1993 Ford Aerostar

High concern

Owners filed 374 complaints about this vehicle with federal regulators, most often about the electrical system. It has been recalled 4 times.

Not among the Ford Aerostar years to avoid. Which Ford Aerostar years to avoid →

Most common 1993 Ford Aerostar problems

88 of the 374 complaints (24%) are about the electrical system.

ComponentReportsCrashesFiresInjuries
Electrical System › Ignition › Switch43
0110
Air Bags › Frontal · airbags20
17016
Power Train › Automatic Transmission › Lever and Linkage › Column Shift · transmission17
010
Equipment › Appliance › Air Conditioner15
000
Power Train › Automatic Transmission · transmission12
202
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip · brakes11
100
Electrical System › Wiring › Interior/Under Dash10
050
Electrical System › Ignition9
030
Air Bags · airbags9
404
Service Brakes, Hydraulic › Foundation Components › Disc › Rotor · brakes8
000

1993 Ford Aerostar electrical system problems

24% of all complaints

88 of the 374 complaints are about the electrical system. This is what owners describe:

  • smokes or smells of burning14% · 12
  • shows an airbag warning light5% · 4
  • sets off warning lights on the dash3% · 3
  • overheats3% · 3
  • drains the battery or stops charging3% · 3

Share of the 88 electrical system complaints whose text describes each symptom. One complaint can describe several.

Typical mileage
150,000 mi
median of 7 reports
Peak year of filing
1999
35 electrical system complaints that year
Crashes · fires · injuries
0 · 28 · 0
in these complaints
Recalls on the electrical system
“While driving 15 MPH, the vehicle stalled. The consumer tried to restart the vehicle and was able to do so. While opening the hood, the vehicle caught on fire. The fire department extinguished the fire. The vehicle was towed to a garage for inspection. The cause has not been determined. Please provide further details. *jb recall campaign; NHTSA campaign id number : 99v029000.”
Owner complaint, filed Mar 2, 2005 at 150,000 miles
“Light assembly melts through. Have only owned van 1 year, and have had to replace it three times already. Can smell burning plastic, may be serious fire hazard in dash.”
Owner complaint, filed Jan 2, 2002

Complaints and recalls over time

By year of filing
1995: 43 complaints, 4 about the electrical system'951996: 58 complaints, 19 about the electrical system1997: 39 complaints, 4 about the electrical system'971998: 33 complaints, 2 about the electrical system1999: 97 complaints, 35 about the electrical system'992000: 35 complaints, 8 about the electrical system2001: 18 complaints, 4 about the electrical system'012002: 18 complaints, 3 about the electrical system2003: 11 complaints, 1 about the electrical system'032004: 9 complaints, 2 about the electrical system2005: 4 complaints, 2 about the electrical system'052006: 3 complaints, 1 about the electrical system2007: 1 complaints, 0 about the electrical system'072008: 1 complaints, 1 about the electrical system2009: 0 complaints, 0 about the electrical system'092010: 1 complaints, 1 about the electrical system2011: 0 complaints, 0 about the electrical system'112012: 0 complaints, 0 about the electrical system2013: 0 complaints, 0 about the electrical system'132014: 2 complaints, 1 about the electrical system2015: 1 complaints, 0 about the electrical system'15Recall 97V204000 (transmission)Recall 98E010000 (brakes)Recall 99V029000 (electrical system)Recall 06E022000 (brakes)NHTSA investigation PE02076NHTSA investigation EA99002NHTSA investigation RQ98012
All complaintsAbout the electrical systemRecall (red: the electrical system)NHTSA investigation opened

Complaints about the 1993 Aerostar peaked in 1999, with 97 filed that year. Owners had filed 32 complaints about the electrical system before the first recall that covers it, 99V029000 in February 1999; 56 more have come in since. In 2015 owners filed 1 so far.

4 safety recalls

Part 573 reports
Service Brakes, Hydraulic06E022000
Filed Mar 13, 20067,440 vehiclesBrake Parts, Inc.

Defect. CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.

Risk. LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.

Remedy. AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.

Electrical System › Ignition › Switch99V029000
Filed Feb 9, 1999762,201 vehiclesFord Motor Company

Defect. VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.

Risk. THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.

Remedy. DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.

Service Brakes, Air › Disc › Rotor98E010000
Filed Apr 8, 199823,500 vehiclesAimco Products Inc.

Defect. EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.

Risk. LOSS OF BRAKING CAN RESULT.

Remedy. AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED FOR REPLACEMENT.

Power Train › Transfer Case (4-wheel Drive)97V204000
Filed Nov 13, 199775,000 vehiclesFord Motor Company

Defect. VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Risk. THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Remedy. DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.

All 4 campaigns on file, newest first.

NHTSA investigations

Office of Defects Investigation

Before a recall there is often an investigation: NHTSA opens one when complaints or manufacturer data point to a safety defect. 5 name the 1993 Aerostar.

LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLYPreliminary evaluation PE02076Closed
Opened Oct 10, 2002Closed Mar 10, 2003body and frame

Odi has identified 30 incidents resulting in minor to moderate personal injuries that have been caused by abrupt door drops over the approximately eight - twelve year period of product usage and exposure (1991-1995 to 2003).most of the injury incidents appear to have been caused by a fracture of the gas filled lift assist cylinder mounting stud.stud fractures have occurred randomly over time and do not exhibit any apparent trend relating to date of vehicle production or time-in-service (exposure).the odi closing report summarizes the details of this investigation.

TRANSFER CASES AND REAR DRIVE SHAFTEngineering analysis EA99002Closed
Opened Jan 7, 1999Closed Nov 14, 2000Led to recall 99V094000transmission

There is no summary currently available

TRANSFER CASES AND REAR DRIVESHAFTRecall query RQ98012Closed
Opened Jul 31, 1998Closed Jan 7, 1999Led to recall 97V204000transmission

There is no summary currently available

FUEL SENDER ASSEMBLY FIRESEngineering analysis EA98016Closed
Opened Jul 14, 1998Closed Feb 12, 1999Led to recall 99V028000throttle and acceleration

There is no summary currently available

FUEL SENDER ASSEMBLY FIRESPreliminary evaluation PE98010Closed
Opened Feb 13, 1998Closed Jul 14, 1998throttle and acceleration

Owners allege that failure of the fuel pump/sender connector results in short circuit that has resulted in vehicle fires.symptoms include erratic fuel gauge operation, , smoke from the dash on the driver's side near the steering column (fuel pump fusible link) and passenger side (fuel pump inertia cutoff switch), intermittent stall and no start concerns, and a burning odor. Several incidents have resulted in damage to plastic fuel tubes and/or fuel supply/return tubes.

Technical service bulletins

74 on file

Repair instructions the manufacturer sent its dealers for the 1993 Aerostar. Not recalls: the fix is usually free only while the car is under warranty.

transmission 16engine 16brakes 10visibility 7equipment 6electrical system 5body and frame 4headlights 2
99222Service Bulletin/Repair InstructionsOct 18, 1999electrical system

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT

98246Service Bulletin/Repair InstructionsDec 7, 1998electrical system

FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC

97111097234Service Bulletin/Repair InstructionsNov 10, 1997electrical system

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC

96246Service Bulletin/Repair InstructionsNov 18, 1996electrical system

WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW

95102Service Bulletin/Repair InstructionsMay 1, 1995electrical system

VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR. *TW

What owners reported

Newest filings
Power Train
Filed Oct 29, 2015CA

TL* THE CONTACT OWNS A 1993 FORD AEROSTAR. WHILE DRIVING AT APPROXIMATELY 80 MPH, THERE WAS A VIBRATION COMING FROM THE DRIVER SIDE AND THERE WAS FLUID LEAKING FROM THE VEHICLE. THE CONTACT NOTICED THAT THE TRANSMISSION TRANSFER CASE WAS FRACTURED AND FLUID WAS LEAKING. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.

Electrical System
Filed Sep 11, 2014169,000 milesOH

TL* THE CONTACT OWNS A 1993 FORD AEROSTAR. THE CONTACT STATED THAT THE KEY BECAME LODGED IN THE IGNITION. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 169,000.

Structure › Body › BumpersCrash
Filed May 17, 2014100,000 milesVA

BACKED INTO PINE TREE IN DRIVEWAY. SHATTERED PLASTIC BUMPER COVER. CAN NOT REPLACE BUMPER COVER BECAUSE FORD SAYS OBSOLETE. ALSO NO AFTER MARKET BUMPER CAN BE FOUND FOR THIS MODEL. THIS BUMPER PROTECTS NO ONE. *JS FORD WON'T EVEN GIVE ME THE FORD PART NUMBER. ITS A CARGO VAN. OTHER MODEL COVERS CAN BE BOUGHT FROM AFTER MARKET SELLERS BUT NOT THE CARGO VAN. ONLY PLACE TO GET ONE IS JUNK YARDS IF YOU ARE GET LUCKY. MOST OF THEIR COVERS ARE BUSTED ALSO. A CAR IS A HAZARD WITHOUT A BUMPER. *JS

Electrical System › Ignition › Switch
Filed Jan 6, 2010144,670 milesWA

TL*THE CONTACT OWNS A 1993 FORD AEROSTAR. THE CONTACT STATED THAT HE NOTICED ELECTRICAL PROBLEMS. THERE WAS A CLICKING SOUND AND HE COULD FEEL A PULSATION IN THE DASHBOARD; THERE WERE ALSO ELECTRICAL SHORTAGES. HE CALLED THE DEALERSHIP ABOUT RECALL 99V029000 AND WAS TOLD THAT HIS VEHICLE WAS NOT INCLUDED IN THE RECALL. HE ALSO CONSULTED THE MANUFACTURER AND IT WAS CONFIRMED THAT THE VEHICLE WAS NOT INCLUDED. THE VEHICLE HAD NOT BEEN REPAIRED TO-DATE. THE CURRENT MILEAGE WAS 144,705. THE FAILURE MILEAGE WAS APPROXIMATELY 144,670. UPDATED 02/22/11

Electrical SystemFire
Filed Oct 23, 2008168,000 milesCA

TL*THE CONTACT OWNS A 1993 FORD AEROSTAR. THE CONTACT STATED THAT HIS VEHICLE WAS PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR; THEREFORE, CREATING A SHORT CIRCUIT AND ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE. ON NUMEROUS OCCASIONS, HE NOTICED THAT THE SWITCH MODULE MELTED AND THE INSTRUMENT CONTROL PANEL LIGHTING WAS INOPERATIVE. AS A RESULT, THE RISK OF A SEVERE FIRE INCREASED. THE MANUFACTURER STATED THAT THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 99V029000 (ELECTRICAL SYSTEM:IGNITION:SWITCH); THEREFORE, THEY WOULD NOT ASSUME FINANCIAL RESPONSIBILITY FOR THE REPAIR. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 168,000 AND CURRENT MILEAGE WAS 180,000.

Tires
Filed Dec 3, 20077,194 milesFL

BOUGHT FOUR TIRES: SIGMA SHADOW. 55,000 MILES WARRANTY. 215/75R14, 6K60, AT TIRE KINGDOM LOCATED AT: 8790 SW 24TH ST. MIAMI, FL. 33165. TELEPHONE 305 227 4110. *TR ON OCT. 22, 2007 THE REAR RIGHT TIRE BLEWOUT. THE TIRE HAD 7,194 MILES. TIRE KINGDOM GAVE ME TWO TIRES WHICH THEY INSTALLED IN THE FRONT. ON NOV. 19, 2007 ANOTHER TIRE BLEWOUT. THIS TIRE HAD 10,550 MILES. THIS LAST INCIDENT HAPPENED IN HOUSTON. I WENT TO NTB (PART OF THE SAME COMPANY) LOCATED AT: 7115 FM 1960 ROAD WEST. TELEPHONE 281- 580-1689. I TALKED TO THE MGR. MR. FRED JOHNSON. I SHOWED HIM THE BLOWNOUT TIRE, ALL THE PAPERS ETC..AND ASKED HIM TO REPLACE THE BLOWNOUT TIRE PLUS THE OTHER ORIGINAL TIRE. HE SAID THAT HE WOULD ONLY REPLACE THE BLOWNOUT TIRE, HE DID NOT HAVE THE TIRE IN STOCK SO I HAD TO RETURN. SINCE HE DID NOT WANT TO REPLACE THE TWO ORIGINAL TIRES, I ASKED HIM FOR THE NAME AND TELEPHONE OF THE DISTRICT MGR. HE TOLD ME THAT HIS NAME WAS ARTHAY BENTON AND HIS TELEPHONE 1-865-951-4622. I CALLED MR. BENTON AND EXPLAINED THE PROBLEM TO HIM. HE SAID HE WOULD CALL ME BACK. THE PERSON THAT CALLED ME BACK WAS MR. FRED JOHNSON AND TOLD ME THAT THEY WOULD NOT GIVE ME ANY TIRES NOT EVEN REPLACE THE BLOWNOUT TIRE. I TOOK THE BLOWNOUT TIRE TO ANOTHER NTB STORE AND THEY REPLACED IT. I AM VERY CONCERNED ABOUT THE SAFETY OF THESE TIRES PARTICULARLY THE ORIGINAL TIRE. THE FIRST INCIDENT HAPPENED ON I-10 IN FLORIDA, THE SECOND INCIDENT ON 610 IN HOUSTON. IN BOTH INCIDENTS, WHEN THE TIRES FAILED, I LOST CONTROL OF T

Electrical SystemFire
Filed Nov 11, 2006MI

JUST GOT HOME AND WAS PARKED IN FRONT OF THE HOUSE. ABOUT 30 MIN LATER SOMEONE WAS KNOCKING ON ARE DOOR TELLING US THE VAN WAS ON FIRE. THERE WAS NO KEYS LEFT IN THE VAN. THE FIRE BURN THE DASH AND THE RIGHT SIDE OF THE INSIDE OF THE ENGINE AND THE HOOD. THE VAN IS NOW TOTAL. *NM

Engine and Engine Cooling
Filed Nov 3, 2006146,000 milesFL

DT*: THE CONTACT STATED UPON CHANGING BOTH THE FUEL FILTER AND THE OIL FILTER, THE VEHICLE MADE A KNOCKING NOISE WHILE DRIVING 20 MPH. THE VEHICLE WAS TAKEN TO A PRIVATE REPAIR SHOP WHO WAS UNABLE TO DETERMINE THE CAUSE OF THE PROBLEM.

Unknown or Other
Filed Jan 3, 2006MO

CONSUMER REQUESTING INFORMATION ON RECALLS FOR 1993 FORD AEROSTAR. *TS *JB

Electrical System › Horn
Filed May 11, 2005189,000 milesKY

AIR BAG LIGHT STARTED FLASHING CONSTANTLY, THEN HORN AND CRUISE CONTROL STOPPED WORKING. NOISE IN COLUMN SOUNDS LIKE LOOSE WIRES FLOPPING.

Electrical SystemFire
Filed Mar 2, 2005150,000 milesOK

WHILE DRIVING 15 MPH, THE VEHICLE STALLED. THE CONSUMER TRIED TO RESTART THE VEHICLE AND WAS ABLE TO DO SO. WHILE OPENING THE HOOD, THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO A GARAGE FOR INSPECTION. THE CAUSE HAS NOT BEEN DETERMINED. PLEASE PROVIDE FURTHER DETAILS. *JB RECALL CAMPAIGN; NHTSA CAMPAIGN ID NUMBER : 99V029000. THE CONSUMER STATED THAT HE SAW SMOKE COMING OUT OF THE EDGE OF THE HOOD. AFTER HE OPENED THE HOOD HE SAW A SMALL FIRE AT THE REAR OF THE ENGINE. *TC

Air BagsCrash1 injured
Filed Mar 2, 2005TX

THE CONSUMER WAS INVOLVED IN AN ACCIDENT IN HER 1993 FORD AEROSTAR IN WHICH THE VEHICLE ROLLED FOUR TIMES. NONE OF THE VEHICLE'S AIR BAGS DEPLOYED. *NM THE CONSUMER SUSTAINED LIFE THREATENING INJURIES INCLUDING A BROKEN BONE IN HER BACK. THE MANUFACTURER WAS CONTACTED BUT THE CONSUMER HAS NOT RECEIVED A RESPONSE FROM THEM. *NM

Exterior Lighting › Brake Lights
Filed Feb 25, 2005175,000 milesNE

BRAKE LIGHTS CONSTANTLY SHORTING OUT. I HAVE TO REPLACE THEM 2 OR MORE TIMES PER YEAR. I USE LONG-LIFE BULBS, BUT THEY CONTINUALLY GO OUT. I SEE MANY OTHER AEROSTAR VEHICLES WITH SIMILAR SITUATION. WHILE THIS HAS NOT CAUSED AN ACCIDENT YET, UNLESS I CONSTANTLY CHECK THE LIGHTS, I MAY BE INVOLVED IN AN ACCIDENT AND/OR TICKET DUE TO THIS DEFECT. *NM

Exterior Lighting › Headlights › Switch
Filed Dec 16, 2004149,000 milesUT

HEADLIGHTS SWITCH BURNED OUT TWICE. THE CONNECTOR TO THE SWITCH KEPT BURNING. THE MANUFACTURER OFFERED NO HELP.*AK

Steering › ColumnCrash
Filed Oct 30, 200491,400 milesCA

WHILE TURNING LEFT IN AN INTERSECTION THE STEERING WHEEL LOCK UP ON MY AEROSTAR FORD '93 THAT CAUSED ME TO TURN OVER TO THE LEFT AND HIT THE OPPOSITE LANE AND HIT A CAR. I WAS UNABLE TO STRAIGHTEN OUT THE WHEEL AS IT LOCKS UP. AFTER IT WAS RESTARTED THE STEERING WHEEL WAS FINE AND 2 MECHANICS THAT I BROUGHT IT TO CAN'T FIND ANY PROBLEMS.*JB

Suspension › Front › Control Arm › Lower Ball Joint
Filed Oct 8, 2004PA

THE FRONT END NEEDED TO BE ALIGNED BECAUSE NEW TIRES WERE INSTALLED. THE MECHANIC WAS UNABLE TO PERFORM THE FRONT END ALIGNMENT BECAUSE THE FRONT LEFT BALL JOINT AND INNER TIE ROD WERE WORN. *JB

Electrical System › Ignition › SwitchFire
Filed Aug 6, 2004130,000 milesVA

WHILE DRIVING ON THE HIGHWAY VEHICLE CAUGHT ON FIRE BECAUSE OF THE DEFECT DESCRIBED IN IGNITION SWITCH ELECTRICAL SHORT 99V029000 RECALL. MANUFACTURER PROVIDED CONFLICTING INFORMATION. THEY TOLD CONSUMER BY PHONE THAT THE VIN NUMBER WAS INCLUDED IN THE RECALL ,AND THEN SENT A LETTER INDICATING THAT THE VIN NUMBER WASN'T INCLUDED. *AK

Tires
Filed Jun 1, 2004TN

I BOUGHT 4-TIRES AT SEAR IN KINGSPORT TENNESSEE IN FEBRUARY 2004 AND NOTICED THAT ALL 4-TIRES HAD BAD PLACES ON THE TIRES ,TOOK THE VEHICLE BACK THEY SAID IT WAS THE BELTS BROKE IN THEM BUT IT WAS OKAY TO DRIVE .I ASKED THEM TO REPLACE THESE TIRES BECAUSE I EAS GOING ON VACATION AND IT NEEDED TO BE DONE NOW.THEN THEY SAY THE TIRES ARE LIKE THAT ,SO I CHECKED THE TIRES ON THE WALL THERE AND THERE WASNT A TIRE THERE LIKE MINE WITH THESE PLACES ON THEM. ALKL THE WAY TO THE BEACH THE VAN SHOOK BECAUSE THEY SAID THESE TIRES WERE OK,SEARS LOGO IS SATISFACTIONED GUARANTEED RIGHT. IF ONE OF MY KIDS OR FAMILY GETS HURT BECAUSE OF THESE TIRES SEARS WILL BE IN A LAWSUIT OVER 4- TIRES THAT SHOULD BE REPLACED INSTEAD OF ASKING ANY QUESTIONS.*AK

Tires
Filed May 28, 2004115,000 milesWI

THE VEHICLE'S REAR TIRES HAVE PRODUCED A LARGE BUBBLE ON IT. THE CAUSE HAS YET TO BE DETERMINED. PLEASE PROVIDE ADDITIONAL INFORMATION. *LA

Structure
Filed Feb 23, 2004WV

ELECTRONIC DASH READOUT CANNOT BE SEEN WHEN SUNLIGHT ENTERS THE CAR AT NUMEROUS ANGLES. *LA *JB

Electrical System › Wiring › Interior/Under Dash
Filed Feb 11, 2004150,000 milesGA

HEADLIGHT SWITCH RUNS SO HOT IT MELTS THE PLASTIC PLUG BODY INTO WHICH THE WIRING HARNESS TERMINALS ARE INSERTED. I WILL BE PURCHASING THE SECOND REPLACEMENT SWITCH TODAY (3 TOTAL SWITCHES SINCE NEW). WITH THE INSTRUMENT PANEL TRIM REMOVED AND 1/2 HR DRIVING WITH HEADLIGHTS ON THE SWITCH IS TOO HOT TO TOUCH. THE CONTACT THAT PROVIDES POWER TO THE TAIL LIGHTS, INSTRUMENT PANEL LIGHTS AND RADIO NIGHT LIGHT SEEMS TO BE THE SOURCE OF HEAT AS THAT TERMINAL SHOWS THE GREATEST DAMAGE DUE TO HEATING.*AK

Unknown or Other
Filed Jan 15, 2004TX

THE SWITCH DOES NOT WORK PROPERLY. WHEN YOU TAKE THE KEY OUT SWITCH IS STILL ON. HAS TO BE JIGGLED ABOUT TO BE SURE IT IS TURNED OFF. HAS BEEN ON AND LIGHTS INSIDE HAVE RUN BATTERY DOWN. ALSO WHEN DRIVING THE DOOR AJAR LIGHT STAYS ON OR THE CHECK OIL LIGHT STAYS ON AND YOU CAN HEAR NOISES IN DASH. THEY SOUND LIKE CLICKING NOISES. WANT TO FIND OUT IF THERE ARE ANY RECALLS ON MY VAN. I PURCASED IT USED AND LOVE IT EXCEPT FOR THIS PROBLEM. THANK YOU NOVEEN MCGEE

Power Train › Transfer Case (4-wheel Drive)
Filed Nov 19, 2003MD

WHILE DRIVING VEHICLE LOST CONTROL. TOOK VEHICLE TO INDEPENDENT REPAIR SHOP, AND MECHANIC INDICATED THAT THIS VEHICLE WAS ON RECALL CONCERNING TRANSFER CASE PROBLEM. ALSO, HAD BRAKE SYSTEM PROBLEM. *AK

Tires › Tread/Belt
Filed Nov 5, 2003128,850 milesFL

WHILE DRIVING AT 35 MPH REAR TIRE TREAD SEPARATED. TIRE MODEL UNKNOWN, SIZE P215/70R14, DOT# DVHYFRKR4201 .

Tires
Filed Oct 16, 2003CA

DEAR NHTSA; BELOW IS CORRESPONDENCE WITH GOODYEAR TIRE COMPANY. I HAVE HAD PROBLEMS WITH THE DUNLOP ROVER TOURING GT TIRE NUMBER PN P22570514 AS DETALED BELOW. I DO NOT HAVE FURTHER TIRE INFORMATION SINCE THE VEHICLE IS IN THE UNITED STATES BUT I CAN OBTAIN IT AS NECESSARY. THANK YOU, MARK DEVRIES *LA 3 OCTOBER 2003 DEAR SIR: ON 6-22-01 I PURCHASED 4 DUNLOP ROVER TOURING LT TIRES FOR MY 1992 AEROSTAR VAN, MILAGE 108,098 AT SEARS EAGLE RIDGE MALL, LAKE WALES FL. ON 8-6-03, THE VEHICLE (138,690 MILES) WAS RETURNED TO SEARS EAGLE RIDGE BECAUSE THE RIGHT FRONT TIRE WAS SEPARATING FROM THE TREAD. A NEW DUNLOP ROVER TOURING LT WAS MOUNTED. ON 8-12-03 MY FAMILY WERE ON THE FLORIDA TURNPIKE WHEN THEY SUDDENLY HEARD A "THUMP,THUMP" FROM THE RIGHT REAR SIMILAR TO THE SOUND HEARD THE PREVIOUS WEEK WITH THE SEPARATED TIRE. THIS TIME THE TIRE EXPLODED AND MY WIFE BARELY MANAGED TO CONTROL THE VEHILE WHILE STEERING THE VAN TO THE SIDE OF THE TURNPIKE. I HAVE DIGITAL PICTURES OF THE EXPLODED TIRE AND MY VAN. MY FAMILY CONTINUED TO LOUISIANA WHERE THEY DEPARTED FOR INDONESIA WHERE WE ARE RESIDENT WITH CHEVRONTEXACO, LEAVING THE VAN WITH MY DAUGHTER WHO ATTENDS UNIVERSITY IN LAFAYETTE, LA. I THINK THE ORIGINAL DUMLOP TIRES ARE DEFECTIVE AND ARE UNSAFE. HOW ELSE DO YOU EXPLAIN ONE BLOWOUT AND ONE POTENTIAL BLOWOUT WITHIN 300 MILES. I HAVE INSTRUCTED MY DAUGHTER TO ONLY USE THE VAN WITHIN TOWN AND NOT TO USE IT ON THE HIGHWAY OR EXCEED 50 MPH. I DO NOT FEEL THE REMAINING TIRES ARE SAFE AND AM V

Seat Belts › Front › Buckle AssemblyCrash2 injured
Filed Oct 14, 2003120,000 milesAR

THE VEHICLE WENT OVER A PUDDLE OF WATER AND LOST CONTROL.. DRIVER'S SIDE SEAT BELT UNFASTENED AT THAT POINT. VEHICLE THEN ROLLED OVER FOUR TIMES. UPON IMPACT, AIR BAGS DID NOT DEPLOY. DRIVER WAS EJECTED THROUGH THE WINDSHIELD, AND SUSTAINED A BROKEN COLLAR BONE AND THREE BROKEN RIBS. ALSO PASSENGER IN THE FRONT SEAT SUSTAINED INTERNAL HEAD AND BACK INJURIES. *AK

Electrical System
Filed Oct 7, 2003AR

HEADLIGHTS START TO GO OFF AND ON AFTER 10 MINS OF DRIVING. VERY DANGEROUS, DASH LIGHTS GO OUT TOO. FORD SAYS THE SWITCH NEEDS TO BE REPLACED, MY HUSBAND TOOK THE SWITCH OUT AND ITS GETS WAY TOO HOT AND CAUSES THE LIGHTS TO GO OFF. *JB

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Abs Warning Light
Filed Aug 21, 2003108,500 milesLA

CANCELLATION OF GENERAL RECALL TSB94B38 WHICH HAD TO DO WITH ABS GENERAL RECALL WHICH FORD SAYS IS NOW EXPIRED. MY REAR BRAKES LOCKUP FIRST THING IN THE MORNING, AND SOMETIMES DURING THE DAY, SOMETIMES I GET A ABS LIGHT.*AK

Engine and Engine Cooling › Engine
Filed Aug 5, 2003OR

CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING VEHICLE WILL SHUT OFF, CAUSING CONSUMER TO PULL OVER, AND IT WILL BE HARD TO GET THE VEHICLE BACK STARTED.DEALER NOTIFIED.*AK

Power Train › Automatic Transmission
Filed Aug 5, 2003OR

CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING TRANSMISSION WILL LOCK UP. DEALER NOTIFIED.*AK

Tires
Filed Apr 1, 2003WI

THE RIGHT FRONT TIRE BLEW OUT. *JB

Power Train › Automatic TransmissionCrash1 injured
Filed Jan 31, 2003OH

TOLD BY MECHANIC THAT POWER TRAIN SNAPPED AND CAR DROVE OUT OF CONTROL. WAS UNABLE TO PUT THE CAR IN PARK OR NEUTRAL. THE CAR ONLY STOPPED WHEN MECHANIC TURNED THE IGNITION KEY OFF.

Engine and Engine Cooling
Filed Jan 17, 2003WA

CONSUMER STATED THAT WHILE DRIVING AND WITHOUT WARNING THE HEAD GASKET BLEW CAUSING COOLANT FLUID TO LEAK. DEALER NOTIFIED. PH

Structure › Frame and Members › Underbody ShieldsFire
Filed Dec 31, 2002243,150 milesGA

THEY SAY "WHERE THERE'S SMOKE THERE'S FIRE" SO THAT'S WHY I CHECKED THE FIRE BUTTON ON THE FORM. JUST TO THE RIGHT OF THE ACCELERATOR THE CARPET STARTED SMOKING. WE STILL DON'T KNOW THE CAUSE. BUT, EVERYTIME WE RUN THE CAR AN AWFUL SMELL RESULTS. WE NO LONGER DRIVE LONG DISTANCES. IT'S OUR ONLY CAR BUT I WE'LL HAVE TO TAKE IT TO THE GARAGE SOON. WITH HOLIDAY BILLS THIS COULDN'T HAVE COME AT A WORSE TIME.

Power Train › Transfer Case (4-wheel Drive)
Filed Dec 11, 2002IA

CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH POWER TRAIN TRANSFER CASE. ALSO STATED THAT IT LEAK TRANSMISSION FLUID. ALSO STAETD THAT HERE IS A RECALL BUT HIS VIN NUMBER WAS NOT INCLUDED AND HIS VEHICLE IS HAVING THE SAME TYPE OF PROBLEM LIKE THE RECALL. MR

Suspension
Filed Nov 18, 2002NE

WHILE TRAVELING ABOUT 35MPH ON THE HIGHWAY WITHOUT PRIOR WARNING. PLEASE PROVIDE ADDITIONAL INFORMATION. THE FRONT RIGHT AXLE BROKE THE DEALER IS AWARE OF THE PROBLEM. TS

Air Bags › Frontal
Filed Nov 5, 2002NJ

WHILE DRIVING 45MPH THE VEHICLE HAD FRONT END COLLISION AND FRONTAL AIR BAG DID NOT DEPLOY. CAUSING INJURIES. TS

Air Bags › FrontalCrash
Filed Oct 22, 2002VA

CONSUMER STATES COLLIDED WITH ANOTHER VEHICLE IN THE REAR TRAVELLING APPROX 70MPH. THE DRIVER'S AIRBAG DID NOT DEPLOY. MR

Air Bags
Filed Oct 8, 2002MI

CONSUMER STATES THAT AIR BAG LIGHT CAME ON. CHECKED BY DLR WHO ADVISED THAT AIR BAG FUSE IS BAD AND AIR BAGS WILL NOT DEPLOY IF NEEDED. *MR

Air BagsCrash1 injured
Filed Sep 14, 2002OK

OUR DAUGHTER WAS REAR-ENDED WHILE SHE WAS STOPPED AT A STOP LIGHT. THE CAR THAT HIT HER WAS GOING 50MPH.OUR VAN WAS PUSHED INTO A LINCOLN IN FRONT OF HER. THE AIRBAG DID NOT DEPLOY AND THE DRIVER'S SEAT WAS BROKEN . WE BOUGHT THE VAN BRAND NEW AND HAVE ALWAYS BOUGHT FORD CARS BECAUSE OF THEIR ADVERTISED SAFETY FEATURES. MY DAUGHTER HAS SUFFERED CONTINUED PAIN. BOTH PHYSICALLY AND MENTALLY. NLM

Electrical System › WiringFire
Filed Sep 6, 2002NJ

VEHICLE CAUGHT ON FIRE WHILE PARKED AS A RESULT OF A ELECTRICAL SYSTEM WIRING PROBLEM.*AK

Electrical System › WiringFire
Filed Sep 6, 2002NJ

VEHICLE CAUGHT ON FIRE, CAUSE UNKNOWN, COULD HAVE BEEN AN ELECTRICAL SYSTEM WIRING SHORT. *AK *YH

Steering › Steering Wheel/Handle Bar
Filed Aug 16, 2002OH

THERE WAS A DESIGN FLAW IN STEERING COLUMN. WIRE RIBBON RING THAT'S INSIDE OF STEERING COLUMN, WHICH GIVES POWER TO AIR BAG/ CRUISE CONTROL, AND HORN HAS CRACKED AS A RESULT OF RIBBON BEING TOO SHORT AND FOLDED OVER, VEHICLE HAD NO HORN/NO CRUISE CONTROL OR AIR BAG.DEALER CONTACTED.*AK

Steering › Linkages › Knuckle › Spindle › Arm
Filed Aug 1, 2002FL

THIS SPINDLE FAILURE HAPPENED WITH NO WARNING.THANK GOD THAT NONE OF MY THREE KIDS WERE INJURED AND ALSO MYSELF.THIS HAPPENED AT A VERY LOW SPEED UNDER BRAKING.I WAS IN ROUTE TO THOMASVILLE GEORGIA TO TAKE MY THREE KIDS TO GO BACK TO THERE MOMS.THANK GOD FOR SAVING OUR LIVES.*AK

Air Bags › FrontalCrash
Filed Jul 19, 2002WA

AT 45MPH VEHICLE CRASHED. UPON IMPACT, AIRBAGS DID NOT DEPLOY. CAUSE UNKNOWN DEALER NOTIFIED. *AK

Engine and Engine Cooling › Cooling System › Radiator Assembly
Filed Jun 26, 2002UT

TWO RADIATOR REPLACEMENTS WITHIN 11,000 MILES DUE TO LEAKAGES AROUND SEAL. DEALER AND MANUFACTURER WERE NOTIFIED.*AK ALSO THE REAR DOOR LOCK WAS INOPERATIVE, THE DOOR LOCK ACTUATOR WAS REPLACED.*JB

Power Train › Automatic Transmission › Lever and Linkage › Column Shift
Filed Mar 13, 2002IL

WHILE DRIVING AT 55-60 MPH TRANSFER CASE FELL APART, AND CONSUMER HAD TROUBLE SHIFTING GEARS IN VEHICLE.*AKCONSUMER STATES THAT IN 1999 THIS VEHICLE WAS TAKEN TO A LOCAL FORD DEALER UNDER RECALL NOTICE #97583 AND THE TRANSFER CASE WAS REPLACED. ONE YEAR LATER 22-APR-2000 THIS UNIT FAILED AT HIGH SPEED. *YD

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Feb 6, 2002IN

THERE IS A FITTING FOR THE BRAKE LINE, MOUNTED TO A BRACKET BEHIND THE RIGHT FRONT WHEEL. THE RUBBER LINE POPPED OFF THE PIN THAT HOLDS IT IN PLACE, DUMPING THE BREAK FLUID AND LEAVING ME WITH NO BRAKES. I HAD HIT THE BREAKS TO AVOID HITTING A DOG. FORTUNATLY THERE WAS NO IMMEDIATE DANGER THAT WOULD CAUSE AN ACCIDENT. I WAS ABLE TO STEER AROUND THE DOG. IF THERE HAD BEEN A CAR THAT PULLED OUT I WOULDN'T HAVE HAD ANY CHANCE TO STOP. THIS IS THE SECONT TIME THIS HAS HAPPENED. LAST TIME I WAS TAKING THE TRANSMISSION OUT OF PARK ON AN INCLINE WHEN THE OTHER SIDE POPPED. I FEEL THIS IS A SERIOUS PROBLEM.*AK

Power Train › Manual Transmission
Filed Jan 22, 2002MD

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

Power Train
Filed Jan 8, 2002FL

VEHICLE WOULD NOT START. TRANSMISSION TRANSFER CABLE CONSISTS OF INNER CABLE INSIDE METAL, RUBBER COVERING WITH ASBESTO COVERING (BURNED THRU) TO PROTECT AGAINST HOT EXHAUST PIPES AND MANIFOLD.

Complaints 1-50 of 374, newest first, reproduced as filed.

Across model years

Worst on record: 1993
YearComplaintsRecallsFiresDeathsAssessment
20006000Routine
19997001Fatalities reported
19984010Routine
199763520Routine
1996104640Routine
19951577180Routine
19942575284Fatalities reported
1993 — this page3744380High concern
19923175304Fatalities reported
19912234691Fatalities reported
19901957570High concern

Compare every Aerostar year →

1993 Ford Aerostar: questions buyers ask

Is the 1993 Ford Aerostar a good car?

It is not among the Aerostar years to avoid. Owners filed 374 complaints, against about 209 for a typical Aerostar year. The most common complaint is about the electrical system (24%).

What is the most common problem with the 1993 Ford Aerostar?

The electrical system: 88 of the 374 complaints (24%) are about it. Owners most often say it smokes or smells of burning (14%), shows an airbag warning light (5%) and sets off warning lights on the dash (3%). The typical report comes at 150,000 miles.

How many recalls does the 1993 Ford Aerostar have?

4 safety recalls on file with NHTSA, the most recent filed Mar 13, 2006. The largest, 99V029000, covered 762,201 vehicles. Recall repairs are free at a dealer; whether a specific car still has one open depends on its VIN.

At what mileage do 1993 Ford Aerostar problems start?

Half of the complaints that record an odometer reading came in before 146,000 miles. For the electrical system the midpoint is 150,000 miles.

Has NHTSA investigated the 1993 Ford Aerostar?

Yes, 5 times. The latest, PE02076 ("LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY"), was opened Oct 10, 2002 and closed Mar 10, 2003.

Are there service bulletins for the 1993 Ford Aerostar?

The manufacturer filed 74 technical service bulletins and other notices for it with NHTSA, most of them about the transmission (16), the engine (16) and the brakes (10). A bulletin is a repair instruction to dealers, not a recall: the fix is usually free only under warranty.

Reading this record

A high number of complaints describe fires or crashes.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Mar 13, 2006. Source: NHTSA Office of Defects Investigation.