2022 Chevrolet Malibu

Defect. General Motors, LLC (GM) is recalling certain 2022-2023 Chevrolet Malibu vehicles. The front impact bar, a structural portion of the vehicle frame, may not be properly welded to the front frame rail.

Risk. An improperly welded front impact bar may result in the front crash sensors not performing correctly, increasing the risk of injury in a crash.

Remedy. Dealers will inspect the right-hand and left-hand side of the vehicle's motor rail for an incomplete weld. If the condition is found, the vehicle will be repurchased by GM. Owner notification letters were mailed January 20, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020.

Driving along the highway the CEL light came on followed by reduced engine power warning. Vehicle abruptly slowed down to 35mph (limp mode). Were there to be another vehicle behind me, they would have to do emergency braking. My vehicle would not start after pulling over to the shoulder. A tow truck was dispatched, and after diagnosis from the service center; The fuel pump module was found to be defective.

While driving my 2022 Chevrolet Malibu on the freeway, I experienced a loss of braking. This created a serious safety hazard because I was unable to stop the vehicle normally. The vehicle had previously displayed a check-engine warning. I brought the vehicle to the Chevrolet dealer. The dealer is requesting approximately $4,000 for repairs and has refused to perform the turbo-related recall/special coverage repair unless I pay for those repairs. I am requesting that NHTSA review this incident as a potential vehicle safety defect and review whether the braking problem may be related to the known turbo/engine issue Break vacuum pump is broken and diagnose by the dealer . Check engine light was on prior to incident due from Turbo charger failure

I was driving and all of a sudden all the warning lights start going off on my vehicle’s dashboard and the car jerks back and forth while decelerating. This has happened twice on the highway putting me in danger of crashing or making cars around me crash. On a seperate occasion my brakes failed, causing the car to jerk abruptly in traffic, thankfully I was able to pull over. Some times the car will limit my speed to below 60mph for “safety” reasons. The same set of issues have happened to me at least six different times. Every time I take it into the dealership for repair they always charge me for something new saying they finally fixed it and yet I always keep coming back for the exact same thing. This car is not safe to drive and I’ve taken it to two dealerships with two very smart teams of people and none of them have been able to figure this out.

The car started giving warnings on the dash "SHIFT TO PARK" even though the shifter is in park. When it happens you can not shut the car off fully causing the battery to drain, you also can not lock the vehicle. The car only has 19K miles on it and GM refuses to fix because the car is out of the standard warranty period by six months.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while attempting to start the vehicle, the check engine warning light illuminated. An independent mechanic was contacted. No warning light was illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the turbocharger needed to be replaced. The vehicle was not repaired. The contact associated the failure with Special Coverage Program: N252508360 (turbocharger replacement for up to 15 years or 150,000 miles); however, the VIN was not under recall. The manufacturer was notified of the failure and informed the contact that the VIN was included in the program. The approximate failure mileage was 82,949.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the message “Engine Power Reduced” was displayed. The failure was a persistent failure. The vehicle was taken to the dealer where it was diagnosed with turbocharger failure. The contact was informed that the turbocharger needed to be replaced. The vehicle was not repaired. The contact referenced an unknown recall; however, the VIN was not associated with a recall related to the failure. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 82,950.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving approximately 62 MPH, the vehicle lost motive power with the message "Reduced Engine Power" displayed, and the check engine warning light intermittently illuminated. The vehicle was taken to an independent mechanic, where a diagnostic scan retrieved DTC: P0299, indicating a failure with the turbo charger. The vehicle was then taken to the local dealer, who confirmed that the vehicle was not eligible for the GM Special Coverage: N252508360. The manufacturer was not notified of the failure. The failure mileage was approximately 82,010.

Component: Air Conditioning – A/C Hose Assembly / Refrigerant Discharge Line The air conditioning refrigerant discharge line (A/C hose assembly) appears to have been improperly designed and/or installed during manufacturing. The rubber A/C hose was routed in a manner that caused it to rest against or press against the side of the engine. Over time, the engine heat and constant contact burned a hole through the hose, causing a rapid loss of refrigerant (Freon). As a result of the refrigerant leak, the air conditioning system stopped blowing cold air, and the HVAC system no longer functioned properly. This failure was not caused by normal wear and tear, but by the improper routing and placement of the A/C hose against the engine. The issue was confirmed by Meineke Service Center through a diagnostic inspection and UV dye leak test, which identified the damaged refrigerant discharge line as the source of the leak. A significant safety concern is that simply replacing the hose does not permanently correct the problem if the replacement hose is routed in the same location. Without a manufacturer-provided redesign or long-term repair solution that prevents the hose from contacting the engine, the replacement part is at risk of failing in the same manner. There were no warning lights, dashboard messages, or other indications before the failure occurred. The air conditioning stopped blowing cold air after the refrigerant escaped through the damaged hose. I believe this is a manufactu

I was told the bcm on my vehicle is bad. It cause my car to go all out of wack. Multiple warning lights come on (ESC, ABS, power steering, check engine), the gauge controls flutter, my gear shift clicks on and off, the car has even shut down on me in the middle of traffic, wouldn’t start, wouldn’t shift, basically wouldn’t move at all even when it did start. How would a bcm shut down my whole vehicle?

My 2022 Chevrolet Malibu LT repeatedly and unpredictably enters a "Reduced Engine Power" state, causing sudden, dangerous drops in speed while driving in traffic. This intermittent loss of power happens constantly on and off, creating an ongoing and severe safety hazard. A diagnostic scan reveals codes P0299 (Turbocharger Underboost), P1101, and P2227. General Motors has an active Special Coverage Program (N252508360) covering this exact turbocharger failure for 2022 Malibus with the 1.5L engine. However, GM and the local dealership refuse to cover the repair, claiming my specific VIN is excluded from their automated list. I have already replaced the MAF and MAP sensors to eliminate electrical faults, had all hoses examined for leaks, and I've replaced the air filter under the hood and in the cabin twice, proving this is a chronic mechanical failure of the turbocharger system. GM is using arbitrary VIN boundaries to avoid repairing a known, widespread manufacturing defect that continually compromises vehicle safety.

Transmission misfiring.

CHECK ENGINE LIGHT CAME ON AND VEHICLE WAS SLOW TO ACCELERATE INTERMITTENTLY. OFTEN SLOW TO TAKE OFF AT A STOP LIGHT. SAFETY CONCERNS OF BEING REAR END DUE TO SLOW TAKE OFF. TOOK VEHICLE TO CHEVY DEALER FOR REVIEW AND THEY INDICATED AND SHOW A PICTURE OF THE TURBO BOOSTER BEING BROKEN. PER DEALER THIS CAUSED THE VEHICLE TO LOOSE POWER AND NOT ACCELERATE PROPERLY. DEALER STATED I WAS 5k MILES OVER WARRANTY AND EXISTING SERVICE SPECIAL COVERAGE NOTICE N252508360 FOR 2022 MALIBU DID NOT COVER MY VIN.

I have a problem with parking, the warning comes on,”Shift Into Park” knowing that I’m in park, so it’s not registering. Have to move the shifter a couple of times before it comes off. My check engine light stays on and then comes off a week or two later and then comes back on and no code comes up, so I’ll clear it or let it clear itself.

The contact owns a 2022 Chevrolet Malibu. The contact stated that during inclement weather, the rear glass was leaking, causing stains on the ceiling of the vehicle. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 38,000.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving at 65 MPH, the accelerator pedal was depressed, but the vehicle failed to accelerate as intended and entered reduced power mode. The Check Engine and the reduced power mode warning lights were illuminated. Additionally, the contact stated that the engine seized later. The contact stated that the vehicle was able to restart, but the vehicle made an abnormal sound, and the failure was persistent. The contact stated that the failure occurred while driving on a busy highway, which was frightening. The vehicle was taken to the dealer, who retrieved diagnostic trouble codes: P00C6, P0137, P0171, P0299, P089, and P2097. The contact was informed that the codes were associated with the fuel system failure. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 65,000.

I have a shift to park warning that comes up almost every time I park. It usually does not go away until I turn off the car completely then restart it, and I still have to attempt to “park” it.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. Additionally, the front driver's side tire was replaced several times due to air loss. The vehicle was taken to the dealer, who replaced an unknown filter. The failure recurred. The vehicle was taken to an independent mechanic, who determined that the unknown filter needed to be replaced a second time. The vehicle was taken back to the dealer, who confirmed that the unknown filter and other unknown parts needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was unknown.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the vehicle unexpectedly entered limp mode with the check engine warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the turbocharger had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted. The vehicle was not diagnosed or repaired. The dealer referred the contact to the NHTSA hotline for further assistance. The manufacturer was not made aware of the failure. The failure mileage was approximately 70,000.

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving at 70 MPH, the reduced power mode message was displayed. The contact linked the failure to TSB 22-NA-224. The contact called the local dealer, but the vehicle was not diagnosed or repaired. The manufacturer was contacted, who confirmed there was no coverage. The failure mileage was approximately 76,000.

Turned ignition off car computer read car not in park. All lights were on yellow ignition light on and door chime kept ringing. Started car moved car forward then backed up. Shut car off car still not working properly in park same problem. Moved shifter to park and bumped it a few times. Message went off. Tires make a grinder noise.