2005 Chevrolet Astro

Routine

Owners filed 9 complaints about this vehicle with federal regulators, most often about the tires. It has been recalled 2 times.

What fails
ComponentReportsCrashesFiresInjuries
Tires2
000
Visibility1
000
Service Brakes, Hydraulic1
000
Seats1
000
Fuel System, Gasoline › Delivery › Fuel Pump1
000
Equipment1
000
Electrical System1
000
Air Bags1
100

2 safety recalls

Part 573 reports
Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Exterior Lighting06E026000
Filed Mar 23, 200661,944 vehiclesPro-A Motors, Inc.

Defect. CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy. PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

What owners reported

Newest filings
Electrical System
Filed Feb 27, 201324,500 milesRI

TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND WAS TOLD THE WIRING HARNESS WAS INSTALLED INCORRECTLY. THE WIRING HARNESS WAS CONNECTED TO THE EXHAUST AND THAT SHORTED OUT THE ALTERNATOR AND THE STARTER. THE FAILURE MILEAGE WAS AND CURRENT MILEAGES WERE 24,500.

Fuel System, Gasoline › Delivery › Fuel Pump
Filed Sep 13, 201075,000 milesID

TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT WAS TRAVELING 20 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 84,000.

Tires
Filed Aug 11, 201091,522 milesWI

TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT STATED THAT WHEN HE PURCHASED THE PREOWNED VEHICLE, THE DEALER REPLACED ALL OF THE TIRES. THE SIDEWALL ON ALL FOUR ADVANTA SUV SPECTRA, SIZE P215-70R-16 TIRES WERE CRACKED. THE TIRES HAD LESS THAN 21,000 MILES ON THEM WHEN THE FAILURE WAS DISCOVERED. THE TIRES WERE REPLACED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 91,500. UPDATED 12/02/10 *BF THE CONSUMER STATED HE HAS THE INVOICE FOR THE NEW TIRES. UPDATED 12/07/10

Visibility
Filed May 13, 201068,850 milesPA

I SIMPLY CLOSED THE PASSENGER DOOR OF MY 2005 CHEVY ASTRO AWD VAN AND THE SIDE MIRROR GLASS FELL OUT, HIT THE DOOR AND BROKE. ALSO, THE PLASTIC MOLDING ON THE DRIVERS DOOR IS COMING LOOSE. *TR

Service Brakes, Hydraulic
Filed Apr 8, 200972,000 milesCO

MY BRAKES SUDDENLY FAILED ON MY 2005 CHEVY ASTRO VAN. DEALER REPAIR SAID BRAKE LINE WAS RUBBING AGAINST CHASIS, BROKE AND ALL BRAKE FLUID LEAKED OUT. *TR

Tires
Filed Jul 23, 200715,350 milesCA

TRAVELING SOUTH ON CALIFORNIA INTERSTATE 5, AFTER TEJON PASS IN SOUTHERN CALIFORNIA, THE RIGHT REAR TIRE OF OUR 2005 CHEVY ASTRO LS MINIVAN JUST BLEW OUT. THE TIRE WAS BRIDGESTONE DUELER (SIZE P215 70 R16 99S). I WAS DRIVING WITHIN THE SPEED LIMIT OF 65 MPH. THE FREEWAY ROAD SURFACE WAS CLEAN AND THE WEATHER WAS SUNNY AND CLEAR. THERE'S NO DEBRIS OR ROAD HAZARD ON THE FREEWAY. I CALLED EMERGENCY ROADSIDE ASSISTANCE TO REPLACE THE BLOWN OUT TIRE WITH THE SPARE. I ENDED UP BUYING A NEW REPLACEMENT TIRE. I WAS ABLE TO SAVE ONLY A SMALL PORTION OF THE BLOWN OUT TIRE. FORTUNATELY, THERE'S NO INJURY. THE INCIDENT HAPPENED JULY 20, 2007 ABOUT 1:30 P. M. THE WHOLE FRONT PART OF THE TIRE WERE SHREDDED TO PIECES. *TR

Equipment
Filed Jul 2, 200714,000 milesMA

TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. WHILE USING THE JACK FOR THE PASSENGER SIDE REAR TIRE, THE VEHICLE BEGAN TO VEER TO THE RIGHT. THE CONTACT PLACED BLOCKS IN FRONT OF THE PASSENGER SIDE FRONT TIRE, BUT THE VEHICLE NEARLY DROVE OVER THE BLOCK. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 14,000.

Seats
Filed Mar 29, 20061 milesIL

DT*: THE CONTACT STATED WHEN USING THE LATCH SYSTEM IN THE MIDDLE ROW SEATING, THE THIRD ROW SEATING IS IMPOSSIBLE TO ACCESS. THE PROBLEM OCCURRED WHEN A CHILD PASSENGER WAS IN THE MIDDLE ROW SEAT IN A CAR SEAT AND THAT MADE THE SEAT NOT ABLE TO TILT FORWARD. TILTING FORWARD WOULD HAVE ALLOWED ANY OTHER PASSENGER TO ENTER AND EXIT THE THIRD ROW. THE DEALER AND MANUFACTURER WERE ALERTED.

Air BagsCrash
Filed Mar 21, 20067,940 milesAK

2005 CHEVROLET ASTRO VAN SUSTAINED MINOR FRONT END DAMAGE IN AN ACCIDENT AND BOTH FRONT AIRBAGS ONLY PARTIALLY DEPLOYED. WE'VE NEVER SEEN AIRBAGS ONLY PARTIALLY DEPLOY. THE PASSENGER SIDE CONSOLE SPLIT AND THAT AIRBAG IS VISIBLE FROM THE 1/2 TO 1 INCH SEPARATION OF THE SEAM IN THE CONSOLE. THE DRIVERS SIDE BAG IS MORE VISIBLE BUT CLEARLY DID NOT FULLY INFLATE. CONSEQUENCES: WE ARE CONCERNED THAT THIS MIGHT BE A DEFECT IN THE VEHICLE AND ARE CONCERNED ABOUT FUTURE ACCIDENTS IN THIS TYPE OF VEHICLE - WE HAVE CONCERNS ABOUT FUTURE LIABILITY THAT MAY ARISE. CORRECT FAILURE: WE WILL REPLACE AIRBAG SENSOR AND AIRBAGS WITH MANUFACTURER PARTS.*JB

9 of 9 complaints, reproduced as filed.

Across model years

Worst on record: 1995
YearComplaintsRecallsFiresDeathsAssessment
2005 — this page9200Routine
200414210Routine
200362330Routine
200270334Fatalities reported
200191310Routine
2000175230Routine
1999133420Routine
1998241670Above average
1997360770Above average
1996263710Above average
1995446764Fatalities reported
1994328631Fatalities reported
1993135540Routine
1992132562Fatalities reported
199195640Routine
199068760Routine

Compare every Astro year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 19, 2006. Source: NHTSA Office of Defects Investigation.