2020 Ford Explorer complaints

I was driving my vehicle that was just over 5 years old with just over 38,000 miles on the highway out of state for a family wedding with my 3 children and wife. There were no safety lights or indications of any malfunction, but upon acceleration the transmission “was not engaging” and it would not shift up to increase speed. I pulled to the far lane and upon down shifting the vehicle was jerking forward. After getting off the next exit, the vehicle would not engage between gears and speed up. This put my family with 3 kids under 7 at extreme risk and left us stranded out of state with minimal options. The car needed to be towed and arrangements needed to be made for our family and all belongings packed in the car. It was determined that the transmission was in need of full rebuild or replacement and advised to contact Ford as it may be under warranty. My powertrain warranty was 5yrs and 60,000 miles and Ford after 2 weeks of trying to get someone to contact me back stated it’s no longer under warranty and there is nothing they can do - even with a vehicle with 38,400 miles. I received a few quotes and Ford wanted nearly $11,000 to replace. I chose to have the transmission rebuilt due to the cost and still making car payments on the vehicle. This is a known issue with this transmission. Ford has sent out reimbursements for other Explorers, but my VIN is not included in them.

Catalytic converters and flex pipes cracking

Transmission randomly kicks out of gear causing a grinding noise and loss of acceleration. This is the second transmission that has been put in this vehicle due to the same issue. No warning lamps. No codes stored. Each time it has happened has been merging on or off of a highway/interstate causing me to almost be in a rear end collision.

I have a leaking antenna (likely the "shark fin" or roof antenna base) on my 2020 Ford Explorer. This has caused significant electrical issues, leading to safety concerns like malfunctioning lights, infotainment, or even stalling, the water shorting wiring harnesses or modules located in the roof or headliner area. This should be a recall, but rather it is a known problem where water intrusion damages sensitive electronics, necessitating immediate professional inspection and repair to prevent further damage and ensure safety, as electrical failures can be dangerous. My GPS and satellite do not work because of this and I am being charged significantly by the dealership because I have to repair this or the damage will become more severe. The antenna's base seal can fail, allowing water to seep into the roof, drip down the pillars, and saturate the headliner and wiring harnesses. Common Symptoms: Interior lights, instrument cluster, or dashboard warnings. SYNC system freezing or failing. Windows, locks, or other accessories malfunctioning. Even potential water on the front passenger floor. Safety Risks: Loss of Control!!!!!!! Malfunctioning lights (headlights, brake lights) or sudden power loss can create dangerous driving conditions. Reduced Visibility: Issues with the infotainment screen or instrument cluster can distract the driver. System Failures: Critical safety systems, if affected by water, could fail unexpectedly. I barely get car washes or anything. This is certainly a

Over the past few years, the headlights will intermittently go out when driving. The problem usually resolves itself the next time the vehicle is started. However, over the past couple weeks, both drivers side low beams have gone out and stayed out a well as one passenger side low beam. This happened while my wife was driving through a snow storm, so you can imagine how fun that drive was. I’ve contacted ford, as I can see this is a known problem with these LED headlights by reading forums and talking to other owners. Their answer is simple, pay us 5k to replace the headlight! No thanks, this is a known issue with their product and shouldn’t be placing the onus on the consumer. To make it worse, it’s obviously a HUGE safety risk to be driving without headlights!!! Since the latest incident, the lights have not come back on, forcing us to not use our main family vehicle at night. When the lights go out, it alerts and just says “check headlamp system”.

On December 26, at approximately 7:08 p.m., I was driving on the Belt Parkway during a snowstorm. I was traveling in the middle lane and began to safely change lanes to the right. During the lane change, the vehicle’s four-wheel-drive system suddenly displayed an error and appeared to malfunction. Immediately after this occurred, I lost control of the vehicle. The vehicle veered to the right, struck the median, and flipped over twice before coming to rest on its side. Prior to the system error, I was operating the vehicle normally and driving cautiously given the weather conditions. The loss of control occurred abruptly and without warning.

Vehicle did not want to shift above 35 mph. When letting off gas - harsh downshift (with no break lights) at 25mph. Diagnosed transmission problem - repaired- Ford dealership rebuilt transmission. No warnings or messages prior to failure.

Passenger side Headlight low beam went out. Dealer says it’s $1500 because whole headlight assembly must be replaced instead of a bulb. We live off of social security, so of course we don’t have the money for this. Now we can’t drive at night and we both have medical problems. This is both worrisome and dangerous. After some research, this is a recurring issue, especially for Platinums.

Transmission oil cooler leaking transmission fluid cooler inlet and outlet leaking.

My explorer was very slow/unable to accelerate onto the highway. The next time I started it there was rattling and lots of non engine noises, along with all kinds of warning lights. I took it to the dealership. In his words ‘the turbo grenaded itself into the engine. Quoted me 15k to fix/replace the engine, turbo and half shaft. I still owe 9k on it. Extended warranty that I purchased expired 4,000 miles ago. I have had multiple issues with this vehicle since I purchased it brand new in 2020. I am trading it in tomorrow🙁

Rear camera does not detect traffic passing or people walking behind the vehicle.Sometimes the screen goes blue. Crash alert goes off any time it wants. Even when parked.

The panoramic sunroof sunshade assembly on my 2020 Ford Explorer Limited failed when the sunshade suddenly came off the guide track during normal operation. Prior to the failure, the sunshade operated normally with no warning signs, messages, or indicators. Once detached, the sunshade hung down into the rear window area and obstructed rearward visibility while driving, creating a safety hazard during lane changes, merging, and reversing. An authorized Ford dealer inspected the vehicle, confirmed that the sunshade had come off the track, and quoted approximately $1,500 for repair. The component remains installed in the vehicle and is available for inspection upon request.

The car started hard shifting, bucking like an animal in the middle of driving 70 on the highway, hard to control, hard to stay out of traffic, started to smell like fuel was in the cabin, it took all I had to keep it in my lane and get over to safety without killing myself or someone else, took it to the dealership, they could not look at it for two weeks, took it to a different shop, he found that a wire had been cut and some hoses were zip tied to the frame ( previously only work on this car has been at dealership) he then towed it to the dealership at the two week appointment and they say its burning transmission fluid and hard shifting and needs a new transmission. The warranty expired two days before this occurred so not covered, it is a 2020 , should not have to completely replace a transmission only 74,000 miles on it . I had taken it n three times previously for hard shifting but it was an occasionally occurrence, they could never find any codes to explain so did not look further than what the computer said. That day, it did not throw any codes, until the secondary mechanic took the time to look under the hood, find the cut wire and fix that. Then he had 3 pages of codes. Now I not only have to pay the financed amount on this vehicle but I have to pay an additional 10,000 for a car that did not do its high functioning job and report a problem when i was feeling the problem and probably could have been a warranty fix before the warranty expired if the code appeared th

Panoramic Sunshade Problem (Roll Back Issue)

The panoramic sunroof shade broke and hung down obstructing my view out of my rear view mirror. It is dangerous for me to be driving without being able to see behind me when my sunshade or sunroof are open. It is available to inspect. I brought it to a repair shop and they said it is a very common issue with Ford Explorers and an expensive repair. The vehicle wasn’t inspected by the manufacturer or police and there were no warning lamps. Ford is well aware of this issue and needs to fix it

Since I have bought my 2020 Ford Explorer (brand new off the lot) it has had to have the turbo replaced several times now . Currently the turbo is bad again and I’m looking at a $3500 repair for a turbo that was already replaced 2 times since I bought it. I feel there is an issue with this car handling the turbos , I am a single mom of 5 kids and cannot afford to keep replacing turbos every couple years. I now have it sitting in my driveway cause it can’t be driven and still have a $740 momthly payment to pay on it and because I can’t use the car I can’t go to work anymore so I need help with this please

The panoramic sunroof cover is not functioning properly. When it is open, it’s supposed to spool up in the back, but it is not working and the cover just drops back into the backseat, obscuring the view to the rear of the vehicle. It’s a very unsafe situation and upon doing some research, I have found this to be a very common problem with this car. No recall has been issued, but it is very clearly a manufacturers defect.

The sunroof fabric is sagging and partially obstructing my view through the rear view mirror

The contact owns a 2020 Ford Explorer. The contact stated that while driving at 50 MPH, the vehicle failed to accelerate as intended while depressing the accelerator pedal. No warning lights were illuminated. The contact stated that the system then resumed normal functionality. The vehicle was taken to the dealer, where it was diagnosed, and determined that an unknown sensor had failed. The vehicle remained at the dealer unrepaired. The contact stated that recently the liftgate failed to function as intended. The contact used the key fob to open the liftgate, and the liftgate failed to function as intended. The contact turned off the vehicle and waited to restart the vehicle; however, the failure persisted. The contact was able to open the liftgate after fifteen minutes. The vehicle was not taken to the dealer or an independent mechanic. The contact stated that one year ago, there was an abnormal sound coming from the powertrain. The vehicle was taken to the dealer, where unknown sensors were replaced; however, the vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 95,000.

The sun shade for my 2020 Explorer has now joined the list of many others, where the sunshade drops and as it is now, I can’t see out my rear view mirror. Very dangerous!

I was replacing the rear struts on 12/5/25. I noticed that both speedlogix vertical links were cracked in the exact same location. I called Speedlogix and they said they no longer carried those links (I see why). Asked for a refund and doesn’t appear I am going to get one. They were purchased November of 2024. No telling how long they’ve been cracked like this. Could have ended up killing me and my family.

Car was bought from Healy Ford in Goshen Ny in January 2023. Car drove fine for the first 6 months. Out of no where all the lights on the dash came on. Hill assist 4wheel drive fault power train malfunction. Collision assist I mean everything. Took it it Rea Ford they looked at it and charged me for a system update. Was good for about 8 months still had a problem when in reverse splitting out of gear then would slam back in to gear. Then the power train malfunction comes on every time I drive it, Took it back to dealership he updated the software I was told it was a bulletin not a recall and it is going to cost me over 2000.00 to fix since the update didn’t fix the problem. I am truly disappointed but stuck with ford at the moment. How can this not be a recall when you go on and see the hundreds of complaints saying the same thing.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the accelerator was depressed; however, the vehicle failed to accelerate as intended. In addition, the contact stated that the transmission was shifting roughly while upshifting or downshifting. No warning lights were illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The dealer was made aware of the failure. The contact was informed about a TSB with a similar failure, and the contact was informed that there were no recalls on the VIN related to the transmission. The manufacturer was not made aware of the failure. The failure mileage was approximately 50,000.

Somehow the sun shade for the sun roof has started sagging. It’s like it suddenly popped out of its tracks and it can block the rear view which is very unsafe

The dash at the bottom of windshield and where the dash meet is coming up.

Left lowlight headlight stops working intermittently and then completely. Both front axles cracked. Right rear shock busted. Gas purge valve malfunctioned

My headlights and turn signals continue to go out and come back on. Multiple people with this exact same model explorer are also having this same issue. I truly think this should be a recall with the 2020 ford explorer platinum as this is a huge safety concern. Please see linked Reddit post for proof of multiple people reporting the exact same issue. This issue has been addressed by the dealership, and I was advised that the entire headlight module would need to be replaced. My driver side was replaced under warranty and the headlight is now functioning, but my driver turn signal continuously goes out every month or so now after the replacement. This issue started mere months after I purchased this vehicle directly from the dealership brand new. Please see this attached Reddit post for multiple people with the exact same car complaining of the same issue. I can also provide all receipts from where this was addressed at the dealership multiple times. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Subject: Formal Complaint – 2020 Ford Explorer Transmission Failures and Unfair Coverage Practices Dear Ford Customer Service, I am writing to formally express my concern and disappointment regarding repeated transmission failures in my 2020 Ford Explorer. The vehicle required its first transmission replacement at just 4,000 miles, and again recently at approximately 100,000 miles. It has come to my attention that Ford issued a recall for transmission issues affecting a large number of 2020 Ford Explorers manufactured at the Chicago Assembly Plant during the COVID production period. My vehicle, however, narrowly falls one month outside of the official recall range. Despite this, the symptoms and failures my vehicle experienced are identical to those described in the recall and in numerous owner complaints online. I find it deeply concerning and unjust that Ford refuses to extend coverage to vehicles like mine that clearly suffer from the same manufacturing defects. It is unreasonable for a I find it deeply concerning and unjust that Ford refuses to extend coverage to vehicles like mine that clearly suffer from the same manufacturing defects. It is unreasonable for a $45,000 vehicle, only a few years old, to require two complete transmission replacements. This is not an isolated case — thousands of 2020–2022 Ford Explorer owners have reported similar failures with the same transmission model, often shortly after warranty expiration. I am requesting that Ford review this case f

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the second-row driver's side seat independently shifted backwards. In addition, the contact stated that the contact's [XXX] child was in a car seat attached to the second-row driver's side seat. No injuries were sustained. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact received notification of NHTSA Campaign Number: 25V393000 (Seats). The contact stated that the vehicle was taken to the dealer in April 2025. The vehicle was inspected, and the contact was informed that the parts were ordered. The contact made multiple calls to the dealer and inquired about the delivery status of the ordered parts. The contact was informed that the parts had not been delivered and were not available. The manufacturer was made aware of the failure but provided no assistance. The contact was informed that dealers were to perform the recall repair. The contact stated that no additional information was provided. The failure mileage was approximately 109,000. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The electric sunroof/moonroof shade malfunctioned and pulled off the track, with part of the shade falling into the car compartment and obstructing the driver's view out the rear, including obstructing the rear view mirror. The dealer looked at it and stated that a spring had broken, but that the entire sunroof shade assembly needs to be replaced —a $2100 repair. In my opinion, this is a safety issue due to obstructed driver views, not just a cosmetic or convenience issue.

Powertrain malfunction/ Reduced power Bill start assist warning Pre-collision assist not available

Hard shifting in lower gears when transmission warms up, hard downshifting to lower gears as well. This is extremely harmful if the shifting jerks hard, causing whiplash or can cause a wreck.

The component that failed was the CDF Clutch Hub. Very hard shifting when accelerating from a stop and when going up hill. The problem has been confirmed by the Ford dealership. I had no warning prior to this happening. Safety concerns in that I could not accelerate quickly to avoid impending traffic.

Air Conditioner turns ON by itself even after being manually TURNED OFF, happened multiple times. This occurred with the manual start and the vehicle running / moving.

What component or system failed or malfunctioned, and is it available for inspection upon request? Sunroof headliner assembly failed. The headliner fabric detached and came off the track without an prior misuse or manual operation, it simply fell loose on its own. The material is now sagging and when trying to use the sunroof the fabric hangs in the line of vision causing a safety hazard. How was your safety or the safety of others put at risk? While the issue did not cause an immediate accident, the loose headliner obstructs visibility while trying to use could become a distraction to the driver.IT blocks the driver's line of sight or interferes with airbags in an emergency. Has the problem been reproduced or confirmed by a dealer or independent service center?The failure occurred spontaneously and I have a appointment to take the dealership for further inspection. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No formal inspection has been completed at this time. The issue will be presented to a Ford service center for further evaluation. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No warning lights or messages appeared prior to the failure. The issue occurred suddenly and without any prior indication. The fabric and track system separated unexpectedly during normal stationary conditions.

The sunshade that covers the sunroof when not in use has separated from the track. I am told (via several forums) this is a very common issue that affects most ford explorers in some cases multiple times even after replacement. When the shade opens, rather than retract as intended it drops down into the cabin of the vehicle obscuring visibility via the rear-view mirror as well as falling on any passengers in the second row of the vehicle. This is a definite safety hazard when driving.

The power retractable fabric sun shade / sunroof cover came out of the rails while retracting this while driving, causing the fabric to hang down in my baby's face and cause loss of rear mirror visibility.

When driving the vehicle's instrument panel cluster randomly goes blank. When it does so, all of the items related to speed control, lighting, turn signals, etc. become non-operational. Additionally, the driver has no idea what his/her speed is nor any other information about the operation of the vehicle. It is very unsafe.

Ford ST 2020 just 37000 miles, the window from driver side can’t complete close when you try to roll up. When it all most close- it will automatically roll down. TPMS fails cause 4WD fault, ABS turn off and a lot of warning symbol turn on like pre-collision…etc. Dealer can’t fix and claim for client need to paid for 4WD program.

Vehicle: 2020 Ford Explorer XLT Date of Incident: October 24 2025 Approx. Mileage: 82000 Affected Component: Visibility / Defroster / Rear Window Glass Description of Problem: While the rear defroster was on, the rear window of my 2020 Ford Explorer XLT suddenly made a popping noise and began to spider-crack from a point near the defroster grid. There was no external impact to the glass. The cracking continued slowly across the entire rear window after the noise. The event occurred on October 24 2025. The vehicle was parked outdoors in normal fall weather conditions in Pennsylvania, and the rear defroster had been turned on to clear condensation. This appears to be a rear defroster thermal event, similar to issues described in Ford’s Customer Satisfaction Program N192265660, which addressed defroster overheating and rear-window damage in certain Ford vehicles. The defect presents a safety concern, as the rear glass integrity is compromised and visibility is reduced. I have photographs of the crack pattern and plan to have the the window replaced by safelite. It is not safe to drive to a dealership. Please investigate this potential manufacturing or electrical defect affecting 2020 Ford Explorer models.

The dash board is warped and literally peeling off. I took it to a dealer to get it looked at to see if Ford could help. They won't. My concern is that if the airbag had to deploy, they won't operate properly. I don't know what to do.

I am driving and the second row seat is disengaging randomly and folding/sliding forward. These are the bucket seats. It appears that the button on top of the seat to do this is stuck in the down position. There is a current recall for the 2020 explorer, but my vin is not currently included. However, the exact situation in ford recall 25S67 is happening to my vehicle.

On my way to visit my cousin down south my vehicle wouldnt go in park. A warning came across stating that it was a shift system fault. I went to the Ford dealership in North Carolina. They werent helpful. I went to a nearby auto repair shop alerted me that it was an issue with tge powertrain that Ford covered in vehicles same as my yr make and model. Ford refused to honor it due to the fact that it doesnt fit my vin number even though it is the very same issue presented in the other vehicle with the similar yr make and model. It is unsafe. I have a family. I would not move

Put vehicle in reverse camera camera on then went black and the backup lights went out while trying to move resulting in hitting a pole.

I was driving down upper pleasant ridge road caldwell id . Had cruise control on doing 50 and all of a sudden car just stopped in the middle of the road. No warning, no noise, no smoke , no check engine light nothing. I was in the middle of the road ,in the dark. Had to call the canyon county sheriff out to help me not get hit by a car waiting on the tow truck. Put jumper cables on battery my new battery bought in jan 2025 started smoking what ever happen fried my battery . Took it to dealership waiting on info

The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the transmission unexpectedly downshifted from 3rd to 2nd gear as indicated on the console shift indicator. The vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the transmission. The contact was informed that the transmission needed to be replaced. After investigating the failure, the contact related the failure to Technical Service Bulletin: 22-2428. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 83,000.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at night, the driver's side headlight failed to illuminate as intended and the failure was progressing with the passenger’s side front headlight. Upon further inspection, the contact noticed an abnormal buildup of condensation inside the front driver's side headlight. The message "Driver Side Headlamp Out" was displayed. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 120,000.

On [XXX]., in heavy rush‑hour traffic on [XXX] , my vehicle (~75,417 mi) suddenly lost motive power w/o warning at ~55 mph. It became immobile in a live lane, creating a roadblock and rear‑end crash risk. Drivers swerved/honked. Accelerator had no effect; limited/no power‑steering assist; I coasted to an in‑lane stop (no safe shoulder) and activated hazards. Cluster displayed “SHIFT SYS FAULT—Service Required” and wrench icon. Attempts to restart failed; the vehicle remained disabled ~30min until a tow arrived; police responded. After tow, on a slight incline, the vehicle rolled backward when started and the parking brake was released, though the cluster showed Park—clear rollaway concern. Recovery/diagnosis: Towed first to AutoTech Clinic (advised replacement trans). Then to Bill Brown Ford (Livonia, MI): fractured planetary gear and broken park pawl; recommended full transmission replacement (~$8,500). Repair history (pre‑purchase): I’ve owned the car <6 mos (now ~75k). A Ford dealer later informed me the vehicle previously had major work at Taylor Ford of MI: trans‑cooler plumbing cracks between cooler and trans lines at ~34k, and major internal trans repair at ~46k (“burnt clutch A; full reassembly”). None of this appeared on CARFAX or was disclosed by the selling dealer. Costs/downtime: ~$700 towing/diagnostics to date; trans replacement quoted ~$8,500. Mfr/dealer response: Reported to Ford on 10/13/2025, case [XXX]. Initial response: no assistance; pending. The Ford 10R

Kept getting a Check Headlamp System See Manual for a couple days then the headlight went out

Ford has released a technical service bulletin for this issue , however they are not being held accountable for the issue at hand that I believe poses a safety issue while driving and could cause other drivers to run into the back of your car. The TSB was posted for a part inside the transmission which is a snap ring that comes dislodged from its groove and causes harsh down shifts between gears. This has happened to thousands of owners of these vehicles with a simple internet search. To say a harsh downshift is the issue is putting it mildly. When you are decelerating and the transmission downshifts as it does, It feels as if you slammed on your brakes, however the cars behind you see no brake lights light up to tell them you just slowed down considerably which could cause a pile up accident, especially in rush hour traffic. I feel this is the same type of recall that Ford was made to put out on all the 2011-2014 F150's where the transmission would randomly down shift to first gear on the highway. Ford has major transmission issues that cause safety concerns and I do not feel they are being held accountable on these newer vehicles. Theyve created a TSB on a known issue, yet let people drive around and pose risk of harm to themself or other drivers. Its only a matter of time until the downshift causes a major accident or pile up and people are seriously injured due to Fords negligence. They are aware of the issue and should be held to fix it for the drivers as well as everyon