2002 Ford F-150 complaints

ENGINE FIRE; BRAKES RESERVOIR/MASTER CYLINDER CAUGHT FIRE SITTING IN YARD. *TR

TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE WHILE PARKED AND SITTING IDLE. THE FIRE WAS EXTINGUISHED AND THE VEHICLE WAS TAKEN TO THE DEALER WHO INFORMED HIM THAT THE CRUISE CONTROL SWITCH HAD BURNED THE MASTER CYLINDER, CRUISE CONTROL CABLE AND THE WIRING THAT CONNECTED THE MASTER CYLINDER TO THE CRUISE CONTROL. THE MANUFACTURER DID NOT OFFER THE CONTACT ANY ASSISTANCE IN REPAIRING THE VEHICLE. THE VEHICLE WAS REPAIRABLE BUT WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN.

TL*THE CONTACT OWNS A 2003 FORD F150. THE CONTACT STATED THE REAR PASSENGER SIDE WINDOW FRAME LEAKED WHENEVER IT RAINED. THE CONTACT NOTICED THAT THE SEAT CUSHION AND HEAD REST WAS ALSO WET WHEN IT RAINED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND INFORMED HIM THAT THERE WERE NO RECALLS OR WARRANTIES FOR HIS VEHICLE. THE FAILURE MILEAGE WAS 70,000.

I HAVE A FORD F-150 THAT HAS A TRITON V-8 MOTOR. IT HAS 110,000 MILES. I HAVE HAD THE TRUCK FOR 3 YEARS AND PURCHASED IT WITH A 5 YEAR LOAN AGREEMENT. I WAS DRIVING AND THE SPARK PLUG BLEWOUT OF THE MOTOR. APPARENTLY THIS IS A COMMON PROBLEM,SO COMMON THAT THEY HAVE A KIT THATS A QWIK FIX. EVIDENTLY A PREVIOUS OWNER HAD THIS PROBLEM AND PUT THE KIT ON THERE GOT RID OF THE CAR AND IT WAS SOLD TO ME BY TOWN TOYOTA IN ROXBURY, NEW JERSEY. IT BLOWS MY MIND THAT I BOUGHT IT WITH 65,000 MILES AND IT ALREDY HAD A MAJOR PROBLEM NOT ONLY ONCE WITH A PREVIOUS OWNER BUT ALSO HAPPENED TO ME. NOW THE ONLY FIX IS TO REPLACE THE HEAD OF THE MOTOR OR EVEN REPLACING THE ENTIRE MOTOR.I HAVE COME INTO HARD TIMES WITH BEING LAID OFF FROM WORK AND HAVING NO MEANS TO PAY FOR IT OR EVEN GETTING ANYWHERE TO FIND WORK. I AM GETTING PRICE QUOTES RANGING FROM 3000 TO 8000 DOLLARS. ITS UNBELIEVABLE TO ME THERES NO RECALL OR COMPENSATION. IM STUCK WITH A VEHICLE THAT I NOT ONLY HAVE TO PAY FOR BUT CANT EVEN DRIVE. SOMETHING NEEDS TO BE DONE. MY E-MAIL IS [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

TL*THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHEN HE STARTED THE VEHICLE AND SHIFTED INTO DRIVE GEAR, BOTH FRONTAL AIR BAGS DEPLOYED. THE CONTACT STATED THAT THE AIR BAGS DEPLOYED WHEN HE PLACED HIS FOOT ON THE ACCELERATOR PEDAL. THE CONTACT SPOKE WITH THE DEALER AND WAS TOLD THAT THE AIR BAGS WERE NOT UNDER WARRANTY AND THERE WAS NO RECALL, BUT THEY WOULD PERFORM A DIAGNOSTIC TEST TO SEE WHAT CAUSED THE AIR BAGS TO DEPLOY. THE CONTACT STATED THAT THE AIR BAG LIGHT WAS NOT ON WHEN THE FAILURE OCCURRED.

THE FUEL TANK DROPPED DOWN FROM MY TRUCK AS I DROVE. I STOPPED IN THE MIDDLE OF THE STREET, PUT MY HAZARD LIGHTS ON AND GOT OUT TO SEE WHAT HAD HAPPENED. I DIDN'T KNOW WHAT IT WAS, IT LOOKED LIKE MAYBE THE END OF THE EXHAUST SYSTEM, THERE WAS NO LIQUID AND NO SMELL. I CALLED FOR HELP AND SLOWLY PULLED MY CAR OVER AT THE NEAREST SIDE STREET. WHEN I GOT OUT, GASOLINE WAS POURING OUT AND I COULD THEN TELL THAT IT WAS INDEED THE FUEL TANK THAT WAS HANGING FROM THE UNDERBODY OF THE TRUCK. THE FIRE DEPARTMENT HAD TO BE CALLED AND I HAVE TO PAY FOR THE CLEAN UP OF THE FUEL. THE TRUCK WAS TOWED TO A REPAIR SHOP AND THEY SAID THE STRAPS THAT HOLD THE TANK UP RUSTED OUT AND FAILED. TOTAL REPAIR COST WILL BE AROUND $1500.

TL* THE CONTACT OWNS A 2002 FORD F150 SUPER-CREW. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 05V388000 (VEHICLE SPEED CONTROL) WAS PERFORMED APPROXIMATELY TWO YEARS AGO BUT THE REPAIR DID NOT CORRECT THE FAILURE. WHILE HE INSPECTED THE VEHICLE HE FOUND THE SPEED CONTROL DEACTIVATION SWITCHES WERE NOT REPLACED. THE DEACTIVATION SWITCH WAS LEAKING FLUID ABNORMALLY. THE MANUFACTURER WOULD NOT ASSIST WITH THE REPAIR. THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 134,000.

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STARTED THE VEHICLE AND THERE WAS AN ABNORMAL EXPLOSION FROM UNDER THE FRONT HOOD. THE VEHICLE WAS SHUT OFF AND TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT ONE OF THE SPARK PLUGS HAD BLEW OUT AND DETACHED FROM THE ENGINE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 78,000. THE VIN WAS UNAVAILABLE.

TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE FROM UNDER THE HOOD WHILE THE VEHICLE WAS PARKED. THE FIRE DEPARTMENT WAS CALLED TO ASSIST AND A FIRE REPORT WAS FILED. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FIRE BUT THE VEHICLE WAS DESTROYED. THE VEHICLE WAS PREVIOUSLY INCLUDED IN THE RECALL THAT COULD POTENTIALLY RESULT IN A FIRE UNDER NHTSA CAMPAIGN ID NUMBER: 05V388000 (VEHICLE SPEED CONTROL) YET THE VEHICLE WAS REPAIRED. THE INSURANCE COMPANY ADVISED THAT THE FIRE WAS CAUSED BY THE BRAKE FLUID WHICH CAME IN CONTACT WITH A WIRE FROM THE CONTROL MODULE. THE MANUFACTURER WAS CONTACTED AND STATED THAT THEY COULD NOT PROVIDE ANY ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 116,000.

2002 FORD F-150. CONSUMER STATES PROBLEM WITH REAR AXLE AND BEARING *TGW THE CONSUMER STATED THERE WAS A GRINDING NOISE COMING FROM THE REAR OF THE VEHICLE. THE RIGHT REAR AXLE WAS WORN AND THE BEARING WAS BAD. *JB

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT IN AUGUST OF 2010 HE RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 05V388000 (VEHICLE SPEED CONTROL). THE VEHICLE WAS TAKEN TO THE DEALER FOR RECALL REPAIRS AND HE WAS INFORMED BY THE DEALER THAT THERE WERE NO FAILURES WITHIN THE COMPONENT AT THAT TIME AND REPAIRS WERE NOT NEEDED. THE CONTACT STATED THAT MOST RECENTLY, THE CRUISE CONTROL SWITCH FAILED. THE DEALER ADVISED THAT REPAIRS WOULD NOT BE PERFORMED UNDER RECALL BECAUSE HE HAD PREVIOUSLY RECEIVED RECALL REPAIRS. THE MANUFACTURER ADVISED THAT ACCORDING TO THEIR RECORDS, THE VEHICLE WAS REPAIRED AUGUST 2010. THE CONTACT STATED THAT THE VEHICLE WAS NEVER REPAIRED UNDER THE RECALL AND THE DEALER AND MANUFACTURER WERE REFUSING TO HONOR THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 147,000.

2002 FORD F-150. CONSUMER STATES A MAJOR WIRE HARNESS BURNED ON THE R.H. EXHAUST MANIFOLD AND THE PROTECTIVE PLASTIC SLEEVE WAS GONE AS WELL AS THE INSULATION. *TGW THE CONSUMER STATED THE CHECK ENGINE LIGHT ILLUMINATED AND THE OVERDRIVE LIGHT STARTED FLASHING AND IT WOULDN'T SHIFT PAST 2ND GEAR. *JB UPDATED 06/07/11

TL*THE CONTACT OWNS A 2002 FORD F150. THE VEHICLE WAS SITTING OVERNIGHT AND THE HORN STARTED TO HONK AS THE VEHICLE WAS ON FIRE. THE FIRE STARTED INSIDE THE CAB OF THE VEHICLE AND IT WAS TOTALLY DESTROYED. THE FIRE DEPARTMENT WAS CALLED AND A REPORT WAS FILED. THE FIRE DEPARTMENT DOES NOT KNOW THE ORIGIN OF THE FIRE. THERE WERE NO INJURIES. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS CALLED AND STATED THAT THEY NEEDED TO CHECK THE FIRE DEPARTMENTS REPORT. THEY OFFERED NO OTHER ASSISTANCE. THE FAILURE MILEAGE WAS 80,000.

2002 FORD F150, 4X4, 4 DOOR. WAS DRIVING HOME FROM KANSAS CITY KANSAS TO EMPORIA KANSAS, LUCKY I WAS STOPPING BY A FRIENDS HOUSE IN LAWRENCE KS. I WAS STOPPED @ A RED LIGHT IN DOWNTOWN, WHEN THE LIGHT TURNED GREEN I GAVE MY TRUCK GAS, HEARD A POP, SMELLED GAS & LUMPED TO A SAFE PLACE TO STOP. ENDED UP HAVING TO CALL A FRIEND & RENT A TRAILER TO DRAG MY TRUCK HOME. FOUND OUT THAT IT HAD "BLOWIN" A "SPARK PLUG"! WHAT THE HECK??? THE CONSUMER REPORT BOOK SAID NOTHING ABOUT THIS!!!!! AFTER READING EVERYONE'S STORIES, I AM SURE, FORD PAYS THEM OFF! NOT JUST THE "BEST" TRUCK IN AMERICA!!! BUT THE "WORLD"!!! BUT NO I LISTENED TO MY HUSBAND... I MYSELF AM A MOPAR PERSON. LADIES DON'T LET THEM MEN PICK YOUR RIDE FOR YA... HATE TO SEE YOU GET STUCK WITH A FORD LIKE ME.. BECAUSE WE ALL KNOW "FORD" IS NOT GOING TO ADDRESS THIS PROBLEM FOR US. BUT DON'T GIVE UP HOPE THERE IS A: "WORLD'S BEST FORD SPARK PLUG THREAD REPAIR KIT". NOW DON'T WE ALL FEEL "COZY"..... HAHA (SORRY GUYS, GIRLS JUST PICK BETTER RIDES!) 1/6/2011. *TR

TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 50 MPH, THE FUEL TANK FELL OFF OF THE VEHICLE AND STARTED SPARKING. THE MANUFACTURER WAS CONTACTED WHO STATED THE FAILURE COULD HAVE BEEN THE BANDS THAT HOLD THE GAS TANK WERE RUSTED AND THE PROBLEM HAD BEEN REPORTED BEFORE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 143,000.

SPARK PLUG BLOWING OUT HEAD. DAMAGING HEAD, COIL PACK AND INJECTOR LINE. *TR

I HAVE A 2002 FORD F150 WITH THE 4.6L V8. THE TRUCK HAS 109,000 MILES. NUMBER 4 PLUG EJECTED ON NOVEMBER 11TH WITHOUT ANY SERIOUS DAMAGE. I REPLACED THE PLUG AND COIL. I WAS DRIVING HOME ON DECEMBER 23RD THIS TIME THE PLUG EJECTED AND HIT THE UNDER SIDE OF THE HOOD AND SOUNDED LIKE A BOMB WENT OFF. I DID SOME RESEARCH ON THE INTERNET AND FOUND THIS IS A WIDE SPREAD SERIOUS PROBLEM WITH THE FORD TRITON ENGINES. I ALSO DISCOVERED THAT FORD WILL NOT COVER THE COST OF THE REPAIR. IF I HAVE THE DEALER REPAIR THE PROBLEM THEY WILL ONLY REPAIR THE ONE PLUG. SO I WILL PURCHASE A REPAIR KIT AND REPAIR ALL THE PLUGS MYSELF. THIS SEEMS TO BE A DESIGN PROBLEM THAT SHOULD BE COVERED BY FORD. *TR

MY 2002 FORD F150 WITH A 5.4 L TRITON V8 ENGINE SPIT OUT A SPARK PLUG FOR NO APPARENT REASON. MY F150 HAS 117,000 MILES ON IT AND HAS HAD NO MECHANICAL PROBLEMS OVER IT'S LIFE. IT IS SERVICED REGULARLY AND IS USED FOR ROUTINE DRIVING. I HAPPENED TO BE 30 MILES FROM HOME WHEN I HEARD A LOUD TAPPING COMING FROM THE ENGINE COMPARTMENT. KNOWING A LITTLE ABOUT ENGINES I CHECKED TO SEE WHAT HAD HAPPENED AND NOTICED THAT THE SPARK PLUG HAD BEEN PUSHED OUT OF THE CYLINDER HEAD, CAUSING THE COMPRESSION TO CAUSE IT AND THE COIL PACK TO CONTINUALLY STRIKE THE FUEL RAIL. FORTUNATELY I KNEW A MECHANIC IN THE AREA 1/4 MILE FROM MY LOCATION AND SLOWLY DROVE TO HIS SHOP. HE SAID THAT IT WAS A COMMON PROBLEM WITH FORD 4.6, 5.4 AND 6.8 TRITON ENGINES. HE ADDED THAT THE ALUMINUM USED FOR THE HEADS WAS TOO SOFT CAUSING THE SPARK PLUGS TO SPIT OUT. THERE WAS NO WAY OF PREVENTING THIS FROM HAPPENING OR PREDICTING WHEN IT WOULD HAPPEN. THE HOLE FOR THIS SPARK PLUG HAD ALL THE TREADS BLOWN OUT WHEN THE PLUG CAME OUT SO I HAD TO LEAVE MY TRUCK AT THE GARAGE FOR REPAIR. THE REPAIR CONSISTED OF HAVING TO PUT A STEEL THREADED INSERT INTO THE HEAD IN ORDER TO SECURE THE NEW SPARK PLUG / COIL PACK. THE MECHANIC STATED THAT I SHOULD DEFINITELY NOT DRIVE IT SINCE IT COULD CAUSE A FIRE. I COULD SMELL THE GAS FUMES FROM THE ENGINE COMPARTMENT AND FULLY BELIEVE THIS TO BE A GOOD POSSIBILITY. I CAN ONLY IMAGINE IF SOMEONE WAS UNFAMILIAR WITH ENGINES AND CONTINUED TO DRIVE WITH THIS CONDITION WITH THE POSSIBLE R

I GOT INTO MY 2002 FORD F150 ONE MORNING, CRANKED IT AND WENT TO PUT IT IN DRIVE AND IT WOULD NOT.ALSO MY INTERIOR LIGHTS WOULD NOT WORK. AFTER DOING RESEARCH I FOUND OUT IT COULD POSSIBLY BE A FUSE. I CHANGED THE FUSE AND IT WORKED., ABOUT A MONTH LATER IT DID IT AGAIN SO I CHANGED THE FUSE AGAIN, THAT ALSO WORKED AGAIN. IN THE MEAN TIME I ALSO HAD PROBLEMS WITH MY BRAKES, WHICH I HAD JUST CHANGED. AFTER ABOUT A MONTH WITH NO PROBLEMS WITH MY FUSES, I TOOK MY TRUCK OUT OF TOWN FOR FOUR DAYS. WHEN I GOT BACK I HAD TO GO STRAIGHT TO WORK, APPROXIMATELY 3:00 PM. AT THE FIRE STATION I WORK AT. AT 11:45PM DISPATCH WOKE ME UP OUT OF THE BUNKROOM TO INFORM ME MY TRUCK WAS ON FIRE. *TR

IN APRIL OF 2010 MY F-150 TRUCK "SPIT" A SPARK PLUG WHILE TRAVELING AT FREEWAY SPEED. THIS WAS A DANGEROUS SITUATION SINCE IT WAS DURING RUSH HOUR AND MANY 18 WHEEL TRUCKS WERE TRAVELING DOWN THE I-5 AT THE TIME AND WERE RELUCTANT TO ALLOW A CAR TO PULL OVER. I HAD THE TRUCK FIXED AT A AAA APPROVED REPAIR STATION WHICH REMOVED THE REMAINING SPARK PLUG, RETAPPED THE BLOCK, INSTALLED AN INSERT AND NEW PLUG. THEN, THE SAME THING HAPPENED AGAIN IN OCTOBER OF 2010 TO A DIFFERENT PLUG. AGAIN I HAD THE TRUCK REPAIRED IN THE SAME MANNER. THE RISK OF FIRE AND COLLISION WAS DIRECTLY CAUSED BY THE FAILURE OF THESE SPARK PLUGS. *TR

THE CAR WAS STOPPING TO DROP OFF MAIL AT A MAILBOX. THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. INSPECTION REVEALED BRAKE FLUID ON THE GAS TANK. A RUSTED BRAKE LINE WAS THE CAUSE. DEALER REPLACED THE LINE AT COST OF $511.95 INCLUDING BRAKE FLUID FLUSH. THE REAR BRAKE LINE WAS REPLACED. IT RUNS FROM THE FRONT TO THE BACK.

FORD F150 2002 WAS HAVING WHAT WE THOUGHT WAS A WHEEL BALANCE ISSUE. DAY BEFORE SOUNDED LIKE LIFTERS WE NEEDING ADJUSTMENT (TAPPING) THAT SEEMED TO GET BETTER AS IT DROVE. WAS TURNING ONTO A HIGHWAY TYPE ROAD, ENGINE MADE A BANG THAT SOUNDED LIKE IT THREW A ROD, FOLLOWED BY LOUD POPS. THERE WAS NO SMOKE OR OIL. IMMEDIATELY PULLED OVER AND CUT THE ENGINE. HAD TO TOW TRUCK TO DEALER ($90). FORD DEALER IDENTIFIED BLOWN SPARK PLUG #3, AND USED A KIT TO INSTALL HELICOIL TO ALLOW REPLACEMENT SPARK PLUG. THEY SAID INDUCTION CLEANING WAS ALSO NECESSARY DUE TO THE NON-FIRING CYL, PLUS ALL NEW PLUGS. REPAIR COST $950. LOST USE OF TRUCK FOR TWO DAYS, AND THEN FOUND OUT THIS IS A KNOWN ISSUE WITHOUT A RECALL; AND IT COULD HAPPEN AT ANY TIME ON OTHER SPARK PLUGS. SPARK PLUGS ORIGINAL TO VEHICLE AND NORMAL MAINTENANCE WAS CONDUCTED ON THE TRUCK. WAS ADVISED I COULD HAVE DONE NOTHING DIFFERENT TO PREVENT THIS FROM HAPPENING.. SHOCKED AND APPALLED TO READ OF THOUSANDS OF SIMILAR OCCURRENCE, AND FORD EVEN HAS A KIT TO REPAIR THEIR MANUFACTURING DEFECT. *TR

I OWN A 2002 FORD F150 WITH A 5.4 TRITON ENGINE. I JUST HAD AN ISSUE WITH A SPARK PLUG COMING OUT OF THE HEAD. I HAVE READ MANY REPORTS OF PEOPLE HAVING THIS SAME ISSUE WITH NEW FACTORY PLUGS AND REPLACEMENT PLUGS. THIS SEEMS TO BE A DESIGN FLAW THAT FORD HAS YET TO ADMIT IS A DESIGN FLAW. THIS ISSUES CAN RESULT IN A FIRE LUCKILY IT DID NOT HAPPEN WITH MINE. I WORK AT A SALVAGE YARD AND THIS IS ONE OF THE COMMON THINGS WE SEE HAPPEN TO THESE MOTORS. I THOUGHT I HAD ONE THAT WAS NOT PART OF THE ISSUE BUT I GUESS NOT. NOW I WILL HAVE THE COST OF A TOW CALL AND WHAT EVER IT WILL COST TO FIX IT AND FROM WHAT I HAVE SEEN SO FAR AROUND $500-1500 IF HEADS ARE NOT CHANGED. IF HEADS ARE CHANGED THEN IT COULD BE ALOT MORE. *TR

OUR 2002 F150 CAUGHT FIRE WHILE PARKED IN THE FRONT OF OUR HOME. AFTER TRYING TO FIGURE OUT WHY OUR TRUCK CAUGHT ON FIRE WE FOUND ONLINE THAT THERE WAS AN OPEN RECALL ON THE CRUISE CONTROL/BRAKE SAFETY SWITCH RECALL FROM FORD. WE CALLED FIRE DEPARTMENT AFTER WE PUT OUT FIRE AND HAVE RECORD THAT THEY CAME TO MAKE SURE ALL HARM WAS OUT OF THE WAY. *TR

TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT HEARD A LOUD RATTLING NOISE FROM THE ENGINE AREA. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT ONE OF THE SPARK PLUGS HAD BLOWN OUT. THE VEHICLE WAS BEING REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 110,000.

BLOW SPARK PLUG ON A 2002 FORD F-150 5.4 PICKUP. *TR

EVENTS LEADING UP TO THE FAILURE WOULD HAVE TO BE...EVERYDAY DRIVING.... THE FAILURE - FOR THE THIRD TIME NOW, A SPARK PLUG EJECTED FROM THE CYLINDER HEAD. CONSEQUENCES - $800 FORD DEALERSHIP PARTS/LABOR, PLUS 2 TOW TRUCK SERVICES. NEW PLUG, INSERT, AND COIL. *TR

THE REAR FUEL TANK STRAP ON MY 2002 FORD F 150 RUSTED THROUGH CAUSING THE TANK TO COME LOOSE. THE RUST WAS SO BAD THAT THERE WAS ALSO A SMALL HOLE IN THE FUEL TANK. I HAVE TAKEN THE TRUCK IN FOR REPAIRS AND AFTER THE TANK WAS REMOVED IT WAS DISCOVERED THAT THE BRAKE LINES ABOVE THE TANK WERE ALSO RUSTED WITH ONE STARTING TO LEAK. *TR

ON SEPTEMBER 28TH 2010 I WAS DRIVING FROM INDIANAPOLIS, IN TO LOUISVILLE, KY ON A VERY BUSY I-65 INTERSTATE. AT APPROXIMATELY 4PM I HEARD A VERY LOUD POP AND LOST ALL POWER. I COULD HEAR A VERY LOUD BANGING NOISE AND AT FIRST I THOUGHT I BLEW A TIRE. I IMMEDIATELY TRIED TO GET FROM THE FAST LANE TO THE EMERGENCY LANE BUT WITH AS MANY CARS ON THE ROAD THIS WAS DIFFICULT. I FINALLY MADE IT TO THE EMERGENCY LANE AND TURNED MY FLASHERS ON. WHEN I GOT OUT OF MY VEHICLE I CHECKED FOR A FLAT TIRE BUT THAT WAS NOT THE ISSUE. I RESTARTED THE TRUCK AND LIFTED THE HOOD OF MY ENGINE. I NOTICED THAT ONE OF MY COIL POWER PACKS WAS AT A WEIRD ANGLE. WHEN I WENT TO CHECK IF IT WAS STILL ATTACHED THE COMPRESSION OF MY NUMBER 2 CYLINDER BLEW THE SPARK PLUG THE REST OF THE WAY OUT OF THE ENGINE AND HIT MY HOOD VERY NARROWLY MISSING MY HEAD. THE COIL WAS ALSO DESTROYED BY THE FORCE OF THE SPARK PLUG COMING OUT OF THE CYLINDER. MY TRUCK IS A 2002 FORD F-150 WITH LESS THAN 100K MILES. THIS IS A VERY DANGEROUS ISSUE THAT NEEDS TO BE CORRECTED. *TR

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE ANOTHER DRIVER WAS DRIVING APPROXIMATELY 20 MPH, BOTH STRAPS ON THE FUEL TANK FELL OFF AND THE TANK DROPPED DOWN ON THE GROUND. ANOTHER DRIVER ALERTED HER TO THE FAILURE. THE VEHICLE WAS TOWED TO A REPAIR SHOP. THE CONTACT CALLED THE DEALERSHIP WHO REFERRED HIM TO THE MANUFACTURER WHO ASSIGNED HIM A CASE NUMBER. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 241,000.

TL*THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE EXITING A PARKWAY TO GET ON THE HIGHWAY WHILE DRIVING 55 MPH HE APPLIED THE BRAKES TO YIELD AND THE VEHICLE ACCELERATED WITHOUT DRIVER INTENT. HE WAS FORCED TO DRIVE THE VEHICLE ON A SIDEWALK IN ORDER TO GET OUT OF TRAFFIC WHICH CAUSED HIM TO LOSE CONTROL OF THE VEHICLE AND CRASHED INTO AN EMBANKMENT. HE TRIED TO PUT THE VEHICLE IN NEUTRAL BUT IT WENT INTO REVERSE INSTEAD. THE VEHICLE ACCELERATED ON IT'S OWN IN REVERSE AND CROSSED A SIX LANE HIGHWAY BEFORE CRASHING INTO A LIGHT POLE, WHICH FINALLY STOPPED THE VEHICLE FROM ACCELERATING. THERE WERE NO INJURIES. THE VEHICLE WAS TOWED TO A STORAGE LOT. THE STATE POLICE RESPONDED TO THE SCENE AND FILED A REPORT WHICH IS AVAILABLE. THE VEHICLE WAS NOT REPAIRED. FORD WAS CONTACTED AND COULD NOT OFFER ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 82,200. UPDATED 11/22/10 *BF UPDATED 11/23/10*JB

MY 2002 F150 CATCH ON FIRE TODAY. THE FIRE SEEMS TO HAVE COME FROM THE BRAKE MASTER CYLINDER AREA. *TR

I WAS DRIVING IN THE URBAN STREET AND I SUDDENLY HEAR A NOISE COMING FROM THE ENGINE COMPARTMENT, LIKE SOMETHING IS LEAKING FROM THE ENGINE. SO I HAD IT TOWED TO MY HOUSE WHICH IS AROUND 2 KMS AWAY. WE DISCOVERED THAT ONE OF THE SPARK PLUG JUST PULL OUT OF THE ENGINE AND IT WAS THE ONE THAT WAS MAKING THE NOICE AND NO POWER. I BROUGHT IT TO MY FRIEND WHJO IS A MECHANIC AND HE DISCOVERED THAT THE TREAD IS DAMAGED AND HE CANNOT INSERT THE PLUG ANYMORE. I BOUGHT IT USED ON MARCH 2008. *TR

NUMEROUS FORD PICK-UP TRUCKS TO INCLUDE F SERIES AND RANGER HAVE AN ISSUE WITH THE CROSS BEAMS THAT HOLD THE PICK-UP BED TO THE TRUCK RUSTING OUT. THE POTENTIAL IS THERE THAT THE BED COULD COME LOOSE FROM THE TRUCK AND POSE A SERIOUS SAFETY HAZARD. I HAVE CONTACTED FORD ABOUT IT BUT AS YOU CAN GUESS THEY WERE UNRESPONSIVE. SEVERAL WORKERS AT THE LOCAL FORD DEALER ALSO HAVE THE SAME PROBLEM BUT HAVE BEEN UNABLE TO GET A SATISFACTORY RESPONSE FROM FORD. MY VEHICLE IS A 2002 MODEL BUT I HAVE BEEN TOLD THAT IT OCCURS IN OLDER AS WELL AS NEWER MODELS. I AM GOING TO HAVE TO HAVE THE BED REMOVED AND NEW CROSS BEAMS WELDED ON TO REPLACE THE DEFECTIVE ONES AT MY EXPENSE. I HAVE ONLY 77,000MILES. THE TRUCK IS OPERATED IN NC WITH SOME SALT USED IN THE WINTER. *TR

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 3 MPH, THE VEHICLE EXHIBITED A LOUD POP FROM THE ENGINE AS THE VEHICLE BEGAN TO LOSE POWER. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE HE WAS INFORMED THAT A SPARK PLUG FRACTURED FROM THE ENGINE AND TORE AN ENGINE COIL. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 95,800.

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE TRAVELING 20 MPH, THE FRONTAL DRIVER AND PASSENGER AIR BAGS DEPLOYED WITHOUT WARNING. THE VEHICLE WAS NOT INVOLVED IN A CRASH. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 120,000.

2002 F-150 FORD 4.6 V-8 SPARK PLUG EJECTION. FIRST TIME HAPPENED ON JUNE 20 2008 IN THE NUMBER 3 CYLINDER TRUCK SHOWING 160,000 KMS. I REMOVED THE HEAD SENT IT TO MACHINE SHOP TO BE REPAIRED. 11 MONTHS LATER(182000) THE HELI-COIL THAT WAS INSTALLED CAME OUT WITH THE SPARK PLUG. REMOVED THE HEAD AND INSTALLED REMAN HEAD (ON RIGHT SIDE) DURING THE SPRING OF 2010 I STARTED TO LOOSE COMPRESSION ON ALL CYLINDERS, RANGING FROM 0-90 LBS AND THE BEST CYLINDER AT 120 LBS) BROUGHT IT TO A FORD DEALER, AND RESULTS SHOWED LEAKING WAS AROUND SPARK PLUGS. FORD DECLARED I NEED A NEW ENGINE. I AM LUCKY ENOUGH TO BE ABLE TO DO MY OWN REPAIRS. I PURCHASED A USED ENGINE FROM A WRECKER AND INSTALLED @ 190000KMS IN JULY 2010. I HAVE SPENT OVER $4000.00 ON THIS PROBLEM, AND I AM NOT DUMB ENOUGH TO CHANGE SPARK PLUGS WHEN THE ENGINE IS HOT, I USE ANTI-SEIZE WHEN INSTALLING, AND TORQUE AS FORD RECOMMENDS! FORD NEEDS TO FESS UP TO THIS ISSUE AND OFFER SOME SORT OF RECALL PROGRAM. I'M SURE THAT MY REPAIR BILLS WOULD HAVE BEEN DOUBLE IF I HAD TO PAY FOR LABOR. *TR

FORD F150 HAD A RECALLED BACK IN 2005 WITH THE SPEED CONTROL WERE THE DEACTIVATION SWITCH MAY OVERHEAT, SMOKE OR BURN. WAS INSTRUCTED TO TAKE TO DEALER TO DISCONNECT UNTIL PARTS COME IN WAS NOTIFIED ON NEW PARTS WERE AVAILABLE WHICH WERE INSTALL. AUG 21 2010 THE BRAKE PRESSURE SWITCH STARTED LEAKING AND RUNNING FROM MY MASTER CYLINDER BRAKE PRESSURE SWITCH. THIS WAS PART OF THE PROBLEM FROM THE VEHICLE SPEED CONTROL SWITCH PART THAT WAS LEAKING. COULD NOT BUY PART FROM AUTO PART STORE. *TR

STARTING FROM A STOPLIGHT, I HEARD A SUDDEN POP AND SMELLED GAS. LOUD CLICKING OR POPPING NOISE CAUSED ME TO TURN AROUND AND HEAD STRAIGHT TO THE DEALER. THEY SAID A SPARK PLUG BLEW OUT, DAMAGING THE COIL. INITIAL ESTIMATE OF $500 GREW TO $3600 AS THEY SAID THEN THAT THE HEAD WOULD NEED TO BE REPLACED DUE TO DAMAGE THERE AS WELL. RESEARCHING THIS PROBLEM, IT APPEARS THAT THERE ARE QUITE A FEW (MANY MANY MANY) FORD OWNERS WITH THIS PROBLEM! WHY IS THERE NO RECALL? IMMEDIATE SAFETY OR NOT, THIS IS AN OBVIOUS DEFECT. *TR

A 2002 FORD F-150 STRUCK A 1996 CHEVY BLAZER IN THE RIGHT REAR, THERE FOR HAVING DAMAGE TO THE FRONT AND FRONT LEFT QUARTER PANEL OF THE F-150. THE IMPACT WAS HARD ENOUGH TO ROLL THE BLAZER OVER ON TO ITS TOP. MY CONCERN IS THAT THE AIR BAGS IN BOTH VEHICLES DID NOT DEPLOY THE F-150 WAS TRAVELING AT A SPEED OF +40MPH AT THE TIME OF IMPACT, THE BLAZER WAS AT A PARKED STOP. *TR

OUR 02 FORD F150 CAUGHT FIRE IN OUR DRIVEWAY WHILE WE WERE NOT HOME AND WAS DESTROYED. THIS WAS 3 DAYS AFTER BEING OPERATED. THE FIRE WAS LOCATED ABOVE THE FRONT DRIVER SIDE TIRE AT THE BRAKE FLUID RESERVOIR. OUR NEIGHBOR SAW FIRE AND WAS ABLE TO SAVE OUR BOAT AND HOME BY COMBATING THE FLAMES WHILE WAITING FOR 911 TO RESPOND. OUR INSURANCE COMPANY CALLED IT A TOTAL LOSS. WE CALLED FORD TO SEE IF OUR VIN NUMBER HAD RECALLS, AND THEY SAID YES, FOR THE CRUISE CONTROL MODULE. WE NEVER RECEIVED NOTICE FROM FORD REGARDING A RECALL!!! WE HAVE NOT HAD ANY PROBLEMS WITH THIS VEHICLE UP TO THIS POINT. THE FIRE CHIEF SAID THAT IF MY NEIGHBOR WOULD NOT HAVE SEEN THE FIRE WE WOULD HAVE LOST EVERYTHING. *TR

2002 FORD F150 5.4L ENGINE PLUG POPPED OUT BROKE COIL. *TR

I HAVE A 2002 F-150 HARLEY-DAVIDSON EDITION SUPERCREW PICK UP TRUCK AND JUST HAD MY NUMBER 3 SPARK PLUG BLOWN OUT IT DESTROYED THE COIL PACK THE PLUG AND BOOT THE VEHICLE HAS 121,556 MILES. *TR

I WAS FOLLOWING THE FORD RULES FOR WHEN TO REPLACE SPARK PLUGS AT 100,000 MILES. I HAVE 99,860 MILES ON MY 2002 FORD F150 XLT 4.6L TRITON V8 MOTOR. I WAS DRIVING HOME FROM GETTING THE NEW PLUGS FROM THE AUTO STORE TO REPLACE WHEN I HEARD WHAT SOUNDED LIKE A GUN GOING OFF. ONE OF THE SPARK PLUGS FIRED OUT OF ITS LOCATION RIPPING OFF THE COIL PACK HITTING MY FAN BLADE ON THE TRUCK. THIS IS VERY DANGEROUS BECAUSE AS I HAVE BEEN READING. THE FUEL COULD HAVE BEEN IGNITED BY THE COIL PACK CAUSING A FIRE OR WORSE. WHAT IS BEING DONE ABOUT THIS DEFECT AND WHY HAS THEIR NOT BEEN A RECALL ON THE FORD MOTORS? *TR

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE TRAVELING AT 25 MPH, THERE WAS AN UNUSUAL POP FROM THE FRONT END OF THE VEHICLE. IMMEDIATELY, THERE WAS AN ABNORMAL AIR PRESSURE RELEASE SOUND. THE DEALER ADVISED THAT THE ENGINE HEAD WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THERE WERE NO PRIOR WARNINGS OF THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 106,000.

I HAVE HAD TWO SPARKPLUGS EJECTED FROM MY TRUCK MOTOR. I HAVE A FORD TRUCK. IT HAS HAPPENED TWICE IN TWO YEARS WITH PLUGS THAT WERE IN IT WHEN I BOUGHT IT NEW FROM A FORD DEALER, WITH FORD CERTIFIED MECHANICS. 2 OUT OF 8 IS A 25 % FAILURE RATE. *TR

2002 FORD F-150 COMPLETE BRAKE FAILURE. FORD IS NOT OWNING UP TO DEFECTIVE PARTS, NEEDS TO BE RECALLED AND PUBLIC APOLOGY MADE FOR ENDANGERING OF THEIR CUSTOMERS. INTERNET SEARCH RESULTS IN HUNDREDS OF SIMILAR OCCURRENCES. *TR

MY FATHER OWNS A 2002 FORD F150 PICK-UP TRUCK. THE PASSENGER SIDE SEATBELT FREQUENTLY COMES UNDONE. I HAVE SEARCHED FOR RECALLS ON THIS BUT I HAVE FOUND NOTHING. WILL FORD PAY THE BILL TO GET THIS PROBLEM FIXED. THE SEAT BELTS COME UNDONE OFTEN ENOUGH IT IS MORE TROUBLE THAN IT IS WORTH TO PUT IT ON. I HAVE NO FAITH IN IT WORKING WHEN IT IS NEEDED. *TR

SPARK PLUG BLOWOUT OF THE CYLINDER HEAD ON A FORD 5.4 TRITON MOTOR. MANY HAVE HAD THIS PROBLEM AND HAVE TO DEAL WITH A BAD DESIGN BY FORD. IT MAKES THESE FORD VEHICLES NON RELIABLE BECAUSE IT COULD LEAVE YOU STRANDED AWAY FROM HOME WITH NO ONE TO FIX THE PROBLEM LIKE WHAT HAPPENED TO ME. *TR

2002 F-150 HISTORY - HAVE HAD TO REPLACE 4 COILS. 2 WERE BURNED OUT AND 2 WERE DAMAGED FROM THE SPARK PLUG BLOWING OUT THE HOLE, THIS LAST TIME JUST RECENTLY (JUNE 2010). *TR