New Flyer of America, Inc.: Fuel System, Diesel › Fuel Injection System › Fuel Rail
New Flyer of America, Inc. reported this defect to federal regulators on May 18, 2021 and put the number of vehicles at risk at 3,600. The repair is free for as long as the recall stands.
The defect
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
The risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
The remedy
New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
27 model years covered
Newest first| Vehicle | Complaints | Recalls | Fires | Crashes |
|---|---|---|---|---|
| 2021 New Flyer XD35 | 0 | 6 | 0 | 0 |
| 2021 New Flyer XD40 | 0 | 6 | 0 | 0 |
| 2021 New Flyer XD60 | 0 | 3 | 0 | 0 |
| 2020 New Flyer XD35 | 0 | 3 | 0 | 0 |
| 2020 New Flyer XD40 | 0 | 3 | 0 | 0 |
| 2020 New Flyer XD60 | 0 | 2 | 0 | 0 |
| 2020 New Flyer XDE40 | 0 | 3 | 0 | 0 |
| 2020 New Flyer XDE60 | 0 | 2 | 0 | 0 |
| 2019 New Flyer XD35 | 0 | 3 | 0 | 0 |
| 2019 New Flyer XD40 | 0 | 3 | 0 | 0 |
| 2019 New Flyer XD60 | 0 | 2 | 0 | 0 |
| 2019 New Flyer XDE40 | 0 | 3 | 0 | 0 |
| 2019 New Flyer XDE60 | 0 | 2 | 0 | 0 |
| 2018 New Flyer XD35 | 0 | 2 | 0 | 0 |
| 2018 New Flyer XD40 | 0 | 3 | 0 | 0 |
| 2018 New Flyer XD60 | 0 | 2 | 0 | 0 |
| 2018 New Flyer XDE40 | 0 | 5 | 0 | 0 |
| 2018 New Flyer XDE60 | 0 | 7 | 0 | 0 |
| 2017 New Flyer XD35 | 0 | 2 | 0 | 0 |
| 2017 New Flyer XD40 | 0 | 5 | 0 | 0 |
| 2017 New Flyer XD60 | 1 | 4 | 0 | 1 |
| 2017 New Flyer XDE35 | 0 | 5 | 0 | 0 |
| 2017 New Flyer XDE40 | 0 | 7 | 0 | 0 |
| 2017 New Flyer XDE60 | 0 | 9 | 0 | 0 |
| 2016 New Flyer XD60 | 0 | 3 | 0 | 0 |
| 2016 New Flyer XDE40 | 0 | 8 | 0 | 0 |
| 2016 New Flyer XDE60 | 0 | 9 | 0 | 0 |
What this page is, and what to do next
A recall is not an opinion. It is a Part 573 report a manufacturer is required by federal law to file once it decides a defect poses an unreasonable risk to safety, and it commits them to repairing the vehicle at no cost to the owner. The three passages above are the manufacturer’s own wording as published by NHTSA.
This page describes the campaign. It cannot tell you whether one particular car has already been through the shop — that is tracked by VIN, and only the manufacturer knows it. Check yours at nhtsa.gov/recalls or with a franchised dealer, quoting campaign number 21V365000.
Full record for the 2021 New Flyer XD35 → · Recalls carrying a do-not-drive advisory → · Where this data comes from →