2004 Chevrolet Monte Carlo

Defect. General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Risk. Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy. The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.

Defect. General Motors LLC (GM) notified the agency on April 2, 2015, that they are is recalling certain model year 2004 Buick Regal vehicles manufactured April 9, 2003, to June 1, 2003, 2004 Chevrolet Impala vehicles manufactured April 8, 2003, to June 23, 2003, and 2004 Chevrolet Monte Carlo vehicles manufactured April 7, 2003, to June 23, 2003. On May 18, 2015, GM expanded the recall to cover an additional 49,751 2004 Pontiac Grand Prix vehicles manufactured January 6, 2003, to June 25, 2004. In the affected vehicles, the valve cover gasket may leak.

Risk. The leaking engine oil can drip onto the hot surface of the exhaust manifold, increasing the risk of a fire.

Remedy. GM will notify owners, and dealers will remove the plastic cover and plastic oil fill tube extension and replace the front valve cover and gasket. These repairs will be done free of charge. The recall began on April 24, 2015. Owners may contact Buick customer service at 1-800-521-7300, Pontiac customer service at 1-800-762-2737 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14574.

Defect. This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Risk. If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy. GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Defect. DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN THE STEERING KNUCKLE BREAKING IN THE HUB AREA.

Risk. A BROKEN STEERING KNUCKLE COULD RESULT IN LOSS OF STEERING CONTROL AND A POSSIBLE CRASH WITHOUT WARNING.

Remedy. DORMAN WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE STEERING KNUCKLES FREE OF CHARGE AND REIMBURSE THE REPAIR FACILITY OR OWNER FOR LABOR. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT DORMAN'S TOLL-FREE HOTLINE AT 1-800-523-2492 AND PRESS 5.

Defect. DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.

Risk. IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy. DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

Defect. CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.

Risk. FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.

Remedy. DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

Defect. CERTAIN PASSENGER VEHICLES WERE PRODUCED WITH LOWER THAN SPECIFIED TORQUE ON BOTH FRONT BRAKE CALIPER TO STEERING KNUCKLE ATTACHMENT BOLTS. WITH IMPROPER TORQUE, THE CLAMP LOAD AT THE JOINT MAY NOT BE ADEQUATE TO PREVENT MOVEMENT BETWEEN THE CALIPER BRACKET AND KNUCKLE.

Risk. DEPENDING ON WHETHER ONE OR BOTH BOLTS BACKS OUT OR FRACTURES, THE RESULT CAN BE LOCKING OF THE AFFECTED WHEEL DURING BRAKING AND AN ABRUPT STEERING INPUT IN THE DIRECTION OF THE LOCKED WHEEL, REDUCED BRAKING AND NOISE FROM THE AFFECTED WHEEL, OR SEVERING OF A BRAKE HOSE, INCREASED BRAKE PEDAL TRAVEL, AND REDUCED STEERING CONTROL. REDUCED BRAKING OR STEERING CONTROL COULD CAUSE A CRASH.

Remedy. DEALERS ARE TO TIGHTEN BOTH BOLTS TO THE SPECIFIED TORQUE. OWNER NOTIFICATION BEGAN ON JUNE 28, 2004. OWNERS SHOULD CONTACT CHEVROLET 1-800-630-2438 OR PONTIAC 1-800-620-7668.

I took my car into Freeland Chevrolet for the recall my car was running great,when i picked it up it was idling rough and smoking on my way home it was stalling out at every stop causing me to loose control of power steering and braking creating a safty haszard called them the next day and told them about it which they already knew because the manager was outside when i started it up. They said it was thowing 11codes when i brought it in saying that was the problem,which i could not have drove it their in that condition and never would.got in touch with corp office. In the mean time I had it towed back to them on DEC1,,,.Because its undrivable. Then on Dec11 got a call from corporate say i had to pay 253.00 for a Diagnostic also they told them it was throwing 21 codes when i brought it in.whats the Truth? they endangerd many lives by letting me drive that car off the lot.That tells me they have no regard for the safety of the public. my car is still there

The contact owns a 2004 Chevrolet Monte Carlo. The contact stated that while operating the vehicle, there was a burning odor blowing through the air vents into the cabin of the vehicle. While depressing the accelerator pedal, the oil gauge increased to high. Additionally, the engine overheated. The vehicle was taken to the local dealer regarding NHTSA Campaign Number: 15V201000 (Engine and Engine Cooling) however, the part had to be ordered,ed and the vehicle was not yet repaired. The manufacturer was not yet contacted. The failure mileage was 215,000.

POWER STEERING HIGH PRESSURE LINE MAY FAIL PREMATURELY OF THE 20,000-24,000 MILE SERVICE REPLACEMENT. HAD TO REPLACE THIS MULTIPLE TIMES AND IT'S LEAKING AGAIN FROM THE HOSE.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE FRONT AND REAR ENGINE VALVE COVERS WERE FAULTY CAUSING OIL TO LEAK FROM THE ENGINE. THE LOCAL DEALER MILLER AND SONS (3107 GREEN GARDEN RD. ALIQUIPPA PA) AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT NO ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 100,000.

SECURITY LIGHTS COMES ON AND CAR DIES,IGNITION SWITCH FAULTY,CAR START BUT DIES

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE DRIVING 15 MPH, THE VEHICLE STARTED TO SHUDDER AND SMOKE APPEARED UNDER THE HOOD. IN ADDITION, THE VEHICLE'S BATTERY EXPLODED. A FIRE REPORT WAS FILED. THE LOCAL FIRE DEPARTMENT EXTINGUISHED THE FIRE. THERE WERE NO INJURIES SUSTAINED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 49,000. THE VIN WAS NOT AVAILABLE. *TR

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER GAUGE FAILED TO WORK. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER (VAN CHEVROLET, 100 NW VIVION RD, KANSAS CITY, MO 64118, (816) 527-8564) WHERE IT WAS DIAGNOSED THAT THE INSTRUMENT CLUSTER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 88,000. THE VIN WAS NOT AVAILABLE.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT OIL WAS LEAKING ONTO THE MANIFOLD. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO MILLER AND SONS CHEVROLET (3107 GREEN GARDEN PLAZA, ALIQUIPPA, PA 15001, (724) 419-4124), BUT THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 150,000.

INTERMENT CLUSTER GAUGES NOT WORKING

I TOOK MY CAR INTO JOHN HALL CHEVROLET ON 5/19/2017 TO HAVE THE IGNITION RECALL DONE.PRIOR TO MY TAKING IT THERE I WAS EXPERIENCING SEVERAL ISSUES WITH MY CAR THAT NO SINGLE DIAGNOSTIC COULD QUITE PINPOINT.NEEDLESS TO SAY I REPLACED SEVERAL THINGS YET TO NO PREVAIL.THE CAR WOULD JUST STOP RUNNING LUCKILY BEFORE I REACHED OVER 10 MPH AND ON SEVERAL OCCASIONS WHILE TRYING TO TURN IN TRAFFIC I LOST POWER STEERING.ALL WHILE THE KEY WAS IN THE ON POSITION.FINALLY A MORE UPDATED SENSOR SCANNER DETECTED AN ELECTRICAL ISSUE WITHIN THE IGNITION ITSELF.WHEN I WENT TO THE DEALERSHIP I WAS TOLD THEY WOULD ONLY DO WHAT THE RECALL REQUIRED THEM TO DO. EVEN THOUGH I TOLD THEM WHAT IT WAS DOING AND ASKED IF THEY COULD CHECK TO MAKE SURE I DIDN'T HAVE TO WORRY ABOUT LEAVING THERE AND THE CAR SHUTTING OFF AND /OR NO POWER STEERING I WAS TOLD NO .I WOULD HAVE PAID TO KNOW,TO HAVE THEM SCAN IT, WHATEVER.NEEDLESS TO SAY AFTER THEY FIXED THEIR PART THE CAR IS STILL DOING THE SAME THING.EVEN WHEN THE MAN BROUGHT ME MY CAR I ASKED HOW DID SHE START? HE SAID NOT GOOD AND WALKED AWAY. ALSO I LEFT THEM WITH 1 KEY SHOULDN'T THERE HAVE BEEN SOMETHING DONE TO BOTH? MY CAR MAY BE OLD BUT SHE'S BEEN WELL MAINTAINED .GREAT STRONG MOTOR AND ALOT OF NEW PARTS. THE STARTER AND FUEL PUMP WERE PRETTY MUCH WRECKED BY THE LITTLE ELECTRICAL ISSUE WITHIN THE IGNITION. CONFUSED AND OVERHEATED SIMPLY TRYING TO START THE CAR AND HOPE IT STAYS RUNNING.IT'S THAT ELECTRICAL ISSUE THAT KEEPS SAYING YES ENOUGH VOLTAGE THEN N

KEY IS STUCK IN IGNITION AND WILL NOT RELEASE NOR COMPLETELY SHUT OFF ENGINE. LOCK CYLINDER WAS REPLACED A YEAR AGO. BELIEVE THAT THE IGNITION LOCK CYLINDER NEEDS TO BE REPLACED.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT ENGINE OIL WAS DRIPPING FROM THE MANIFOLD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE PART NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 135,652.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE THE VEHICLE WAS PARKED AND/OR DRIVEN AT ANY SPEED, OIL LEAKED ONTO THE EXHAUST MANIFOLD. THE DEALER DIAGNOSED THAT THE OIL PRESSURE SENDING UNIT AND AN OIL PAN GASKET NEEDED TO BE REPLACED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V701000 (ENGINE AND ENGINE COOLING) AND THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 125,000.

OIL LEAK DRIPPING DOWN ON EXHAUST PIPE AND MANIFOLD START IN LAST 5 DAYS . CAR WAS STATION IN GARAGE

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING); HOWEVER, THE PART FOR THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE CONTACT HAD NOT EXPERIENCED A FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. PARTS DISTRIBUTION DISCONNECT.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING). THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT REPAIRED. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

I TOOK MY CAR IN TO TOM HENRY CHEVROLET ON MAY 19, 2016 TO HAVE RECALL NUMBER 14574 PERFORMED. I PREVIOUSLY HAD NO OIL LEAK FROM THIS VALVE COVER, BUT TOOK IT IN ONLY BECAUSE OF THE RECALL. MILEAGE TO TIME OF REPAIR WAS 117748...CURRENT MILEAGE, AT TIME OF PHOTO, IS 119295. THE PHOTO SHOWS THE GASKET PROTRUDING OUT FROM UNDER THE VALVE COVER TO THE LEFT OF THE BOLT, AND OIL ON THE BLOCK AND EXHAUST. SUCH A SIMPLE PROCEDURE, SCREWED UP BY INCOMPETENT DEALERSHIP!!!! NOW, I HAVE A PROBLEM!!!!

TL* THE CONTACT OWNED A 2004 CHEVROLET MONTE CARLO. AFTER STRIKING A POTHOLE AT APPROXIMATELY 15 MPH, AN ABNORMAL SOUND EMITTED FROM THE VEHICLE WITHOUT WARNING. THE AIR BAGS DEPLOYED. THE VEHICLE FILLED WITH SMOKE AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A POLICE REPORT WAS FILED AND THE CONTACT SUSTAINED A MINOR THUMB INJURY THAT DID NOT REQUIRE MEDICAL ATTENTION. THE VEHICLE WAS DESTROYED. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING); HOWEVER, THE PART FOR THE RECALL REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 169,800. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE SECURITY WARNING LIGHT CONSTANTLY FLASHED AND THE VEHICLE WAS UNABLE TO START. IN ADDITION, THE VEHICLE STALLED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE KEYS FOR THE IGNITION BUT THE FAILURE CONTINUED. THE SECURITY WARNING LIGHT CONTINUED TO ILLUMINATE. THE PASS LOCK PROTECTION SYSTEM WAS UNABLE TO BE OVERRIDDEN SO THE CONTACT WAS UNABLE TO DETERMINE THE SOLUTION TO REPAIR THE VEHICLE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V400000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THERE WAS A BURNING OIL ODOR. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING) HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.