1999 Pontiac Sunfire

Defect. DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.

Risk. IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy. DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

Defect. CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.

Risk. FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.

Remedy. DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

Defect. CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk. WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy. PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Defect. ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Risk. IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy. DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

Defect. VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL BACKLIGHTING MAY NOT FUNCTION AFTER ADJUSTING THE INTERIOR LIGHT INTENSITY.

Risk. IF THE INSTRUMENT PANEL IS NOT LIT AT NIGHT, THE DRIVER MAY NOT BE ABLE TO SEE THE CONTROLS AND DISPLAYS.

Remedy. DEALERS WILL TEST THE BODY CONTROL MODULE, AND IF NECESSARY, REPLACE IT.

I WAS PURCHASING THIS USED CAR FROM A DEALER. THEY REPLACED THE IGNITION ASSEMBLY 3 TIMES. THE CAR WOULD MYSTERIOUSLY SHUT OFF, THE IGNITION ASSEMBLY WOULD NOT ALLOW THE KEY TO BE REMOVED AND MULTIPLE TIMES THIS HAPPENED. I LOST ALLOT OF MONEY I PUT ON THE CAR AS IT BECAME OBVIOUS THEY COULD NOT FIX IT AND I HAD TO LET THEM TAKE IT BACK WITH NO REFUND TO ME.........THEY SAID AT THE DEALER THAT I WAS LUCKY THAT I DIDN'T HAVE A FIRE. *TR

I WAS DRIVING THE CAR JUST AFTER I PURCHASED IT AND BECAME COLD SO I TURNED ON THE HEATER AND WITHIN 30 SECONDS SMOKE FILLED THE CAR. I THOUGHT THE ENGINE WAS ON FIRE. IT SMELLED LIKE BURNING OIL OR GAS. I CALLED DELPHI ABOUT RECALLS AND BEFORE I COULD FINISH A SENTENCE THE MAN CUT ME OFF SAYING THAT THE ONLY RECALL ON MY CAR WAS FOR THE O RING ON THE FUEL. HE SAID IF I HAVE A 1999 AND THAT WAS DEFECTIVE I WOULD BE SPEWING FUEL EVERYWHERE. I DESCRIBED WHAT HAPPENED AND HE JUST CUT ME OFF. MY BROTHER PURCHASED THE CAR FROM A DEALER FOR OVER 3,000 DOLLARS AND I HAVE NO IDEA WHAT THE ODOMETER IS SUPPOSE TO BE BECAUSE HE SAID THE DEALER TOLD HIM TO BRING IT BACK AND HE WOULD FIX IT. AFTER HE PAID THE DEALER HE CONTACTED THE DEALER AND THE DEALER TOLD HIM THAT HE WILL CONTACT MY BROTHER WHEN HE CAN FIX IT. ACCORDING TO THE ODOMETER IT HAS A LITTLE OVER 23,000 MILES. I ALSO NOTICED THE HEADLIGHTS KEEP GOING OUT AND THERE IS YELLOW HOT WIRE HANGING OUT OF THE FUSE BOX. *TR

TL* THE CONTACT OWNS A 1999 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE DECELERATED. THE CONTACT WAS ABLE TO SAFELY MANEUVER TO THE SHOULDER AND SHUT THE VEHICLE OFF. THE VEHICLE WOULD NOT RESTART. THE VEHICLE WAS THEN TOWED TO A DEALER FOR DIAGNOSIS. THE DEALER STATED THAT THEY HAD TO REPLACE THE IGNITION SWITCH. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 04V036000 (ELECTRICAL SYSTEM). THE FAILURE AND THE CURRENT MILEAGES WERE 86,000.

THE INSTRUMENTAL PANEL ON MY 1999 PONTIAC SUNFIRE RECENTLY STARTED FUNCTIONING ERRATICALLY I.E. GAUGES (GAS GAUGE, TEMPERATURE GAUGE, SPEEDOMETER) WOULD START FLUCTUATING WILDLY. LOCAL PONTIAC DEALERSHIP HAS DIAGNOSED THE VEHICLE AS HAVING A DEFECTIVE (OR BURNED OUT) INSTRUMENTAL PANEL CLUSTER. I WAS TOLD THAT THIS COMPONENT WAS NOT COVERED UNDER ANY TYPE OF LIFETIME WARRANTY AND THAT THE REPAIRS WOULD COST $472.31. IN RESEARCHING THIS PROBLEM ON THE INTERNET, IT APPEARS TO BE SYSTEMIC AMONG LATE 1990 TO EARLY 2000 PONTIAC VEHICLES. FROM A SAFETY STANDPOINT, IT IS A DANGEROUS CIRCUMSTANCE TO BE DRIVING 70-75 MPH ON THE HIGHWAY AND TO HAVE YOUR INSTRUMENT PANEL START MALFUNCTIONING. PONTIAC SHOULD BE FORCED TO RECALL THESE DEFECTIVE INSTRUMENT PANEL CLUSTERS AND REPAIR THEM AT NO CHARGE. *KB

TL*THE CONTACT OWNS A 1999 PONTIAC SUNFIRE. WHILE DRIVING AT AN UNKNOWN SPEED DOWN A HILL DURING RAINY WEATHER, THE BRAKES LOCKED WHEN ENGAGED. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT THERE WAS BRAKE DUST WHICH CAUSED THE FAILURE. THE DUST WAS REMOVED BUT THE FAILURE OCCURRED AGAIN TWO WEEKS LATER DURING RAINY CONDITIONS. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE UNKNOWN. THE VIN WAS UNAVAILABLE.

DURING NORMAL OPERATION OF A 1999 PONTIAC SUNFIRE, 4DR, 2.2 LITER ENGINE, AUTOMATIC TRANSMISSION. THE WIRING HARNESS AT THE DRIVERS DOOR FRAME, AT THE CONNECTION OF THE UNDERDASH HARNESS AND THE REAR OF VEHICLE HARNESS SHORTED, CAUSING THE INSULATION TO CATCH FIRE. THIS SITUATION SHORTED OTHER CIRCUITS IN THE HARNESS CAUSING BRAKING PROBLEMS WITH THE ANTI-LOCK SYSTEM. VEHICLE WAS ABLE TO BE STOPPED SAFELY, AND THE DRIVER, WITH GOOD SAMARITAN ASSISTANCE WAS ABLE TO EXTINGUISH THE FIRE. FIRE RENDERED THE HOOD LATCH INOPERATIVE. THIS PREVENTED THE DRIVER FROM DISCONNECTING THE BATTERY GROUND CABLE, TO PREVENT FURTHER DAMAGE AND/OR FIRE. *TR

1999 PONTIAC SUNFIRE, VEHICLE CAUGHT FIRE. *BF WHILE DRIVING, THE CONSUMER FELT A THUMP AND BEGAN TO LOOSE POWER. ONCE THE CONSUMER STOPPED, HE NOTICED FIRE WAS COMING FROM UNDER THE FRONT END OF THE VEHICLE. OHIO TRAFFIC CRASH REPORT # 10-0699-90.*JB UPDATED 04/14/10 *BF

I HAVE 1999 PONTIAC SUNFIRE AND I HAVE HAD NOTHING BUT PROBLEMS WITH THE HEADLIGHTS. ONE IS THAT I HAVE NO HIGHBEAMS AND THE HEADLIGHTS GO OUT AFTER DRIVING IT FOR AWHILE,THE DRIVERSIDE LIGHT FLASHES ON AND OFF FROM TIME TO TIME I HAVE TALKED TO A MECHANIC ABOUT THIS PROBLEM AND THEY SAID IT WAS THE HEADLIGHT HARNESS. I WENT TO THE LOCAL JUNK YARD GOT A HARNESS AND IT SOLVED THE PROBLEM BUT JUST RECENTLY IT HAPPENED AGAIN. *TR

I HAD A 1999 PONTIAC SUNFIRE. IT WAS PARKED OUTSIDE OF RESIDENCE WHEN IT CAUGHT ON FIRE. THIS WAS A FEW YEARS AGO APPROXIMATELY AROUND JULY OF 2006. PONTIAC DID NOT ACCEPT FAULT. THEY SAID THE FIRE DESTROYED ANY EVIDENCE OF A DEFECT. *TR

MY LOW BEAM HEADLIGHTS WILL NOT WORK. I HAVE REPLACED THE COMBINATION SWITCH ON THE STEERING COLUMN TWICE. EACH TIME THE LIGHTS WILL WORK FOR ABOUT 6 MONTHS THEN THEY QUIT. THE DEALER SAID THERE COULD BE A PROBLEM WITH THE FRONT WIRING HARNESS BUT A NEW HARNESS IS $600. I BELIEVE GM HAS A PROBLEM WITH THEIR DESIGN AND SHOULD REPLACE THE DEFECTIVE HARNESS. *TR

TL*THE CONTACT OWNS A 1999 PONTIAC SUNFIRE. THE CONTACT STATED THAT THE RADIATOR CAP FAILS EACH TIME IT IS TURNED. THE FAILURE HAS OCCURRED SEVEN TIMES AND HE HAS REPLACED IT EACH TIME. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALER. HE FEELS THAT SOMEONE COULD BE INJURED IF THE CAP BLOWS OFF THE RADIATOR. THE CURRENT AND FAILURE MILEAGES WERE 170,000. UPDATED 11/03/08. *JB

TL*THE CONTACT OWNS A 1999 PONTIAC SUNFIRE. THE VEHICLE WAS PURCHASED ON FEBRUARY 19, 2007 WITH ONE OF THE FRONT TIRES SHREDDED. THE TIRE WAS REPLACED. THE CONTACT STATED THAT THE ODOMETER ON THE VEHICLE HAS NEVER WORKED. A MECHANIC STATED THAT THE REAR AXLE AND THE BRAKES NEEDED TO BE REPLACED. THE TIRES HAVE BEEN REPLACED. THE CHECK ENGINE LIGHT AND THE AIR BAG LIGHT CONTINUE TO ILLUMINATE. THE CURRENT AND FAILURE MILEAGES WERE 116,598.

MY HEADLIGHTS DO NOT STAY ON. THEY TURN OFF WHEN I USE MY TURN SIGNAL, OR IF I HIT A BUMP. THE HI-BEAMS AND DRL'S ARE FINE, IT'S JUST THE REGULAR HEADLIGHTS. ALSO MY ENGINE SHOWS THAT IT IS OVERHEATING ON MY TEMP. GUAGE, BUT DOES NOT ACT LIKE IT. WHEN THE A/C IS TURNED ON, IT RETURNS TO A NORMAL LEVEL. ANOTHER THING IS MY AIRCONDITIONING LINE HAS A HOLE IN IT FROM ANOTHER HOSE RUBBING UP AGAINST IT. I THINK IT'S EITHER MY STEERING HOSE OR RADIATOR HOSE. WHEN I TURN LEFT MY CAR MAKES AN AWFUL GRINDING NOISE.

THE INDICATOR LIGHT BULB IN THE DASH BOARD MODULE CANNOT BE REPLACED AFTER BURNING OUT. THIS RENDERS THE ODOMETER INOPERATIVE AND UNREADABLE. *JB

CHECK ENGINE AND AIR BAG LIGHTS HAVE BEEN LIT FOR ABOUT 1 YEAR AND LOCAL DEALER WAS UNABLE TO FIND PROBLEM OR FIX. VEHICLE RECENTLY HIT A BUMP AND DRIVER AIRBAG DEPLOYED WITHOUT FURTHER INCIDENT. SPEED ABOUT 30 MPH WITH ANOTHER ADULT IN PASSENGER SEAT AND INFANT IN REAR-FACING SEAT IN REAR. *JB

DT: THE CONSUMER STATED THAT BOTH AIR BAGS DEPLOYED WHEN THE VEHICLE WAS REAR ENDED THEN IT HIT THE VEHICLE IN FRONT. THE VEHICLE STOPPED AT A TRAFFIC LIGHT WHEN THIS HAPPENED. THE ONLY VEHICLE IN MOTION WAS THREE CARS BACK. THE CONSUMER STATED THAT THE AIR BAG HIT THE WINDSHIELD WITH SUCH INTENSITY THAT IT SHATTERED THE WINDSHIELD. THE VEHICLE WAS TOWED TO THE IMPOUND LOT BY THE POLICE. NO ONE LOOKED AT THE VEHICLE. THE CONSUMER WAS HIT BY THE DRIVER'S SIDE AIR BAG IN THE MOUTH AND CHEST AND SUSTAINED A MILD CONCUSSION, FACIAL BRUISING, CHEST PAINS, HEADACHE, AND DIZZINESS. *AK (12/08/05) THE VEHICLE WAS TOTALLED. *SC

THE AIR CONDITIONING COMPRESSOR PUMP (A/C PUMP) COMES INTO CONTACT WITH THE (1999) OEM LOWER RADIATOR HOSE (HOSE), DENTING THE HOSE AND WEARING A HOLE IN THE HOSE OVER TIME. THIS CONDITION IS WORSE WHEN FRONT STRUTS AND/OR ENGINE MOUNTS BECOME WORN. INITIAL LEAK OF COOLENT IS ONLY DETECTABLE BY LOW FLUID LEVEL OVER EXTENDED PERIOD OF TIME (APPORXIMATELY 6 MONTHS TO A YEAR): NO WETNESS ON THE HOSE OR POOLING OF COOLENT FLUID UNDER THE VEHICLE IS DETECTABLE PRIOR TO A LARGER HOLE BEING WORN INTO THE HOSE. PRIOR TO LARGER HOLE BEING WORN INTO HOSE, COOLENT LOSS IS IN VAPOR FORM, BUT NOT IN A SUFFICIENT AMOUNT TO BE SEEN. ONCE THE HOLE IN THE HOSE BECOMES LARGE ENOUGH TO BE DETECTED BY FLUID POOLING UNDER THE VEHICLE, THE COOLENT FLUID WILL COME IN CONTACT WITH THE POWERTRAIN CONTROL MODULE (PCM) AND CAUSE FAILURE OF THE PCM. THE PCM CONTROLS MAJOR ENGINE AND BRAKING FUNCTIONS. A COMPLETE FAILURE OF THE PCM WILL CAUSE LOSS OF BRAKING CONTROL (VIA ABS) AND SHUT DOWN OF ENGINE (CAUSING LOSS OF STEERING CONTROL). THERE IS ALSO THE POSSIBILITY OF CAUSING A ELECTRIC SHORT IN THE 12 VOLT CIRCUIT RESULTING IN A FIRE. PLEASE NOTE THAT "AFTER MARKET" MANUFACTURERS REPLACEMENT HOSE IS REDESIGNED TO HELP PREVENT CONTACT BETWEEN A/C PUMP AND THE HOSE. AT THE TIME OF THIS COMPLAINT IT IS UNKNOWN WHETHER THE OEM HOSE HAS BEEN REDESIGN TO PREVENT CONTACT WITH THE A/C PUMP.

SINCE I BOUGHT THE CAR, THE ODOMETER BLINKS AND SCRAMBLES AT VARIOUS TIMES, AND WHEN IT IS WORKING THE MILEAGE IS CORRECT. ALSO, WHENEVER I TURN ON MY HAZARD LIGHTS, MY ANTI-LOCK BRAKE SYSTEM LIGHT COMES ON AND WILL STAY ON UNTIL THE CAR HAS BEEN OFF FOR AWHILE. LASTLY, THE VEHICLE HAS ALWAYS MADE A GRINDING NOISE WHEN I TURN LEFT, OR ACCELERATE UPHILL AND I HAVE HAD 3 MOTOR MOUNTS REPLACED AND TAKEN IT TO 3 DEALERS AND 2 AUTO SHOPS AND NOBODY CAN SEEM TO FIND A PROBLEM!

IGNITION CIRCUIT THERMAL EVENTS REGARDING 1999 PONTIAC SUNFIRE. ***NO ANSWER REQUIRED***. *MR THE CONSUMER STATED THERE IS NO SERVICE DEALER NEAR HIS HOME TO GET THE RECALL TAKEN OF. ( RECALL #04V036000). *JB

NO AIRBAG RELEASE . *AK