The fuel tank is swelling badly, which is a known issue with these motorcycles. It is swelling so badly it is breaking the plastics that attach to the tank and causing immense panel gaps. I am concerned that at some point the tank itself will crack causing a fuel leak. I have checked the fuel cap vent and it flows air freely through it when blown through. This has been an ongoing issue that has progressively gotten worse. The attached images show a panel gap, and a repair that had to be made to a split piece of body work.
2023 KTM 690 Smc R
Routine
Owners filed 1 complaints about this vehicle with federal regulators, most often about the fuel/propulsion system. No safety recall has been issued.
What fails
| Component | Reports | Crashes | Fires | Injuries | |
|---|---|---|---|---|---|
| Fuel/Propulsion System | 1 | 0 | 0 | 0 |
What owners reported
Newest filingsFuel/Propulsion System
Filed Jun 24, 2026CA
1 of 1 complaints, reproduced as filed.
Reading this record
No unusual pattern of severe incidents in the complaint record.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Most recent recall on file: none. Source: NHTSA Office of Defects Investigation.