2000 Chevrolet Astro

Routine

Owners filed 175 complaints about this vehicle with federal regulators, most often about the service brakes, hydraulic › antilock/traction control/electronic limited slip. It has been recalled 2 times.

When it fails
020k40k60k90k120k200k
65,000 milesMedian miles at failure

73 complaints record an odometer reading. Failures cluster around 60,00075,000 miles.

What fails
ComponentReportsCrashesFiresInjuries
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip29
704
Power Train › Automatic Transmission9
000
Air Bags › Frontal9
907
Steering › Hydraulic Power Assist › Pump8
200
Vehicle Speed Control6
301
Engine and Engine Cooling › Engine › Gasoline6
000
Electrical System6
000
Unknown or Other5
000
Service Brakes5
200
Engine and Engine Cooling › Engine5
000

2 safety recalls

Part 573 reports
Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Exterior Lighting06E026000
Filed Mar 23, 200661,944 vehiclesPro-A Motors, Inc.

Defect. CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy. PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

What owners reported

Newest filings
Service Brakes
Filed Oct 30, 20201 milesNY

WHILE DRIVING THE 2000 CHEVY ASTRO THE ENGINE SHUT OFF AND NO BRAKES. HAPPENED TO ME IN TWO WEEKS. LIFE OR DEATH SITUATION.

Service BrakesCrash
Filed Aug 18, 2014240,840 milesIL

I ENTERED A PARKING LOT AT 10 MPH AND SLOWED TO 5 MPH AND TURNED LEFT INTO A PARKING SPACE AND TRIED TO STOP. THE BRAKES DID NOT WORK AND I CRASHED INTO THE VEHICLE NEXT TO ME. I IMMEDIATELY CHECKED THE BRAKE FLUID LEVEL AND IT WAS FULL. NO ABS LIGHT HAS EVER BEEN ON, AND I JUST RECENTLY PASSED MY VEHICLE SAFETY CHECK WITH NO CODES ON THE SYSTEM. *TR

Air Bags
Filed Jun 24, 2014FL

TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED THE HORN ACTIVATED INDEPENDENTLY WHILE PARKED OR WHEN MAKING TURNS. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FAILURE WAS DUE TO THE HORN AND THE AIRBAG INTERACTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE AND THE CURRENT MILEAGE WAS 98,000. UPDATED 09/22/2014*LJ THE CONSUMER STATED THAT THE HORN WAS DEACTIVATED. UPDATED 2/12/15*JS

Service Brakes
Filed May 21, 2014155,000 milesOH

HI, I WAS DRIVING THIS VAN WHEN ALL OF A SUDDEN IT STOPS. I HAD A VERY HARD PROBLEM OF TRYING TO GET OFF THE ROAD WITH NO BRAKES OR STEERING. I HAD IT TOWED INTO SERVICE. THEY REPLACED EVERYTHING FUEL PUMP, SENDING UNIT, FUEL FILTER, PLUGS, PLUG WIRES, DISTRIBUTOR AND RESET THE TIMING. IT NEVER DID SHOW UP A CHECK ENGINE LIGHT OR SHOWED A CODE THAT SOMETHING WAS WRONG. I DROVE IT TWO DAYS LATER AND IT DID THE SAME THING. THEY CHECKED IT OUT AND DROVE IT AGAIN FOR A WEEK AND IT HAPPEN AGAIN. I SPENT $1200 TRYING TO GET THIS SAFE TO DRIVE. IT IS AS IF THE KEY WAS SHUT OFF. FINALLY WITH SOME OF MY KNOWLEDGE ABOUT WHAT CAN CAUSE THIS TO HAPPEN I CHECKED THE BATTERY. IT WAS ONLY ONE YEAR OLD. IT SHOWED UP AS BAD UNDER A LOAD. WHEN I TOOK THE VAN BACK TO THE REPAIR SHOP THEY SAID BATTERY SHOWED GOOD. FINALLY I TOOK THE BATTERY BACK TO AUTO ZONE THEY SHOWED IT AS BAD ALSO AND REPLACED IT. NEVER HAD A PROBLEM AFTER THAT. SO THE PROBLEM YOU ARE HAVING WITH THE KEY SWITCH IN ALL THOSE CARS YOU MAY HAVE TO DOUBLE CHECK THE BATTERY'S. VOLTAGE TO THE MICROPROCESSOR SHOULD STAY WITHIN LIMITS OF APX 8 VOLTS. THIS MIGHT BE MORE OF A PROBLEM THAN THE KEY SWITCH. THANKS FOR READING THIS LETTER. *TR

Electrical System
Filed Mar 20, 201489,000 milesTX

VAN SHUT DOWN WHILE DRIVING AND WE LOSS BRAKES. *TR

Service Brakes
Filed Sep 24, 201382,257 milesMI

TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT FUEL FUMES WERE EMITTED INTO THE VEHICLE. AFTER INSPECTING THE VEHICLE HE NOTICED THAT THERE WAS A FUEL LEAK. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE FUEL LINES WERE SEVERELY CORRODED AND NEEDED TO BE REPLACED. IN ADDITION, THE CONTACT STATED THAT WHILE DRIVING 25 MPH, HE ATTEMPTED TO ENGAGE THE BRAKES BUT THE BRAKE PEDAL SUNK INTO THE FLOOR BOARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE BRAKES LINES WERE ALSO CORRODED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 82,257 AND THE CURRENT MILEAGE WAS 88,000. UPDATED 12/30/13*CN THE CONSUMER ALSO STATED RUST CAUSED THE ABS TO ENGAGE AT LOW SPEEDS ON DRY PAVEMENT, CAUSING THE VEHICLE TO CONTINUE TO MOVE, EVEN THOUGH THE BRAKE PEDAL WAS DEPRESSED.

Service BrakesCrash
Filed Mar 13, 2013176,000 milesMI

ABS SYSTEM ACTIVATED ON DRY PAVEMENT WHILE PARKING THE CAR. BRAKE PEDDLE WENT TO THE FLOOR CAR KEPT MOVING IT SEEM TO WANT TO ACCELERATE. IT HIT THE OPPOSING PARKED VEHICLE. THIS HAS BEEN A INTERMITTENT PROBLEM. MECHANICS COULD NOT FIND PROBLEM PRIOR TO ACCIDENT AFTER ACCIDENT HAD VEHICLE REPAIRED AT CHEVY DEALER HUBS AND SENSORS REPLACED THIS VEHICLE IS VERY SCARY TO DRIVE.EVEN AFTER REPAIRS THE ABS SYSTEM CAN STILL FUNCTION INAPPROPRIATELY WITHOUT ANY WARNING. *TR

Unknown or Other
Filed Aug 16, 2011222,297 milesIL

OEM CARPET COVERING THE INTERIOR ENGINE COWLING IS CURLING UP, CAUSING IT TO INTERFERE WITH THE TRAVEL OF THE GAS PEDAL. GAS PEDAL CANNOT COME BACK TO ITS RESTING POSITION, CAUSING THE VEHICLE TO CONTINUE TO ACCELERATE. *KB

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited SlipCrash1 injured
Filed May 2, 201180,000 milesNV

TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED WHEN BRAKING ON ANY UNEVEN ROAD SURFACE, THE ANTI-LOCK BRAKE SYSTEM WOULD ACTIVATE INDEPENDENTLY WITH THE ILLUMINATION OF THE ABS WARNING LIGHT MAKING IT DIFFICULT TO STOP THE VEHICLE. THE CONTACT STATED THAT THE VEHICLE WAS INVOLVED IN THREE SEPARATE CRASHES AS A RESULT OF THE FAILURE. ON ONE OCCASION WHILE TRAVELING 45 MPH, THE BRAKES WERE APPLIED ABRUPTLY BUT DID NOT RESPOND AND THE CONTACT CRASHED INTO ANOTHER VEHICLE. THERE WAS ONE REPORTED INJURY AND A POLICE REPORT WAS FILED. THE CONTACT STATED THAT THE ABS WAS ACTIVATED AT THE TIME OF THE CRASH. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE 151,000.

Electrical System
Filed May 2, 2011TX

REAR A/C SWITCH BURNED UP. SMELLED PLASTIC BURNING , SAW SMOKE CAME OUT OF REAR A/C SWITCH ON DASH. POPPED OFF SWITCH AND FOUND BURNED SWITCH AND WIRES. *TR

Service Brakes, Hydraulic
Filed Oct 22, 2010134,000 milesMI

2000 CHEVY ASTRO VAN ABS PROBLEM. WHILE TRAVELING AT LOW SPEED CITIES, PARKING LOTS ETC... WHEN ATTEMPTING TO STOP THE ABS APPEARS TO KICK ON CAUSING FAILURE TO STOP. I HAVE HAD SEVERAL NEAR ACCIDENTS WITH MY CHILDREN IN THE VAN RECENTLY. MECHANICS SAY MAYBE MASTER CYLINDER, MAYBE BELTS, MAYBE???? CAN ANYONE SAY RECALL??? *TR

Seat Belts › Front › Retractor
Filed Aug 12, 201072,000 milesOH

TL*THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT WAS UNABLE TO PULL THE FRONT PASSENGER SEAT BELT OUT OF THE RETRACTOR. THE DEALER AND WANTED $250 TO REPAIR IT. THE CONTACT STATED THAT SINCE THIS WAS A SAFETY ISSUE IT SHOULD BE REPAIRED AT NO COST. THE FAILURE MILEAGE WAS 72,000. THE CURRENT MILEAGE WAS 80,000. THE VIN UNKNOWN.

Fuel System, GasolineFire
Filed Mar 18, 2010108,000 milesMA

WHILE TRAVELING AT HIGHWAY SPEEDS THE ACCELERATOR PEDAL BECAME STUCK. VEHICLE CONTINUED TO ACCELERATE IN A RUN-AWAY MODE. VEHICLE WAS EVENTUALLY STOPPED THROUGH COMBINATION OF BRAKES AND TRAVELING INTO MUD. UPON STOPPING IT WAS NOTICED THAT THE FRONT BRAKES WERE FLAMING - MOST LIKELY DUE TO EXCESSIVE HEAT. *TR

Vehicle Speed Control
Filed Mar 11, 2010130,000 milesME

TL*THE CONTACT OWNS A 2000 CHEVROLET ASTRO VAN. WHILE THE CRUISE CONTROL WAS SET AT SPEEDS OF 65 MPH, THE BRAKE PEDAL WAS APPLIED TO DISENGAGE THE CRUISE CONTROL. HOWEVER, THERE WAS NO RESPONSE. THE VEHICLE CONTINUED TO ABNORMALLY ACCELERATE WHILE THE BRAKES WERE APPLIED. THERE WAS AN EXTREMELY LOUD ROARING NOISE COMING FROM THE ENGINE WITH AN INCREASE IN THE RPMS. THE VEHICLE WAS RAPIDLY APPROACHING A TRAFFIC LIGHT AND THE GEAR WAS SHIFTED INTO NEUTRAL POSITION. THE ENGINE WAS TURNED OFF. THE VEHICLE WAS COASTED TO A STOP WITH VERY LIMITED BRAKING POWER. AFTER SEVERAL MOMENTS, THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS ABLE TO RESUME OPERATION. THE VEHICLE WAS TAKEN TO THE DEALER. THE CPU (CENTRAL PROCESSING UNIT) AND OPTICAL WHEEL SENSORS WERE INTERMITTENTLY FAULTY WHICH REQUIRED REPLACEMENT. THE SENSORS WERE CLEANED TO CORRECT THE PROBLEM. THE IDENTICAL FAILURE OCCURRED ON A SEPARATE OCCASION. THE VEHICLE WAS TAKEN BACK TO THE DEALER THAT ADVISED THE REPLACEMENT OF THE ENTIRE CPU. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 130,000. UPDATED 4/26/10 *CN UPDATED 06/17/10*JB

Tires
Filed Aug 17, 2009370,000 milesCA

TL*THE CONTACT OWNS A 2000 CHEVROLET ASTRO VAN WITH DELTA ESTEEM XLE TIRES. WITHIN A MONTH AFTER TWO TIRES WERE PURCHASED BY THE SAME MANUFACTURE. HE WAS TRAVELING AT 75 MPH THE VEHICLE STARTED TO SEVERELY SHAKE. HE PULLED OVER TO INSPECT THE TIRES BUT WAS UNABLE TO FIND THE FAILURE. HE THEN PRECEDED TO DRIVE AT 50 MPH AND TOOK THE VEHICLE STRAIGHT TO A DEALER. THE MECHANIC THERE INSPECTED THE VEHICLE AND NOTICED SEVERE THREAD SEPARATION AND BUBBLES ON THE SIDE OF THE FRONT DRIVER SIDE TIRE. THE TIRE WAS THEN REPLACED. A FEW MONTHS LATER HE WAS TRAVELING AT 75MPH WHEN THE VEHICLE STARTED SHAKING. BEFORE ATTEMPTING TO PULL OVER TO THE SIDE OF THE ROAD THE REMAINING DELTA TIRE THAT WAS LOCATED ON THE FRONT PASSENGER SIDE BLEW OUT. HE REPLACED THE TIRE BUT HE BELIEVES THAT THE TIRES WHERE DEFECTED AND SHOULD BE RECALLED. THE FAILURE MILEAGE WAS 370,000. THE CURRENT MILEAGE IS 380,000. -

Fuel System, Gasoline
Filed Dec 24, 200896,034 milesMI

MY 2000 CHEVROLET ASTRO HAS AN ACCELERATOR THAT DOES NOT STOP ITS ACCELERATION WHEN THE GAS PEDAL IS RELEASED. DEPENDING ON THE SLOPE OF THE ROAD, THE VEHICLE MAY GAIN SPEED UNTIL IT IS SHIFTED INTO NEUTRAL. IT IS NOT A BIG EVENT ON DRY ROADS, BUT YESTERDAY WHEN IT HAPPENED IN THE SNOW, IT ALMOST CAUSED A CRASH. I HAVE HAD IT SERVICED BY DIFFERENT DEALERS 3 TIMES AND AM STILL HAVING THE SAME PROBLEM. IT IS READY TO BE PICKED UP AFTER TAKING IT IN AGAIN YESTERDAY FOR THE SAME PROBLEM. IT DOES THIS ON OCCASION, BUT VERY OFTEN AFTER BEING ON CRUISE CONTROL. *TR

Tires
Filed Jul 8, 2008151,547 milesCA

TL*THE CONTACT OWNS 2000 CHEVROLET ASTRO VAN. THE DEFECTIVE TIRE WAS A PEP BOYS FUTURA, SCRAMBLER AP, TIRE SIZE P215/75R/15. THE DOT NUMBER IS 3DHFPANM3104. WHILE DRIVING APPROXIMATELY 55 MPH, THE TIRE TREAD SEPARATED FROM THE LEFT REAR TIRE. THE TIRE SEPERATED FROM THE VEHICLE AND LEFT RUBBER MARKS IN THE MIDDLE OF THE REAR PANEL. THERE WAS NO TRACTION WHEN THE INCIDENT OCCURRED. THERE WERE NO INJURIES OR PRIOR WARNINGS TO THE FAILURE. THE TIRE MANUFACTURER STATED THAT THE FAILURE WAS RELATED TO TIRE TREAD SEPARATION. THE TIRE WAS REPLACED. THE DOT AND ADDITIONAL TIRE INFORMATION WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 151,547.

Power Train › Automatic Transmission
Filed Mar 15, 2008159,000 milesFM

MY AC FAILED TO BLOW COLD AFTER I NOTED SOME OIL (NOT MOTOR OIL) UNDER THE FRONT PASSENGER SIDE OF THE VEHICLE. THE DEALERSHIP RECHARGED THE SYSTEM WHICH WAS APPARENTLY EMPTY INCLUDING DYE FOR WHICH I BORE THE COST ($200+). LESS THAN 12 HRS LATER THE SYSTEM NO LONGER BLEW COLD AND NO FLUID WAS NOTED UNDER THE VEHICLE. THE VEHICLE WAS TAKEN BACK TO THE DEALERSHIP FOR INSPECTION OF THE DYE. THE MECHANIC REMOVED THEN INTERIOR ENGINE HOOD AND FOUND THAT THE AC LINE HAD RUBBED AGAINST THE TRANSMISSION FILLER TUBE (NOW METAL ON METAL). A HOLE THE SIZE OF A DIME TO NICKEL WAS IN THE FILLER TUBE AND THE AC LINE ALSO HAD A HOLE IN IT. I ALSO HAVE ANOTHER 2K CHEVY ASTRO THAT WAS DIAG'D SEVERAL YEARS AGO FOR THE SAME HOLE IN THE AC LINE BUT IT HAD NOT WORN A HOLE IN THE TRANSMISSION FILLER TUBE. THE MECHANIC HAD INDICATED THAT THE AC LINE WAS "RUN THAT WAY FROM THE FACTORY". AT THIS POINT FOREIGN MATTER HAS FALLEN INTO THE TRANSMISSION INCLUDING THE METAL FROM THE FILLER TUBE, THE BLACK FOAM COVER ON THE AC LINE AND APPARENTLY THE FREON FROM THE DYE RECHARGE. I HAVE TO PRESUME OTHER FOREIGN MATTER HAS MADE ITS WAY IN TO FILLER TUBE AS WELL. I AM NOW ATTEMPTING THE HAVE GM COVER THE $1K REPAIR TO THE AC LINE AND TRANSMISSION FILLER TUBE. *TR

Electrical System › Instrument Cluster/Panel
Filed Mar 7, 2008100,000 milesGA

I RECENTLY HEARD OF A RECALL ON THE TAHOES AND GM TRUCKS REGARDING THE GAUGE PANEL OR CLUSTER PANEL. I DRIVE A 1990 CHEVY ASTRO VAN WHICH IS ON A TAHOE FRAME. I AM HAVING THE SAME TYPES OF PROBLEMS WITH MY GAUGE PANEL AS DESCRIBED IN THE RECALL. MY ABS/BRAKE LIGHT COMES ON AT VARIOUS TIMES FOR NO REASON. MY TEMP AND OIL GAUGES CHANGE FROM HOT TO COLD AND BACK AGAIN FOR NO REASON AND THE CHECK GAUGE LIGHT WILL LIGHT UP. NOW THE GAS HAD WILL CHANGE EVEN WHEN THE CAR IS NOT ON. AS A WOMAN I NEED TO BE ABLE TO DEPEND ON MY CARS GAUGES TO LET ME KNOW IF THERE IS A PROBLEM. I TOOK THE CAR TO THE SHOP YESTERDAY AND THEY COULD NOT FIND A REASON FOR MY CAR TO BE DOING THESE THINGS. I CALLED OUR CHEVY DEALER HERE IN GRIFFIN WHERE THE CAR WAS PURCHASED AND THEY DID NOT WANT TO HELP ME. I AM NOW ASKING YOU FOR HELP. SINCERELY, DANA D. HORTMAN *TR

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Wheel Speed Sensor/Tone Ring
Filed Feb 27, 200896,500 milesCT

UNWANTED ABS ACTIVATION AT LOW SPEEDS CAUSING INCREASED STOPPING DISTANCE. *TR

20 of 175 complaints, reproduced as filed.

Across model years

Worst on record: 1995
YearComplaintsRecallsFiresDeathsAssessment
20059200Routine
200414210Routine
200362330Routine
200270334Fatalities reported
200191310Routine
2000 — this page175230Routine
1999133420Routine
1998241670Above average
1997360770Above average
1996263710Above average
1995446764Fatalities reported
1994328631Fatalities reported
1993135540Routine
1992132562Fatalities reported
199195640Routine
199068760Routine

Compare every Astro year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 19, 2006. Source: NHTSA Office of Defects Investigation.