Page 8 of 15 · complaints 351–400 of 707

2005 Toyota Tacoma complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2005 record →

Vehicle Speed Control
Filed Feb 1, 2014139,400 milesIA

I WAS PULLING INTO THE GARAGE; AS I BEGAN TO BRAKE TO BRING THE TRUCK TO A HALT, THE ENGINE RACED AND THE ANTI-LOCK BRAKES STARTED GOING OFF AS I STOOD ON THE BRAKE PEDAL. THE TRUCK PROBABLY WOULD HAVE GONE THROUGH THE BACK OF THE GARAGE HAD I NOT THROWN THE GEAR SELECTOR INTO NEUTRAL. THIS IS THE THIRD TIME I'VE HAD THIS EXPERIENCE, BUT IT'S THE FIRST TIME I HAD OTHERS IN IT WITH ME AND FIRST TIME I WAS WORRIED ABOUT GETTING THE VEHICLE STOPPED BEFORE AN ACCIDENT OCCURRED. I'M BEGINNING TO WONDER IF THIS VEHICLE IS SAFE TO DRIVE DOWN THE ROAD. I'M NOT SURE WHAT THE APPROPRIATE COURSE OF ACTION IS. THE PROBLEM ONLY HAPPENS ONCE IN A WHILE, SO IT SEEMS LIKE TAKING IT TO THE DEALER WOULDN'T PRODUCE ANY RESULTS. *TR

Structure › Body
Filed Feb 1, 2014150,000 milesPA

THE FRAME IS RUSTED AND THE VEHICLE WILL NOT PASS INSPECTION. *TR

Structure › Frame and Members › Underbody Shields
Filed Jan 25, 2014123,000 milesPA

I WENT TO GET MY 2005 TACOMA INSPECTED TODAY AND IT FAILED BECAUSE THERE IS A HOLE IN THE FRAME BY THE PASSENGER SIDE FRONT WHEEL. I'VE BEEN THE ONLY OWNER OF THIS VEHICLE AND WAS COMPLETELY SURPRISED THAT THE FRAME HAS STARTED TO RUST TO THE POINT WHERE THERE ARE HOLES IN IT. THIS TRUCK IS PRIMARILY DRIVEN ON THE HIGHWAY AND WEAR AND TEAR IS PRETTY MINIMAL. INSPECTING THE FRAME AFTERWARDS, THE ENTIRE FRAME IS RUSTED. THIS ISSUE WITH MY TRUCK IS ONLY GOING TO GET WORSE. I CAN PROVIDE PICTURES IF NEEDED. *TR

Structure › Body
Filed Jan 22, 2014MA

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT UPON INSPECTION, IT WAS FOUND THAT THE FRAME WAS PERFORATED DUE TO RUST. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE. THE VIN WAS UNAVAILABLE. *TR

Structure › Frame and Members › Underbody Shields
Filed Jan 21, 201452,167 milesPA

I TOOK MY TOYOTA TACOMA, 2005 IN FOR A NEW HEADLIGHT. THE TOYOTA DEALER SAID THAT THE INSPECTION WOULD RUN AT MONTH'S END AND WOULD I LIKE TO TAKE CARE OF THE INSPECTION WHILE I WAITED RATHER THAN MAKING A SECOND APPOINTMENT. I SAID "YES", PLEASE DO THE INSPECTION. THE TECHNICIAN SAID THE TRUCK FAILED INSPECTION DUE TO A RUSTED FRAME. HE CALLED ME BACK TO VIEW THE RUSTED OUT FRAME, WHICH I DID TO MY SHOCK AND HORROR - THERE WAS A LARGE WHOLE! LOOKED UNSAFE! HOW IS THAT POSSIBLE - CLEARLY DEFECTIVE FRAME. THEY SUGGESTED I TAKE THE TRUCK BACK TO THE ORIGINAL TOYOTA DEALER WHICH I DID - ALTHOUGH NOT SURE WHY THEY COULD NOT DEAL WITH 'TOYOTA" THEMSELVES. THE ORIGINAL DEALER SAID THE FRAME REPLACEMENT / REPAIR WAS NOT COVERED UNDER WARRANTY. THE COST WOULD BE BETWEEN $10,000 - $14,000. THIS IS COMPLETELY UNACCEPTABLE, THE TRUCK HAS LESS THAN 53K MILES. TOYOTA IS SUPPOSED TO BE AN ORGANIZATION THAT PRIDES ITSELF IN SAFETY AND CUSTOMER SATISFACTION, TOUTING ITS VEHICLE LONGEVITY STATUS! THIS EXPERIENCE PROVES OTHERWISE AND PUTS THE PUBLIC AT RISK OF INJURY OR/AND DEATH. *TR

Structure › Body
Filed Jan 17, 2014127,000 milesFL

THE FRAME ON MY 2005 TOYOTA TACOMA PRE RUNNER IS COMPLETELY RUSTED OUT DUE TO A FLAW IN THE MANUFACTURING PROCESS. THE RECALL WAS 3 MONTHS PAST THE DATE OF THE END OF THE RECALL. NOW MY VEHICLE HAS LARGE CRACKS IN THE FRAME AND IS NO LONGER SAFE. THIS ISSUE STILL EXISTS IN THE 2005 MODEL AND MUST BE ADDRESSED FOR PUBLIC SAFETY. THERE WAS A RECALL THAT COVERED THIS PROBLEM UP UNTIL THE END OF 2004. MINE WAS PURCHASED IN THE BEGINNING OF 2005. THIS IS A KNOWN PROBLEM WITH THIS TRUCK AND IS BEING IGNORED BY TOYOTA. THEY ARE FAILING TO REPAIR THIS AND PICKING AND CHOOSING IF THEY INFACT WANT TO REPAIR SOME TRUCKS AND NOT OTHERS. TOYOTAS OPTIONS ON THE FACT THAT MY TRUCK HAS A MANUFACTURE DEFECT THAT IS UNSAFE TO DRIVE. PLEASE HELP!! *TR

Structure › Body
Filed Jan 15, 201463,000 milesRI

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THERE WAS EXCESSIVE RUST ON THE FRAME. THE CONTACT CALLED THE MANUFACTURER, WHO STATED THERE WAS NOTHING THEY COULD DO TO ASSIST. THE FAILURE MILEAGE WAS 63,000. UPDATED 02/19/14*LJ THE CONSUMER STATED AS OF FEB 10, 2014, HE WAS STILL WAITING ON THE DISTRICT REP TO INSPECT THE VEHICLE. UPDATED 02/24/14

Structure › Frame and Members › Underbody Shields
Filed Jan 14, 2014164,000 milesPA

ON MAY 27, 2013 MY WIFE [XXX] AND I WERE TOWING MY BASS BOAT AND I BLEW OUT THE REAR PASSENGER TIRE AND WAS ABLE TO SAFELY GET IT OFF OF THE ROAD TO CHANGE THE TIRE. IN THE PROCESS OF CHANGING THE TIRE IN MY TRUCK, THE FRAME BENT UNDER THE PRESSURE OF THE JACK AND THE TRUCK, CAME OFF OF THE JACK, LUCKILY I HAD THE TIRE PARTIALLY ON THAT THE LUG BOLTS CAUGHT THE TRUCK. THIS RUSTING AND UNSAFE FRAME ISSUE DATES BACK TO 1/16/13 AT APPROXIMATELY 7:30 AM I WAS CONTACTED BY THE TOYOTA DEALERSHIP THAT DURING A REPAIR TO MY CATALYTIC CONVERTER THEY NOTICED THAT I HAD A HOLE IN MY FRAME AND THAT IT WOULD NOT PASS INSPECTION. I FEEL TERRIBLE NOW, BUT I ALL BUT CALLED THE GIRL SERVICE MANAGER A LIAR AND ASKED THAT SHE TAKE ME A PHOTO OF THE HOLE AND SEND IT TO ME AT WORK. I WANT MY TACOMA FIXED, THE FRAME REPLACED AS I FEEL IT IS UNSAFE AND AFTER HAVING EXPERIENCED THE TRUCK FALLING OFF OF THE JACK AFTER THE FRAME BENT WHILE SIMPLY JACKING IT UP, I CAN'T IMAGINE THAT I AM THE ONLY ONE OUT THERE WITH THIS ISSUE. IN MY RESEARCH I AM FINDING VOLUMES OF COMPLAINTS TO TOYOTA IN KIND REGARDING FRAME ROT AND RUST. I HAVE ALSO NOTICED SOME INSTABILITY WHEN DRIVING, IT SEEMS TO HAVE A CONSTANT SHAKE IN THE STEERING. I HAVE PLACED NUMEROUS CALLS TO TOYOTA'S CUSTOMER SERVICE EXPLAINING IN DETAIL MY SAFETY CONCERN AND THE ANSWER I AM CONSTANTLY BEING GIVEN IS THAT MY VEHICLE IS NOT CURRENTLY PART OF THE RECALL PROGRAM. ANY WAY YOU SLICE IT, I FEEL THIS IS TERRIBLE ON TOYOTA'S BEHALF TO SUBJECT LOYA

Air Bags
Filed Jan 14, 201430,267 milesVA

PASSENGER SIDE AIRBAG DOES NOT WORK DUE TO FAULTY WIRING HARNESS UNDER THE PASSENGER SEAT. UPON INVESTIGATION OF ONLINE RESOURCES IT WAS FOUND THAT THIS IS A RECURRING PROBLEM WITH THE TACOMA MODEL. *TR

Structure › Body
Filed Jan 14, 2014170,000 milesCT

SUMMER 2012 THE CROSS MEMBER HOLDING THE SPARE TIRE FELL OFF WHILE I WAS DRIVING. NOW (JANUARY 2014) A LARGE (THREE INCH) PERFORATION HAS APPEARED IN THE FRONT FRAME. THE TRUCK FRAME IS ROTTING OUT FAST. *TR

Structure › Body
Filed Jan 13, 2014MD

DURING A REPAIR VISIT TO TOYOTA SERVICE CENTER I WAS INFORMED THAT MY FRAME WAS RUSTING IN SEVERAL PLACES. I WAS TOLD THAT AT THE PRESENT TIME THE VEHICLE WAS SAFE TO DRIVE BUT THAT THE RUST WOULD CONTINUE AND LEAD TO AN UNSAFE CONDITION. TOYOTA IS AWARE OF RUSTING PROBLEMS WITH PREVIOUS MODEL YEARS. I SEE THAT THE 2004 AND EARLIER MODEL YEARS WERE RECALLED FOR RUSTING FRAMES. DEALERSHIPS WAS ALSO AWARE OF AN INCREASE IN FRAME RUSTING CASES IN 2005 TACOMA TRUCKS AS WELL. TRUCK ONLY HAS 66,000 MILES AND WAS NOT USED FOR HEAVY HAULING. REPAIR OR REINFORCEMENT IS NOT AN OPTION. ONLY REMEDY OFFERED BY TOYOTA WAS FOR ME TO REPLACE THE FRAME AT A COST OF $13,000. I FEEL THIS IS AN UNSAFE DESIGN FLAW THAT NEEDS TO BE ADDRESSED. *TR

Structure › Body
Filed Jan 12, 2014119,650 milesCA

STARTED HEARING RUBBING/GRINDING TYPE NOISE COMING FROM FRONT END. INSPECTED AND FOUND LF CV AXLE LEAKING GREASE, SO THOUGHT THE NOISE WAS COMING FROM THERE. REPLACED LF CV AXLE, AND THE NOISE DID NOT GO AWAY. INSPECTED FURTHER AND FOUND DRIVERS SIDE FRAME WHERE THE MOTOR MOUNT BRACKET IS WELDED TO CRACKED, CAUSING THE MOTOR TO FLEX AND THE FAN TO RUB ON THE FAN SHROUD. CONTACTED TOYOTA, WHO INSTRUCTED ME TO GET IT INSPECTED AT A DEALERSHIP. TOOK TO TOYOTA DEALER, WHO TOLD ME THERE WAS NO EVIDENCE OF DRIVER ABUSE, NO RUST, NOT REALLY ANYTHING THAT SHOWED WHY THE WELD HAD BROKEN, BUT THAT TOYOTA DID NOT WANT TO DO ANYTHING DUE TO AFTERMARKET LIFT AND OVERSIZED TIRED. LIFT WAS ALREADY INSTALLED ON VEHICLE WHEN PURCHASED AT A TOYOTA DEALERSHIP. TOYOTA CORPORATE TOLD ME THEY DID NOT WANT TO HELP BECAUSE VEHICLE IS OUT OF FACTORY WARRANTY. THE STEERING SHAFT IS DIRECTLY UNDER THE PART OF THE MOTOR THAT IS SAGGING DOWN, AND I AM AFRAID IF IT WERE TO BREAK COMPLETELY IT MIGHT STOP THE VEHICLE FROM BEING ABLE TO TURN. ALSO, IS THERE NOW EXTRA STRESS ON ANY OF THE WIRING? IS IT FLEXING AND POTENTIALLY BREAKING ANY FUEL LINES? I HAVE DONE SOME REASEARCH ON THIS, AND FOUND A LOT OF PEOLPLE HAVING THE SAME ISSUES WITH THEIR TRUCKS. TOYOTA HAS STARTED PUTTING UPDATED FRAMES WITH MORE SUPPORT FOR THE MOTOR MOUNTS ON THE 2007 MODELS, KNOWING THERE WERE ISSUES WITH THE 05/06S, BUT ARE REFUSING TO ACKNOWLEDGE THE PROBLEM AND FIX THE ONES THAT HAVE BROKEN. *TR

Structure › Body
Filed Jan 10, 2014220,000 milesNJ

UPON INSPECTING THE UNDERSIDE OF MY 2005 TACOMA, I DISCOVERED HOLES IN BOTH SIDES OF THE INNER FRAME BEHIND THE FRONT WHEELS THAT HAD RUSTED RIGHT THROUGH THE FRAME. THE RUST CONTINUES TO SPREAD AND THE HOLES ARE GETTING LARGER. *TR

Structure › Frame and Members › Underbody Shields
Filed Jan 10, 2014127,400 milesDE

MASSIVE AMOUNT OF FRAME RUST, WORRIED ABOUT SAFETY. REVIEWED BY TOYOTA DEALERSHIP SERVICE MANAGER AND TOYOTA REP THAT HAPPENED TO BE AT DEALERSHIP. WAS TOLD THAT RUST WAS NOT NORMAL AND PICTURES WERE TAKEN, TOLD THAT IT WAS DOCUMENTED BUT NOT TO EXPECT FURTHER ACTION. *TR

Structure › Frame and Members › Underbody Shields
Filed Dec 30, 201369,016 milesPA

2005 TACOMA FAILED INSPECTION DUE TO A HOLE IN THE FRAME FROM RUST. VEHICLE INSPECTED BY THE DEALER FROM WHICH IT WAS PURCHASED. HAD PURCHASED VEHICLE JUST LESS THAN ONE YEAR EARLIER, SECOND OWNER. NO ACCIDENTS AND WELL CARED FOR. IRONICALLY ENOUGH, WE BOUGHT THIS TACOMA TO REPLACE THE 1998 TACOMA WE LOST DUE TO A FRAME RUST PROBLEM IN THE TOYOTA BUYBACK PROGRAM. DEALER DID FIX AT NO COST UNDER USED CAR WARRANTY. REPORTED ISSUE TO THE TOYOTA USED CAR SALESMAN WHO SOLD US THE TRUCK AND HE STATED HE WAS NOT AWARE OF ANY FRAME RUST ISSUES ON 2005 TACOMAS. AFTER A CURSORY INVESTIGATION I FIND THIS HARD TO BELIEVE. APPARENTLY TOYOTA HAS NOT THOROUGHLY ADDRESSED FRAME RUST ISSUES THAT PLAGUED EARLIER MODELS. A COMPLAINT WILL BE FILED WITH TOYOTA CUSTOMER RELATIONS. VERY CONCERNED ABOUT RECURRING RUST PROBLEM IN FUTURE WHICH WOULD LIKELY LEAVE US WITH A WORTHLESS VEHICLE BASED ON TOYOTA'S UNWILLINGNESS TO ACKNOWLEDGE ON-GOING FRAME RUST PROBLEMS. HOPEFULLY THE LOCAL TOYOTA DEALER WILL STEP UP. *TR

Vehicle Speed ControlCrash
Filed Dec 30, 201387,648 milesSC

PULLED INTO MY DRIVEWAY TO PARK MY 2005 TACOMA AND ALL OF A SUDDEN MY TACOMA ACCELERATES FORWARD AND PLUNGES INTO THE REAR END OF MY 2000 CORVETTE WHICH WAS PARKED IN MY GARAGE, AND DOES $1321.22 IN DAMAGE. THE FORCE FROM THE TACOMA KNOCKED MY CORVETTE ABOUT 3 FEET FORWARD INTO A FREEZER IN THE GARAGE. I WAS APPROXIMATELY 6 FEET BEHIND THE CORVETTE, AND THE CORVETTE WAS IN GEAR AND THE EMERGENCY BRAKE WAS APPLIED, WHEN THE TACOMA SUDDENLY ACCELERATED FORWARD. I HAVE BEEN PARKING IN SAME LOCATION OR 9 YEARS AND THIS HAS NEVER OCCURRED BEFORE. I HAVE HAD ALL RECALLS DONE CONCERNING THE SUDDEN ACCELERATION PROBLEM WITH THE TACOMA. THIS WAS NOT A PEDAL PROBLEM, IT IS A TOYOTA PROBLEM. IF HIS HAD HAPPENED AT A INTERSECTION WHO KNOWS WHAT MAY HAVE HAPPENED. SOMEONE NEEDS TO "FIX" THIS PROBLEM. *TR

Engine and Engine Cooling
Filed Dec 14, 2013HI

FRAME AT PASSENGER SIDE MOTOR MOUNT IS CRACKED AND FAILED. BECAUSE IT'S VERY UNUSUAL FOR A TRUCK FRAME TO CRACK, NOTIFIED TOYOTA (HILO, HAWAII) OF THE PROBLEM AND ASKED IF THERE IS A RECALL TO ADDRESS IT. TOYOTA SAID IT'S NORMAL WEAR AND TEAR AND THERE IS NO RECALL. *TR

Structure › Body
Filed Dec 3, 201398,000 milesPA

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THE FRONT FRAME WAS CORRODED. THE CONTACT ALSO MENTIONED THAT THERE WAS A HOLE IN THE METAL FRAME WHERE IT BEGAN TO SEPARATE. THE VEHICLE WAS TAKEN TO A DEALER, WHO STATED THAT THE FRONT PORTION OF THE FRAME NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 98,000. ..UPDATED 12-30-13 *BF THE CONSUMER STATED THE REAR FRAME WAS BEGINNING TO CORRODE. UPDATED 1/22/2014 *JS

Structure › Frame and Members › Underbody Shields
Filed Dec 2, 201393,000 milesVA

LAST MONTH I LOOKED UNDERNEATH MY TRUCK AND DISCOVERED SIGNIFICANT FRAME RUST. THE MOST SIGNIFICANT AREAS ARE BETWEEN STEEL FRAME COMPONENTS THAT ARE RIVETED TOGETHER. RUST HAS FORMED BETWEEN THESE PLATES AND IS PUSHING THEM APART. THERE IS UP TO 3/8" DEFORMATION BETWEEN PLATES. THE PLATES WERE ORIGINALLY IN CONTACT WITH EACH OTHER. THE PLATES ARE STILL IN CONTACT WITH EACH OTHER AT RIVET POINTS. THE CONDITIONS OF THE CONCEALED PORTIONS OF THE RIVETS ARE UNKNOWN. THE RUST IS LOCATED PRIMARILY UNDER THE TRUCK BED, BUT THERE IS SOME UNDER THE PASSENGER CAB. AN INTERNET SEARCH INDICATES THIS IS NOT AN ISOLATED INCIDENT. THE VEHICLE HAS NOT BEEN MISTREATED AND HAS FOLLOWED ALL MANUFACTURER RECOMMENDED MAINTENANCE. I AM ALSO AWARE OF THE 2001-2004 TACOMA FRAME RECALL. I WILL BE CONTACTING TOYOTA IN THE NEAR FUTURE WITH THE HOPE THEY WILL PROPERLY ADDRESS THIS SITUATION. *TR

Structure › Body
Filed Nov 19, 201393,400 milesPA

VEHICLE WILL NOT PASS INSPECTION DUE TO A HOLE IN THE FRAME. *TR

Structure › Frame and Members › Underbody Shields
Filed Nov 18, 2013127,000 milesMD

I HAVE COMPLAINED TO TOYOTA NOW FOR THE PAST FEW YEARS ABOUT EXCESSIVE RUST ON THE FRAME OF MY 2005 TACOMA. I HAD EVEN REPORTED IT ON HERE BEFORE DUE TO THE AMOUNT OF RUST. MY TRUCK WAS AT THE TOYOTA DEALERSHIP AND THE SERVICE MANAGER WANTED TO SHOW ME 2 HOLES IN MY FRAME AS A RESULT OF RUST. ONE HOLE WAS ABOUT THE SIZE OF A GOLF BALL AND THE OTHER ABOUT THE SIZE OF A MARBLE. I HAVE DONE SOME MORE RESEARCH AND NEAR ALL OF THE OTHER COMPLAINTS ABOUT RUST ON THE SECOND GENERATION TACOMAS ARE IN THE SAME LOCATION. THE HOLES ARE ON BOTH THE PASSENGER AND DRIVER SIDE RIGHT NEXT TO THE CAT. CONVERTS. APPARENTLY TOYOTA HAS REPLACED SOME OF THE SECOND GENERATION FRAMES BUT IT IS ON A CASE BY CASE BASIS. IRONICALLY THAT HAVE CHANGED THE FRAME SLIGHTLY ON THE 2009-2013 AND HAVE INCLUDING A PLASTIC SHIELD OF SORTS IN THE LOCATION OF MY HOLES. IT SEEMS TO ME THEY REALIZE THERE IS A SERIOUS PROBLEM BUT WILL NOT OWN UP TO IT LIKE THEY HAVE IN THE PAST WITH THE 98-2004 MODELS. TOYOTA NEEDS TO ADDRESS THIS PROBLEM AS THEIR ARE MANY OTHERS THAT ARE IN THE SAME SITUATION AS I AM IN RIGHT NOW. THE TRUCK LOOKS GREAT ON THE OUTSIDE BUT NOW IS A DEATH TRAP DUE TO THE FRAME. *TR

Structure › Body
Filed Nov 16, 201344,000 milesFL

THERE WAS NO INCIDENT, BUT THERE IS EXTENSIVE RUST ON THE FRAME OF MY TRUCK. PIECES OF RUST REGULARLY FALL OFF WHILE I'M PARKED IN THE DRIVEWAY. I FEEL THE AMOUNT OF RUST IS EXCESSIVE FOR THE AGE OF THE CAR AND IS PROBABLY A DANGER. *TR

Structure › Body
Filed Nov 15, 2013184,000 milesVA

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT UPON INSPECTION, IT WAS FOUND THAT THE FRAME WAS PERFORATED DUE TO RUST. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 184,000. UPDATED 12/20/13*CN

Structure › Frame and Members › Underbody Shields
Filed Oct 30, 2013119,000 milesNJ

WHILE GETTING MY VEHICLE WORKED ON A TECH STATED THAT THERE WAS A SIGNIFICANT AMOUNT OF RUST ON MY FRAME. THE TOYOTA REP CAME TO LOOK AT IT AND SAID IT WASN'T TOO BAD BUT THAT I MIGHT WANT TO SELL THE CAR IN A YEAR OR TWO RATHER THAN DEAL WITH THE RUST. AN 8 YEAR OLD VEHICLE SHOULD NOT HAVE A FRAME THAT RUSTED. *TR

Structure › Frame and Members › Underbody Shields
Filed Oct 30, 2013PA

BACK IN JULY OF 2012 I PURCHASED THIS TRUCK FROM MORITZ CHEVROLET USED CARS IN FT. WORTH, TEXAS. I WAS UNAWARE OF THE FRAME RUSTING AT THE TIME. RUST ON A FRAME IS NOT USUALLY AN ISSUE TO EVEN HAVE TO CONSIDER WHILE BUYING A VEHICLE THAT NEW IN TEXAS. I MOVED TO WESTERN PENNSYLVANIA IN JUNE AND ON MY TRIP UP I NOTICED THE TRUCK WAS VIBRATING/SHIMMING. I TOOK MY TRUCK IN FOR SERVICE TO BARREL TOYOTA IN CRANBERRY, PA TO CHECK IT OUT. THE SERVICE TECHNICIAN NOTICED IT THEN AND TOOK SOME PICTURES OF THE RUSTED AREAS. I MADE MY FIRST CALL TO TOYOTA AT THIS TIME. NOT MORE THAN A MONTH LATER I HAD TO HAVE A BARRING REPLACED AT GUYS SERVICE STATION, KNOB HILL, PA. WHILE UP ON THE LIFT I WAS ACTUALLY ABLE TO SEE THE RUST DAMAGE FOR MYSELF.I DID CALL MORITZ CHEVROLET AND SPOKE TO THE SALES REP., [XXX], SHE ADVISED ME TO TRADE THE TRUCK IN. WHEN I CALLED TOYOTA GLOBAL I WAS TOLD THAT, ALTHOUGH THEY HAD RECALLED TACOMAS UP TO 2004, THERE WAS NOTHING THEY COULD DO FOR ME. ALL THAT THEY COULD DO WAS ASSIGN ME A CASE NUMBER. I RETURNED TO BARREL TOYOTA TO SEE IF THEY COULD OFFER ANY HELP OR MAYBE A TRADE IN FOR ANOTHER VEHICLE. THEY REFUSED. I WAS TOLD BY THE SERVICE MANAGER THERE THAT THIS IS A COMMON PROBLEM WITH TOYOTA TRUCKS AND WHILE HE COULD DO NOTHING FOR ME, HE COULD RECOMMEND SOMEONE TO WELD IT. HE ALSO INFORMED ME AT THIS TIME THAT I MAY NOT BE ABLE TO GET MY TRUCK INSPECTED AFTER A WINTER HERE IN PENNSYLVANIA. NOW I'M NOT THE SMARTEST PERSON BUT EVEN I KNOW THAT THE FRAMES OF VEH

Structure › Frame and Members › Underbody Shields
Filed Oct 28, 201364,000 milesMD

ORIGINALLY NOTICED HEAVY RUST STAINS IN DRIVEWAY AND CRAWLED UNDER THE TRUCK TO INSPECT. HEAVY RUST WAS OBSERVED OVER MORE THAN 3/4 OF THE TRUCKS FRAME. LARGE, CHUNKY PIECES OF RUST WERE EASILY SEPARATING FROM THE FAME. FRONT CROSSMEMBER SHOWING HEAVY SIGNS OF DEEP RUST. CONTACTED THE TOYOTA CORP. AND INFORMED THEM OF THE PROBLEM AND THEY SAYING THERE IS CURRENTLY NO RECALL OR PROGRAM IN PLACE FOR THE 2005+ TACOMAS DEALING WITH RUSTY FRAME ISSUES. I ALSO HAVE MANY UNNATURAL NOISES COMING FROM THE ENGINE BAY THAT SOUND IF PARTS ARE NOT CONNECTED PROPERLY OR ARE MAKING CONTACT WITH OTHER PARTS. I WANTED TO FILE A CLAIM TO HOPEFULLY PROMOTE FURTHER ATTENTION TO THIS MODEL TACOMA. IN THE PAST YEARS OTHER TACOMAS HAVE HAD SIMILAR PROBLEMS AND WERE EVENTUALLY ADDRESSED. IS TOYOTA WAITING FOR SOMEONE TO DIE BEFORE THEY ACKNOWLEDGE A SERIOUS PROBLEM WITH THE VEHICLES. *TR

Steering
Filed Oct 27, 2013178,000 milesWV

WHILE DRIVING I NOTICED THE STEERING WHEEL WOULD STICK WHEN ROUNDING A CURVE. THEN IT WOULD BE OK . AFTER FURTHER INVESTIGATION AND ABOUT 200 MORE MILES THE STEERING WHEEL HAD A LOT OF PLAY IN IT MOVING FROM SIDE TO SIDE WITHOUT MOVING THE TIRES. FURTHER INVESTIGATION SHOWED THE UNIVERSAL JOINT FOR THE INTERMEDIATE STEERING SHAFT HAD NO BEARINGS LEFT IN IT. SCARY.. *TR

Seat Belts
Filed Oct 22, 2013160,000 milesCA

WENT TO DRIVE HOME FROM WORK AND SAFETY BELT ON RIGHT FRONT PASSENGER SIDE PULLED ALL THE WAY OUT, WILL NOT RETRACT. HAVE HAD MANY ISSUES WITH THE SAFETY BELTS SINCE BUYING THE TRUCK, SUCH AS FOLDING UP, NOT RETRACTING ALL THE WAY, GETTING CAUGHT, BUT NONE AS BAD AS THE CURRENT ISSUE. RECEIVED SAFETY RECALL NOTICE FROM TOYOTA REGARDING THE SEAT BELTS IN THIS ACCESS CAB MODEL, BUT WAS INFORMED TODAY BY THE DEALER IN PLACERVILLE THAT THIS IS NOT COVERED UNDER THE RECALL. I FIRMLY BELIEVE THAT THE SEATBELTS ON THESE ACCESS CAB MODELS ARE AFFECTED BY THE OPENING AND CLOSING OF THE REAR DOORS, AND HAVE A SERIOUS DESIGN FLAW. BECAUSE I NEED MY VEHICLE FOR MY COMMUTE, GOING TO PAY FOR THE REPAIR, HOWEVER, I CAN ONLY IMAGINE SOMEONE DYING BECAUSE OF THE FLAWS IN THE SEATBELTS IN THE 2005 TOYOTA TACOMA ACCESS CAB MODEL. *TR

Air Bags
Filed Oct 12, 2013125,000 milesIA

DRIVER'S AIR BAG WARNING APPEARED, LATER DISAPPEARED. THIS HAS HAPPENED OFTEN OVER THE LAST YEAR. ACTIVATION OF THE TURN SIGNAL SOMETIMES CAUSES THIS. OTHER TIMES THE WARNING LIGHT JUST APPEARS BY ITSELF. A BLOW TO THE STEERING COLUMN SOMETIMES CAUSES THE LIGHT TO GO OUT. THIS SEEMS TO BE THE PROBLEM ADDRESS IN RECALL NHTSA # 12V092000 BUT TOYOTA SAYS MY TRUCK DOES NOT HAVE A RECALL FOR THIS. IS MY TRUCK COVERED OR NOT? *TR

Steering
Filed Oct 11, 201364,770 milesWA

FRIDAY, SEPTEMBER 27, 2013: WHILE MANEUVERING OUT OF MY DRIVEWAY, AND THROUGH THE 90 DEGREE TURNS OUT OF A SUBURB IN WASHINGTON STATE ON THE WAY TO I-5 NORTHBOUND, THE STEERING OF MY WELL-MAINTAINED 6 SPEED MANUAL 2005 ACCESS CAB TOYOTA TACOMA TRD 4WD FELT ALTERNATELY STIFF AND LOOSE, AS THOUGH THE WHEEL WAS RATCHETING. THE WHEEL FAILED TO RETURN TO CENTER, REQUIRING CONSTANT EFFORT THROUGH ALL POINTS OF STEERING, WITH SPECIAL CARE REQUIRED TO OVERCOME THE HIGH AND LOW PEAKS IN RESISTANCE. NEGOTIATING TURNS HAS BECOME AN IMPRECISE, PHYSICALLY DEMANDING AND THEREFORE UNSAFE EXERCISE. WHILE I HAVE AN APPOINTMENT WITH THE LOCAL TOYOTA DEALERSHIP TO ADDRESS THE ISSUE, AT MY OWN EXPENSE, THE ISSUE SEEMS TO BE A COMMON COMPLAINT ON THE WWW.ARFC.ORG WEBSITE, AND IS LIKELY ASSOCIATED WITH A FAULTY UNIVERSAL JOINT IN THE STEERING ASSEMBLY. THE FAULTY PART HAS BEEN IDENTIFIED AS "STEERING INTERMEDIATE SHAFT," PART# 45203-04020. THE REDESIGNED PART MEANT TO ADDRESS THE DEFECT HAS BEEN IDENTIFIED AS PART# 45220-04020. THE REDESIGNED PART IS SAID TO INCLUDE A PROTECTIVE BOOT MEANT TO PROTECT "UNIVERSAL JOINT #2". THIS PROBLEM SOUNDS TO ME EVERY BIT AS SERIOUS AS THE GAS PEDAL/FLOOR MAT INTERFERENCE RECALL FOR WHICH I RECEIVED A RECALL NOTICE IN RECENT YEARS. THIS IS A LOSS-OF-CONTROL HAZARD THAT NEEDS IMMEDIATE ATTENTION, AND SHOULD BE ADDRESSED BY TOYOTA DIRECTLY AS A SAFETY RECALL. LOYAL CUSTOMERS LIKE MYSELF SHOULD NOT HAVE TO PAY OUT-OF-POCKET EXPENSES FOR THE REPAIR OR REPLACEMENT OF

Suspension
Filed Oct 9, 201336,000 milesPR

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THE REAR SUSPENSION SHOCKS HAD BEEN REPLACED MORE THAN EIGHT TIMES DUE TO A RECURRING FAILURE. THE CONTACT ALSO MENTIONED THAT WHEN THE VEHICLE HAD WARRANTY THE DEALER REPLACED THE COMPONENT EACH TIME UNTIL THE CONTACT'S FACTORY WARRANTY HAD BECOME EXPIRED. THE VEHICLE WAS TAKEN TO A DEALER AND THE TECHNICIAN STATED THAT BOTH SHOCKS HAD TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED FOR THE MOST RECENT FAILURE. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 36,000. THE CURRENT MILEAGE WAS 172,180.

Steering
Filed Sep 27, 201375,000 milesIL

WHILE DRIVING THE STEERING BECAME VERY DIFFICULT TO TURN TO THE LEFT OR THE RIGHT DIRECTION. THIS IS CAUSED BY A FAULTY DESIGN OF THE STEERING SHAFT UNIVERSAL JOINTS. THE FRAME IS ALSO RUSTING VERY BADLY AND I AM CONCERNED ABOUT THE INTEGRITY OF THE VEHICLE. *TR

Suspension
Filed Sep 23, 201372,000 milesPA

NOTIFIED BY DEALER TRUCK WOULD NOT PASS INSPECTION DUE TO FRAME BEING CRACKED AND RUSTED. TOYOTA WILL NOT COVER REPAIRS. IS NOT SAFE TO DRIVE . SUB FRAME ISN'T DETERIATED LIKE FRAME .

Engine
Filed Sep 23, 2013129,000 milesAZ

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE EXHIBITED A LOUD GRINDING NOISE. UPON INSPECTION, THE FRAME THAT HELD THE ENGINE WAS FOUND TO BE CRACKED. THE CONTACT WAS CONCERNED THAT THE ENGINE COULD FALL OUT FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR DIAGNOSED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 129,000.

Tires
Filed Sep 3, 201376,000 milesMO

I WAS TRAVELING DOWN AN INTERSTATE WHEN A REAR TIRE BLEW OUT. THE TIRE IS A TOYO CROSS COUNTRY A/T. HE TIRE SEPARATED COMPLETELY LEAVING THE SIDEWALLS ON THE RIM AND THE TREAD & BELTS & REST OF THE TIRE TORE OFF IN ONE PIECE. LUCKILY, THERE WAS NO ACCIDENT/ INJURY. I LOOKED UP RECALLS AND FOUND THERE IS A RECALL. I DID NOT RECEIVE A NOTICE. I HAVE TRIED TO CONTACT TOYO AND BEEN ON HOLD FOR OVER AN HOUR AT A TIME, LEFT MESSAGE WITHOUT RETURN CALL. THE TIRES HAVE LESS THAN 20,000 MILES ON THEM. I AM NOW VERY CONCERNED ABOUT THE SAFETY OF THE THREE REMAINING TIRES. THERE WAS ONLY MINOR PROPERTY DAMAGE TO THE TRUCK. *JB

Visibility/Wiper
Filed Aug 25, 2013110,000 milesWA

SUN VISOR HAS BEEN SAGGING FOR A WHILE AND THEN FINALLY FELL OFF THE METAL POST THAT SLIDES INSIDE THE HEAVY VISOR. *TR

Structure › Frame and Members › Underbody Shields
Filed Aug 21, 201336,000 milesPA

AFTER HAVING MY TRUCK INSPECTED, I WAS INFORMED BY MY MECHANIC THAT THE FRAME OF MY TRUCK WAS RUSTING AND IN THE FUTURE IT WILL NOT PASS INSPECTION. TO ME THIS IS RIDICULOUS SINCE I ONLY HAVE 36000 MILES ON MY VEHICLE.TOYOTA RECALLED THE TACOMA TRUCKS BETWEEN 2000 AND 2004. EVIDENTLY SOME 2005 TACOMA'S SHOULD ALSO BE INCLUDED IN THIS RECALL. I HAVE READ ONLINE OF OTHER NUMEROUS PEOPLE HAVING THE SAME PROBLEM. WE SHOULD NOT HAVE TO PAY TO HAVE A DEALERSHIP CHECK OUT THE PROBLEM AND THEN PAY FOR FIXING THIS PROBLEM IF AT ALL POSSIBLE. TOYOTA HAS JUST MADE A NON BUYER OF ME OF THEIR VEHICLES IN THE FUTURE. *TR

Suspension
Filed Aug 21, 2013130,200 milesMA

TOOK VEHICLE IN FOR INSPECTION, NOTIFIED THAT THE FRAME HAS EXCESSIVE CORROSION (RUST) ON THE ENTIRE FRAME WITH SIGNS OF METAL SEPARATION. A CRACK WAS ALSO NOTED ON THE PASSENGER SIDE WHERE THE FRONT AND BACK PARTS OF THE C-FRAME ARE WELDED TOGETHER. WHEN THE SURFACE RUST WAS GROUND AWAY, THE CRACK WAS 5" LONG AND THE BOTTOM OF THE C-FRAME HAD TWO LARGE PERFORATIONS. WITH THIS CONDITION, THE VEHICLE WILL NOT PASS THE INSPECTION. THE DEALER CONTACTED REGIONAL REP AND OWNER CONTACTED TOYOTA CUSTOMER SERVICE - BOTH ADVISED NO ASSISTANCE AND THE FRAMES WERE OF A DIFFERENT PRODUCTION LOT THEN THE PRIOR RECALL (2ND GEN VS 1ST GEN). ALSO CITED AGE AND MILEAGE BEING A FACTOR. OTHER THAN THE FRAME, THE VEHICLE IS IN VERY GOOD CONDITION. 2005 TACOMA WITH 131000 MILES SHOULD STILL BE A PASSABLE VEHICLE. *TR

Engine
Filed Aug 15, 2013145,604 milesCA

I WAS DRIVING ON THE HIGHWAY AND THE CHECK ENGINE LIGHT CAME ON. I IMMEDIATELY TOOK IT TO THE TOYOTA DEALER AS I WAS RIGHT UP THE STREET FROM THEM. THEY SCANNED FOR THE SERVICE CODE AND IT TOLD THEM THERE WAS A MIS-FIRE IN THE #6 CYLINDER. THEY CHECKED THE SPARK PLUG COIL AND SAID IT WAS FAULTY AND REPLACED IT. WHEN I PICKED UP THE TRUCK FROM THE DEALER THE CHECK ENGINE WAS STILL ON. THEY TOOK IT BACK INTO THE SERVICE BAY AND AFTER 20 MINUTES CALLED ME OVER TO TELL ME THERE WAS COOLANT LEAKING INTO THE #6 CYLINDER AND WAS DETERMINED THAT THE ENGINE BLOCK WAS CRACKED. THIS TRUCK HAS NEVER OVER-HEATED AND THEY COULD NOT EXPLAIN IT. AFTER CHECKING THE INTERNET FOR OTHERS WITH THE SAME PROBLEM, I FOUND THERE WERE A FEW OTHERS AND THE MECHANIC TOLD ME THAT HE HAS SEEN IT BEFORE IN THIS ENGINE BLOCK. I CAN'T AFFORD A NEW TRUCK, SO I AM STUCK WITH PAYING FOR NOT ONLY THE COIL REPLACEMENT BUT ALSO THE NEW OR REFURBISHED ENGINE BLOCK ($5,000+). IT WOULD BE GREAT IF THE NHTSA COULD LOOK INTO THE INTEGRITY AND ENGINEERING OF THE ENGINE BLOCK IN THE 2005 4.0L V6 ENGINE IN THE TOYOTA TACOMA. *TR

Structure › Body
Filed Aug 14, 2013145,089 milesNJ

THE FRAME IS ROTTING THROUGH ON THE DRIVERS SIDE INSIDE FRAME RAIL. THE PRESSED C CHANNEL FRAME IS ALSO ROTTING AND SEPARATING. I TAKE VERY GOOD CARE OF MY TRUCK. PEOPLE ARE CONSTANTLY TELLING ME. HOW GOOD IT LOOKS FOR THE YEAR. IT IS RIDICULOUS AND TOYOTA MOTOR COMPANY IS NOT DOING ANYTHING. THE DEALER HAS CONTACTED CORPORATE AND THEY DO NOT INTEND TO DO ANYTHING ABOUT THE 2005 AND UP TACOMA FRAME RUSTING/ROT PROBLEM. *TR

Structure › Body
Filed Aug 6, 2013138,000 milesNY

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT WHILE THE VEHICLE WAS BEING INSPECTED, IT WAS FOUND THAT THE FRAME WAS PERFORATED DUE TO RUST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 138,000.

Structure › BodyCrash
Filed Jul 31, 201354,000 milesMD

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THE VEHICLE WAS INVOLVED IN A SLIGHT CRASH. THE CONTACT WAS NOT INJURED AND A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS DEEMED AS DESTROYED BECAUSE THE FRAME WAS COMPLETELY RUSTED AND THE CONTACT WAS ADVISED THAT ALTHOUGH THE VEHICLE COULD BE REPAIRED, IT WOULD NOT PASS A STATE INSPECTION. THE CONTACT SPOKE WITH THE MANUFACTURER BUT NO ASSISTANCE WAS PROVIDED. THE FAILURE AND CURRENT MILEAGES WERE 54,000.

Structure › Body
Filed Jul 29, 2013188,000 milesIN

I HAVE A HOLE ON THE INSIDE OF BOX FRAME NEXT TO THE CAT. CONVERTER ON DRIVER SIDE. THIS WAS DISCOVERED BACK IN JANUARY OF 2013, AND WAS IMMEDIATELY REPORTED TO THE TOYOTA REP OVER THE DEALERSHIP. I'VE INQUIRED ABOUT THE SITUATION 3 TIMES SINCE THEN AND HAVE JUST GOTTEN THE ANSWER THAT ITS UNDER INVESTIGATION. THIS HOLE WHICH I CAN ALMOST STICK MY FIST THROUGH LOOKS TO BE LOCATED IN THE CRUMBLE ZONE, AND IS IN A HIGH STRESSED PART OF THE FRAME. I KNOW TOYOTA HAS RECALLED FIRST GENERATION TRUCKS FOR FRAME ROT, BUT WHY HAVEN'T THEY RECALLED ANY OF THE SECOND GENERATION TRUCKS FOR THE SAME ISSUES. YOU CAN SEARCH THE WEB AND FIND THAT I'M NOT ALONE WHEN IT COMES TO FRAME ROT ON THE SECOND GENERATION TACOMA TRUCKS. TOYOTA NEEDS TO BUCK UP AND FIX THESE ISSUES BEFORE SOMEONE GETS SEVERELY INJURED OR KILLED DUE TO THE DEFECTIVE FRAMES. PEOPLE SPEND THE EXTRA MONEY ON TOYOTA VEHICLES FOR QUALITY DURABILITY AND LONGEVITY. I WORK FOR A TOYOTA PRODUCTION PLANT AND I CAN'T IMAGINE THAT THEY ARE AVOIDING SUCH A DANGEROUS ISSUE THAT NEEDS TO BE RESOLVED ASAP. I HOPE THAT THE NATIONAL HIGHWAY TRANSPORTATION LOOKS INTO THIS AND FORCES A RECALL BEFORE LIVES ARE LOST! *TR

Structure › Frame and Members › Underbody Shields
Filed Jul 27, 2013129,000 milesNH

WENT TO GET VEHICLE INSPECTION,DEALER SAID FRAME HAS ROTTED TO A UNSAFE DEGREE AND WILL NOT INSPECT. I CANT USE MY $30,000 TRUCK FOR WORK BECAUSE OF A KNOWN TOYOTA FRAME RUSTING ISSUE. *TR

Visibility
Filed Jun 27, 201352,000 milesCA

THE DRIVERS SIDE SUN VISOR MADE A CRACKING SOUND WHEN I ROTATED IT DOWN TO BLOCK THE SUN. ATTEMPTS TO PUSH IT FORWARD TO THE WINDSHIELD FAILED AND IT DROPPED DOWN VERTICAL BLOCKING MY VISION OF THE ROAD. I WAS UNABLE TO MOVE THE SUN VISOR BACK TO ITS STORED LOCATION SO I HAD TO PULL OFF THE ROAD AND REMOVE THE SUN VISOR WITH A SCREWDRIVER. THE EXACT SAME THING HAPPENED TO OUR 2010 TOYOTA CAMRY. AND WE HAD TO REMOVE THE VISOR ON THE ROAD. THERE IS AN EXTENDED WARRANTY ON THE 2010 SO IT WAS REPAIRED. REMOVING THE FABRIC ON THE TACOMA SUN VISOR I FOUND A METAL PLATE ON THE ROTATING ARM THAT WAS FROZEN AND IT HAD SPLIT THE PLASTIC HOUSING. I FOUND THE SAME DESIGN WITH THE CAMRY SUN VISOR. AND IT WAS ALSO FROZEN AND WOULD NOT FREELY ROTATE. TOYOTA REFUSES TO ACKNOWLEDGE THAT THEY HAVE A DESIGN FLAW WITH THE SUN VISORS. THE SERVICE MANAGER WOULD NOT LOOK AT THE EXPOSED INNER WORKINGS OF THE SUN VISOR. WHEN I TOLD HIM THAT THE TOYOTA HOTLINE SAID TO BRING BOTH VEHICLES IN AND THE DEALERSHIP MAY REPAIR BOTH. THE SERVICE MANAGER SAID HE HAD WORKED WITH THEM FOR YEARS AND THEY DO NOT SAY THAT BUT GIVE YOU A REFERENCE NUMBER. THIS IS THE SECOND RUN IN WITH THE SAME DEALERSHIP. WHEN I BROUGHT IN THE CAMRY THEY WANTED ME TO PROVIDE PROOF OF THE AGREED ON EXTENDED WARRANTY FOR THIS REPAIR. I FOUND ON THE TOYOTA FORUMS THAT THERE IS MANY ISSUES WITH TOYOTA'S DRIVERS SIDE SUN VISOR. THE PASSENGER SIDE IS OF THE SAME DESIGN BUT IS NOT FLEXED AS MUCH AS THE DRIVERS SIDE AND DOES NOT FAIL AS OF

Suspension
Filed Jun 27, 2013117,000 milesKY

AS I WAS LEAVING WORK I SLOWLY DROVE OVER A SPEED BUMP. THE REAR END OF MY TRUCK BEGAN TO BOUNCE LIKE A BOAT IN CHOPPY WATER. I GOT OUT AND LOOKED TO SEE IF I HAD A LOW TIRE. ALL FOUR TIRES WERE FINE SO I KEPT LOOKING. UPON CLOSER INSPECTION TO THE LEFT REAR WHEEL WELL, I NOTICED THAT THE SHOCK ROD HAD BROKEN OFF AT THE THEADED END AND SHOT STRAIGHT THROUGH THE BED OF MY TRUCK. I IMMEDIATELY TOOK THE TRUCK TO GLENN TOYOTA FOR INSPECTION. INITIALLY THEY TOOK GREAT INTEREST UNTIL AFTER THEY LEARNED THAT TOYOTA MANUFACTURING WOULD NOT COVER THE CATASTROPHIC FAILURE. NOW THE TRUCK RIDES LIKE A BOAT IN CHOPPY WATER AND EVEN THE SLIGHTEST BUMP IN THE ROAD CAUSES AN EXAGGERATED RESPONSE IN THE SUSPENSION MAKING IT DANGEROUS TO DRIVE. THERE IS NO PREVIOUS HISTORY OF DAMAGE TO THE VEHICLE NOR HAS IT BEEN MISTREATED. *TR

Suspension
Filed May 25, 2013182,242 milesPA

THE TOYOTA DEALERSHIP WHERE I PURCHASED MY NEW 2005 TACOMA 7 YRS AGO, INFORMED ME MY TRUCK WILL NOT PASS STATE INSPECTION DUE TO HOLES RUSTED THROUGH THE FRAME. THE LARGEST OF THE HOLES WAS LOCATED UNDER THE DRIVER'S SIDE ON THE INSIDE OF THE MAIN BOX FRAME COMPONENT. THERE ARE SIMILAR HOLES ALONG OTHER BOX STYLE FRAME PARTS. THESE RUST HOLES ORIGINATED FROM THE INSIDE OF THE BOX FRAME AND NOT FROM WHERE ANY RUST PREVENTATIVE COULD BE APPLIED BY THE OWNER. ANY POST PRODUCTION APPLICATION OF UNDERCOATING OR UNDERBODY OIL BY THE OWNER TO THE INTERIOR OF THESE BOXED AREAS IS NOT POSSIBLE SINCE THEY ARE INACCESSIBLE. THE DEALERSHIP INFORMED ME THAT THERE WAS NOTHING THEY CAN DO WITHOUT TOYOTA HEADQUARTERS APPROVAL. I CALLED THE TOYOTA CUSTOMER RELATIONS LINE AT 1-800-331-4331 AND AFTER A LONG CONVERSATION WITH THE REPRESENTATIVE I WAS TOLD THAT MY TRUCK MODEL WAS NOT COVERED BY EITHER A VEHICLE WARRANTY OR A REMEDIAL ACTION BY TOYOTA. RESEARCHING THIS ISSUE ON THE INTERNET REVEALS THAT TOYOTA TACOMA MODELS HAVE HAD FRAME RUSTING PROBLEMS CONSISTENTLY SINCE THE MID 90'S. MY OPTIONS FROM TOYOTA, ALL AT MY OWN EXPENSE, ARE TO: 1. FIND A FRAME SHOP THAT CAN PATCH THESE HOLES BUT MOST LIKELY THE PATCH WILL ONLY LAST A YEAR. 2. HAVE THE FRAME REPLACED WHICH THE DEALERSHIP ROUGHLY ESTIMATED IT TO BE CLOSE TO $12,000. 3. JUNK THE TRUCK AND GET A NEW VEHICLE. I BOUGHT THIS TRUCK EXPECTING TO GET AT LEAST 300-400K MILES. THE TRUCK LOOKS NEW, THE BODY HAS NO RUST, IT HAS NO MECHANICAL PROBL

Structure › Body
Filed May 22, 201390,000 milesNY

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT WHILE PARKED, HE NOTICE A CORRODED HOLE IN THE FRAME. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 90,000. *TR

Structure › Frame and Members › Underbody Shields
Filed May 16, 201386,858 milesHI

2005 TACOMA WITH SEVERE RUST PERFORATIONS TO FRAME. NOTIFED VEHICLE UNSAFE TO DRIVE. DEALER WILL NOT WARRANTY OR ASSIST. 8 YR OLD VEHICLE UNDRIVABLE. I TOOK MY 2005 TACOMA IN TO SEVRCO AUTO WINDWARD IN KANEOHE, HI ON 25 APRIL 2013 TO HAVE THE VEHICLE INSPECTED FOR SEVERE RUST PERFORATIONS ON THE FRAME. WHEN I DROPPED THE VEHICLE OFF THE ATTENDANT NOTIFIED ME THAT TOYOTA HAD SEEN A NUMBER OF THESE FRAME ISSUES AND THAT THEY HAD WARRANTIED 2 FRAMES THAT HE KNEW OFF--AT A COST OF APPROXIMATELY $12,000.00 PER FRAME. ON APRIL 29TH, I WAS TOLD THAT MY VEHICLE WAS UNSAFE TO DRIVE AND THAT I WOULD NEED TO SIGN A WAIVER TO RETRIEVE MY VEHICLE. DEALER HAD INSPECTED THE VEHICLE AND SENT PHOTOS TO TOYOTA TO SEE IF WARRANTY WORK WOULD BE COVERED. ON MAY 10TH, I WAS CONTACTED BY DEALER AND THEY NOTIFIED ME THAT MY VEHICLE WAS NOT COVERED UNDER WARRANTY AND THAT THEY WOULD DO NOTHING FOR ME. I SPENT OVER $30,000.00 ON A TOYOTA BECAUSE THEY HAD A REPUTATION FOR RELIABILITY AND CUSTOMER SERVICE. NOW 8 YEARS LATER, I HAVE A TRUCK THAT IS UNSAFE TO DRIVE, AND NO RECOURSE FROM THE DEALER. *TR

Structure › Body
Filed Apr 12, 201350,000 milesMA

EXCESSIVE RUST BEGAN APPEARING ON THE FRAME OF THE VEHICLE AT 50,000 MILES. REVIEWED RUST WITH TOYOTA DEALERSHIP (4 TIMES OVER THE LAST 3 YEARS) AND THIS VEHICLE IS NOT INCLUDED IN ANY RECALLS FOR A RUSTY FRAMES. MY CONCRETE DRIVEWAY IS NOW STAINED WITH THE RUST COMING OFF OF THE VEHICLE. FRAME AND BUMPER IS NOW RUSTY AND GETTING WEAKER AS THE RUST CONTINUES. VEHICLE NOW HAS 90,000 MILES AND FRAME IS COVERED IN RUST. VERY CONCERNED ABOUT THE INTEGRITY OF THE FRAME. ADDITIONALLY, I NEEDED TO REPLACE THE STEERING KNUCKLE ON THE VEHICLE -- DUE TO EXCESSIVE WEAR - DUE TO EXTREME RUSTING. *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2005 Toyota Tacoma → · Every Tacoma year → · How the figures are calculated →