Page 14 of 17 · complaints 651–700 of 821

2002 Ford F-150 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2002 record →

Air Bags › FrontalCrash2 injured
Filed Jul 11, 2005OH

DT: CONSUMER STATES HIS VEHICLE ROLLED OVER AND SLID FOR APPROXIMATELY 75 FEET AND THE AIRBAGS DID NOT DEPLOY. THE VEHICLE HAS BEEN TOTALED AND IT HAS NOT BEEN INSPECTED AS TO WHY THE AIRBAGS DID NOT DEPLOY. THE CONSUMER STATES HE HAS A NECK SPRAIN AND A COUPLE OTHER THINGS AND HIS SON WAS ALSO INJURED. THERE WAS A POLICE REPORT TAKEN, #10900633. THE ACCIDENT OCCURRED AT MILE MARKER 95.1 ON EAST BOUND OHIO TURNPIKE 8090 ON JUNE 28, 2005. *NM

Wheels › Lugs/Nuts/Bolts/StudsCrash
Filed Jul 11, 200531,000 milesAZ

VEHICLE WAS TRAVELING AT 15 MPH AND LOST CONTROL DUE TO A CODDER PIN SNAPPING IN HALF CAUSING THE RIGHT FRONT WHEEL TO COME ENTIRELY OFF OF THE VEHICLE. THE DISK BRAKE STAYED CONNECTED TO THE RIM AND WAS ALSO REMOVED ENTIRELY FROM THE VEHICLE CAUSING THE BRAKE LINES TO BE SEVERED WHICH CAUSED NO PRESSURE. WITH NO PRESSURE IN THE BRAKE LINES I WAS NOT ABLE TO STOP THE OTHER WHEELS BUT WAS FORCED TO LET THE VEHICLE COME TO A SKIDDING STOP, WHICH HAPPENED BY HITTING A TREE. THE VEHICLE WAS TAKEN TO A LOCAL FORD DEALERSHIP WHERE A YEAR PRIOR THEY HAD WORKED ON THE SAME WHEEL TO PACK THE BEARINGS AND DO OTHER SMALL MAINTENANCE. BOTH THE DEALERSHIP AND FORD CLAIMED NO RESPONSIBILITY FOR THE ACCIDENT, WHICH SEEMS STRANGE SINCE A VEHICLES WHEEL SHOULD REMAIN ON WHEN GOING 15 MPH.

Tires › Tread/Belt
Filed Jul 7, 200535,353 milesAR

WHILE HAVING MY VEHICLE SERVICED TODAY, I ASKED MY MECHANIC TO CHECK A SHAKING IN THE FRONT OF MY TRUCK. I FIRST NOTICED THE SHAKING ON JULY 3RD, 2005. WHEN HE CALLED, HE TOLD ME THAT I HAD TWO DEFECTIVE TIRES, AND THEY WERE TO THE POINT THAT THE WIRES WERE PUSHING THROUGH THE RUBBER. THE LAST TIME MY VEHICLE WAS SERVICED, IN MAY, THERE WERE NO PROBLEMS WITH MY TIRES.

Tires
Filed Jul 6, 200562,000 milesTX

I PURCHASED 4 NEW GOODYEAR FORTERA TIRES 8/2004 AND HAD FREEWAY BLOW OUTS ON 3 OF THE 4 TIRES WITH LESS THAN 15,000 MILES ON EACH TIRE. BLOW OUTS OCCURED 2 IN MAY AND 1 IN JUNE. I REPLACED THE FIRST 2 AGAIN WITH FORTERA TIRES, BUT AFTER BLOW #3 I REQUESTED THAT GOODYEAR PRORATE ALL TIRES SO I COULD REPLACE WITH ANOTHER BRAND BUT THEY REFUSED. GIVEN THIS EXPERIENCE I BELIEVE THESE TIRES ARE DEFECTIVE AND SHOULD BE TESTED AND POSSIBLY RECALLED. THE DEALER COULD NOT DETECT WHY THE TIRES FAILED DUE TO DAMAGE FROM FREEWAY BLOW OUTS AND HAVING TO DRIVE OFF OF THE FREEWAY BEFORE STOPPING.

Air BagsCrash3 injured
Filed Jun 28, 200535,267 milesCA

WHILE DRIVING DOWN A 2 LANE ROAD IN MY 2002 FORD F-150 "HARLEY DAVISON" PICK-UP TRUCK DOING THE POSTED SPEED LIMIT (50 MPH), I QUICKLY TRIED TO AVOID FROM REARENDING A MID-MODEL 1990 FORD AEROSTAR PASSENGER VAN, AT A SPEED BETWEEN 35-45MPH. AFTER IMPACTING THE REAR END OF THE VAN, THE AIR BAG(S) ON MY AIR BAG EQUIPED VEHICLE "DID NOT DEPLOY". MY SEAT BELT WAS BEING USED. THE INSURANCE COMPANY AND MYSELF HAD TO TAKE A LOSS OF THE VEHICLE, DUE TO THE EXTENT OF DAMAGE DONE TO MY VEHICLE.

Equipment
Filed Jun 27, 2005100,000 milesMA

I HAVE HAD 5 FORD VEHICLES THAT ONE OF THE SPARK PLUGS HAS BLOWN THROUGH THE HEAD OF EACH VEHICLE. 1 F-150,2 F-250, 2 EXPEDITIONS, NO WARNING IN ADVANCE IT JUST MAKES A LOUD BANG AND YOUR DISABLED. $ 3,800 TO FIX EACH ONE. I REALLY NEED TO KNOW IF ANYTHING CAN BE DONE BECAUSE I HAVE 6 MORE VEHICLES THAT THIS COULD HAPPEN TO. PLEASE RESPOND.

Electrical System › Ignition › Anti-theft › Control Module
Filed Jun 21, 200533,377 milesCA

WATER LEAK FROM THE WINDSHIELD INTO THE DASH BOARD DAMAGING ELECTRONIC COMPONENTS FOR THE AMOUNT OVER $800.00, THE VEHICLE IS A 2002 FORD 150, IT HAD A THE TIME OF THE INCIDENT ONLY 33,000 MILES BUT IT WAS OUT OF WARRANTY FOR ABOUT 5 WEEKS. THEREFORE THEY WOULDN'T FIX IT WITHOUT A CHARGE.

Electrical System › Wiring › Front UnderhoodFire
Filed Jun 21, 2005136,000 milesLA

DT: 2002, F150, FORD PICK-UP TRUCK. VEHICLE CAUGHT FIRE WHICH STARTED UNDER THE HOOD, TWO FIREMEN AND A FIRE EXPERT NAMED BUD STRINGER SAID THAT THE FIRE STARTED IN THE ENGINE COMPARTMENT ON THE FRONT DRIVER'S SIDE. CONSUMER STATED THEY HAD NO PREVIOUS PROBLEM WITH THE VEHICLE. IT CAUGHT FLAMES AROUND 25 MINUTES AFTER IT HAD BEEN PARKED. FIRE CAUSED SMOKE DAMAGE TO INSIDE AND OUTSIDE OF CONSUMER'S HOME. *AK

Electrical System › Wiring
Filed Jun 16, 200550,000 milesTX

MY VEHICLE IS A 2002 F-150 AND THE CRUISE CONTROL MALFUNCTIONED. I TOOK IT IN TO BE REPAIRED AND LEARNED THAT THE DEACTIVATION SWITCH LEAKED BREAK FLUID INTO THE SERVO CAUSING IT TO SHORT OUT. I ALSO LEARNED THAT FORD HAS ADMITTED THEY HAVE THIS PROBLEM IN VEHICLES FROM 1997 TO 2003, BUT HAVE ONLY RECALLED 2000 AND 2001 YEAR MODELS. THE TOTAL COST OF THE REPAIR WAS $380 AND I THINK FORD SHOULD BE HELD ACCOUNTABLE FOR THIS COST

Equipment
Filed Jun 16, 2005171,000 milesCA

SPARK PLUG BLOWN OUT/STRIPED OUT OF CYLNIDER HEAD

Engine and Engine Cooling › Engine › Gasoline
Filed Jun 13, 200555,000 milesNY

ON TWO SEPERATE OCCASIONS WHILE DRIVING MY 2002 FORD F150 HARLEY-DAVIDSON PICKUP THERE WAS A LOUD BANG FROM UNDER THE HOOD THEN VEHICLE WOULD BARELY RUN.TURNS OUT THAT I BLEW A SPARK PLUG OUT OF THE CYLINDER HEAD EACH OF THE TWO TIMES.BOTH TIMES WERE THE RIGHT SIDE HEAD AND THE WERE THE REAR TWO PLUGS.SEEMS LIKE A LOT OF OTHER PEOPLE ARE EXPERIENCING THE SAME PROBLEM BUT FORD WILL NOT ACKNOWLEDGE IT.THIS IS A SAFETY ISSUE AS IT HAPPENS WHETHER ON THE HIGHWAY OR STREETS.

Electrical SystemFire
Filed Jun 13, 2005TX

2002 FORD F150 CAUGHT ON FIRE WHILE PARKED IN THE DRIVEWAY. *MR THE VEHICLE WAS PARKED THEN APPROXIMATELY THIRTY MINUTES LATER, THE HORN BEGAN TO HUNK AND THE CONSUMER HAD COME OUTSIDE AND FOUND THE VEHICLE ENGULFED IN FLAMES IN THE CAB PORTION OF THE VEHICLE. *SC *JB

Vehicle Speed Control › Cruise Control
Filed Jun 8, 2005TX

I HAVE A 2002 FORD F-150 SUPERCREW PICKUP. THERE HAVE BEEN RECORDED INCEDENTS OF FAILURE OF THE SPEED CONTROL SWITCHES CAUSING FIRE OF THE VEHICLE AND ADJOINING PROPERTY. ON INCIDENT THAT OCCURED IN CORPU CHRISTI, TX IS WELL DOCUMENTED AND THAT FIRE WAS IN 2003 INVOLVING A 2002 SUPERCREW. I CALLED THE FORD DEALER ABOUT HAVING THE SWITCH REPLACED AND TO MY SHOCK/SURPRISE, 2002 SUPERCREWS ARE NOT ON THE RECALL LIST. THE SWITCH IS $15.00 AND I COULD BUY ONE, BUT I'M ON TOTAL DISABILITY AND CANT REPLACE IT MYSELF. I WOULD LIKE FOR YOU TO PUT THE HEAT UNDER FORD TO INCLUDE 2002 SUPERCREWS ON THE RECALL LIST. I DID DISABLE THE SWITCH, BUT IT MAKES IT WORTHLESS USING THE SPEED CONTROL. THANKS!

Electrical System
Filed Jun 7, 200533,000 milesNY

SPARK PLUG BLEW OUT OF HEAD ON MY 2002 FORD F150 (5.4L TRITON V8) PICKUP ON THE PASSENGER SIDE OF MOTOR. NO WARNING, EVERYTHING WAS WORKING PROPERLY THEN IT JUST BLEW WHILE DRIVING. LOST POWER & COASTED TO THE SIDE OF THE ROAD. TRUCK HAD TO BE TOWED TO THE LOCAL FORD DEALER. HEAD IS BEING REPLACED, TRUCK IS STILL UNDER WARRANTY. TIME TO GET IT BACK WILL BE ABOUT A WEEK & A HALF.

Seat Belts › Front › Buckle Assembly
Filed May 19, 200550,422 milesTX

DRIVER SIDE SEAT BELT FAILED. SEAT BELT FEMALE END WILL NOT ALLOW MALE END TO CONNECT. VEHICLE IMMEDIATELY SENT IN FOR REPAIRS.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed May 18, 200550,500 milesFL

DT: CONSUMER WAS EMERGENCY BRAKING AND HAD TO YIELD TO AN EMERGENCY VEHICLE BUT BRAKES WOULD NOT ENGAGE OR STOP THE VEHICLE. THIS BRAKING SITUATION HAD BEEN WITNESS AND VERIFIED BY 2 EXPERTS WITH NO KNOWN VERIFIED CAUSE. INSPECTIONS HAVE CONCLUDED THAT ALL CURRENT PARTS WERE WITHIN MANUFACTURING SPECIFICATIONS AND GUIDELINES. THIS WAS THE ONLY INCIDENT WITH BRAKES. DROVE VEHICLE HOME, PARKED IT , AND TOOK IT TO REPAIR SHOP THE NEXT DAY. *AK

Vehicle Speed Control › Cruise ControlFire
Filed May 18, 2005GA

2002 FORD F150 CAUGHT ON FIRE WHILE PARKED.***NO ANSWER REQUIRED***. *MR TWO VEHICLES WERE PARKED IN THE CAR PORT. THE FIRE MAY HAVE BEEN DUE TO A DEFECTIVE CRUISE CONTROL SWITCH. MODEL/LARIAT *SC *JB

Service Brakes, Hydraulic › Foundation Components › Disc › Rotor
Filed Apr 20, 200523,000 milesCA

THE FRONT BRAKE ROTORS ARE SO WARPED THAT WHEN APPLYING THE BRAKES THE FRONT OF THE VEHICLE SHAKES, AND THE VEHICLE IS DIFFICULT TO CONTROL. OWNER CONTACTED THE MANUFACTURER , AND WAS INFORMED THAT WHAT THE DRIVER WAS EXPERIENCING WAS NORMAL. *AK

Electrical System › Wiring › Interior/Under DashFire
Filed Apr 12, 200540,000 milesOH

I PURCHASED MY 2002 FORD F150 SUPER CREW IN AUGUST OF 2002. I HAVE HAD ONGOING PROBLEMS SINCE I PURCHASED THE VEHICLE, AND HAVE HAD NO RESPONSES OR ASSISTANCE FROM ANY FORD DEALERSHIPS. THE PROBLEMS STARTED OUT WITH MY RADIO GOING ON AND OFF ALL ON ITS OWN. I TOOK MY VEHICLE TO THE DEALERSHIP AT LEAST 10 TIMES ALONE FOR THIS PROBLEM. NEVER ANY ASSISTANCE. THE PROBLEMS ESCALATED AROUND 40,000 MILES AND MY WHOLE ELECTRICAL SYSTEM SEEMED TO BE SHORTING OUT. I HAVE HAD FIRE UNDER THE DASH, THE HEADLIGHTS NOT WORK, THE WIPERS WOULD ONLY WORK WHEN THE VEHICLE WAS IN PARK, SAME THING WITH THE HEATER, IT WOULD NOT TURN OFF AFTER YOU SHUT THE VEHICLE OFF. NOW THIS WEEK I HAD ANOTHER FIRE WHICH I WAS ABLE TO PUT OUT ON MY OWN. I TOOK IT TO A DIFFERENT DEALER AND THEY IDENTIFIED THE PROBLEM WITH THE GEM MODULE AND CENTRAL JUNCTION BOX. APPARENTLY THE VEHICLE WAS NOT PUT TOGETHER CORRECTLY AND THESE MODULES KEEP SHORTING OUT CAUSING MY VEHICLES PROBLEMS. I HAVE TO WONDER EVERYDAY WHETHER OR NOT MY VEHICLE IS GOING TO CATCH FIRE AND BURN UP. ON A DAILY BASIS I CAN SMELL SMOKE COMING FROM UNDER THE DASH ALMOST LIKE BURNING PLASTIC OR WIRING. NONE OF THE PROBLEMS HAVE BEEN ADDRESSED AND SEEM TO BE ESCALATING. TO ME THIS IS A SAFETY ISSUE. I WOULD HATE TO THINK THAT I WOULD BE TRAVELING WITH MY FAMILY AND THE CAR CATCH FIRE WHILE WE ARE DRIVING. THE ELECTRICAL SYSTEM NEEDS TO BE INVESTIGATED AND REPAIRED. NONE OF WHICH HAS BEEN DONE BY THE DEALER I PURCHASED THE VEHICLE FROM. I EVEN FILED A

Equipment › Other › Labels
Filed Apr 12, 2005UT

COMPLAINT REGARDING THE CERTIFICATION LABEL FOR 2002 FORD F150.***TRANSFERRED TO OVSC***. *MR THE CERTIFICATION LABEL WAS LOCATED ON THE LEADING EDGE OF THE HALF DOOR ON THE DRIVERS SIDE, HOWEVER THE CONSUMERS SON HAD AN ACCIDENT WITH THE VEHICLE AND THE DOOR HAD TO BE REPLACED AND SINCE THEN THE CONSUMER HAS BEEN HAVING DIFFICULTY GETTING A DUPLICATE CERTIFICATION LABEL. *JB

Tires › Temporary/Emergency Spare Tire
Filed Mar 31, 2005CA

THE CABLE THAT ATTACHED THE SPARE TIRE TO THE UNDERSIDE OF THE TRUCK BED SNAPPED. WE LOST THE SPARE TIRE. WE THINK IT FELL ON THE HIGHWAY THOUGH WE COULD NOT FIND IT.

Electrical System
Filed Mar 17, 2005MN

WHILE DRIVING APPROXIMATELY 60 MPH CONSUMER HEARD A LOUD POP COMING FROM THE ENGINE. TOOK VEHICLE TO DEALER FOR SERVICE, AND IT WAS DETERMINED THAT A SPARK PLUG BLEW OUT. *AK

Electrical SystemFire
Filed Mar 14, 200527,000 milesTX

WHILE PARKED IN A WORK YARD VEHICLE CAUGHT ON FIRE. THE CAUSE HAS YET TO BE DETERMINED. *AK

Engine and Engine Cooling › Engine › Gasoline
Filed Mar 13, 200545,123 milesNY

SPARK PLUG BLOWN.I HAD THE # 3 CYLINDER COIL AND FUEL INJECTOR REPLACED EARLIER.DEALER THOUGHT IT ODD BOTH WERE GONE ON THE SAME CYLINDER. I WAS DRIVING AT LESS THAN 15 MPH WHEN IT HAPPENED.FORD HAS A PROBLEM WITH BLOWN SPARK PLUGS,THEY SHOUD BE LIABLE FOR ANY REPAIRS.*AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Control Unit/Module
Filed Mar 11, 200550,000 milesOH

THE WIRE THAT WAS CONNECTED TO ABS PUMP MOTOR BECAME CORRODED. AS A RESULT, THE ABS SYSTEM MALFUNCTIONED. THE CAUSE HAS YET TO BE DETERMINED. *AK

Electrical System › Ignition
Filed Feb 25, 2005CA

IGNITION COILS HAD TO BE REPLACED 5 TIMES WITHIN THE LAST YEAR. WHEN TAKEN TO GET SERVICED, THEY COULD NOT DETERMINE THE PROBLEM. *NM

Engine and Engine Cooling › Engine › Gasoline
Filed Feb 23, 200531,912 milesPA

I WAS DRIVING HOME FROM WORK IN MY 2002 FORD F-150 TRUCK WHEN I HEARD A LOUD BANG UNDER THE HOOD FOLLOWED BY A POPPING SOUND AND A LOSS OF POWER. I IMMEDIATELY PULLED OVER AT THE NEXT OPPORTUNITY TO INSPECT UNDER THE HOOD. SEEING NOTHING EVIDENT I TOOK THE CAR HOME AT AN EXTREMELY REDUCED SPEED WHERE I LEFT THE VEHICLE UNTIL I COULD TAKE IT TO THE DEALER. THE DEALER INFORMED ME THAT A SPARK PLUG HAD COME LOOSE AND THE HOT GASES LEAKING BY IT RUINED THE COIL AND HEAD AND NEEDED REPLACED. THE VEHICLE HAD 31,800 MILES ON IT AND WAS 2 WEEKS OUT OF WARRANTY.*AK

Power Train › Axle Assembly › Axle Shaft
Filed Feb 19, 200543,000 milesPA

HEARD BANGING IN REAR OF TRUCK,MOSTLY WHILE BACKING UP AND TURNING TO LEFT AT FIRST. HEARD LOUD BANG WHILE PULLING INTO GAS STATION,THEN WHEN I DROVE AWAY,FELT DRAGGING,STILL NOT SURE WHAT THE PROBLEM WAS,TILL I GOT HOME WHILE BACKING INTO A PARKING SPOT,HEARD THE LOUD BANG AGAIN. AFTER SOME IVESTIGATION,DETERMINED THE PROBLEM WAS IN THE DIFFERENTIAL. HAD TO HAVE TRUCK TOWED TO DEALER,AND THEY FOUND BROKEN SPIDER GEARS IN THE DIFFERENTIAL. DEALER REPLACED PARTS. SATTISFIED WITH REPAIR.*AK

Parking Brake › Driveline › Hydraulic › Hoses, Lines/Piping, and Fittings
Filed Feb 6, 200517,363 milesNC

BRAKE LINE ON MANIFOLD WAS BURNT CAUSING BRAKE FLUID TO BE FRYED ON THE ENGINE. *JB

Air BagsCrash3 injured
Filed Feb 4, 200596,000 milesTX

A CAR MADE AN ILLEGAL LEFT TURN IN FRONT OF ME, I HIT THAT CAR DOING ABOUT 55 MPH, AFTER THAT IMPACT THE TRUCK SWERVED TO THE RIGHT. AND I HIT ANOTHER CAR STOPPED AT A RED LIGHT. MY QUESTIONS IS WHY DIDN'T MY AIR BAGS DEPLOY. AFTER DOING $12000. DAMAGE AND FORD IS WANTING TO TOTAL MY TRUCK. *JB

Electrical System › Ignition
Filed Feb 3, 200533,000 milesTX

THE IGNITION COIL WENT OUT CONTINUOUSLY, WHICH CAUSED THE VEHICLE TO LOOSE POWER. THE DEALER HAS REPLACED THE IGNITION COIL FOUR TIMES AND THE VEHICLE IS BEING REPAIRED AGAIN FOR THE COIL. *JB

Tires › Tread/Belt
Filed Jan 31, 200541,000 milesOH

WHILE DRIVING AT ANY SPEED, THE VEHICLE VIBRATED UNCONTROLLABLY. THE CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND PULLED OVER. THE CONSUMER NOTICED THAT ALL FOUR TIRES HAD TREAD SEPARATION FROM THE SIDEWALL. *AK *SC *JB

Engine and Engine Cooling › Engine
Filed Jan 28, 200575,000 milesMI

WHILE ACCELERATING FROM A STOP, A LOUD POP CAME FROM THE ENGINE COMPARTMENT AND THE ENGINE STARTED SHAKING VIOLENTLY. PULLED OVER TO CHECK UNDER HOOD AND DISCOVERED A SPARK PLUG WAS BLOWN OUT OF THE ENGINE HEAD. HEAD NEEDS REPLACEMENT.*AK

Engine and Engine Cooling
Filed Jan 28, 2005KS

VEHICLE EXPERIENCED SUDDEN STALLING AT VARIOUS SPEEDS. TOOK VEHICLE TO DEALER FOR CHECKUP, BUT THE CAUSE WAS UNDETERMINED.*AK

Tires › Temporary/Emergency Spare Tire
Filed Jan 27, 200555,600 milesNY

SPARE TIRE CABLE FAILED WHILE DRIVING. SPARE TIRE FELL OFF TRUCK, DO NOT KNOW WHEN, BUT NOTICED WHEN FLAT TIRE OCCURRED AND SPARE WAS GONE, CABLE FRAYED AND NEEDED REPLACEMENT OF ASSEMBLY AND SPARE TIRE PLUS WHEEL AS ORIGINAL WAS NOT RECOVERED. UNKNOWN WHETHER ANY DAMAGE TO OTHERS RESULTED FROM SPARE TIRE FALLING FROM TRUCK. THIS IS A TREMENDOUS SAFETY HAZARD AT INTERSTATE SPEEDS AND THIS TYPE OF OCCURRENCE COULD CAUSE A CATASTROPHIC CRASH.*AK

Structure
Filed Jan 25, 2005306 milesFL

ELECTRICAL: AT 306 MILES THE SOLENOIDS HAD TO BE REPLACED. UPON SHUTTING THE VEHICLE OFF; THE DASH BOARD WOULD STILL ILLUMINATE. ALSO, UPON SHUTTING THE VEHICLE OFF IT WOULD CONTINUE TO RUN. THIS HAS HAPPENED A TOTAL OF FOUR TIMES. THE TRANSMISSION COMPLETELY FAILED WITH NO WARNING. THE CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD THE WINDSHIELD HAD A LEAK WHICH CORRODED THE ELECTRICAL SYSTEM. THE ELECTRICAL PROBLEMS STARTED AT 44000 MILES. THE GASKET HAD TO BE REPLACED, AND THE HARNESS WIRING HAD TO BE REPLACED ALSO. UPON TRYING TO START THE VEHICLE AGAIN THE BATTERY WOULD BE COMPLETELY DEAD. PLEASE PROVIDE ANY FURTHER INFORMATION. *JB

Structure
Filed Jan 25, 200545,000 milesRI

THE PLASTIC MOLDING AROUND THE REAR LIFTGATE WINDOW HAS A CRACK IN THE PLASTIC MOLDING. THE CONSUMER BELIEVED THIS CONDITION MAY LEAD TO THE GLASS FALLING OUT. THE DEALER WAS NOTIFIED. *JB

Electrical System › Ignition › Module
Filed Jan 5, 200520,000 milesWV

(1) TRUCK'S BED SPREADING APART AND IGNITION/WIRING SHORTAGE (2) THE BED OF MY TRUCK HAS SPREAD APART FOR NO REASON AT ALL. I CANNOT EVEN SHUT MY TAILGATE. MY TRUCK'S BATTERY CONTINUES TO RUN DOWN. WHEN I TURN ON MY TRUCK, THE STARTER DOESN'T WANT TO STOP. A LIGHT DISPLAYS, "DOOR OPENED!" THE WINDSHIELD WIPERS STOPPED WORKING. THE MUSIC GOES ON AND OFF. (3) I TOOK MY TRUCK TO THE DEALER TO GET THE BED FIXED. THEY SET ME AN APPOINTMENT. I MADE ANOTHER TRIP OVER AN HOUR ONE WAY TO GET FIXED AND THEN THEY DIDN'T FIX. MY WARRANTY HAS JUST RECENTLY RAN OUT. I AM HAVING SEVERAL PROBLEMS AND DON'T KNOW WHAT IS THE MATTER. I HAVEN'T HAD NO LUCK WITH TALKING WITH A FORD MECHANIC. THE WIRES IN THE STEERING COLUMN LOOKS TOO TIGHT OR LOOSE. THERE IS A CONSTANT BUZZING SOUND. MY CLOCK AND MILEAGE READINGS ERASES. MY WINDOWS STOP WORKING. THIS ONLY HAPPENS WHEN I PLACE THE TRUCK IN DRIVE. MOST OF THE TIME EVERYTHING STARTS WORKING ONCE PLACED IN PARK. I ONLY HAVE CLOSE TO 70,000 MILES. THIS HAS BEEN GOING ON FOR MONTHS.*AK

Power Train › Axle Assembly › Axle Shaft
Filed Jan 4, 2005IA

DRIVING AT SLOW SPEED ON GRAVEL ROAD, LOST CONTROL OF VEHICLE, SWERVED TO THE RIGHT, WAS ABLE TO STOP VEHICLE, FOUND LEFT REAR WHEEL HAD COME OFF, LEFT REAR AXLE SHAFT BROKEN AT WHEEL. NO VEHICLE DAMAGE, DID NOT CONTACT ANYTHING. AXLE JUST BROKE. *AK

Visibility › Defroster/Defogger/Hvac System
Filed Dec 27, 200420,000 milesDE

THE TRUCK HAD A HEATING SYSTEM FAILURE. THE DOOR LOCATED IN THE HEATING UNIT (THAT OPENS AND CLOSES WHEN THE TEMPERATURE IS ADJUSTED) BECAME STUCK IN THE OPEN POSITION WHICH ALLOWED ONLY COLD AIR TO ENTER THE AIR VENT. THE CONSUMER HAD TO TURN OFF THE HEAT SYSTEM TO PREVENT HYPERTHERMIA. AS A RESULT THE DEFOGGER SYSTEM COULDN'T BE USED WHICH CAUSED POOR VISIBILITY. THE DEALERSHIP REPLACED THE DOOR AND OTHER COMPONENTS. *NM THE DEALER ALSO REPLACED THE TEMPERATURE POTENTIOMETER AND ACTUATOR. *NM *TC

Electrical System
Filed Dec 15, 200468,000 milesDE

VEHICLE BLEW OUT A SPARK PLUG, RESULTING IN FUEL GOING INTO THE CYLINDER UNBURNED. THEN IT WASHES DOWN, PASS THE RINGS INTO THE CRANK CASE, WHICH COULD CAUSE A FIRE OR AN EXPLOSION . PROVIDE FURTHER DETAILS. *AK

Air Bags › Side/WindowCrash1 injured
Filed Dec 13, 200447,000 milesSC

WHILE DRIVING. IN A 45 MILE SPEED ZONE CONSUMER'S VEHICLE HAD A HEAD-ON COLLISION. DRIVER'S SIDE AIR BAG DID NOT DEPLOY. CONSUMER SUSTAINED NECK INJURIES. *AK. POLICE REPORT AND PICTURES OF COLLISION ENCLOSED. *AK

Engine and Engine Cooling › Engine › Gasoline
Filed Dec 11, 200428,003 milesCA

A SPARK PLUG BLEW OUT OF THE RIGHT SIDE OF MY TRUCK'S ENGINE. THIS WAS AT LOW RPM AND THE TRUCK ONLY HAS 28,000 MILES ON IT. HAVE LEARNED THIS HAS HAPPENED NUMEROUS TIMES. DEALER FIXED BECAUSE STILL UNDER WARRANTY, BUT FREQUENCY INCREASES AS MORE MILES ARE ACCUMULATED. THIS IS AN EXPENSIVE REPAIR. *JB

Suspension › Front › Control Arm › Lower Ball Joint
Filed Dec 10, 2004IA

SAW TV NOTE ON DAIMLER-CHRYSLER RECALL RE: BALL JOINTS. MY WIFE HAS A SIMILAR ISSUE WITH A GM F-150 (INDEPENDENTLY VERIFIED BY A MECHANIC AS EXCESSIVE WEAR FOR 20,000 MILES AND IS ALREADY MAKING THE NOISE CHRYSLER SAYS IS A WARNING)--BUT DEALER SAYS IT'S WITHIN SPECS, AND GM SAYS IT WON'T GO AGAINST DEALER. NEW HUSBAND IS VERY WORRIED FOR HIS WIFE GIVEN THAT BALL JOINT IS ALREADY AT THE STAGE THAT IS QUOTED AS "CONSUMER WOULD HAVE WARNING BECAUSE OF NOISE"--YET NO REPAIR OFFERED OR EVEN THOUGHT NEEDING FURTHER REVIEW.*AK

Electrical System › Ignition
Filed Nov 22, 200435,000 milesTX

MY 2002 F150 SUPERCREW [XXX] IS GETTING THE 3RD IGNITION COIL REPLACED. 1ST TIME @ 26,000 MILES, 2ND @ 46,000 MILES, AND NOW @ 59,000. EACH TIME TOMBALL FORD HAS REPAIRED THE VEHICLE AND THE LAST TWO TIMES I HAVE HAD TO PAY FOR THE REPAIRS. I WOULD LIKE FORD TO RECALL THE IGNITION COIL ON THIS MODEL AND PAY FOR MY REPAIRS. *JB UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Engine and Engine Cooling › Engine
Filed Nov 11, 2004130,000 milesCA

SPARK PLUG BLOWN OUT OF HEAD . NEW HEAD NEEDED $2500 REPAIR. *JB

Power Train › Clutch Assembly
Filed Nov 3, 200448,000 milesIN

VEHICLE LOST MOTION INTERMITTENTLY WHILE DRIVING 0-40 MPH AND WHEN THE CLUTCH WAS BEING ENGAGED. VEHICLE WAS TAKEN TO THE DEALER, WHO FOUND THE CLUTCH SLAVE CYLINDER WAS LEAKING FLUID. *AK

Power Train › Clutch Assembly
Filed Nov 1, 200448,000 milesIN

THE VEHICLE FAILED TO ACCELERATE WHEN THE CLUTCH WAS APPLIED DURING VARIOUS SPEEDS OF 0-45 MPH. THE VEHICLE WAS TAKEN TO A DEALER WHO INFORMED THE CONSUMER THAT THE CLUTCH SLAVE CYLINDER WAS LEAKING FLUID. *JB

Visibility › Windshield Wiper/Washer › Motor
Filed Oct 28, 2004TX

WINDSHIELD WIPERS CAME ON AND OFF INTERMITTENTLY. DEALER WAS AWARE THAT THIS WAS AN INTERMITTENT PROBLEM. *AK

Electrical System › 12v/24v/48v Battery › Cables
Filed Oct 28, 2004LA

WHILE DRIVING VEHICLE STALLED. CONSUMER WAS UNABLE TO RESTART VEHICLE, AND HAD IT TOWED TO THE DEALER FOR INSPECTION. MECHANIC DETERMINED THAT THE BATTERY AN BATTERY CABLE NEEDED TO BE REPLACED. *AK

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2002 Ford F-150 → · Every F-150 year → · How the figures are calculated →