2002 Suzuki Suzuki Motorcycle

Routine

Owners filed 24 complaints about this vehicle with federal regulators, most often about the engine and engine cooling › engine. No safety recall has been issued.

What fails
ComponentReportsCrashesFiresInjuries
Engine and Engine Cooling › Engine5
000
Power Train › Manual Transmission4
000
Power Train › Clutch Assembly3
000
Engine and Engine Cooling › Engine › Gasoline3
000
Fuel System, Gasoline › Fuel Injection System2
000
Exterior Lighting › Headlights2
000
Steering1
000
Power Train › Axle Hubs1
000
Power Train1
000
Fuel System, Gasoline › Storage › Tank Assembly1
000

What owners reported

Newest filings
Fuel System, Gasoline › Storage › Tank Assembly
Filed Sep 5, 20046,500 milesTX

I HAVE A 2002 SUZUKI INTRUDER 1500,MOTORCYCLE, I RECENTLY SMELLED GAS COMING FROM THE BIKE, I THEN DISCOVERED A CRACK IN THE FUEL TANK ITSELF,I AM ON A 1500 INTRUDER FORUM AND THERE ARE APROX. 20 OR SO OTHERS THAT HAVE EXPERIENCED HAVE THE SAME CRACK IN THE SAME PLACE ON THE TANK, THIS IS A MAJOR DEFECT THAT THE SUZUKI CORP CHOOSES TO IGNORE. OTHERS ON OUR FORUM HAVE CONTACTED THEM AND WITH NO LUCK, THERE ARE A FEW THAT HAD THEM REPLACED THAT WERE STILL UNDER WARRANTY, MINE IS OUT OF WARRANTY BUT THIS DOES SEEM LIKE A MAJOR SAFETY CONCERN. MYSELF AND OTHERS ON THE FORUM,(WE ALL HAVE THE EXACT SAME BIKE) FEEL LIKE SUZUKI SHOULD PUT OUT A RECALL FOR THIS FAULTY WELD ON THE TANK, I STILL HAVE MY TANK ON THE BIKE AND HAVE SANDED DOWN THE CRACK AND APPLIES JB WELD TO STOP THE LEAK, BUT IM NOT SURE HOW LONG THAT WILL HOLD. *JB

Engine and Engine Cooling › Engine › Gasoline
Filed Jun 11, 2004PA

1. WHENEVER I RIDE MY SUZUKI SV650S IN HEAVY RAIN I HAVE A PROBLEM. 2. WATER GETS INTO THE FRONT SPARK PLUG AND THE FRONT CYLINDER MISFIRES OR STOPS FIRING COMPLETELY. 3. I HAVE REPLACED THE PLUG AND WIRE AND HAVE ATTEMPTED TO CONSTRUCT A WATER SHIELD. ALL OF THESE EFFORTS HAVE FAILED. WATER STILL GETS IN WHENEVER IT RAINS. TWO SUZUKI DEALERS HAVE TOLD ME THAT NOBODY ELSE HAS EVER HAD THIS PROBLEM AND YET AN ONLINE SEARCH REVEALS THAT RIDERS ALL OVER THE WORLD ARE VICTIM TO THIS DESIGN FLAW.*AK

Engine and Engine Cooling › Engine › Gasoline
Filed Jun 10, 20044,000 milesPA

AT 4000 MILES ON MY 2002 SUZUKI DR650SE MOTORCYCLE, THE CYLINDER BASE GASKET IS LEAKING OIL OVER THE ENGINE AND REAR OF THE BIKE INCLUDING THE REAR TIRE. THIS COULD CAUSE THE BIKE TO CRASH IF SUFFICIENT OIL IS DEPOSITED ON THE REAR TIRE. AS THE BIKE IS OUT OF ITS ONE YEAR WARRENTY, SUZUKI WILL NOT COVER THE COSTS TO REPAIR. SUZUKI HAS ALSO UPDATED THIS GASKET TO A NEW TYPE FOR 2004 WHICH IN MY OPINION, TELLS ME THAT SUZUKI ACKNOWLEDGES THE PROBLEM. THIS PROBLEM IS NOT ISOLATED TO ME AND CAN BE PROOVEN BY NUMEROUS POST ON WEB SITES INCLUDING THUMPERTALK.COM, YAHOO DR650 GROUP AND MANY OTHERS. IT APPEARS THAT ALL DR650SE'S WILL EVENTUALLY EXPERIENCE THIS FAILURE. *AK

Power Train › Manual Transmission
Filed May 13, 20042,800 milesTX

I HAVE HAD MY SUZUKI VL1500 LC FOR ONE YEAR AND HAVE RIDDEN 3,000 MILES. AT AROUND 2,800 MILES WHILE ON A RIDE THROUGH THE HILLS, THE TRANSMISSION POPPED OUT OF GEAR 3 TIMES IN ONE DAY. ALL INCIDENTS OCCURED WHILE IN 4TH GEAR ACCELLERATING UNDER NORMAL LOAD. SINCE THEN, THERE HAVE BEEN SEVERAL MORE OCCASIONS WHERE THE TRANSMISSION WILL POP OUT OF 4TH GEAR INTO A NUETRAL UNDER SIMILAR CIRCUMSTANCES. *AK

Engine and Engine Cooling › Engine
Filed Apr 29, 20042,800 milesFL

FRONT BRAKE PADS WORE OUT AT 2800 MILES. ALSO, HEAD GASKETS LEAKED OIL. *AK PROBLEM STILL EXISTS WITH THE HEAD GASKET LEAKING OIL. REAR SHOCKS STICKING ON MOTORCYCLE AND WAS REPAIRED UNDER WARRANTY. *LA

Engine and Engine Cooling › Exhaust System
Filed Mar 29, 2004600 milesOH

WHEN CONSUMER STARTED THE VEHICLE EXHAUST SYSTEM LEAKED OIL. CONSUMER SAW SMOKE COMING FROM UNDER THE HOOD. DEALERSHIP WAS NOTIFIED,BUT DID NOT RESOLVE THE PROBLEM. *AK

Steering
Filed Jan 15, 20048,500 milesGA

PLEASE! HELP ME WITH INFORMATION. THIS IS NOT A CAR BUT I USE IT FOR TRANSPORTATION. HAD A SLIGHT WOBBLE IN FRONT WHEEL WHEN NEW. BARELY THERE, COULD ONLY DETECT AT AROUND 45MPH WITHOUT HOLDING GRIPS. LESS THAN ONE YEAR CUPPED TREAD, NEW TIRE MADE WORSE TO POINT DEALER SAID UNSAFE. DEALER HAS HAD FOR ALMOST 3 MONTHS STILL NOT FIXED, MAY NOT EVEN KNOW CAUSE. CALLED GA DEPT. OF CONS. AFFAIRS, YOU WERE ONE OF THE REF. THEY GAVE ME. WHERE CAN I GET INFO., AND HELP? IN SHOP UNDER WARRENTY MFG. NO HELP SO FAR. 2002 SUZUKI 600 MOTORCYCLE. THANK YOU

Exterior Lighting › Headlights
Filed Jan 9, 2004GA

DANGEROUSLY POOR LIGHTING ON THE 2002 SUZUKI BANDIT 1200S MOTORCYCLE. THE HEADLIGHT ASSEMBLY COLLECTS A FINE BLACK DUST THAT, OVER TIME, BUILDS UP ON THE LENS COVERS TO THE POINT THAT THE LOW AND HIGH BEAM LIGHTS NO LONGER PROVIDE SAFE AND ADEQUATE LIGHT TO RIDE BY.*AK

Exterior Lighting › Headlights
Filed Nov 28, 2003PA

POOR FRONT LIGHTING WHICH DETERIORATES OVER TIME AND MILES ON 2002 SUZUKI GSF1200S (BANDIT). *AK

Power Train › Axle Hubs
Filed Sep 5, 20034,400 milesAR

PLASE GO TO THIS WEBSITE ADDRESS ON THE SUZUKI VOLUSIA MOTORCYCLE OWNERS. ://WWW.VOLUSIAOWNERS.COM/MESSAGEBOARD/DISCUSSION.ASP?TOPICID=5&DISCUSSIONID=25339.THE PROBLEM IS A CRACKED LEFT SIDE WHEEL HUB ON SEVERAL SUZUKI VOLUSIA MOTORCYCLES. LOOK AT HUB PICTURES ON USERNAME 'DSRT' WEBPAGE. HIS WEBSITE ADDRESS IS HTTP://WWW.VOLUSIAOWNERS.COM/MEMBERS/PAGE.ASP?ID=1837. THE BOTTOM TWO PICTURES LISTED ARE 'FRONT HUB 1' & 'FRONT HUB DAMAGE 2'. MY HUB IS CRACKED AS ARE SEVERAL OTHER VOLUSIA OWNERS. I BELIEVE THE VOLUSIA MODEL STARTS IN 2001 AND GOES THROUGH 2003. MINE IS A 2002. NOT ALL VOLUSIA OWNERS SUBSCRIBE TO THIS WEBSITE AND I'M CONCERNED SOMEONE IS GOING TO GET HURT BADLY OR KILLED.*AK

Power Train
Filed Aug 28, 20033,100 milesGA

MOTORCYCLE TRANSMISSION SLIPS OUT OF GEAR: MAKE: SUZUKI MODEL: INTRUDER LC1500 YEAR: 2002 THE MOTORCYCLE WILL SLIP OUT OF 4TH GEAR AND GO TO NEUTRAL WITHOUT CAUSE OR WARNING. VERY DANGEROUS SITUATION, ESPECIALLY WHEN DRIVING ON THE INTERSTATE HIGHWAYS WITH CLOSE TRAFFICE BEHIND YOU.

Power Train › Manual Transmission
Filed Aug 5, 20037,800 milesTN

TRANSMISSION POPS OUT OF 4TH GEAR UNDER A PULL. *AK

Power Train › Manual Transmission
Filed Jul 11, 20036,000 milesFL

HAYABUSA 2002 WITH 10 K MILES IS DEMONSTRATING A PROBLEM THAT IS ONLY RECOGNIZED AT 2ND GEAR.I BROTH THE BIKE 3 TIMES TO DEALER AND AFTER MANY WEEKS OF DIAGNOSE AND MECHANICS THEY CONFIRM THE PROBLEM.*AK 2ND GEAR IS POPPING OUT AT 7K RPM AND REPAIR DEALER WOULDNT REPAIR IT IF A AUTHORIZATION IS NOT SIGN BY ME. CALLED SUZUKI FOR WARRANTY AND THE RESPONSE WAS THAT IS THE WAY IT WORKS. SUZUKI HAVE THE WORST WARRANTY. I WILL NEVER BUY ANOTHER SUZUKI AGAIN.

Power Train › Manual Transmission
Filed Jun 26, 2003120 milesVA

FALSE NEUTRAL WHEN SHIFTING. *AK

Power Train › Clutch Assembly
Filed Jun 6, 2003200 milesCA

FAILED CLUTCH BASKET MECHANISM CAUSING SHUDDERING AND POOR PERFORMANCE. *AK

Power Train › Clutch Assembly
Filed Jun 6, 200319,808 milesCA

VEHICLE EXHIBITS EXTREME NOISE AND VIBRATION FROM CLUTCH AREA. VISUAL INSPECTION SHOWS CLUCTH BASKET ASSEMBLY TO BE EXTREMELY SLOPPY IN FIT. OTHER OWNERS (REFERENCE: HTTP://AUTOS.GROUPS.YAHOO.COM/GROUP/VSTROM2/DATABASE?METHOD=REPORTROWS&TBL=4) REPORT CLUTCH BASKET REPLACEMENT UNDER WARRANTY RESOLVES SIMILAR COMPLAINTS. BUT MANUFACTURER IS REPLACING PROBLEM PART WITH IDENTICAL UNIT. I BELIEVE THEY NEED TO BE 'URGED' TO REDESIGN PART PROPERLY, AND RETROFIT ALL AFFECTED VEHICLES.*AK

Power Train › Clutch Assembly
Filed Jun 6, 20037,000 milesCO

SUZUKI DL-1000 V-STROM PROBLEM - CLUTCH BASKET WEARS OUT AFTER ONLY A FEW THOUSAND MILES. REPLACED UNDER WARRANTY, THE SAME PROBLEM IS STARTING TO HAPPEN AGAIN AFTER ONLY 3000 MILES. THIS LEADS ME TO BELIEVE THE CLUTCH BASKET DESIGN IS DEFECTIVE AND SHOULD BE FIXED IN A DIFFERENT MANNER RATHER THAN JUST REPLACING WITH THE SAME PARTS.*AK

Engine and Engine Cooling › Engine
Filed May 7, 20035,700 milesCT

WHILE DRIVING OIL LEAKED ONTO THE REAR TIRE. *NLM THE CAUSE WAS MASSIVE CRANK CASE PRESSURE IN WHICH THE MOTOR BUILT UP THE CRANK CASE AND POURED OIL OUT OF THE MUFFLER AIR BOX INTO THE MOTOR WITHOUT WARNING. *SCC

Engine and Engine Cooling › Engine
Filed Apr 22, 20031,915 milesFL

SUZUKI MOTORCYCLE HAD AN OIL LEAK. THE OIL LEAKED DUE TO A CRACK IN THE ENGINE CASE WHERE THE BOLT HOLE WAS POSITIONED ON THE BOTTOM OF THE MOTOR (2002 SUZUKI MARAUDER). *AK *NLM

Engine and Engine Cooling › Engine › Gasoline
Filed Feb 12, 20031,000 milesTX

FAILURE OF SUZUKI MOTORCYCLE TO REPLACE DEFECTIVE PISTONS IN 2001-2002 SUZUKI BANDIT MOTORCYCLES (GSF 1200). THEY ISSUED A TSB SAYING THEY WOULD DO SO IF THE MOTORCYCLE BURNED MORE THAN 1 QUART IN 600 (NOT A MISPRINT) MILES. THAT'S ALMOST A GALLON BETWEEN OIL CHANGES RELEASED INTO THE ATMOSPHERE. PLEASE SEE SUZUKI TSB #129. I BELIEVE THAT AT THAT RATE OF CONSUMPTION ENGINE SEIZURE AT SPEED COULD BECOME AN ISSUE RESULTING IN INJURY AND DEATH TO THE RIDER. SEE RELATED INFORMATION AT: HTTP://WWW.MAXIMUM-SUZUKI.COM/IBF/INDEX.PHP?S=95E46471B8A65930A70342CAB9325053&ACT=SF&F=18

20 of 24 complaints, reproduced as filed.

Across model years

Worst on record: 2003
YearComplaintsRecallsFiresDeathsAssessment
200324000Routine
2002 — this page24000Routine
20014000Routine
200016000Routine
19996000Routine
19984000Routine
19975000Routine
19965000Routine
19956000Routine

Compare every Suzuki Motorcycle year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Most recent recall on file: none. Source: NHTSA Office of Defects Investigation.