE IN CLIMATE CAUSED CAMSHAFT IN PLUG TO BLOW UT FROM REAR DRIVER SIDE CYLINDER HEAD. THIS CAUSED ALL OIL FROM MOTOR TO SPILL ONTO THE EXHAUST. CONSUMER'S INDEPENDENT MECHANIC REPLACED AND INSTALLED A ANTI BLOW OUT PLATE TO KEEP THE IN PLUG IN PLACE FROM HAPPENING AGAIN. PLESE PROVIDE MORE INFORMATION.*AK
Fuel System, Gasoline › Fuel Injection System
Filed Apr 12, 2002AZ
FUEL IS LEAKING FROM FUEL RAIL SEALING "O" RING. DEALER AND MANUFACTURER WERE NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
Engine and Engine Cooling › Engine › Gasoline
Filed Mar 27, 2002CA
TOOK VEHICLE IN FOR MAINTENANCE CHECK FOUND THAT THERE IS A FUEL LEAK. WHICH COULD LEAD TO A FIRE. THERE IS A RECALL FOR THE YEARS BETWEEN 1996-2000. NLM DEALER REPLACED LEAKING FUEL RAIL AND INJECTOR O-RINGS AND FUEL PRESS./REGULATOR O-RINGS. ENGINE HAD TO BE JUMP STARTED WHEN PICKED UP DIES AT STOPS. HAS TO BE JUMP STARTED. *TT
Structure › Frame and Members
Filed Mar 21, 2002FL
RUBBER PLASTIC MOUNTING IS MELTING AROUND AREA OF LICENSE PLATE. MELTING CAN CAUSE A POTENTIAL FIRE. DEALER STATES THAT MATERIAL IS TOO HEAT SENSITIVE. PROBLEM IS BEING REPAIRED FOR SECOND TIME. DEALER WAS NOTIFIED. *AK CONSUMER STATES THAT THE WIRING HARNESS TO LICENSE PLATE LIGHTS HAD MELTED AT BULB SOCKETS. SOCKETS NO LONGER ATTACHED TO TAILGATE. *YH
Service Brakes, Hydraulic › Foundation Components
Filed Jan 29, 2002TX
BRAKES FAILED COMPLETELY, THE HIGH PRESSURE HOSE DISCONNECTED ALLOWING THE BRAKE FLUID TO LEAK OUT. *JG
Power Train › Manual Transmission
Filed Jan 22, 2002NY
TRANSMISSION FAILED WHILE ON A TRIP, THIS WAS THE THIRD TRANSMISSION TO FAIL, THE PREVIOUS TRANSMISSION HAD BEEN REPLACED AT 145038 MILES AND THIS ONE HAD BEEN REPLACED AT 163896 MILES, ONLY 18858 MILES HAD BEEN DRIVEN BEFORE IT FAILED, CONSUMER FEELS SHE SHOULD BE REIMBURSED FOR ALL THE COSTS AND DURESS CAUSED BY THE DEFECTIVE TRANSMISSIONS. *SLC
Air Bags › FrontalCrash
Filed Jan 11, 2002PA
WHILE AT A STOP LIGHT CONSUMER WAS HIT ON PASSENGER'S SIDE, BUT AIR BAGS DID NOT DEPLOY. CONTACTED DEALER.*AK
Seats
Filed Jan 9, 2002WI
WHILE DRIVING DRIVERS SEAT TRACKS AND ANCHORS BROKE, CAUSING SEAT TO FALL TO FLOOR, DEALER HAS YET TO BE CONTACTED, PLEASE PROVIDE FURTHER DETAILS.*AK
Visibility › Windshield Wiper/Washer
Filed Dec 28, 2001IL
RECALL 99 V 189 000/WINDSHIELD WIPER: RECALL REPAIRS WERE DONE, BUT WINDSHIELD WIPERS WORK INTERMITTENTLY. DEALER NOTIFIED, AND INFORMED CONSUMER THAT REPAIRS THAT WERE DONE HAD NOTHING TO DO WITH THAT PROBLEM. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Dec 19, 2001TX
WHEN BRAKES ARE APPLIED PEDAL BECOMES HARD, RESULTING IN EXTENDED STOPPING DISTANCE. PLEASE PROVIDE ADDITIONAL INFORMATION.*AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 17, 2001CA
DURING NORMAL OPERATION OF VEHICLE ABS LIGHT ON INSTRUMENT PANEL WILL ILLUMINATE INTERMITTENTLY. ALSO, WHILE ATTEMPTING TO APPLY PRESSURE TO BRAKE PEDAL, PEDAL CANNOT BE DEPRESSED BECAUSE OF RESISTANCE FROM THE PEDAL FOR UNKNOWN REASON. DEALERSHIP HAS EXAMINED VEHICLE, AND WAS ABLE TO TEMPORARILY CORRECT THE PROBLEM, WHICH REOCCURRED SIX MONTHS LATER. PLEASE PROVIDE ANY ADDITIONAL INFORMATION / ATTACHMENTS. *AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 17, 2001CA
WHEN APPLYING BRAKES PEDAL WILL INTERMITTENTLY GO TO THE FLOOR, AND BRAKE LIGHT COMES ON. VEHICLE TAKEN TO DEALER 7 TIMES, REPLACED ACCUMULATER PUMP, WIRING HARNESS, AND MULTI- FUNCTION SWITCH. BUT, DID NOT REMEDY PROBLEM.ALSO, THERE WAS A RECALL ON THE ABS SYSTEM, BUT THIS VEHICLE WAS NOT AFFECTEDDUE TO VIN. *AK
Power Train › Automatic Transmission › Park/Neutral Start Interlock Switch
Filed Jul 28, 2001MA
THE VEHICLE IS ABLE TO BE PUT INTO GEAR WHILE IT IS RUNNING WITHOUT SOMEONE HAVING TO DEPRESS THE BRAKE. THIS CAN BE DONE WHILE DRIVING AND IDLING. MY YOUNGEST SON (2 YRS) WAS ABLE TO PUT THE VEHICLE INTO DRIVE AND PROCEEDED TO DRIVE INTO MY POOL. THAT IS HOW WE DISCOVERED THE PROBLEM. SINCE THEN WE HAVE TRIED TO DO THIS OURSELVES AND HAVE HAD NO DIFFICULTIES. AS STATED WE HAVE DONE THIS WHILE THE VEHICLE IS STOPPED AND IDLING AND WHILE DRIVING DOWN THE ROAD.*AK
SeatsCrash1 injured
Filed Jul 20, 2001MO
DRIVERS SEAT BROKE, RESULTING IN INJURY TO DRIVER. *AK
Structure › Body › Door
Filed Jun 29, 2001MO
SLIDING DOOR ON VAN POPS OUT OF TRACK AND DOOR IS LEFT HANGING DOWN. CONSUMER IS AFRAID THAT DOOR MAY COME COMPLETELY OFF IF VEHICLE GOES OVER A BUMP. *AK THE TRACK IS CRACKED, AND THE DOOR HAS COME OFF THE TRACK FOUR TIMES. *SLC
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jun 28, 2001CA
WHILE PULLING OUT OF DRIVEWAY TRYING TO STOP VEHICLE BRAKES FAILED, BRAKE PEDAL WENT TO THE FLOOR WITH NO PRIOR WARNING. CONTACTED DEALER. PLEASE PROVIDE VIN. *AK
Visibility › Windshield Wiper/Washer › Motor
Filed Jun 13, 2001MI
WINDSHIELD WIPER PIVOT ARM FAILED A FEW MONTHS AFTER BEING REPLACED. TOOK VEHICLE BACK TO DEALERSHIP AND WAS INFORMED BY MECHANIC THAT PROBLEM WAS THE WIPER MOTOR. IT WOULD NOT ALLOW PIVOT ARM TO MOVE.*AK *SLC
Interior Lighting
Filed May 25, 2001NY
ONGOING PROBLEM WITH COURTESY LIGHT BLOWNING FUSES. DEALER WAS NOTIFIED, AND UNWILLING TO ASSIST BECAUSE VEHICLE WAS OUT OF ITS WARRANTY, AND NOT COVERED UNDER A RECALL. FEEL FREE TO PROVIDE US WITH ANY FURTHER DETAILS ON THIS MATTER. *AK
Service Brakes, Hydraulic › Foundation Components › Disc › Caliper
Filed May 22, 2001FL
VEHICLE IN QUESTION HAS ALWAYS BEEN EXPERTLY MAINTAINED. THE PROBLEM HERE, IS THE RE PLACEMENT OF CALIPERS DURING A REBUILD SEQUENCE ALLOWS FOR THE REBUILDER, THE RIGHT TO REPLACE A METAL CYLINDER WITH A "PHENOLIC" LIKE CYLINDER, WHICH HAS FAILED TWICE WITHIN A 5 MONTH PERIOD ON BOTH FRONT WHEELS. WHILE ON OCCASION A CALIPER OR WHEEL CYLINDER MAY GO BAD-THIS DESIGN IS SERIOUSLY FLAWED IN IT'S ENGINEERING CONCEPT. THE PHENOLIC PISTONS DO NOT DISSIPATE HEAT PROPERLY, AND BECAUSE OF THE DESIGN FLAW OF WHERE THE CYLINDER PROTRACTS WHEN IT MEETS THE STEEL BACKING OF THE BRAKE PAD LEAVES FULLY 1/3 OF THE PISTON FULLY EXPOSED TO UNNECESSARY HYDRAULIC PRESSURES. IT IS EXACTLY AT THIS JUNCTURE WHERE A SERIOUS FRACTURE OCCURS ON THE PISTON, RENDERING THE BRAKE DANGEROUSLY INOPERABLE. MOREOVER, THE POSSIBILITY OF THE RUPTURED PARTICLES CAN FALL IN BETWEEN THE ROTORS AND THE ASSEMBLY, WHICH WOULD CAUSE A VEHICLE TO PITCH AND OVERTURN DUE TO THE PRINCIPLES OF PHYSICS. CHRYSLER HAS MANY OF THESE DEPLOYED ON THE ROAD IN VARIOUS MODELS OF AUTOS AN VANS. THIS IS FAR TOO DANGEROUS AN AFTERMARKET PRODUCT TO ALLOW THE PRODUCERS TO CONTINUE FLOODING THESE MARKETS WITH FLAWED DESIGN TO BEGIN WITH, AND A SERIOUSLY FLAWED REPLACEMENT CYLINDER. AS A PILOT AND AIRCRAFT OWNER I WOULD TELL YOU THAT THE FAA, WOULD NEVER PERMIT SUCH A DESING ON AN AIRCRAFT. HAVING HAD MANY EXTENSIVE YEARS OF EXPERTISE ON BOTH AIRCRAFT AND AUTOMOTIVE REBUILDING-THESE BRAKE UNITS SHOULD BE TAKEN OFF THE MARKET AND A SUITABL
Latches/Locks/Linkages › Hood › Latch
Filed May 11, 2001OH
WHILE DRIVING THE HOOD LATCH FAILED CAUSING THE HOOD TO STRIKE AND CRACK THE WINDSHIELD AND DENT THE HOOD AND THE TOP OF THE VEHICLE (OHIO TRAFFIC CRASH REPORT). NLM
Latches/Locks/Linkages › Hood › Latch
Filed May 9, 2001MS
INTERIOR HOOD LATCH ASSEMBLY BROKE OFF WHEN CONSUMER ATTEMPTED TO OPEN HOOD. DEALERSHIP INFORMED CONSUMER THAT THEY ARE REPLACING 1 PER WEEK FOR SAME PROBLEM. PLEASE PROVIDE ANY ADDITIONAL INFORMATION/ATTACHMENTS.*AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Apr 24, 2001NY
THE ABS WOULD ACTIVATE AND VIBRATE. THERE WAS A RECALL ON ABS ( 96V-099) AND DEALER INDICATED TO HAVE REPLACED THE ABS. HOWEVER, THE CONSUMER BELIEVES THE ABS WAS NOT REPLACED. THE DEALER SAYS THERE WAS NOTHING WRONG WITH THE ABS. *YH
Air Bags
Filed Mar 19, 2001MI
AIRBAG LIGHT IS ON CONSTANTLY. *AK
Complaints 1-50 of 520, newest first, reproduced as filed.
It is not among the Voyager years to avoid. Owners filed 520 complaints, against about 346 for a typical Voyager year. The most common complaint is about the brakes (28%).
What is the most common problem with the 1991 Plymouth Voyager?
The brakes: 143 of the 520 complaints (28%) are about it. Owners most often say it loses its brakes or the pedal sinks (36%), sets off warning lights on the dash (17%) and leaks oil or fluid (4%). The typical report comes at 108,000 miles.
How many recalls does the 1991 Plymouth Voyager have?
10 safety recalls on file with NHTSA, the most recent filed Sep 2, 1999. The largest, 99V213000, covered 1,318,189 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.
At what mileage do 1991 Plymouth Voyager problems start?
Half of the complaints that record an odometer reading came in before 130,000 miles. For the brakes the midpoint is 108,000 miles.
Has NHTSA investigated the 1991 Plymouth Voyager?
Yes, 14 times. The latest, RQ99004 ("REAR LIFTGATE SUPPORT"), was opened Apr 19, 1999 and is still open.
Are there service bulletins for the 1991 Plymouth Voyager?
The manufacturer filed 36 technical service bulletins and other notices for it with NHTSA, most of them about the transmission (8), the airbags (6) and the electrical system (5). A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.
Reading this record
3 deaths reported in complaints filed with NHTSA.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.
Most recent recall on file: Sep 2, 1999. Source: NHTSA Office of Defects Investigation.