2025 Toyota Grand Highlander

Defect. Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2024-2025 Toyota Tundra, Tacoma Hybrid, Tacoma, RAV4 Hybrid, Land Cruiser Hybrid, Lexus GX550, 2024-2026 Tundra Hybrid, 2025 Sequoia Hybrid, Crown Signia, Grand Highlander, Lexus TX500 Hybrid, Lexus NX350 Hybrid, 2025-2026 Grand Highlander Hybrid, and Lexus TX350 vehicles. The load carrying capacity modification label may display inaccurate added weight values. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

Risk. A vehicle with an incorrect maximum capacity weight value may be overloaded, which can increase the risk of a crash.

Remedy. Dealers will replace the load carrying capacity modification label, free of charge. Owner letters were mailed May 26, 2026. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 26LB04, 26LA04, 26TB07, and 26TA07.

Defect. Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2022-2026 Toyota, Lexus, and Subaru Solterra vehicles equipped with a Panoramic View Monitor (PVM) system. Please see the recall report for a complete list of models. A software error may cause the rearview camera to freeze or display a blank screen when the vehicle is in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."

Risk. A rearview camera that fails to display an image can reduce the driver's view behind the vehicle, increasing the risk of a crash.

Remedy. Dealers will update the parking assist software, free of charge. Owner letters were mailed January 2, 2026. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB13 and 25LB06. Subaru's number for this recall is WRE25.

Defect. Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023-2024 Toyota Venza, 2023-2025 RAV4 Prime, RAV4, Highlander, GR Corolla, Crown, 2024-2025 Lexus TX, LS, Toyota Tacoma, Grand Highlander, and 2025 Lexus RX, Toyota Crown Signia, Camry, RAV 4 Plug-in Hybrid (PHEV), and 4 Runner vehicles. Due to an error in the instrument panel software at vehicle startup, the instrument panel may fail to display vehicle speed, brake system, and tire pressure warning lights.

Risk. An instrument panel display that does not show critical information can increase the risk of a crash or injury.

Remedy. Dealers will update the instrument panel software over-the-air (OTA) for non-PHEV vehicles, free of charge. For PHEV vehicles, dealers will inspect the instrument panel assembly, and either replace it, or update the software, free of charge. Owner letters were mailed December 5, 2025. Additional letters will be sent, anticipated in May 2026. This is a phased recall. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB08 and 25TA08. Lexus' numbers for this recall are 25LB05 and 25LA05.

The contact owns a 2025 Toyota Grand Highlander. The contact stated that while driving 70 MPH, the air conditioner failed to operate. There was no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the condenser had failed and needed to be replaced. The dealer informed the contact that the front grille had large open apertures and no protective screen between the grille or the heat exchangers. The vehicle was repaired. The contact stated that the failure was associated with NHTSA Investigation: DP26006 (Engine and Engine Cooling). The manufacturer was made aware of the failure by telephone, and a case was opened. The failure mileage was approximately 15,450.

Our 2025 Toyota Grand Highlander Platinum repeatedly produces a strong gasoline odor and visibly observable vapor under hot-weather/hot-soak conditions. The condition has been observed by dealership personnel. There is footage from us and the dealership. The manufacturer has characterized the condition as normal, but has not provided a technical explanation identifying the source of the vapor or documentation establishing that visible gasoline vapor is within design/safety specifications. I am reporting this because I am concerned that waiting until an injury, fire, or other serious incident occurs before addressing the condition is inappropriate. I am asking NHTSA to determine whether this represents a safety-related defect or a broader safety issue affecting other Toyota vehicles. I am unable to upload the video, but I am willing to provide it by other means.

I am experiencing a strong gasoline odor & what appear to be gas vapors coming from the gas cap/filler area of my vehicle. A daily problem. Fumes are consistently present & enter the cabin, when the air conditioning is not on recirculation mode or when doors are opened. I can see and smell it when stopped & idling & I can visually see it when driving. Toyota has already performed multiple inspections & safety checks but has been unable to identify the source. A vehicle health check found no diagnostic trouble codes. The EVAP system was pressure tested & passed w/ no leaks found. Fuel lines, fittings, injectors & the high-pressure fuel pump were also inspected & all reportedly passed. The inability to identify the source does not mean the condition does not exist—it demonstrates that the current testing has not identified the source. I should not be expected to continue transporting my family in a vehicle w/ an ongoing gas vapor concern simply because standard diagnostic testing has not located the problem. My greatest fear is that an unidentified source of gas vapors could create a serious fire or explosion hazard. Gas vapors are highly volatile & when present in sufficient concentrations & exposed to an ignition source, can ignite. I continue to smell gasoline & detect what appear to be vapors around & inside the vehicle every day, I am afraid to drive it & constantly worry about the possibility of a fire or explosion while my children are inside. Breathing in these fumes ar

The contact owns a 2025 Toyota Grand Highlander. The contact stated that while driving approximately 35 MPH, another vehicle struck a rock, and the rock went through the front grille of the vehicle and punctured the inverter radiator, causing a coolant leak and a loss of motive power. The message "Hybrid System Malfunction" was displayed following the loss of motive power. The vehicle was towed to a dealer, where it was diagnosed and determined that the inverter radiator had sustained a puncture and needed to be replaced. The vehicle was repaired. The contact associated the failure with NHTSA Action Number: DP26006 (Engine and Engine Cooling). The failure mileage was approximately 14,300.

The contact owns a 2025 Toyota Grand Highlander. The contact stated that while driving 60 MPH on the highway with a three-year-old child in the vehicle, the message "Pull Over Immediately and Shut Off the Vehicle" was displayed. The contact was able to pull over to the side of the road and waited for a tow truck in hot weather. The vehicle was towed to a dealer, where it was diagnosed and determined that the radiator was punctured by a rock that had gone through the front grille and caused a coolant leak. The dealer determined that the radiator needed to be replaced. The vehicle was scheduled for the repair. The contact informed the dealer that the failure was a common issue associated with NHTSA Action Number: DP26006 (Engine and Engine Cooling); however, the dealer informed the contact that the manufacturer was not aware of the issue. The failure mileage was approximately 12,200.

Load cabin wind noise. Service said it was the luggage bars on the roof. I removed the bars and the noise was the same. Came back to the shop on August 22, 2026 they looked and said the panoramic seal was lifting and leaking. Before buying the car we were told the prior issue with panoramic sunroofs leaking had been resolved. In addition the plastic handle that controls the middle seat broke off after using it three times.

I have noticed on several separate occasions a strong gas odor coming from my 2025 Toyota Grand Highlander after I have completed a drive. This has been intermittent, however, yesterday on XXX, the gasoline odor was so strong after I parked my vehicle in my garage, that it quickly filled the garage with an overwhelming odor. My son urgently came to get me when he stepped into the garage and realized how strong the fumes were. We had to open the garage to air it out. I called the Larry Miller Peoria Toyota dealership immediately and had my vehicle inspected the following day on XXX. I was informed by the service advisor that Toyota receives numerous complaints daily about this very issue with the newer model Highlanders, Grand Highlanders, Tacomas, and 4Runners. I insisted that my vehicle be inspected. The report stated that they were unable to duplicate the condition. The report states that no leaks were found with the evap system. The report also states that whe outside temps are extremely high, fuel inside the tank expands and creates additional vapor. I was assured by the service team that the fuel tank is operating correctly, despite the overwhelming fuel vapors that are intermittently emitted. I have lived in [XXX] my entire life and I have never encountered this issue with any vehicle that I have owned. These fumes are toxic and I am very concerned about my family being exposed and our safety/wellbeing. I have installed a carbon monoxide monitor in my garage. I have als

On 8/13/2026, I was driving alone on West I-80 right before Park City, Ut; I heard a loud pop and my panoramic sunroof exploded which was really scary. I was not using my sunroof at all, so the cover protected everything on the inside. At first I thought it was a flat tire, but no warning messages came onto the control panel. There were not immediate safety issues, so I was able to get to a Toyota Dealership to have it repaired. I did not hear any gravel or road debris flip up onto my sunroof, nor did I hear any under my tires when driving. My vehicle was inspected by a service technician at the Toyota Dealership and he just said it was probably caused by an outside influence.

I have over 30k miles on my car. Over the period that I’ve owned it there have been a few, roughly 6, occasions where I’m trying to change lanes from a stop into quick traffic and my car lags 1-3 seconds in response to me pressing the gas petal. It happens infrequently and is not the normal response. Other times the car responds as one would expect.

I continuously have issues accelerating from stop in my max hybrid. the issue is particularly worse when it is warm out. I press the gas and the RPMs drop really low and I barely move through the intersection for a few seconds. Once it finally registers after a number of seconds, the RPMs rev up over 4000. It is very dangerous trying to proceed through an intersection and the car basically stalls when I press the gas. It especially concerns me that I have my child in the car with me and I worry when it is going to act up. I know others have experienced this issue and there was a TSB for 2024 models that had this issue. I have a 2025 and experience this issue. I have had toyota look at it and they said they cant do the TSB since it's bot for my VIN. A solution needs to be found for the the safety of myself and others.

My wife was driving and a small rock passed through the front grill puncturing the radiator and causing her check engine light to come on. Within 5 minutes the coolant leaked out and the car was undrivable. We took it to Bredemann Toyota in Park Ridge who replaced it.

Rodent damage to plant based wiring to Engine Harness A and valve vacuum hose. Cost $1700 and 2 repairs.

Driving on highway and suddenly panoramic sunroof glass shattered spontaneously. It nearly caused us to crash into median due to the sudden extremely loud noise that sounded like a gunshot at close range and then the sound of glass shattering and hitting into sunroof shade and top of car. My 18 year old daughter was driving and it was extremely scary for her and myself. No nearby vehicles on either side of the road or near an overpass. We were fortunately near an exit and able to safely remove vehicle from road. I feel extremely lucky that no accident or injury occurred and credit my daughter's ability to stay calm and not panic at highway speed. To date, the car insurance company Travelers states it is not covered as there was no accident and dealership states it is not a warranty item (but they have escalated it to Toyota corporate for further review) and no one is willing to repair it so far (including stand alone glass companies!). But it will certainly be several thousand dollars in repairs. In the meantime I cannot drive my car when there is any chance of rain or really at highway speed. No warning prior, no history of any cracks or damage to sunroof prior. The car is just barely 1 year old.

The component that was available for inspection was our gas tank. It provided a profuse smell of fumes coming out of the tank and/or exhaust. You could also see vapors coming out of the gas tank when driving. The fumes alone are extremely toxic and extreme levels. The safety of me, my two young children and husband is all at risk. The smell of the gas and the view of the vapors from the gas tank puts the vehicle at an extreme fire risk. The smell of the fumes out it at a toxic inhalant risk - especially having two young children. This has caused great fear within me and the safety of my children is at extreme risk. No. I have taken the vehicle to the dealer 2-3 times, advised each time there is no issue with the vehicle. However, the smell of the gasoline has happened 6-8 times since purchasing the vehicle in May 2025. The vehicle has only been inspected by the dealer. Unsure who else to bring it to. The first time it was towed because the smell of the gas was in the cabin of the vehicle and I did not feel safe having my two small children in it with the extreme gas smell. No, no warning lamps. No indicators. The first time it happened I was alone with my two small children and the only indicator was the vapors coming out of the tank that were visible, and the extreme smell of the gasoline when I would roll my window down.

After a complete stop at a stop sign there is hesitation/stalling when trying to accelerate. Sometimes the hesitation is several seconds and then the engine kicks in and lurches forward. Couple times this has been a safety issue as it happens when I’m trying to pull out on a busy road. The delay/hesitation has caused me to almost get hit a few times. There are no lights or warning messages when this happens. It happens a multiple times a week especially during hot weather when AC is on full (LO temp setting and maximum fan) and is usually during the first few minutes of operation usually at the same stop signs on my route to pickup my kids after the car has been sitting unused overnight. I also notice that the hybrid battery indicator is usually always at 3 bars. Dealership hasn’t been able to reproduce as it's a very specific scenario (not driving/in garage overnight and short drive). Instead they went and applied T-SB-0040-25 but this hesitation is still happening after the software update. This needs to be handled like a safety issue/recall worthy with a complete fix! Not just some drivability issue that only gets applied if we ask about specific T-SBs.

On occasion the car will not accelerate from a dead stop like it should. I think it’s turbo lag. There have been a few times I thought I was going be broadsided pulling out into traffic when normal acceleration would have been safe but with a dead pedal for a few seconds it was terrifying. I’ve brought this up to two different dealers and they say without being able to experience it there’s nothing they can do. Someone going to die because of this.

After coming to a complete stop at a stop sign or stop light, then trying to go, the vehicle will stall. It will not go when given gas. The first time it happened, I was at a busy intersection with oncoming traffic coming towards me with the pedal to the floor, nothing would happen for 5-10 seconds. It was terrifying. Thank god the car coming towards us went around in time. It then happened again in my neighborhood a week later. Thankfully that time I wasn’t in traffic. I have noted that it seems to happen when very hot outside (Florida July summer) and air is on full blast. Also seems to be happening only during the first trip of the day, within the first 5-10 minutes of said trip. The dealership has not been able to recreate this to see for themselves. I think it would have to be with them overnight and they start it/drive it for the first time that day. It has now happened a total of 3 times since I’ve been driving it (2.5 months). I have 3 children and very worried I will get t-boned one day when it stalls next. I love my car so much so it’s heartbreaking that I have to drive it in fear. No lights/warnings/messages when this happens.

This vehicle has just over 18,000 miles on it and is 14 months old. It has a manufacturer design defect that allows small stones or birds to hit and puncture the air conditioning condenser. It is a known defect and Toyota refuses to warranty their product, forcing the consumer to pay out of pocket $1,500-$1,700 for repairs. Oddly, the sister Lexus vehicle has a screen over the condenser to prevent this.

Radiator issue summer of 2025, when in back to back traffic at low speeds my vehicle overheated at a stand still took vehicle in to dealership with no real answers. The following summer 2026 same scenario but the engine was smoking. Took into dealership and they stated the connection for the radiator fan was disconnected which meant it was not colling the engine. A month later the AC is blowing hot air when AC is set to the coolest setting, scheduled another appt with dealership likely another radiator issue. Fuel gauge inaccuracy. Manual states 17 gallon tank capacity but my car states empty and can only fill the tank with 14 to 15 gallons. Dealership had no help and stated it does that to protect the hybrid engine. Transmission shifting issues, in the summer hotter temperatures I notice at times the transmission has difficulty shifting in lower gears and really revs up the RPMs to shift sometimes. At times the the transmission shift is jerky or harsh when going speeds form 20- 40 mph.

Subject: Potential Safety Defect Report – Infotainment System Interference with Driver Assistance Systems This submission reports a potential safety-related software interaction issue involving infotainment startup processes and Toyota Safety Sense 3.0 (TSS 3.0). During startup conditions, infotainment system activity coincides with delayed or unavailable driver assistance alerts and camera system functionality. Observed Conditions: - Delay or suppression of collision warning alerts - Temporary loss of rear and surround-view camera feeds - System unresponsiveness during startup sequence Safety Concern: Potential reduction in driver situational awareness during low-speed maneuvering due to system prioritization conflicts. Request: Evaluation for potential systemic safety defect and determination of whether further investigation or corrective action is warranted.