2002 Ford F-150 complaints

DT*: THE CONTACT STATED WHEN THE CRUISE CONTROL WAS ACTIVATED THE VEHICLE ACCELERATED BEYOND THE SET SPEED. THE CONTACT PLACED THE VEHICLE INTO NEUTRAL AND COASTED WHILE ATTEMPTING TO TURN OFF THE CRUISE CONTROL SWITCH. AFTER NUMEROUS ATTEMPTS THE CRUISE CONTROL WAS DEACTIVATED, AND THE CRUISE CONTROL LIGHT INTERMITTENTLY ILLUMINATED. PRIOR TO THE INCIDENT THE CONTACT RECEIVED NHTSA RECALL 05V388000, REGARDING THE VEHICLE SPEED CONTROL. HOWEVER, THE RECALL WORK WAS NOT PERFORMED. THE RECALL REMEDY ADVISOR URGED THE CONTACT TO HAVE THE VEHICLE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED OR REPLACED. THE CONTACT BELIEVED THE RECALL REMEDY SHOULD ALSO INCLUDE REPLACEMENT OF THE MASTER CYLINDER. *AK

2002 F 150 V 4.2L V6 ENGINE. 83000 MILES HAS DEFECTIVE INTAKE MANIFOLD GASKET THAT CAN CAUSE LEAK OF COOLANT INTO CYLINDERS CAUSING ENGINE TO BLOW UP POSSIBLY CAUSING CAR TO BECOME UNCONTROLLABLE CAUSING A SERIOUS ACCIDENT. FORD HAS NO PLANS DESPITE RECEIVING NUMEROUS COMPLAINTS. *JB

WITHOUT NOTICE THE POWER STEERING LET GO ON MY TRUCK RESULTING IN THE UNIT LEAKING OUT 6 BOTTLES WERE REPLACED IN THE RESERVOIR AND CONTINUED TO LEAK ONTO THE GROUND. *NM

I WAS ADVISED BY FORD IN SEPTEMBER 2005 THAT MY 2002 F-150 TRUCK WAS INVOLVED IN THE SPEED CONTROL DEACTIVATION SWITCH RECALL AND INSTRUCTED TO REPORT TO MY DEALER FOR ASSISTANCE WHICH I DID. MY CRUISE CONTROL WAS DISABLED (WIRE CUT) BY THE DEALER AND TOLD THAT THE REPLACEMENT PART WOULD BE AVAILABLE BY NOVEMBER 2005. IT IS NOW JANUARY 2006 AND THE DEALER REPORTS THAT THEY DON'T KNOW WHEN THE REPLACEMENT PART WILL BE AVAILABE (FORD SAYS IT MAY BE FEBRUARY). MY COMPLAINT IS THAT I AM SUFFERING A LOSS OF USE BENIFIT FROM FORD'S DEFECTIVE EQUIPMENT FOR FIVE (5) MONTHS AND COUNTING AND THIS IS NOT FAIR OR RIGHT! *NM

ON SEPT 22,2005 MY 2002 FORD F150 BURST INTO FLAMES IN MY CARPORT WHILE I WAS SLEEPING. MY DAUGHTER CAME HOME AND WOKE ME JUST IN TIME TO GET OUT OF THE HOUSE BEFORE THE ENTIRE HOUSE BURNED. I RECEIVED THE RECALL NOTICE JUST A FEW DAYS AFTER THE FIRE. THE FIRE WAS WITNESSED TO START IN MY TRUCK. THE TRUCK WAS SO SEVERELY BURNED THAT SEVERAL INVESTIGATORS REPORTED THIS WAS TYPICAL OF WHAT THEY WHERE EXPERIENCING WITH FORD FIRES ALTHOUGH FORD'S INVESTIGATORS REPORTED THE CRUISE SWITCH WAS PROPERLY FUNCTIONING ACCORDING TO AN X-RAY OF THE PART. HOW THE PART COULD BE FOUND IS A MYSTERY SINCE THE TRUCK WAS SO DAMAGED. FORD IS NOT TAKING RESPONSIBILITY FOR ANYTHING. WE LOST EVERYTHING WE OWNED. *JB

DT: THE CONTACT STATED THE CABLE HOLDING THE SPARE TIRE SNAPPED. THE TIRE BOUNCED ON THE ROAD. THE VEHICLE WAS REPAIRED. *AK UPDATED 1/19/2006 - THE CONSUMER HAS THE FAILED CABLE IN HIS POSSESSION. THERE WERE NO INJURIES AND NO DAMAGE. *NM

ENGINE SPARK PLUG BLOWN FROM ALUMINUM CYLINDER HEAD. VEHICLE DISABLED BY DAMAGE. REPAIR COST $2481.38 TO OWNER. INFORMATION COMMONLY AVAILABLE SHOWS THIS TO BE RECURRING PROBLEM THAT FORD WILL COVER ONLY WITH VEHICLE UNDER WARRANTY. PROBLEM NOT RESTRICTED TO AGE OF ENGINE. *JB

F150 4.2 6 CYLINDER BLOWN LOWER INTAKE AFTER 71000 MILES. REPAIR SHOP AND ONLINE THAT THIS FAILURE IS AN EPIDEMIC. *JB

2002 FORD F-150 TRAVELING WEST ON HIGHWAY 40 IN ARIZONA. RECALL NOTICE RECEIVED ON THE CRUISE CONTROL INITIAL FAILURE CRUISE CONTROL ON. ENGAGED MAINTAIN SPEED BUTTON VEHICLE STARTED ACCELERATING. PUNCHED ALL OF THE CRUISE CONTROL BUTTONS AND TAPPED THE BRAKES CRUISE CONTROL TURNED OFF. CONFIRMATION TURNED CRUISE CONTROL ON AND HIT MAINTAIN SPEED BUTTON. VEHICLE STARTED ACCELERATING AS BEFORE. HIT ALL OF THE CRUISE CONTROL BUTTONS AND TAPPED THE BRAKE. AT 85 MPH, I TURNED OFF THE IGNITION. IMMEDIATELY TURNED IGNITION ON. CRUISE CONTROL WAS ACTIVE, MOTOR RACED, BUT TRANSMISSION WAS IN NEUTRAL. SHIFTER WAS IN DRIVE. TURNED OFF IGNITION AGAIN AND CRUISED TO THE LEFT SIDE OF THE ROAD. STARTED VEHICLE AND PROCEEDED WITHOUT USING CRUISE CONTROL RECOMMENDATION TRANSMISSIONS SHOULD NOT SHIFT INTO NEUTRAL UNLESS THE OPERATOR PLACES THE SHIFT LEVER IN NEUTRAL. PREVIOUSLY OWNED FORDS FROM THE 60S, 70S, 80S, AND EARLY 90S DO NOT DISENGAGE THE TRANSMISSION WHEN THE KEY IS TURNED OFF. *JB

WHILE PULLING OUT OF MY DRIVEWAY I WAS TURNING THE STEERING WHEEL WHEN I HEARD SOMETHING SNAP IN THE STEERING COLUMN AND THEN I HAD NO CONTROL OF THE STEERING. THE STEERING WHEEL WOULD TURN COMPLETELY AROUND AND THERE WAS NO CONTROL OF THE FRONT WHEELS. AFTER TAKING THE TRUCK TO THE DEALERSHIP WHERE I PURCHASED THE VEHICLE THEY REPLACED THE UPPER STEERING GEAR ASSEMBLY, THE STEERING SHAFT, AND REPLACED THE CLOCK SPRING UNDER THE STEERING WHEEL. THIS COST A TOTAL OF $810.16. I WAS ON MY WAY OUT OF TOWN THAT DAY AND WAS HEADING FOR THE INTERSTATE. I AM SO THANKFUL THAT I WAS NOT GOING 70 MPH ON THE INTERSTATE. THEY COULD NOT TELL ME WHY THIS HAPPENED. THE VEHICLE IS ONLY 3 YRS OLD AND HAS 63,878 MILES ON IT. *NM

DT: THE CONTACT STATED WHILE DRIVING THE CLUTCH WOULD NOT DISENGAGE. HE TOOK THE VEHICLE TO A CERTIFIED REPAIR SHOP FOR DIAGNOSIS. THE ENGINE LOST A CYLINDER AND FLUID LEAKED OUT INTO THE ENGINE. THE VEHICLE IS BEING REPAIRED AT THE CONTACT'S EXPENSE. *AK

2002 FORD F150 SVT LIGHTNING 5.4L ENGINE WITH ONLY 30,121 MILES ON IT BLEW UP ON DYNO METER ON 12-1-05 AT ONLY 3300 RPM'S. LOCAL FORD DEALERSHIP WHERE I BOUGHT IT SAYS IT IS OUT OF WARRANTY AND TOO BAD. ESTIMATE FOR NEW ENGINE IS $5300 PLUS TAX, ETC, INSTALLATION ADDS UP TO A TOTAL OF $9,300 WHICH I DON'T HAVE. I AM STILL MAKING PAYMENTS ON THIS TRUCK TOO. I HAVE READ 32 COMPLAINTS ON THIS SITE TONIGHT REGARDING THE SPARK PLUGS EJECTING AND CAUSING ENGINE DAMAGE (A ROD WAS THROWN IN THIS CASE). THANK GOODNESS I WASN'T ON THE FREEWAY WITH IT. THIS IS A SERIOUS SAFETY ISSUE. HOW MANY COMPLAINTS DOES NHTSA NEED TO GET BEFORE THEY MAKE FORD RECALL AND FIX THESE ENGINES THAT ONLY HAVE 4 THREADS ON THE SPARK PLUGS??? HOPEFULLY BEFORE ANYONE IS KILLED AS A RESULT. MAYBE MORE PEOPLE SHOULD JOIN THE CALIFORNIA LAW FIRM'S LAWSUIT ON BEHALF OF 9 PEOPLE THAT YOU LIST ON YOUR "DEFECT INVESTIGATIONS" PAGE. *JB

2002 F-150, 5.4L - 56,000 MILES ON TRUCK. SPARK PLUG EJECTED FROM CYLINDER HEAD. HEARD LOUD POP - EXPERIENCED LOSS OF POWER - PULLED OVER - GOT TOWED TO DEALER. DEALER DIAGNOSED PROBLEM - SAID CYLINDER HEAD WOULD HAVE TO BE REPLACED - ENGINE WOULD HAVE TO BE REMOVED FOR FIX - ESTIMATE OF OVER $3,000 - WOULD NOT DO ANY KIND OF INSERT (HELICOIL) FIX. CALLED AND COMPLAINED WITH FORD CUSTOMER SERVICE - DEALER AGREED TO GIVE ME 10% DISCOUNT - STILL COST ME OVER $3,100 PLUS TOWING AND RENTAL VEHICLE. PLUGS WERE ORIGINAL FROM FACTORY - HAD NEVER BEEN TOUCHED. HAD BEEN HEARING A SLIGHT TICKING NOISE FOR A FEW DAYS PRIOR TO INCIDENT. INTERNET RESEARCH HAS REVEALED SEVERAL OTHER COMPLAINTS OF THIS TYPE FOR F-150, F-250, EXPEDITION FROM 1999-2002. CYLINDER HEADS REPORTED TO HAVE ONLY 4 THREADS FOR PLUG. APPARENTLY FORD CHANGED CYLINDER HEAD IN 2003 TO AN 8-THREAD PLUG DESIGN.*JB

DT: THE CONTACTS STATES THERE IS NHTSA RECALL CAMPAIGN 05V388 ON CONCERNING THE VEHICLE SPEED CONTROL DEACTIVATION SWITCH. THE PARTS NEEDED TO REPAIR THEIR VEHICLE ARE NOT AVAILABLE AT THE LOCAL DEALERSHIP. HE TRIED TO CONTACT THE MANUFACTURER TO NO AVAIL. *AK UPDATED 1/11/2006. IT HAS BEEN THREE MONTHS AND THE PART STILL ISN'T AVAILABLE. *NM

2002 FORD F-150 5.4 LITER ENGINE 66,XXX MILES DRIVING ON CITY STREET, APPROXIMATELY 35 MPH, 3RD SPARK PLUG ON PASSENGER SIDE BLEW OUT TOWED TO REPAIR SHOP, HELI COIL INSERT INSTALLED NO OLD PART AVAILABLE. *NM

DT: THE CONTACT STATES THERE IS NHTSA RECALL CAMPAIGN 05V388000 CONCERNING THE VEHICLE SPEED CONTROL DEACTIVATION SWITCH. THE PARTS NEEDED FOR REPAIRS WERE NOT AVAILABLE AT THE LOCAL DEALERSHIP. THE CONTACT SPOKE TO THE MANUFACTURER, WHO CONFIRMED THE PARTS WERE NOT AVAILABLE. *AK UPDATED 12/27/05. *JB

DT: THE CONTACT STATES THERE IS NHTSA RECALL CAMPAIGN 05V388000 CONCERNING THE VEHICLE SPEED CONTROL. THE PARTS NEEDED TO REPAIR THE VEHICLE WERE NOT AVAILABLE AT THE LOCAL DEALERSHIP. THE CONTACT SPOKE TO THE MANUFACTURER, WHO CONFIRMED THAT THE PARTS WERE NOT AVAILABLE AT THIS TIME. *AK

DT: THE CONTACT STATED WINDSHIELD LEAKED IN THE LOWER PASSENGER SIDE. THE FUSE BOX WAS DAMAGED DUE TO THE LEAKING, AND REPLACED. THE WINDSHIELD WAS REPLACED AT CONTACT'S EXPENSE. THE MANUFACTURER WAS NOTIFIED. THEY DID NOT OFFER ANY FREE REMEDY. *AK

DT: THE CONTACT STATES THERE IS NHTSA RECALL 05V388000 CONCERNING THE VEHICLE SPEED CONTROL. THE PARTS NEEDED FOR RECALL REPAIRS WERE NOT AVAILABLE AT THE LOCAL DEALERSHIP. THE CONTACT SPOKE TO THE MANUFACTURER, WHO CONFIRMED THE PARTS WERE NOT AVAILABLE AT THIS TIME.*AK

RIGHT BEFORE THE FAILURE I WAS SITTING AT A STOP SIGN. AS I BEGAN PULLING A WAY I HEARD A SINGLE LOUD POPPING SOUND FOLLOWED BY A COMPLETE LOSS OF POWER AND POPPING AND TICKING. I STOPPED THE TRUCK IMMEDIATELY -- I NEVER MADE IT OUT ONTO THE CROSS STREET. THE PLUG BLEW OUT OF THE HEAD --BLOWN PLUG. FORD HAS OFFERED TO REPLACE THE HEAD FOR A COST OF $3900.00. *JB

DT: CONTACT STATES HIS CAR ROLLED BACKWARDS AND HIT A MAN PINNING HIM BETWEEN TWO TRUCKS. THE CAR WAS LOCKED AND PARKED AT THE TIME. HE IMMEDIATELY GOT IN HIS VEHICLE AND STARTED IT AND PULLED THE CAR OFF OF THE MAN. HE REPORTS HAVING NO PROBLEMS OF THIS KIND PRIOR TO THIS INCIDENT OR SINCE THIS INCIDENT. *JB UPDATED 12/07/05/ *JB

SPARK PLUG BLEW OUT OF #2 CYLINDER ON RIGHT SIDE HEAD. 45000 MILES WITH ORIGINAL PLUGS STILL IN FROM FACTORY. DEALER SAID IT'S A FACTORY DEFECT BUT FORD IS NOT COVERING IT. 3200 DOLLAR REPAIR. TRUCK IS A 2002 FORD F-150 WITH 5.4L TRITIN V-8. *NM

APRIL 2005 2002 F-150 FORD TRUCK ENGINE FAILURE AT HIGHWAY SPEEDS. #3 CYLINDER SPARK PLUG BLEW OUT OF CYLINDER CAUSING EMERGENCY EXIT FROM FAST LANE ON HWY 81. SECOND INCIDENT SAME CYLINDER NOVEMBER 2. AFTER RESEARCHING FORD FORUMS ON THE INTERNET FOUND THIS IS A COMMON OCCURRENCE WITH THE FORD TRITON 5.4 LITER V8 MOTORS. FORD CONSUMER AFFAIRS WAS CONTACTED - NO ASSISTANCE. THIS IS A MANUFACTURING DEFECT AFFECTING THOUSANDS OF VEHICLES AS WELL AS LIVES. FORD HAS REFUSED TO RECOGNIZE THE ISSUE AND WILL LEND NO CONSUMER ASSISTANCE. A FORCED RECALL SHOULD BE INITIATED. FAILURE IS DUE TO INSUFFICIENT THREADING OF MACHINED ALUMINUM HEAD ON ALL TRITON 5.4 LITER V8S. ESTIMATED REPAIRS IN EXCESS OF $300 EACH OCCURRENCE. THIS IS UNACCEPTABLE AND FORD SHOULD BE HELD ACCOUNTABLE. THIS IS NOT A WEAR/TEAR COMPONENT OF ANY VEHICLE. IT IS AN INTEGRAL PART AND SHOULD BE COVERED BY FORD AT ANY COST. *NM

ELECTRICAL SYSTEM FAILED DUE TO WATER LEAKING FROM FAULTY WINDSHIELD INSTALLATION. *JB

ABS SYSTEM MALFUNCTIONED CODE REPORTED BY SERVICE TECH WAS C-10-95 AND STATED THAT I WOULD NEED TO REPLACE THE HYDRAULIC CONTROL UNIT. FAILURE OCCURRED AT ONLY 17,500 MILE ON THE UNIT. *JB

2002 FORD F150 AIR BAG DEPLOYED DURING AN ACCIDENT. THE AIR BAG KNOCKED THE CONSUMER OUT OF THE VEHICLE COMPLETELY KNOCKING THE AND GAVE HIM CHEMICAL BURNS. *TS THE CONSUMER WAS WEARING HIS SEAT BELT WHEN THE ACCIDENT OCCURRED. *NM

SHUDDER IN DRIVETRAIN AT SLOW/IDLE SPEED. FORD DEALER REPLACED DRIVE SHAFT, AND TRANSFER CASE - DID NOT FIX PROBLEM. STILL DO NOT HAVE ANY ANSWERS OR FIXES. *NM

DT: THE CONTACT OWNS A 2002 FORD F150. THE CONTACT RECEIVED A RECALL05V388000 FIRE IN SWITCHES COULD OCCUR. TOOK VEHICLE TO LOCAL DEALER, AND LOCAL DEALER HAD NO PARTS TO FIX PROBLEM. NO INCIDENT OCCURRED AT THIS TIME. THE DEALER SAID PARTS WOULD BE AVAILABLE SOMETIME IN MID OCTOBER 2005. *AK *NM

I WAS DRIVING MY 2002 FORD F-150 WHEN THE SPARK PLUG (3RD ONE ON PASSENGER SIDE BLEW OUT OF THE HEAD ON THE ENGINE. THE ENGINE IS A 4.6 LITER TRITON ENGINE. IT MADE A LARGE BANG THEN A THUMPING NOISE AND LOSS OF POWER TO ENGINE SO I HURRIED AND PULLED OVER AND SHUT THE ENGINE OFF. TRIED TO PUT SPARK PLUG BACK IN. IT STAYED IN FOR A FEW DAYS AND BLEW OUT AGAIN. IT WILL NOT STAY IN. THE COST OF REPAIRS COULD REACH $2000.00 EASILY. IF SOMEONE WAS NEAR THE ENGINE WHEN IT WENT OFF IT MIGHT OF KILLED THEM. VERY DANGEROUS SITUATION. I LOOKED UP ON THE INTERNET TO FIND A WAY TO FIX THE PROBLEM AND FOUND OUT HUNDREDS IF NOT THOUSANDS OF PEOPLE HAVE HAD THE SAME PROBLEM WITH THESE ENGINES. *JB

WATER LEAKS THROUGH LEFT SIDE OF WINDSHIELD CAUSING FUSE BOX TO SHORT OUT, WINDSHIELD WIPERS AND RADIO STOP WORKING, VERY DANGEROUS. FORD IS AWARE THIS IS A COMMON PROBLEM BUT REFUSES TO FIX. *NM

NORMAL EVERY DAY USE. SERVICE ENGINE SOON LIGHT TURNS ON DPFE SENSOR AND OR EGR VALVE HAS FAILED. FROM WHAT I'VE RESEARCHED IN FORUMS IT IS A VERY COMMON FAILURE AMONGST FORDS. ENGINES THAT SUFFER THIS IDLE VERY ROUGH, AT TIMES SO MUCH THAT THE ENGINE STALLS OUT WHEN IT COMES TO A STOP. AT FIRST I CHANGED THE AIR AND FUEL FILTER THINKING THIS MIGHT SOLVE THE PROBLEM. SOON AFTER I HAD MY TRUCK SCANNED FOR TROUBLE CODES(OBD II) AND DISCOVERED THE ABOVE MENTIONED PROBLEM. EVERY SHOP I'VE TAKEN MY TRUCK FOR ESTIMATES HAS TOLD ME THIS IS A VERY COMMON DEFECT WITH FORDS. *JB

WINDSHIELD LEAK ON THE LEFT SIDE SHORTED OUT THE FUSE BOX. *NM

AFTER RAINING 4X4 INDICATOR LIGHT FLASHES , WINDSHIELD WIPERS AND RADIO SHUT ON AND OFF WHILE DRIVING. *NM

SPARK PLUG BLOW OUT ON MY 2002 F150, 5.4L,V8, FORD PICKUP. MILEAGE AT TIME OF THE INCIDENT,46337. WHILE TURNING RIGHT AFTER STOPPING AT A STOP SIGN, I HEARD A LOUD POP. THE ENGINE LOST POWER AND CONTINUED TO POP VERY LOUD. I PULLED TO THE SIDE OF THE ROAD AND CALLED A TOW TRUCK. I KNEW WHAT THE PROBLEM WAS, BECAUSE MY BROTHERS 2001, F150, 5.4L, V8, FORD PICKUP, MILEAGE APROX.103000 HAD THE SAME PROBLEM. FORD KNOWS ABOUT THE PROBLEM AND HAS A NEW HEAD WITH 8 THREADS INSTEAD OF 4, BUT CLAIM NO RESPONSIBILITY FOR THE FAILURE. MY TRUCK IS A THE DEALERSHIP THAT I PURCHASED IT FROM. I HAVE AN EXTENDED WARRANTY THAT IS COVERING THE REPLACEMENT OF "ONE" HEAD. I AM PAYING FOR THE REPLACEMENT OF THE OTHER HEAD. I THINK IT IS TOTALLY WRONG TO REPLACE ONLY ONE HEAD WHEN THEY BOTH HAVE THE SAME DEFECT!!*JB

CONSUMER 2002 FORD F-150 SUPERCREW TOP SHAFT PISTON FOR THE SHOCK ABSORBER BROKE. *TS THE CONSUMER STATED THAT HE NEVER CARRIED MORE THAN 500 POUNDS IN THE CARGO BED NOR EVER PULLED ANYTHING (MOTORCRAFT SHOCK ABSORBER, ASH-144, 2L3Z-1825-FA, H751B 103805 100604, BAR CODE: 31508 407657, ML1193 REV 5/01). *NM

SPARK PLUG BLOWN OUT OF CYLINDER HEAD. *NM

ENGINE ON MY 2002 FORD F150 WITH 88,000 MILES BLEW A SPARK PLUG WHILE DRIVING AT APPROXIMATELY 45 MPH. CAUSING APPROXIMATELY $2,900 WORTH OF DAMAGE. VEHICLE WAS PULLED OVER IMMEDIATELY AND TOWED TO THE CLOSEST REPAIR FACILITY. MECHANIC SAID THIS IS A COMMON PROBLEM WITH THE FORD F150 TRITON V8 ENGINES THAT FORD WON'T ACKNOWLEDGE.*JB

PASSENGER SEAT BELT COMES UNLATCHED INTERMITTENTLY. *JB

SPARK PLUGS BLOWN OUT OF CYLINDER HEAD WHILE DRIVING THROUGH THE DESERT. THE FRONT AND REAR SPARK PLUG ON THE DRIVER'S SIDE OF THE ENGINE BLEW OUT WITHIN A 24 HOUR PERIOD. I WAS DIVING TO OREGON EARLY FRIDAY MORNING WHEN THE REAR SPARK PLUG ON THE DRIVERS SIDE OF THE ENGINE BLEW OUT. I WAS STUCK IN THE DESERT FOR 9 HOURS. CALLED AAA AND WAS TOWED BACK TO WINNEMUCCA ON FRIDAY NIGHT BEFORE LABOR DAY WEEKEND. NO REPAIR FACILITIES AVAILABLE BUT THE TOW YARD GUY HAD SOME JB WELD. I PUT SOME ON THE THREADS OF THE SPARK PLUG AND SCREWED IT BACK INTO WHAT LITTLE THREADS REMAINED IN THE CYLINDER HEAD. I WAS SUPPOSED TO BE AT WORK THE FOLLOWING SATURDAY MORNING. I LET THE JB WELD SET FOR 5 HOURS. WHEN I LEFT WINNEMUCCA IT WAS 1:30 AM SATURDAY. I DROVE FROM WINNEMUCCA NEVADA TO AUBURN CALIFORNIA , NEARLY 270 MILES WHEN I BLEW ANOTHER SPARK PLUG THIS TIME THE FRONT ONE ON THE DRIVERS SIDE. THEN I HAD TO BE TOWED TO SAN JOSE CALIFORNIA. OBVIOUSLY I MISSED WORK THAT SATURDAY, BUT MY BOSS WAS KIND ENOUGH TO RESCHEDULE THE WORK FOR SUNDAY. THE FACT THAT THE SPARK PLUG THAT HAD NOT BEEN REPAIRED (THE FRONT PLUG) BLEW OUT WHILE THE REPAIRED ONE DID NOT BLOW OUT TELLS ME THAT ALL OF MY SPARK PLUGS ARE PROBABLY HANGING ON BY A THREAD. IF I DID NOT HAVE A CELLULAR PHONE WITH SERVICE WHEN THE FIRST PLUG BLEW OUT, I DON'T THINK I WOULD HAVE MADE IT OUT OF THAT DESERT 70 MILES NORTH OF WINNEMUCCA ON I-80. THERE IS NOTHING OUT THERE. NOTHING. NO PHONE, NO WATER, NO PEOPLE, EXCEPT FOR THE BIG TRUCKS T

MY 2002 FORD F-150'S TRANNY COMPLETELY BROKE AT 35,000 MILES 27 DAYS AFTER THE 3 YEAR WARRANTY WAS UP. I DON'T HAUL OR PULL ANYTHING WITH THIS TRUCK. WE ARE HAVING TO PUT A FACTORY REBUILT TRANNY IN IT AS WE SPEAK. *NM

2002 FORD PICK UP TRUCK ENGINE EJECTED A SPARK PLUG WHILE DRIVING.*MR THE CONSUMER STATED THE VEHICLE SUDDENLY SLOWED DOWN AS IF HE APPLIED THE BRAKES. THE MECHANIC TOLD THE CONSUMER THE THREADS HAD BEEN STRIPPED FROM THE HEAD WHEN THE PLUG WAS EJECTED. *JB THE CONSUMER NO LONGER OWNS THE VEHICLE.

DT: THE CONTACT OWNS A 2002 FORD F150. THE REAR END DIFFERENTIAL MADE A WHINING NOISE. THEY TOLD HIM THAT IT WILL NOT HURT THE VEHICLE BUT IT WAS NOT NORMAL SINCE THE JUNE 16,2005 CONTACT WAS TRYING TO GET VEHICLE FIXED. THEY REPLACED THE RACK AND PINION TWICE, BUT PROBLEM RECURRED. THE MANUFACTURER TOLD CONTACT THAT THEY COULD NOT FIX THE VEHICLE. TECHNICIAN AT DEALERSHIP SAID HE OWNED THE SAME VEHICLE AND IT WAS DOING THE SAME THING. THE DEALERSHIPS LAUGHED WHEN CONTACT BROUGHT THE VEHICLE TO BE FIXED. AT 40-45 MPH CONTACT COULD HEAR THE NOISE ,AND IF WHEN PULLING TA LOAD THE NOISE GOT WORSE. THE DEALERSHIP TRIED TO FIX THIS PROBLEM, BUT FORD KEPT SENDING WRONG PARTS THAT WERE NOT CORRECTING THE PROBLEM. CONTACT HAS HAVE AN EXTENDED WARRANTY ON VEHICLE. *AK *NM

THE CONSUMER HAS NOTICED A DISCREPANCY IN THE MPG THE MANUFACTURER SAID THE VEHICLE WOULD GET AND THE ACTUAL MPG THE 2002 FORD F150 GET. *MR THE CONSUMER CLAIMED THAT HE NEVER GETS MORE THAN 11 MPG WHILE DRIVING IN THE CITY, ON LONG DISTANCE TRIPS, WHILE PULLING A TRAILER OR WHILE DRIVING EMPTY. *NM

DT: 2002 FORD F150. THE VEHICLE WAS SITTING IN THE DRIVEWAY FOR APPROXIMATELY 20-30 MINUTES WHEN IT CAUGHT ON FIRE. THE VEHICLE WAS TOTALED. THE VEHICLE WAS NOT INSPECTED TO SEE WHY IT HAPPENED. THE FIRE AND POLICE DEPARTMENTS RESPONDED, AND A FIRE AND POLICE REPORTS WERE TAKEN. THERE WAS NOTHING WRONG WITH THE VEHICLE PRIOR TO THIS, AND THE VEHICLE HAD NOT BEEN SERVICED RECENTLY. THERE WAS PROPERTY DAMAGE TO THE HOUSE, THE VINYL SIDING MELTED AND CAME OFF THE HOUSE. *AK

I WAS DRIVING IN GERMANY ROAD BACK HOME WHEN SUDDENLY A HARD BANG UNDER THE HOOD AND THEN THERE WAS A NOISE LIKE THE HOLE MUFFLER WAS GONE AND I LOST POWER, I BARLY COULD PARK MY TRUCK ON THE SIDE OF THE ROAD ON A VERY DANGEROUS PLACE WITH A LOT OF TRAFFIC. I HAD TO BE TOWED AWAY, IT TOOK 4 HOURS, NEXT DAY A GARAGE OWNER FROM A BOSH WORKSHOP PUT IN A REPLACEMENT INSERTCOIL WITH A NEW SPARK PLUG. IT COST OVER THE 450 EURO'S TO PAY IN ADVANCE WHIT NO WARANTY. *JB

2002 FORD F150 CAUGHT ON FIRE IN THE INSIDE OF THE PASSENGER CABIN WHILE PARKED.*MR *JB

(1) WITHOUT WARNING THE BRAKE LIGHT CAME ON DUE TO A FAILURE OF A HYDRAULIC CONTROL UNIT, WHICH WOULD HAVE ULTIMATELY LEAD TO A FAILURE OF THE ABS SYSTEM IF IT WEREN'T FOR THE AWARENESS OF THE DRIVER. THE FAILURE OF THE ABS COULD HAVE LEAD TO AN EVEN GREATER CATASTROPHE THAN JUST THE COST OF PARTS AND LABOR. (2) IT IS MY UNDERSTANDING THROUGH MY RESEARCH AND THE WORD OF THE SERVICE DEPARTMENT AT BOZEMAN FORD DEALERSHIP IN BOZEMAN, MONTANA THAT THIS PARTICULAR PROBLEM IS NOT UNHEARD OF. IN FACT, IT HAS BECOME ENOUGH OF A PROBLEM THAT FORD HAS MADE AN ATTEMPT TO CORRECT THE PROBLEM, BY REPLACING THE OLD HYDRAULIC CONTROL UNIT WITH ANOTHER HYDRAULIC CONTROL UNIT, IN ADDITION TO AN ELECTRONIC CONTROL UNIT AND A BRACKET THAT MOUNTS THE TWO TOGETHER. ALTHOUGH FORD HAS MADE AN ATTEMPT TO RESOLVE THE PROBLEM, THEY HAVE NOT MADE ANY STRIDES IN ISSUING A RECALL FOR THE FAULTY HCU. INSTEAD OF REPLACING A $300 PART (WHICH ISN'T EVEN MANUFACTURED ANY MORE) THREE NEW PARTS ARE TO BE INSTALLED A PRICE OF NEARLY $1000 INCLUDING LABOR. (3) THE TRUCK IS CURRENTLY AT THE DEALERSHIP BEING REPAIRED, AND APPARENTLY WE WILL BE STUCK WITH THE ENTIRE COST OF THE LARGER FIGURE ABOVE, SIMPLY BECAUSE FORD DOES UNDERSTAND THAT THERE IS IN FACT A PROBLEM WITH THE HCU, BUT FAILS TO ACCEPT ANY RESPONSIBILITY FOR IT, BY REFUSING TO PLACE THE PART UNDER WARRANTY OR ISSUING A RECALL A THE SUB-PAR HYDRAULIC CONTROL UNIT.

DT: IN JUNE WHILE OWNER WAS SITTING THERE WAS A HONKING NOISE. OWNER WAS UNAWARE IF THE HONKING WAS FROM OTHER CARS OR FROM THE ALARM. THEN ,HE HEARD A LOUD POP. HE WENT OUTSIDE AND SAW THE TRUCK ENGULFED IN FLAMES. THE TRUCK HAD BEEN DRIVEN ABOUT 14.5 MILES FOR 20 MINUTES BEFORE BEING PARKED. THE VEHICLE WAS SITTING FOR ABOUT 15 MINUTES IN DRIVEWAY. WHEN OWNER SAW THE FIRE THE TRUCK WAS ALREADY ENGULFED IN FLAMES. THE FIRE WAS COMING FROM THE HOOD. IT BURNED FOR ABOUT 15 MINUTES. THE FIRE DEPARTMENT PUT OUT THE FIRE, IT TOOK ABOUT 5 MINUTES FOR THEM TO EXTINGUISH THE FIRE. THERE WAS NO WARNING LIGHTS ON IN THE VEHICLE NOR ANY OTHER TYPE OF WARNING THAT THERE WAS A PROBLEM. THERE WERE NO PROBLEMS WITH THE ELECTRICAL SYSTEM, AND OWNER DIDN'T REALLY USE THE CRUISE CONTROL. THERE WERE NO OTHER MAJOR PROBLEMS WITH THE VEHICLE. THE OWNER WAS UNAWARE OF ANY RECALLS ON THE VEHICLE. THE VEHICLE WAS TOTALED.. PART OF THE GARAGE BURNED AS WELL. THE FIRE REPORT STATED THAT THE BRAKE DEACTIVATING SWITCH WITHIN THE MASTER CYLINDER CAUSED THE FIRE. THE FIRE REPORT IS AVAILABLE FOR INVESTIGATORS TO VIEW. THE FIRE REPORT STATED THE FIRE WAS MOSTLY CONCENTRATED IN THE LEFT REAR COMPARTMENT OF ENGINE. THERE WAS A POLICE REPORT.*AK

REPLACED SPARK PLUGS, DROVE NORMALLY FOR 8 OR 9,000 MILES, WENT TO OHIO AND BACK .THEN DROVE TO WORK ON THE 19TH, HEARD A POP AND THE TRUCK STARTED TO RUN ROUGH. WHEN I GOT OF WORK I LOOKED AT THE TRUCK AND FOUND THE NUMBER THREE PLUG WAS EJECTED OUT OF THE CYLINDER HEAD.

DT: CONTACT STATES HER VEHICLE IS STALLING WHILE DRIVING AT ANY SPEED. THE ONLY THING THAT SIGNALS THAT THE VEHICLE IS STALLING IS THAT THE VEHICLE WILL JERK AND RPMS DROP. THIS HAPPENS WITH THE VEHICLE STALLING EVERYDAY. THE SERVICE DEALER CAN NOT DETERMINE WHAT IS WRONG WITH THE VEHICLE BECAUSE THE SERVICE ENGINE LIGHT IS NOT ILLUMINATED. THE CONTACT IS TAKING THE VEHICLE TO THE SERVICE DEALER TODAY. *NM