2000 GMC Sierra 3500

Fatalities reported

Owners filed 26 complaints about this vehicle with federal regulators, most often about the service brakes, hydraulic. It has been recalled 4 times.

What fails
ComponentReportsCrashesFiresInjuries
Service Brakes, Hydraulic7
100
Visibility › Rearview Mirrors/Devices › Exterior1
101
Unknown or Other1
000
Tires › Tread/Belt1
000
Tires1
000
Suspension › Front1
000
Structure › Frame and Members1
000
Structure › Body › Tailgate › Hinge and Attachments1
000
Structure › Body › Roof and Pillars1
101
Steering › Hydraulic Power Assist › Pump1
000

4 safety recalls

Part 573 reports
Equipment07E088000
Filed Oct 24, 2007121,680 vehiclesHoneywell International, Inc.

Defect. CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.

Risk. THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.

Remedy. HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.

Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Equipment Adaptive/Mobility04V562000
Filed Nov 26, 20041,660 vehiclesMobility Works

Defect. ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Risk. IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy. DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Steering › Linkages › Drag › Link › Connection00V054000
Filed Feb 28, 20001,462 vehiclesGeneral Motors Corp.

Defect. VEHICLE DESCRIPTION: CHASSIS CABS. THE TAPERED HOLE IN THE DRAG LINK END THAT ATTACHES TO THE PITMAN ARM TAPERED BALL STUD MAY BE MACHINED TOO DEEP CAUSING THE HOLE TO BE OVERSIZED. A DRAG LINK WITH AN OVERSIZED HOLE MAY NOT "SEAT" THE PITMAN ARM TAPERED BALL WHEN ASSEMBLED. THIS COULD CAUSE HIGHER THAN NORMAL FRICTION BETWEEN COMPONENTS DURING OPERATION, AND POSSIBLY RESULT IN JOINT SEPARATION OR A BROKEN BALL STUD.

Risk. IF THE JOINT SEPARATED OR THE BALL STUD BRAKE WHILE THE VEHICLE WAS MOVING, STEERING CONTROL WOULD BE LOST.

Remedy. DEALERS WILL INSPECT THE STEERING LINKAGE ASSEMBLY AND, IF NECESSARY, REPLACE THE DRAG LINK AND THE PITMAN ARM.

What owners reported

Newest filings
Power Train
Filed Apr 21, 2025MS

Previous years of my truck with the Allison “branded” transmission have been reported to lock up while driving. From what I can gather there was a recall. Instead of fixing the issues with the transmission a program was installed to put the transmission in limp mode during the failure. My model, a 2023 apparently came with the limp mode feature already installed. When my transmission failed it took the truck out of gear and locked up for a moment before I could safely pull over.

Unknown or Other
Filed Mar 21, 2018260,000 milesIA

FAULTY INSIDE DOOR HANDLES AND MECHANICISMS.THE DOOR HANDLE ITSELF WILL BREAK OR THE CONNECTING MECHANISM WILL BREAK NOT ALLOWING THE OCCUPANTS ANY ABILITY TO LEAVE FROM THE VEHICLE IN CASE OF AN EMERGENCY OR OTHERWISE CAUSING THEM TO BE TRAPPED INSIDE. THIS IS PARTICULARLY DANGEROUS IN A FIRE, SUBMERGED IN WATER OR WINDOWS FREEZING SHUT FROM ICE OR SNOW.

Tires
Filed Oct 5, 2012MD

TL* THE CONTACT OWNS A 2000 GMC 3500 EQUIPPED WITH BF GOODRICH TIRES, SIZE LT245/75/R16. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 12T019000 (TIRES:TREAD/BELT) AND WENT TO A LOCAL TIRE SHOP TO HAVE THE TIRES CHANGED HOWEVER, THE CONTACT WAS ADVISED THAT THEY WERE NOT AWARE OF THE RECALL. THE CONTACT NOTIFIED THE MANUFACTURER WHO ADVISED HIM TO RETURN TO THE TIRE SHOP TO HAVE THE TIRES REPLACED. THE TIRES WERE NEVER REPLACED. THE DOT NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS UNAVAILABLE.

Service Brakes, Hydraulic
Filed Sep 26, 2011PA

EXITING THE HIGHWAY ON AN OFF RAMP, APPLIED THE BRAKES AND THE PEDDLE WENT TO THE FLOOR. FOUND A BRAKE LINE HAD CORRODED AND BURST. HAD TO REPAIR ALONG THE ROAD. *TR

Service Brakes, HydraulicCrash
Filed Dec 28, 201029,567 milesNY

2000 GMC K3500 REG. CAB PICKUP 4X4 -- BRAKE PEDAL GOES TO FLOOR AND ABS SYSTEM ENGAGES. VEHICLE HAS EXTENDED BRAKING DISTANCES ON DRY PAVEMENT. BRAKE LIGHT COMES ON AND GOES OFF AFTER RE-APPLICATION OF BRAKES BY "PUMPING" THEM. PEDAL ALSO GOES TO FLOOR WITHOUT ENGAGEMENT OF ABS SYSTEM AND VEHICLE WILL NOT STOP. PROBLEM HAS BEEN RECURRING FOR THREE (3) YEARS BUT THIS TIME VEHICLE WAS INTENTIONALLY DRIVEN INTO A SNOWBANK TO PREVENT A COLLISION WITH ANOTHER VEHICLE. ON 06/24/2010 DRIVER REAR BRAKE LINE (STEEL) ROTTED THROUGH WHERE IT TOUCHED FRAME AND EXPELLED ALL BRAKE FLUID FROM MASTER CYLINDER ALSO CAUSING BRAKE FAILURE.OTHER LINES ALSO SHOWING PREMATURE CORROSION. BRAKES ALWAYS HAVE A SOFT AND SPONGY FEEL EVEN AFTER REPLACEMENT OF FLUID AND BLEEDING OF ENTIRE SYSTEM. PARKING BRAKE CABLE (FRONT) ALSO SNAPPED DUE TO CORROSION AT UNDERSIDE OF CAB. *TR

Service Brakes, Hydraulic
Filed Sep 7, 201048,000 milesNH

BRAKE LINES HAVE RUSTED AND RUPTURED IN MY 2000 GMC 3500 3 TIMES. I AM THE ORIGINAL OWNER. LAST REPLACEMENT LASTED ONLY 23 MONTHS. *TR

Service Brakes, Hydraulic
Filed Jun 24, 201088,000 milesMI

STEEL BRAKE PIPE THAT CARRIES FLUID TO THE REAR BRAKES RUPTURED NEXT TO THE FUEL TANK. FLUID IS LEAKING AND POOLING ON THE FLANGE OF FRAME. STOPPING PERFORMANCE IS DEGRADED, AND NO WARNING HAS REGISTERED VIA THE INSTRUMENT CLUSTER OR IDIOT LIGHTS. LINE IS BADLY CORRODED, WHICH PERHAPS IS TO BE EXPECTED GIVEN THE AGE OF THE VEHICLE. HOWEVER, I FIND IT IRONIC THAT THE EXHAUST SYSTEM IS MADE OF STAINLESS STEEL YET THE BRAKE LINES ARE NOT. THIS VEHICLE HAS HAD OTHER BRAKE-RELATED FAILURES THAT GM REFUSED TO CORRECT, DESPITE HAVING RECALLED CONTEMPORARY VEHICLES WITH IDENTICAL PROBLEMS. IT IS AN UNUSUAL BUILD - OLD (GMT400)BODYSTYLE, MODEL YEAR 2000, 1 TON CREW CAB LONGBOX. I BELIEVE GM FORGOT THEY BUILT THESE AND THUS THEY NEGLECT TO INCLUDE TRUCKS OF THIS TYPE IN THEIR PRIOR RECALLS. REGISTERING THIS COMPLAINT IN HOPES THAT GM WILL REMEMBER TO INCLUDE SUCH TRUCKS IN THE ONGOING PE OVER THE BRAKE PIPE CORROSION ISSUE. *TR

Service Brakes, Hydraulic
Filed May 28, 201057,007 miles00

BRAKE LINES HAVE CORRODED TO THE POINT THE VEHICLE FAILS LOCAL SAFETY INSPECTION CAUSE WAS SAID TO BE BAD MATERIAL USED IN BRAKE LINE CONSTRUCTION. *TR

Engine and Engine Cooling
Filed Feb 26, 200958,000 milesIN

TL*THE CONTACT OWNS A 2000 GMC 3500. WHILE DRIVING 60 MPH, THE VEHICLE SHUT OFF AND THE BRAKING AND STEERING FUNCTIONS BECAME INOPERABLE. WHEN THE FAILURE OCCURS, THE CONTACT MUST JUMPSTART THE VEHICLE OR WAIT UNTIL THE VEHICLE COOLS DOWN IN ORDER FOR IT TO BE RESTARTED. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE BECAUSE IT COULD NOT BE DUPLICATED. THE CONTACT IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 58,000 AND CURRENT MILEAGE WAS 62,000.

Service Brakes, Hydraulic
Filed Nov 6, 200874,000 milesMI

ABS BRAKES ACTIVATE INAPPROPRIATELY AT LOW SPEEDS (UNDER 10 MPH) ON SMOOTH DRY SURFACES. THIS LENGTHENS THE STOPPING DISTANCE AND CREATES THE POTENTIAL FOR A CRASH WHEN AVAILABLE STOPPING DISTANCE IS LIMITED. THE DESIGN IS FLAWED IN THAT 1) NORMAL CORROSION, EXPECTED DURING THE LIFE OF THE VEHICLE, FREQUENTLY LEADS TO THIS FAILURE OF THE BRAKE SYSTEM, AND 2) WHEN THIS NORMAL, EXPECTED CORROSION OCCURS, THE ABS SYSTEM DOES NOT 'FAIL TO SAFE', BUT INSTEAD FAILS IN A MANNER THAT REDUCES BRAKE SYSTEM PERFORMANCE AND INCREASES STOPPING DISTANCE ONCE PROBLEM BEGAN, IT HAPPENS ALL THE TIME. DEALER REMOVED THE FRONT WHEEL SPEED SENSORS FROM THE WHEEL BEARINGS, CLEANED CORROSION OFF THE MOUNTING SURFACE, AND REINSTALLED THE SENSORS. THIS IS EXACTLY THE SAME FAILURE MODE, SAME ROOT CAUSE, SAME CORRECTIVE ACTION AS DESCRIBED IN GM'S EXISTING PRODUCT SAFETY RECALL #05068C, HOWEVER GM REFUSED TO REPAIR THE VEHICLE UNDER THE TERMS OF THE RECALL BECAUSE, AS IT IS CURRENTLY WRITTEN, THE RECALL DOES NOT COVER THE SMALL NUMBER OF TRUCKS BUILT AT THE FLINT PLANT. MY VEHICLE WAS BUILT IN THE AFFECTED TIME FRAME, WITH THE SUSPECT COMPONENTS, AND EXHIBITS EXACTLY THE SAME SAFETY DEFECT AS DESCRIBED IN THE RECALL, BUT GM HAS THEIR HEAD IN THE SAND WITH REGARD TO THE FACT THAT THERE WERE A BATCH OF AFFECTED VEHICLES BUILT AT FLINT. THE RECALL NEEDS TO BE EXPANDED AND GM SHOULD BE ASSESSED PUNITIVE DAMAGES FOR THE SHAMEFUL WAY THEY ARE TREATING CUSTOMERS WHO REQUEST ASSISTANCE IN GETTING THEIR VEHICL

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Mar 7, 2007127,000 milesMI

TRIED TO STOP ON DRY PAVEMENT, BUT DUE TO ABS MALFUNCTION, THE TRUCK WASN'T ABLE TO STOP. WE HAVE HAD MANY INCIDENTS WHERE THERE COULD HAVE BEEN PROPERTY DAMAGE AND POSSIBLE DEATH DUE TO BRAKING SYSTEM. THE ABS WOULD CALCULATE WHEEL LOCK UP EVEN WHEN THE TRUCK DID NOT HAVE "LOCK UP" AND ENGAGE SYSTEM NOT ALLOWING TRUCK TO STOP. MAILMAN PULLED OUT IN FRONT OF TRUCK COULDN'T SLOW DOWN, BUT DID AVOID ACCIDENT. RAN A STOP SIGN ONCE. ALMOST RAN INTO THE SIDE OF A BUILDING. THERE ARE A NUMBER OF INCIDENT'S, I KNOW OF THREE OR MORE VEHICLES WITH SAME PROBLEMS, ALL ARE MADE BY GM. WHEEL BEARINGS AND SPEED SENSORS MUST BE REPLACED AND POSSIBLY AXLES BECAUSE THERE IS A RING GEAR THAT EMITS SIGNAL TO WHEEL SPEED SENSOR, RING GEAR IS ON AXLE OR WHEEL BEARING. WHEEL BEARING COST 265.00 A SIDE ON MY FAMILY'S 2000 GMC SIERRA 3500 4X4 CREW CAB LONG BOX DUALLY. AN EASY ZERO COST TO FIX THIS IS TO PULL OUT THE 30 AMP TO 60 AMP FUSE IN POWER DISTRIBUTION CENTER UNDER THE HOOD. THIS DISABLES THE ABS AND DOES NOT ALLOW IT TO OPERATE. ABS LIGHT ON DASH COMES ON TO NOTIFY THIS. THIS MAY SHOCK YOU, BUT I DON'T LIKE ABS ANYWAY AND IF YOUR A SAFE DRIVER YOU DON'T NEED ABS IN THE FIRST PLACE BECAUSE IF SOMETHING HAPPENS IN FRONT OF YOU THAT ISN'T CONTROLLABLE, YOUR GOING TO HIT THEM OR IF YOUR SMART, YOU WILL GO FOR THE DITCH. ANYWAYS WITH THE FUSE PULLED YOU WILL HAVE THE SAME BRAKES THAT YOU HAD BEFORE, ONLY THAT THE ABS WILL NOT BE ABLE TO HELP YOU STOP IN A CASE WHERE THERE IS WHEEL LOCK UP, NOT TH

Structure › Frame and Members
Filed Aug 20, 200619,000 milesTX

ROAD DEBRIS BOUNCED UP AND BROKE OFF THE SHIFTER CABLE RENDERING MY SHIFTER INOPERABLE. I HAD TO CRAWL UNDER THE TRUCK AND SHIFT IT BY HAND TO GET IT TO A PLACE TO HAVE THE CABLE REPLACED. VERY DANGEROUS. *NM

Structure › Body › Tailgate › Hinge and Attachments
Filed Jul 5, 200666,000 milesMI

DT*: THE CONTACT STATED THE TAILGATE CABLE ON THE DRIVER'S SIDE RUSTED AND BROKE. THE PASSENGER SIDE WAS ALSO RUSTED AND WAS ABOUT TO BREAK. THERE IS AN NHTSA RECALL, # 06V066000 REGARDING THE STRUCTURE: BODY: TAILGATE: HINGE AND ATTACHMENTS HOWEVER THE VIN WAS NOT INCLUDED IN THE RECALL. UPDATED 07/25/06. *JB

Visibility › Rearview Mirrors/Devices › ExteriorCrash1 injured
Filed Sep 29, 2005CT

DT: A 2000 GMC 3500 DUMP TRUCK WHICH WAS PASSING BY STRUCK THE CONSUMER WHO WAS ON A BICYCLE. THIS RESULTED IN A CRACKED BICYCLE HELMET AND CAUSED CONSUMER TO BE THROWN OUT OF THE WAY BY THE SIDE VIEW MIRROR. THE CONSUMER SUSTAINED SERIOUS INJURIES. CONSUMER FELT THIS WAS A DESIGN FLAW AND FILED A SAFETY COMPLAINT. *AK *JB

Structure › Body › Roof and PillarsCrash1 injured1 killed
Filed Aug 10, 2005143,000 milesAL

A 2000 GMC C3500 SIERRA PICK UP TRUCK ROLLED OVER CAUSING THE ROOF TO COLLAPSE WHICH CAUSED BLUNT FORCE TRAUMA TO THE DRIVER'S HEAD WHICH RESULTED IN HIS DEATH. *JB

Engine and Engine Cooling › Engine › Diesel
Filed Sep 30, 200430,000 milesMD

I HAVE A 2000 GMC DESIL TRUCK. FOR TRHE PAST TWO YEARS THE TRUCK ENGINE WILL STOP WITHOUT WARNING WHILE DRIVING. HAVE HAD IT TO THE DEALERSHIP SEVERAL TIMES WITH NO LASTING RESULTS. *AK

Service Brakes, Hydraulic › Foundation Components › Disc › Pads
Filed Jun 25, 2004PA

WHILE APPLYING THE BRAKES A LOUD NOISE WAS HEARD FROM THE FRONT. CONSUMER DROVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE BRAKE PADS NEEDED TO BE REPLACED. MECHANIC WAS WAITING FOR CONFORMATION APPROVAL TO REPLACE THE BRAKES PADS. CONSUMER CONTACTED THE DEALER MORE THAN ONCE, AND THE PROBLEM RECURRED. *AK

Engine and Engine Cooling › Engine
Filed Nov 20, 200338,000 milesWV

TRUCKS ENGINE DIES, WHILE DRIVING AT ANY SPEED WITHOUT WARNING. AS A RESULT THE TRUCK LOOSES ALL POWER, INCLUDING STEERING AND BRAKE. THE DEALERSHIP RAN A DIAGNOSTIC TEST, BUT NO FAILURE CODE WAS FOUND. *PH 2000 GMC 3500 EXPERIENCING PROBLEM WITH ENGINE EQUIPMENT. WHILE DRIVING AT ANY SPEED AND WITHOUT WARNING TRUCK ENGINE DIES. AS A RESULT VEHICLE LOSES ALL POWER INCLUDING THE STEERING AND BRAKE EQUIPMENT. VEHICLE WAS TAKEN TO THE DEALERSHIP WHERE IT WAS TEST DRIVEN. DURING THE TEST DRIVE VEHICLE DIED 8 TIMES WITHIN ONE MILE RADIUS OF TRAVEL. DEALER REPLACED INJECTOR PUMP FOR THE SECOND TIME.*MR

Electrical SystemFire1 injured
Filed Jun 21, 2003500 milesMI

I HAVE HAD ELECTRICAL PROBLEMS WITH THIS TRUCK SINCE PURCHASED. IT HAS BEEN IN THE SERVICE CENTER 3 DIFFERENT TIMES WITH NO RESOLUTION. NOW THE ENGINE WILL NOT TURN OVER AND WHEN ATTEMPTING TO USE BOOSTER CABLES TO START THE CABLES BEGAN TO SMOKE AND THE COPPER WIRES MELTED. IN AN ATTEMPT TO REMOVE THE CABLES BEFORE THE OTHER CAR IGNITED I WAS BURNED. ADDITIONALLY THE TRUCK KEYS WERE NOT IN THE ON POSITION. THAT IS I HAD NOT ATTEMPTED TO START THE VEHICLE YET. *NLM

Steering › Hydraulic Power Assist › Pump
Filed Mar 6, 200333,000 milesNH

THE SHAFT PUMP BROKE, WHICH RESULTED IN VEHICLE LOSING POWER STEERING AND BRAKES. *JB

20 of 26 complaints, reproduced as filed.

Across model years

Worst on record: 2020
YearComplaintsRecallsFiresDeathsAssessment
20264200Routine
202516100Routine
202444310Routine
202328100Routine
202231300Routine
202120500Routine
202051820Routine
201913710Routine
201814600Routine
201713710Routine
201619600Routine
201531710Routine
20147300Routine
201314400Routine
20129400Routine
201120510Routine
20102500Routine
20095500Routine
200825300Routine
200716310Routine
200611010Routine
200524110Routine
200424120Routine
20037100Routine
200220310Routine
200136310Routine
2000 — this page26411Fatalities reported
199919300Routine
199812420Routine
199710300Routine
19961000Routine

Compare every Sierra 3500 year →

Reading this record

1 death reported in complaints filed with NHTSA.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Oct 24, 2007. Source: NHTSA Office of Defects Investigation.