2016 Ford F-150 complaints

Lug nuts have swollen and were required to be broken off and replaced at the dealership. The cost fell to the customer.

2016 F150 on interstate at speed a pop heard and all acceleration stopped suddenly and would not move forward. No warning lamps, no messages before this dangerous event. Had to unsafely cross 2 lanes of interstate traffic with no acceleration until unsafely stopped on shoulder. Horns blared, tires screeched for semis and interstate traffic to avoid striking me. On inspection and confirmation by Ford dealer service, rear differential found shattered metal inside with fracture causing truck to completely stop without warning. Severe safety failure and malfunction easily leading to death and destruction was the result while driving abruptly interrupted on interstate. Collision with loss of property and life was narrowly avoided and should not have happened in a less than 6yr old, 60K mile truck.

My sliding rear window shattered while having the rear defrost on for the second time in two years. This time my son was rear-facing in his car seat while it happened. There were no warnings. My ears hurt and I've had a headache since and hope my son isn't experiencing the same. This is an extreme safety issue.

The contact owns a 2016 Ford F-150. The contact stated that while his wife was driving at various speeds, the vehicle stalled and the steering wheel became difficult to maneuver. Several unknown warning lights illuminated and remained illuminated. The contact stated that he attempted to restart the vehicle; however, the vehicle failed to restart. Additionally, the contact stated after the vehicle had been parked for a while, he was able to restart the vehicle but the failure recurred. The dealer was notified of the failure and an appointment was scheduled. The vehicle was currently being towed to the dealer. The vehicle had not yet been diagnosed. The manufacturer was notified of the failure but no further assistance was provided. The failure mileage was approximately 36,000.

The contact owns a 2016 Ford F-150. The contact stated that while driving on the highway at approximately 75 MPH, the vehicle drifted to the left. The contact stated it felt like it was windy. The contact turned the wheel to the right but the vehicle failed to respond. The vehicle swerved across two lanes of traffic however, the contact was able to stop the vehicle. The contact turned the Lane Departure Assist feature off and continued to drive; however, the failure persisted. The contact turned off and restarted the vehicle and after five minutes the vehicle worked as designed. The ABS and several unknown warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted but no additional assistance was provided. The failure mileage was approximately 27,000.

The contact owns a 2016 Ford F-150. The contact stated that while stopped at a traffic light, the vehicle lost motive power and stalled with the battery warning light illuminated. The contact restarted the vehicle and the vehicle operated normally. The vehicle was taken to an independent mechanic who replaced the purge valve; however, the failure recurred. The manufacturer was not contacted. The failure mileage was 131,687.

Exhaust manifolds warped and leaking. Occupants are exposed to harmful emissions.

The brake pedal loses pressure when applied . If applied for an extended period ( stopping at a red light ) the pedal will reach the floor . This can cause a serious accident . There have been 2 recalls addressing this problem but my vehicle was not listed in the either recall ( 20S31 & 22S11 ). My vehicle was built in Kansas in July 2016. Recall # 20S31 was issued for vehicles built Aug.1st. 2013 thru Aug. 31 2014. Recall 22S11 was issued for vehicles built Aug. 2 2016 thru Jan. 31 2017. There seems to be an on-going problem for this time period .

Vehicle idles rough than stalls after being at speed when stopped. Present a drivable condition in dangerous situations,no warning and throws no codes according to Ford service dealers. This condition has been present for over a year. It’s my belief FMC knows about faulty VCT selinoids and cam phasers failure. They do have a TSB out on some of it. This condition does present a dangerous condition because there are no indications that the truck engine has died. FMC needs to recall vehicles with this condition and replace/ repair the faulty components at their cost.

Sensors inside transmission shorted out and would cause forced down shifting at highway speed and tires to break traction on wet roads. Dealer stated this issue was recalled on most similar transmissions, but not on the F150. Engine went into limp mode constantly and transmission seemed to want to lock up. A wrench error code was on dash display. Symptoms started in June 2022 and repairs we made July 28, 2022 after a 3 to 4 week wait for replacement parts. Again, dealer informed me of TSB put out for most other vehicles with the same transmission. $1200.00 repair

The front left brake line ruptured unexpectedly (no warning lamps leading up to the incident, no reduction in braking leading up to the issue; just sudden, unexpected loss of braking ability). Fortunately, this occurred while backing out of a parking spot; had this failure occurred moments earlier while driving on the highway, this could have been a much more dangerous situation. Following failure of the brake line, vehicle was towed to local dealership, who confirmed it was the brake line that failed "due to normal wear and tear", and that the master cylinder and other components were in good condition. The line was described by the mechanic to be "dried out and cracked from age" leading to a rupture. This vehicle was manufactured in 2016 with ~82,000 miles and has undergone routine maintenance as prescribed; so "normal wear and tear" does not seem so normal to me.

Paint is chipping along both drip rails.

Intermittently, when using my adaptive cruise control at freeway speeds, the breaks are suddenly applied hard when there is no car in front of me. It has happened several times. So far, it hasn't caused any loss of control, but it does cause cars behind me to slam on their brakes. It generally would slow the car 30-40 mph suddenly, without warning. The date and mileage I am showing below is the last time it happened. It has been happening since the vehicle was new in 2016, but without being able to recreate the problem for the dealer, I didn't notify them. But the situation is getting worse and seems to be happening more often. Also, in separate incidents, the crash warning lights flash on when there is no danger of crashing.

The throttle body control failed which caused the vehicle to have no power just idle. It failed at a time when I wasn’t in a dangerous spot it failed in my neighborhood. But it makes the vehicle with no power when pushing on the gas. Talked to dealer and they said yes they can just go out like a light bulb. If I was making a turn or merging into traffic it would have been extremely dangerous. Searching online this seems to be a common problem with these suddenly going out.

The contact owns a 2016 Ford F-150. The contact stated that the driver's and passenger's side front tires were previously rotated and replaced twice; however, the failure recurred. The contact stated that the front-end of the vehicle caused the driver's and passenger's side front tires to wear out prematurely. The vehicle was taken to the dealer where it was diagnosed that the driver's and passenger's side front tires needed an alignment. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The failure mileage was approximately 50,000.

The F-150 was involved in a car crash. It hit a street sign, an electrical pole and then a tree. The front bumper is split and insurance just devalued it a total loss. I am hereby reaching out to you, to let you know that none of the airbags in the truck went off. I have picture that I can provide to further confirm!

We discovered water in the glove compartment after rain. The passengers identified headliner has clearly had water issues prior to our purchase of this vehicle used. We applied silicone caulking to the top, passenger side windshield. After further rains, the water seems to be collecting under the dashboard and spills out when turns are made or velocity changes. Further silicone caulking of the windshield may be preventing leakage, but we are not fully assured of that.

Both Right side and Left side exhaust manifolds warped resulting in stud bolt failure. The Right side failed at 69000 miles and the left side failed at 82000 miles. This failure results in "Emissions Leakage" and unsafe environment in the cab for occupants. Additionally, from an environmental standards requirement, all exhaust fails to make it through the "Catalyst" for cleansing and damages the "Catalyst" as a result of the engine adjusting to a lean mixture. Ford does not cover this expensive repair under its emissions warranty

Exhaust manifold on the 3.5 liter eco boost is warped and causing power loss, other engine and performance issues/ concerns.

I was driving on the freeway 50-60 mph ,my transmission downshifted suddenly, my rear tires locked up, causing my truck to slow down violently. I looked at my dash and the shift indicator was flashing. I had a wrench appear on my dash two days earlier and called my local Ford dealer for maintenance and was given an appointment in about a week , I was told that wrench could mean 400 things. I made my appointment the following wednesday and was told the lead frame connector was faulty and the part would be ordered. One month later still no part or repair. I was told it would be covered under my extended warranty I had purchased from Ford.

2016 Ford 150 6R80 auto transmission. I was driving downhill on a paved county road coming to a stop. Pulled onto 2 lane highway, accelerated, then tranmission hard down shifted unexpectedly to limp mode. Engine ran in high idle and would not shift up. Wrench light lit up. I'm lucky nobody was coming up behind me or I wouldn't be here to submit this! The dealer was relatively close, so I went directly, and slowly, there. Dealer pulled codes P0706, P0707, P0720, P0722, P1921, P1702, P0722. They confirmed it was a faulty molded lead frame. Dealer was not able to get transmission to shift, and then it wouldn't start at all. $1300 repair. This happened July 6. Part is not available till Aug 30????!!!! I'm a carpenter. This truck is my living! Thank God this didn't happen at full highway speed like it has to others. This problem was a recall in 2011-2013 models. How is this not a safety recall now? This is dangerous! Get your stuff together, Ford! The contact stated it doesn’t appear they are including enough model years to resolve the issue fully.

The contact owns a 2016 Ford F-150. The contact stated while driving approximately 70 MPH, the steering wheel aggressively started jerking to the right. The contact had to exert an excessive amount of force to steer the vehicle. The contact was able to pull to the side of the road and turned off the vehicle. The vehicle was restarted and the steering wheel functioned temporarily before the failure recurred. The vehicle was towed to the dealer but was not diagnosed. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 125,000.

The transmission is malfunctioning. The vehicle loses power, and can not accelerate or maintain speed while driving. I have had to pull over on expressways multiple times to shut vehicles off to reset the issues. The vehicle has been inspected by a Mechanic and determined the P0722 Output Sensor is bad. Also, report error code P061A. I have spoken with and attempted to schedule appointments with two different Ford Dealerships that have stated the part is not available and they will not/can not schedule an appointment to repair the issue. This is a recurring issue.

The contact owns a 2016 Ford F-150. The contact stated that the vehicle was taken to a dealer for a routine oil change, and he was informed of an oil leak. The dealer informed him that the leak was on the oil pan and that the oil pan needed to be replaced. The vehicle was not repaired. The contact also stated the front driver's side failed to latch in the winter causing water to enter into the door handle. The vehicle was taken to the dealer and repaired under an unknown recall however, the failure persisted. The vehicle was taken to the dealer where he was informed that they could not assist with the failure. The manufacturer was made aware of the failure and offered no assistance as the vehicle was not under warranty. The contact stated that the manufacturer informed him to call the NHTSA to have a recall issued. The approximate failure mileage was 60,000.

Rear window spontaneously exploded on July 8th around 11:00am. My truck was parked and not driven for two days. The rear window exploded and shattered. The glass was everywhere, In the truck bed and all over the cab. The seats and carpet have shards of glass embedded in them. I called Tom Masano Ford in Shillington PA. Spoke to Lydia a service advisor. She told me that Ford would not cover the repair/replacement of the rear window. She stated that Ford would not take any responsibility for this safety issue. There was no warning lamps, messages, ect prior to the window exploding. We have an appointment at Tom Masano Ford on Monday July 18th.

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle was unable to downshift into first gear. The vehicle was taken to the dealer where it was diagnosed with lead frame failure. The vehicle was repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 80,100.

Lug nuts swell and could not fit wrench on lug nuts to remove tire for a roadside emergency

No engine light or warnings. At vehicle start up there is a loud ratteling sound. The variable valve timing system is causing due to the cam phasers being faulty. This is a known issue and some models have recalls but mine is not listed leading to around a $3600 repair on a vehicle that only has 60k miles.

3.5 liter EcoBoost engine had both exhaust manifolds warped and leaking with broken bolt. Two local Ford Dealers informed me that this is an issue plaguing many vehicles with the same engine having the same warped exhaust manifolds. The dealers also stated the only repair is to replace both exhaust manifolds with upgraded parts costing between $3000-$5000 (including labor). Having both exhaust manifolds leaking caused engine exhaust to leak into the engine compartment potentially causing danger during operation and maintenance of the vehicle. Repairs on my vehicle were completed on 6/27/2022 and the reason for delay in repairs was in part between parts ordering and dealership scheduling.

My 2016 Ford F-150 will periodically stall. The stall could occur while stopped (at a light or to make turn), while in park and only idling, or when the vehicle was in motion at less than 25 mph. If it stalled while starting a turn, then there was a serious risk of major collision from oncoming traffic. If the oncoming vehicle did not recognized the vehicle was stalling, or had otherwise failed to properly evaluate the situation early enough then a collision would be likely. A scan of multiple Internet web sites found thousands of people, with similar model years and the same engine, 5.0L Coyote, having the same or similar issue.

The contact owns a 2016 Ford F-150. The contact received notification of NHTSA Campaign Number: 22V150000 (Service Brakes, Hydraulic) however, the part to do the recall repair was not yet available. The local dealer informed the contact that the recall repair could be completed in six months. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

The contact owns a 2016 Ford F-150. The contact stated that the steering wheel air bag cover was cracked. The contact stated no warning light was illuminated. The contact took the vehicle to the local dealer, where it was diagnosed with needing the air bag restraint system to be replaced. The vehicle was repaired; however, the failure recurred. The contact took the vehicle back to the local dealer, where it was diagnosed with needing the air bag restraint system to be replaced. The vehicle was not repaired. The manufacturer had been informed of the failure. The failure mileage was 46,419.

The contact owns a 2016 Ford F-150. The contact stated while driving 45 MPH, the PCM warning light illuminated on the instrument panel. The vehicle was taken to the dealer for diagnostic testing and the contact was informed that the lead frame needed to be repaired. The vehicle was not repaired. The manufacturer was contacted and stated that the VIN was not under recall and referred the contact to the NHTSA. The failure mileage was 68,000 and the lead frame is needing to be replaced because it was not insulated.

Transmission shifts hard or may shift up or down when it shouldn’t. Get warning message in dash. Took to dealer a couple months ago . Was told part was back ordered and didn’t know when they would get it. My research online indicates this is a common problem. I believe this is a safety issue that could cause an accident.

The contact owns a 2016 Ford F-150. The contact stated while driving 10 MPH, the brake warning light and low brake fluid warning light illuminated. The contact stated that he pumped the brake pedal aggressively several times and the brake pedal traveled to the floor before the vehicle stopped. The vehicle was towed to an independent mechanic to be diagnosed. The contact was informed that the brake fluid was leaking into the brake booster. The mechanic stated that the failure was similar to NHTSA Campaign Number: 22V150000 (Service Brakes, Hydraulic). The vehicle was not repaired. The dealer and manufacturer were both contacted and confirmed that the VIN was not under recall. The failure mileage was 87,000.

The contact owns a 2016 Ford F-150. The contact noticed an oil leak on the garage floor underneath the vehicle. There were no warning lights illuminated. The contact took the vehicle to the local dealer to be diagnosed. The contact was informed that the oil pan needed to be replaced. The oil pan was replaced by the dealer. The manufacturer was notified of the failure. The approximate failure mileage was 29,741.

The problem that is happening to my vehicle and other 2016 F150s is Galvanic corrosion on the transfer case and transmission housing that is causing the housings to leak fluid and can cause catastrophic failure of either the transfer case or transmission. The Galvanic corrosion is happening due to non-coated steel fasteners being used on an aluminum housing. Which is not industry standard. See article below posted on SAE.org This vehicle is available for inspection upon request. This corrosion has caused a leak in the transfer case and could cause failure of the transfer case and/or the transmission which could in turn cause severe bodily and property damage if this occurred while operating the vehicle at highway speeds. The problem is being reproduced on all 2016 F150s that share the same non coated fasteners. See links for examples of the problem happening to other owners: https://www.f150forum.com/f118/transfer-case-corrosion-leakage-505822/ https://www.f150ecoboost.net/threads/transfer-case-corrosion.84551/ This component has not yet been inspected. There were no warning lamps, messages or other symptoms prior. The SAE has an article on this topic and how manufactures should prevent galvanic corrosion. See link below: https://www.sae.org/publications/technical-papers/content/932357/#:~:text=Although%20aluminum%20on%20its%20own,can%20lead%20to%20severe%20corrosion. That article was written in 1993. Ford should not have sold a vehicle that had components that would absolute

The contact owns a 2016 Ford F-150. The contact stated while driving at various speeds, the vehicle stalled with the check engine warning light illuminated. The contact shifted to park(P) and restarted the vehicle and the vehicle regained normal operation. The contact took the vehicle to the dealer who diagnosed that bank #2 Variable Camshaft Tuning (VCT) solenoids needed to be replaced. The vehicle had not been repaired. The failure recurred approximately 10-12 times and became more frequent. The manufacturer was not made aware of the failure. The approximate failure mileage was 50,000.

Lug nuts swelled to the point they had to be replaced

The contact owns a 2016 Ford F-150. The contact stated that while driving approximately 50 MPH, the speed abruptly decreased. The failure occurred on multiple occasions. During the failure, the check engine warning light was illuminated. The contact indicated that a diagnostic test indicated the failure was due to a stuck throttle body. The vehicle was not examined by an independent mechanic. The manufacturer and local dealer were not notified of the failure. The VIN was not available. The failure mileage was 124,000.

The contact owns a 2016 Ford F-150. The contact received notification of NHTSA Campaign Number: 18V894000 (Engine) however, the part to do the recall repair was not yet available. The dealer was made aware of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact had not experienced a failure. Parts distribution disconnect.

With regard to your inquiry into ford bronco engine failures IT IS NOT A ISOLATED PROBLEM ! My 2016 has the same engine. At 3000 miles it almost shook off my truck while driving. Ford had to replace entire engine At 30,000 mile mark engine failed again and ford had to replace half the engine These engines are dangerous junk

Swollen lug nuts could break off causing extremely unsafe hazardous driving conditions.

The rearmost exhaust manifold bolts have broken due to poor design. This will significantly increase the risk of exhaust fumes collecting in the engine and passenger compartments

Downshifting while I was driving happened without warning. Besides the gear switch, I noticed problems with the speedometer, erratic gear shifting, and the transmission stuck in one gear. I could have caused a major accident by the vehicle as I was at moderately high speed in motion when the vehicle began to fail. I did also bang my head on the steering wheel when the truck began to decelerate on its own! Mechanics told me it was a problem with the OOS (Output Speed Shaft Sensor). I could have got in a major accident had I not had a quick reaction to the truck automatically downshifting while at a high rate of speed. There is currently NO recalls for the 2016 F-150 model however, I did research and found that there are issues recalls for this VERY same problem for older F-150 models. This is an incredibly dangerous problem. My truck at this time only has 66,000 miles. Not very many miles on it for a 2016 to have this type of issue. Major research needed to get this resolved asap! People’s lives are at stake with this truck!

The contact owns a 2016 Ford F-150. The contact stated that the rearview camera was not displaying a static screen. The contact stated that the display went blank. The dealer was contacted and informed the contact that the software needed to be reprogrammed. The contact learned of NHTSA Campaign Number: 22V151000 (Back Over Prevention) however, neither the VIN nor the year, make, or model was included. The vehicle had not been repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 25,000.

I was driving vehicle to work. Going approximately 70 mph, the truck suddenly lost the ability to accelerate and starts running very rough, like it lost a cylinder. Then the collision warning comes on the dash and advanced trac icon and then the manual icon with the wrench that says check manual. I coast down the hill from the far left lane to the slow lane and take the first exit off the freeway and pull to the side of road. Shut the vehicle off, wait 30 seconds, try again starts right up and acts like no problem. Happened three times since. Same thing every time

The contact owns a 2016 Ford F-150. The contact stated while driving approximately 35 MPH and towing a 5th wheel trailer, the vehicle lost motive power. The hill descent warning light was illuminated. The contact was able to pull over off the highway safely. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 40,000.

I have been having APIM problems. The screen does several things: 1) occasionally is blacked out, 2) the reverse camera stays on while I'm travelling forward; not in reverse, 3) it's extremely slow to react to changes I want to make to radio stations, change screens, and basically all functions. As I understand it this is a known issue and is quite expensive to repair.

The engine has suddenly started to shake badly and shut off at stops. I’ve had it looked at by ford and they found no issues. I’ve asked around and this is very common. Please help