2004 Pontiac Sunfire

Routine

Owners filed 32 complaints about this vehicle with federal regulators, most often about the electrical system. It has been recalled 2 times.

When it fails
020k40k60k90k120k200k

27 complaints record an odometer reading. Failures cluster around 010,000 miles; the median is 45,000 miles.

What fails
ComponentReportsCrashesFiresInjuries
Electrical System › Instrument Cluster/Panel6
000
Electrical System6
010
Unknown or Other2
000
Structure › Body2
000
Engine and Engine Cooling2
000
Wheels › Hub1
100
Structure › Body › Trunk Lid1
000
Service Brakes, Hydraulic1
100
Service Brakes1
000
Exterior Lighting › Headlights › High/Low Beam Dimmer Switch1
000

2 safety recalls

Part 573 reports
Steering08E063000
Filed Oct 17, 20083,855 vehiclesDorman Products, Inc.

Defect. DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.

Risk. IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy. DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

Seat Belts › Rear/Other04V300000
Filed Jun 23, 200437 vehiclesGeneral Motors Corp.

Defect. CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Risk. IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy. DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

What owners reported

Newest filings
Structure › Body
Filed Aug 13, 2020IL

WHILE DRIVING MY 2004 PONTIAC SUNFIRE, I HAD TO HOLD THE STEERING WHEEL TO THE LEFT IN ORDER FOR IT TO GO STRAIGHT. I THOUGHT I MIGHT NEED A FRONT END ALIGNMENT AND DROPPED THE CAR OFF AT MY NEIGHBORHOOD FIRESTONE DEALER THAT NORMALLY WORKS ON MY CARS. AFTER CHECKING THE CAR, THEY CALLED ME AND SAID THE FRAME OF THE CAR WAS RUSTED OUT AND IT WAS UNSAFE TO DRIVE. WHEN I PICKED UP THE CAR, THEY GAVE ME PICTURES OF THE FRONT PASSENGER SIDE OF THE FRAME WHICH ALL READY HAD CRACKED APART DUE TO THE RUST. THEY SAID IF YOU HIT A POTHOLE OR ANYTHING IN THE ROAD THE FRAME COULD SPLIT APART AND CAUSE AN ACCIDENT. I CALLED A BODY SHOP TO SEE IF IT COULD BE REPAIRED AND THEY SAID IT WAS TO BIG OF A JOB.. THEY RECOMMENDED JUNKING THE CAR.. THIS CAR IS IN REAL GOOD SHAPE EXCEPT FOR THIS MAJOR DEFECT. THIS HAS FORCED ME TO BUY ANOTHER CAR.. I'M VERY DISAPPOINTED IN THE QUALITY OF YOUR PRODUCT. I FEEL THERE SHOULD BE A RECALL FOR THIS PROBLEM.

Unknown or Other
Filed Aug 15, 2017176,557 milesWI

THE INNER IGNITION LOCK NEEDS TO BE CHANGED ABOUT EVERY 60,000 MILES. YOU CAN'T TURN THE KEY OVER AT ALL SO OBVIOUSLY YOU CAN'T START YOUR CAR. THIS SHOULD BE A RECALL, ALOT OF OTHER PEOPLE HAVE THE SAME PROBLEM.

Structure › Body
Filed May 12, 201592,000 milesOH

MY DAUGHTER LEFT HOME AND THE VEHICLE FRAME, OF THE 2004 PONTIAC SUNFIRE,BROKE IN TWO PARTS WHILE SHE WAS DRIVING THE VEHICLE. THE TOW TRUCK DRIVER SAID IT BROKE DUE TO IT RUSTED INTO TWO PARTS. SHE WAS NOT INJURED BUT THE CAR OF COURSE WAS INOPERABLE. THERE WAS NO WRECK OR ACCIDENT FOR THE FRAME OF THIS VEHICLE TO DISINTEGRATE. SHE COULD HAVE BEEN SERIOUSLY INJURED IF SHE WAS TRAVELING AT MORE THAN 35 MPH AND ON AN OPEN HIGHWAY. I CONTACTED GENERAL MOTORS AND THEY GAVE THIS A GM CASE NUMBER AND SUGGESTED I CONTACT YOU CONCERNING THIS PROBLEM TO MAKE OTHER VEHICLE OWNERS AWARE OF IT. THE SHOP THAT IS REPAIRING THE VEHICLE STATED HE HAD A HARD TIME FINDING A FRAME DUE TO THE FACT THIS IS VERY COMMON IN PONTIAC SUNFIRE VEHICLES. THIS IS A VERY SERIOUS SAFETY ISSUE.

Electrical System
Filed Sep 18, 2014112,000 milesMO

BOUGHT CAR USED IN 2013. EVERYTHING SEEMED TO BE OKAY UNTIL 9/12/14 WHEN THE THEFT SYSTEM SERVICE LIGHT CAME ON AND I NOTICED THE SPEEDOMETER, RPMS, AND GAS INDICATORS WERE NOT READING - CAR BEGAN STALLING LIKE IT WAS GOING TO SHUT DOWN. I WAS TRAVELING ABOUT 50 TO 55 MPH ON A BUSY STREET. AFTER CAR IS SHUT OFF FOR A TIME IT STARTS UP OKAY AND RUNS UNTIL THE SAME THING REOCCURS AFTER GOING ABOUT 20 MILES OR SO - IF CAR SHUTS DOWN WHILE MOVING IT COULD CAUSE A SERIOUS INJURY OR DEATH. I HAVE READ NUMEROUS COMPLAINTS ABOUT THIS SAME THING ON VARIOUS WEBSITES. APPARENTLY, THE APPROXIMATE COST TO FIX IS $400.00 - I AM ON A LIMITED INCOME AND CANNOT AFFORD. PLEASE HELP. *TR

Service Brakes
Filed Jun 5, 2014102,000 milesWI

VEHICLE DOES NOT ALWAYS START RIGHT AWAY. THE VEHICLE HAS SHUT OFF MULTIPLE TIMES WHILE DRIVING IN TOWN AND ON THE HIGHWAY. *TR

Electrical System
Filed Apr 24, 201455,000 milesOH

VEHICLE WAS DRIVEN AND PARKED FOR THE EVENING. IN THE MORNING WENT TO START THE VEHICLE AND VEHICLE WOULD NOT START. MULTIPLE ATTEMPTS WERE TRIED TO START. NEW STARTER INSTALLED AND STILL NO SUCCESS TO START. VEHICLE WAS TOWED TO REPAIR SHOP. AFTER EVALUATION IT WAS FOUND THE TIMING CHAINS HAD BROKEN AND INFRINGED ON THE CYLINDER HEADS. VEHICLE REQUIRES REPLACEMENT ENGINE AS PER MECHANIC. INVESTIGATED OTHER CLAIMS OF THE SAME INCIDENT HAPPENING AND HAVE FOUND THAT THE 2.2L ECOTEC ENGINE HAS HAD SEVERAL COMPLAINTS OVER THE LAST 5-7 YEARS. *TR

Engine
Filed Oct 17, 201374,000 milesOH

TL* THE CONTACT OWNS A 2004 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE TIMING CHAIN BECAME FRACTURED AND AS RESULT, THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 74,000 AND THE CURRENT MILEAGE WAS UNKNOWN.

Unknown or Other
Filed Apr 16, 201318,000 milesMI

IN JANUARY OF 2006 THE TACHOMETER GAUGE STARTED JUMPING AROUND NOT READING CORRECT, BY CLICKING THE IGNITION ON AND OFF WITH THE CAR NOT RUNNING IT WOULD RE-SET. IN THE FALL OF 2012 THE TEMPERATURE GAUGE STARTED AND CONTINUES TO READ WRONG. APRIL 1ST 2013, NOW THE FUEL GAUGE HAS STARED TURNING COUNTER CLOCKWISE AND NO LONGER WORKS.

Electrical System › Instrument Cluster/Panel
Filed Jul 10, 201271,000 milesVA

THE RPM NEEDLE WENT TOTALLY ON THE RIGHT SIDE INTO THE NEEDLE OF THE SPEEDOMETER. CAN'T TELL HOW FAST I AM GOING. EXPENSIVE TO REPLACE. PAINT STARTING TO CHIP IN DIFFERENT PLACES. THIS IS THE SECOND VEHICLE THAT I HAD THAT THE PAINT PEELED AND GENERAL MOTORS STATES THAT IT IS TOO OLD OF A VEHICLE TO PAY TO HAVE PAINTED. THAT IS TOTALLY SAD. *TR

Service Brakes, HydraulicCrash
Filed Dec 12, 2011107,000 milesCA

WHILE BRAKING THE BRAKE PEDAL WAS WORKING NORMALLY THEN SUDDENLY WENT SOFT. PUMPED BRAKES BUT PEDAL WENT TO FLOOR. CAUSED CAR TO CRASH INTO VEHICLE IN FRONT OF IT. FAILURE WAS CONSISTENT WITH EITHER MATER CYLINDER FAILURE OR HYDRAULIC BRAKE LINE FAILURE CAUSING LOSS OF FLUID AND PRESSURE. BOTH VEHICLES WERE A TOTAL LOSS. BOTH FRONT AIRBAGS WENT OFF IN SUNFIRE. NO SERIOUS INJURIES. *TR

Electrical System
Filed Jan 10, 2011NC

WHEN IT IS VERY HOT OR COLD OUTSIDE THE SPEEDOMETER AND ALL OF THE NEEDLES IN THE INSTRUMENT PANEL WILL STICK AT CERTAIN POINTS OR STOP WORKING COMPLETELY, THIS OCCURS RANDOMLY AND I CAN NOT SEE HOW FAST I AM GOING. THIS WAS PART OF A GM CLASS SETTLEMENT BUT MY VEHICLE MODEL WAS NOT INCLUDED FOR A FREE REPAIR OR A RECALL OF THIS PART. I DO NOT PLAN TO GET IT FIXED AT A DEALER BECAUSE OF THE COST BUT I PLAN TO SHIP THE INSTRUMENT CLUSTER OFF AND GET THE STEPPER MOTORS IN IT REPAIRED. *TR

Electrical System › Instrument Cluster/Panel
Filed Mar 16, 201056,000 milesNC

CAN'T RECALL EVENTS LEADING UP TO FAILURE. THE SPEEDOMETER IS ALWAYS REGISTERING 100 MPH EVEN WHEN IT IS NOT MOVING. SOMETIMES IT WILL REGISTER TO 70 MPH, BY RUNNING BACKWARDS FROM 100, WHILE IT IS MOVING. I DID SOME RESEARCH TO FIND OUT THE HISTORY OF THIS PROBLEM. I FOUND WHERE GM SETTLED IN A CLASS ACTION FOR THIS DEFECT WHICH LISTED MY CAR AS A CAR THAT HAD THIS FAULTY COMPONENT, BUT MY CAR WAS NOT INCLUDED IN THE SETTLEMENT. I SEARCHED THIS WEBSITE'S COMPLAINT DATA BASE AND SEEN NUMEROUS COMPLAINTS ABOUT THIS VERY SAME ISSUE, THE SPEEDOMETER. MY QUESTION IS, HOW MAY COMPLAINTS WILL IT TAKE FOR ODI TO INITIATE AND INVESTIGATION, SO THAT A PROPER RECALL CAN TAKE PLACE? *TR

Electrical System
Filed Dec 3, 200935,000 milesTX

ELECTRICAL GAUGES ON DASH DO NOT FUNCTION CORRECTLY. TACH IS PEGGED OUT, FUEL GAGE NOT CORRECT AND SPEED IS INACCURATE. *TR

Exterior Lighting
Filed Apr 16, 2009ME

LEFT SIDE REAR BLINKER LIGHT GOES OUT SEVERAL TIMES A WEEK. THERE HAS BEEN A RECALL ON OTHER PONTIAC SUNFIRES BUT FOR YEARS OTHER THAN THE ONE I HAVE. APPARENTLY THERE IS SOMETHING WRONG WITH THE WIRING. I CAN WIGGLE THE BULB AND IT WILL WORK UNTIL I HIT A BUMP AND THEN IT IS OUT AGAIN. THIS IS VERY DANGEROUS AND THERE SHOULD BE A RECALL ON 2004 PONTIAC SUNFIRES AS WELL AS THE OTHER YEARS. *TR

Electrical System › Instrument Cluster/Panel
Filed Apr 14, 2009100,000 milesWA

MY GAUGES (ALL BUT THE SPEEDOMETER) HAVE GONE CRAZY! THE FUEL GAUGE AND TEMP GAUGE ARE THE WORST. SOMETIMES THE TACHOMETER , THOUGH NOT OFTEN. MY FUEL GAUGE NEVER READS CORRECT AND SOMETIMES POINTS DIRECTLY DOWN OR IS INTO THE SPEEDOMETER. MY TEMP GAUGE EITHER NEVER MOVES OR ONCE IT MOVES, IT STAYS STUCK IN THE NEW LEVEL. IT SOMETIMES GETS INTO THE TACHOMETER CAUSING THAT ONE TO STOP WORKING. IT SOMETIMES GOES BACK TO NORMAL IF THE CAR IS TURNED ON AND OFF MANY, MANY TIMES. OTHER TIMES THAT DOESN'T EVEN WORK. IT OCCURS ALL THE TIME AND FOR THE PAST FEW MONTHS THEY HAVE BEEN STUCK. I WOULD GET IT REPAIRED, BUT CAN'T AFFORD THE COSTS. *TR

Electrical System › Instrument Cluster/Panel
Filed Mar 30, 200985,000 milesAZ

THE SPEEDOMETER ON MY 2004 PONTIAC SUNFIRE STICKS AT VARIOUS SPEEDS AND DOES NOT RETURN TO 0MPH WHEN I STOP. AT HIGHWAY SPEEDS IT WILL BE PEGGED ALL THE WAY TO MAX. THIS CONDITION SEEMS TO BE WORSE WHEN THE TEMPERATURE IS COLD. I HAVE ALSO NOTICED THAT THE TACHOMETER WILL DO THE SAME THING BUT IS NOT AS BAD AS THE SPEEDOMETER. WHEN THE ENGINE IS SHUT OFF AND RESTARTED THE TACH WILL RESET BACK TO 0. *TR

Electrical System
Filed Dec 3, 200860,000 milesMI

I OWN A 2004 PONTIAC SUNFIRE AND THE HEADLIGHTS ARE EXTREMELY DIM, MAKING IT VERY DIFFICULT TO DRIVE AT NIGHT WITHOUT USING THE "BRIGHTS". AFTER REPLACING HEADLIGHT BULBS, THE PROBLEM CONTINUED. I TOOK IT TO A MECHANIC THAT TOLD ME THIS IS A COMMON PROBLEM WITH THE SUNFIRE AND IT INVOLVED CORROSION TO THE HEADLIGHT WIRING HARNESS. I LOOKED ONLINE TO SEE IF THERE WAS A MANUFACTURER RECALL, WHICH I DID NOT FIND. WHILE RESEARCHING THE PROBLEM I FOUND THAT THIS PROBLEM IS VERY COMMON AND THERE IS MUCH WRITTEN ABOUT THE PROBLEM IN SEVERAL AUTO FORUMS, BUT GM HAS NOT ADDRESSED THE ISSUE WITH A RECALL. MY DAUGHTER DRIVES THIS VEHICLE AND HAD COMPLAINED TO ME ABOUT THE PROBLEM WHICH I DID NOT ACKNOWLEDGE UNTIL SHE WAS FOLLOWING ME AT NIGHT AND I SAW THAT HER HEADLIGHTS WERE EXTREMELY DIM. THIS IS A SAFETY HAZARD AND COULD CAUSE ACCIDENTS, WHY HASN'T THIS PROBLEM BEEN ADDRESSED. I SEE THE DEALERS ARE CHARGING APPROX. $600 TO REPAIR THE WIRING HARNESS, WHICH SEEMS RIDICULOUS, CONSIDERING IT IS A MANUFACTURING DEFECT. DOES THERE NEED TO BE DEATHS INVOLVED IN ORDER FOR THIS PROBLEM TO BE ADDRESSED?HEADLIGHTS *TR

Wheels › HubCrash
Filed Mar 16, 200845,000 milesNY

THE ABS,TRAC AND SERVICE LIGHT CAME ON AFTER I HIT A DEER BECAUSE THE TRACTION CONTROL AND ABS WOULD NOT LET ME STOP FROM HITTING IT. I NOW HAVE THE PROBLEM WITH ABS TRACTION CONTROL AND SERVICE LIGHT BUT IT NOW MAKES IT HARD TO STOP TILL ALL THOSE COME ON. I WAS TOLD IT WAS A SENSOR IN THE HUB OF REAR END. *TR

Electrical System › Instrument Cluster/Panel
Filed Feb 4, 200820,000 milesID

TL*THE CONTACT OWNS A 2004 PONTIAC SUNFIRE. WHILE DRIVING AT VARIOUS SPEEDS, THE SPEEDOMETER DISPLAYS INACCURATE READINGS. THE DEALER STATED THAT THEY WOULD HAVE TO REPLACE THE SPEEDOMETER CLUSTER IN THE INSTRUMENT CONTROL PANEL. THE VEHICLE HAS NOT BEEN REPAIRED DUE TO THE COST. THE FAILURE AND CURRENT MILEAGES WERE 20,000. UPDATED 07/09/08 *BF THE CONSUMER STATED THE PROBLEM OCCURS WHEN IT IS REALLY HOT OR COLD OUTSIDE. UPDATED

Electrical System › Instrument Cluster/Panel
Filed Dec 9, 200751,550 milesIL

ALL GAUGES WERE ACCURATE UNTIL ONE MORNING WHEN I WAS DRIVING AND NOTICED THAT THE SPEEDOMETER WAS STUCK ON 50 WHEN CAR WASH COMPLETELY STOPPED. AS I DROVE FARTHER THE SPEEDOMETER ROSE TO 70 WHEN AT A COMPLETE STOP. THE RPM GAUGE IS READING 0 WHEN CAR IS IN MOTION WHICH IS COMPLETELY IMPOSSIBLE. *TR

20 of 32 complaints, reproduced as filed.

Across model years

Worst on record: 1996
YearComplaintsRecallsFiresDeathsAssessment
200568100Routine
2004 — this page32210Routine
200372210Routine
200282231Fatalities reported
200166321Fatalities reported
200096351Fatalities reported
199993542Fatalities reported
1998120712Fatalities reported
1997190980Routine
199620110110Above average
19951197110Routine
19942000Routine
19911010Routine

Compare every Sunfire year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Oct 17, 2008. Source: NHTSA Office of Defects Investigation.