2018 Freightliner Cascadia

Defect. Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2022 Freightliner 114SD vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

Risk. Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy. Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 13, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL966.

Defect. Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2022 Freightliner Business Class M2, and 2022 Freightliner 114SD, and 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2021-2022 Western Star 57X vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during an Adaptive Cruise Control (ACC) braking event.

Risk. Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy. Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 16, 2023. DTNA's number for this recall is FL-958. This recall expands and replaces previous recall 20V-390. All vehicles previously repaired under recall 20V-390 will need to have the new remedy performed.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2021 Cascadia P4 vehicles. The brake lights may remain illuminated after the brake pedal has been released.

Risk. If the brake lights remain illuminated, drivers may be unaware when the truck is actually slowing or stopping, increasing the risk of a crash.

Remedy. DTNA will notify owners, and dealers will replace the 3-pin brake pressure switch with a 2-pin brake pressure switch along with a jumper harness, free of charge. DTNA issued owners an interim notification on November 17, 2020. Owner notification letters were mailed on November 21, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-863.

Defect. Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2022 Freightliner Cascadia vehicles equipped with halogen headlight assemblies. The halogen headlight bulb may dislodge during replacement and contact other vehicle components, possibly causing them to melt.

Risk. Melting components can increase the risk of fire.

Remedy. Dealers will install a foam grommet, cut a 4-inch access hole into the inner fender, and add a warning label on both fenders, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-887.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia, Business Class M2, 108SD, 114SD and 122SD and Western Star 4700, 4900 and 5700 vehicles. An internal component within the clutch assembly may fail, which in certain circumstances could allow the vehicle to move unexpectedly.

Risk. Unintended vehicle movement van increase the risk of a crash.

Remedy. DTNA will notify owners, and dealers will update the software and replace the clutches, free of charge. DTNA issued owners an interim notification on December 7, 2020. Owner notification letters were mailed on May 28, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-865.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2021 Freightliner Cascadia tractor trailers. The single brake modulator valve may be affected by chemical corrosion which can slow down the release timing and cause the brakes to pull to the affected side during automatic braking events.

Risk. Brakes that pull to one side during automatic braking events may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy. DTNA will notify owners, and dealers will replace the front left and right single brake modulator valves will be replaced and spacers added, free of charge. The recall began August 28, 2020. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-855.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2006-2020 Freightliner Columbia, 2006-2021 Freightliner Business Class M2, 2007-2020 Freightliner Coronado, 2014-2021 Freightliner 122 SD, 2007 Sterling A 9500, 2006 Freightliner Argosy, 2006-2007 Sterling AT9500, 2008-2021 Freightliner Cascadia, 2006-2008 Freightliner Classic, 2006-2011 Freightliner Century Class, 2006-2010 Freightliner FLD, and 2017 Western Star 5700 vehicles. The rear reflective tape may be partially covered by the mudflap hanger bracket, which may reduce the vehicle's visibility to other drivers on the road. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk. The vehicle's rearward visibility may be reduced, increasing the risk of a crash.

Remedy. DTNA will notify owners, and dealers will inspect and reposition the reflective tape to ensure that it is completely visible, as necessary, free of charge. The recall began May 29, 2020. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL848.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2020 Freightliner Cascadia vehicles. The ABS Electronic Control Unit (ECU) may not detect an incorrectly functioning solenoid valve for the ABS/ESC module during certain low voltage start conditions, potentially causing the ABS/ESC Malfunction indicator not to illuminate. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems" and number 136, "Electronic Stability Control Systems on Heavy Vehicles."

Risk. Without the alert, an operator may not be aware of an active ABS/ESC malfunction and unknowingly operate the vehicle with reduced ABS/ESC function, increasing the risk of a crash.

Remedy. DTNA will notify owners, and dealers will reprogram the ABS/ESC module, free of charge. The recall began December 2, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-830.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2004-2019 Freightliner 108SD, 114SD, 122SD, Cascadia, Columbia, Classic, FL80, FLD 120SD, Business Class M2, Western Star 4700, 4900, 6900, Sterling Acterra, L7500, LT7500, L8500, LT8500, L9500, and LT9500 vehicles. The vehicles may have an insufficient service brake air reservoir capacity. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Risk. An insufficient air reservoir volume may reduce brake effectiveness, increasing the risk of crash.

Remedy. DTNA will notify owners, and dealers will add air reservoir capacity to the affected vehicles. Owner letters were mailed on November 29, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-815.

Defect. Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia vehicles. In the affected vehicles, the Anti-Lock Braking system (ABS) malfunction warning light may not reactivate after the ignition has been turned off and then switched back on. As such, the vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Risk. Unknowingly operating a truck with an ABS malfunction may increase the risk of a crash.

Remedy. DTNA will notify owners, and dealers will reprogram the ABS module, free of charge. The recall began April 26, 2019. Owners may contact DTNA customer service at 1-800-547-0712. The DTNA number for this recall is FL-810.

See attached document for complaint.

See attached document for complaint.

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available for inspection if requested. A dealer has not confirmed the problem, each time they report that the system in functioning correctly. The vehicle has not been inspected by any entity other than the dealer. No symptoms prior, only a red collision warning light in the gauge cluster and a warning beep at the immediate time of the event.

Unsure what system or component failed. Our driver was making a delivery on the morning of 4/29/23. He was parked at the consignee location, engine off, and reported hearing a loud pop sound from the tractor while he was offloading merchandise from the trailer. A fire started under the hood, he attempted to extinguish it with the fire extinguisher and failed. The tractor burned to the ground. If the driver had been in the cab when it started, he could've been killed in the fire. Per online articles I found, it seems there were recalls on this same tractor year/model where fires were involved, but this unit shows no open recalls. Wreckage is available for inspection. CHP came to the seen, but to my knowledge there has been no inspection performed by anyone in any official capacity yet. No warning lamps or messages, or symptoms reported in advance of incident, just the loud pop sound reported by the driver.

The contact owns a 2018 Freightliner Cascadia. The contact stated that while the vehicle was turned off, the brake lights remained illuminated. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was unknown.

After experiencing numerous issues with Jost 5th wheels, specifically JSK36N model. The Wear ring bolts (NT0000005) are constantly getting loose making the Wear ring (SK 2105-19) move in the 5th wheel plate, what we consider unsafe. While working on hundreds of trucks we have noticed that this is this issue is very popular. The drivers have been complaining about the trailer king pin being loose in the 5th wheel, causing a hit/push on start/stop when driven in combination (truck + trailer). Because of not having the solid connection, the ‘’hits’’ are affecting the drivetrain (differentials and transmission) on the long run. Some on the drivers are panicking and not concentrated on the road, all because feeling unsafe due to the excessive 5th wheel free play. After the detailed inspection and understanding the problem, our technicians replaced hundreds of the Ring bolts, applied thread locker and torqued properly. Unfortunately the issue comes back again. The only way to get this issue resolved is to replace the whole 5th wheel assembly. This can get very pricy considering that the replacement of the 5th wheel costs thousands of dollars. It hardly hurts the bigger fleets. The situation described above was noticed mostly on 2017-2019 Freightliner Cascadia’s

Break lights stay on when truck is moving. It confuses drivers following the truck.other motorists would not know whether the truck is slowing down

HAD SAME ISSUES ON 2018-2020 FREIGHTLINER CASCADIAS (7 DIFFERENT UNITS), CHASSIS HARNESS RUBBING AGAINST TRANSMISSION AND THE METAL BRACKET BY THE AIR COMPRESSOR. ACTIVE FAULT CODES FOR COOLANT LEVEL , TCS, TRANSMISSION ECU - DRIVERS NOT ABLE TO DRIVE ON AUTOMATIC MODE/ ONLY MANUAL MODE AVAILABLE. ONE TIME THE DRIVER WAS NOT EVEN ABLE TO START THE TRUCK IN THE MORNING, HAD TO GET THE UNIT TOWED TO THE DEALER AND HAVE THE HARNESS REPAIRED. ALL OF THE FAULTS PREVIOUSLY DESCRIBED COULD HAPPEN IN MOTION AND/OR WHEN VEHICLE WAS STATIONARY.

THE BRAKE LIGHTS STAY ON CONTINUOUSLY, EVEN WHEN THE TRUCK IS SHUT DOWN

BRAKE LIGHTS REMAIN ON DUE TO A FAILING BRAKE PRESSURE SWITCH.

SEMI WAS TRAVELING WESTBOUND ON INTERSTATE 80 WHEN IT ENTERED NORTH DITCH OF THE ROADWAY. SEMI ROLLED AT LEAST ONCE AFTER ENTERING DITCH. DRIVER WAS EJECTED FROM THE VEHICLE WHILE IT WAS ROLLING. IT CAME TO REST ON PASSENGER SIDE FACING WESTBOUND. DRIVER WAS PRONOUNCED DEAD AT HOSPITAL. AT THE SCENE OF THE ACCIDENT THE MECHANIC OF THE COMPANY MENTIONED THERE WAS A PROBLEM WITH THE BRAKES. THE AIR BAG DID NOT DEPLOY AND THE SEAT BELT ALARM CONTINUED TO SOUND EVEN WHEN THE BELT WAS CONNECTED. THIS HAPPENED ONLY SHORTLY AFTER DRIVER STARTED SHIFT. DRIVER DIED FROM BLUNT FORCE TRAUMA AND HAD NO MEDICAL ISSUES THAT WOULD HAVE IMPAIRED HIS DRIVING. THE TROOPER THAT COMPLETED THE ACCIDENT REPORT AND DID NOT ADVISE A TECHNICAL REPORT BECAUSE THE DRIVER AND HIS SEMI WERE ONLY EFFECTED BY THE INCIDENT. IT HAD BEEN A DRY MORNING WITH CLEAR VISIBILITY. THERE HAS BEEN RUMORS THE SEMI IN QUESTION HAD BEEN KNOWN FOR HAVING ISSUES WITH THE BRAKING SYSTEM AND WOULD HAVE BEEN GOING IN FOR DIAGNOSTIC THE FOLLOWING DAY WHEN DRIVER WAS TO TAKE A TWO WEEK VACATION. THE FAMILY SPOKE WITH THE COMPANIES ATTORNEY WHO AGREED TO PRESERVED THE SEMI UNTIL IT WAS FURTHER INVESTIGATION. THE SEMI IS CONTAINED ON THE COMPANIES PROPERTY AND HAS SIGNS OF TAMPER OR BEING DISASSEMBLED.