2020 Ford Explorer complaints

Driver side low beam has stopped working. Ford was unable to pinpoint the problem and wants to replace the entire head lamp to cover all possibilities.

Car vibrate and jerk when switching gears randomly. Also the control panel has went out twice. I read everywhere these vehicles have issues with transmission problems on all the 2020 and there is no recall this is. Ridiculous.

For new model year 20 20, and 2021 Ford developed an all-wheel-drive vehicle. This is not a four-wheel-drive vehicle. It is an all-wheel-drive vehicle that you can select manually into four-wheel-drive, but it has an automatic system that engages and disengages the front drive axle through a comp component called an FADA. Front axle disconnect actuator. Ford has problems with that actuator going bad to the point that they put out a technical service bulletin to fix this unsafe design TSB 23-2174 dated 24 July 2023. They replace the drive axle and this component and make the car full time all wheel drive. The reason was because the actuator would fail and it would damage the front differential when it locked up on the highway. My car is in Service right now getting it replaced over $3000 and it just clicked past the drivetrain warranty. Now, unfortunately, the car is redesigned into something that it wasn’t meant to be. For highway speeds it now affects fuel economy and design is different from what they sold us. It is unsafe and it is like a ticking time bomb they they’re exploding on the highway. They redesigned the cars after this to four-wheel-drive and you have to manually selected into four-wheel-drive. Ford is reworking all the parts and they’re trying to cover it up.

Transmission starting to fail at around 91,000 miles. Diagnosed at dealership. Just out of warranty. Other repair shops say this is a common issue. This should be a recall matter.

At 45,000 miles the third row driver side headrest broke and the seat will not fold and is a safety hazard for the seat since the head rest does not work as intended. The third row passenger side head rest broke while under bumper to bumper warranty. Given both have broken with minimal use and others having the same exact issue, the part is made inferior and causes a safety issue.

The first component that fails and gives a warning is a 4WD failure. Once this warning occurs it cascades into a failure of collision assist, a sudden loss of adaptive cruise control, traction control and lane assist component. When this first occurred and my vehicle would suddenly slow down on the highway, because the cruise control would suddenly shut down and swerve due to the lane assist also shutting down. these warnings and failures did not reset immediately when you shut the car off and would last for days at a time. this would also happen randomly either on the highway or local roads. This is a known issue to Ford and they have issued TSB 23-2174 in regards to this.

Transmission shifts hard from first to second gear upon acceleration, then shifts hard down at approximately 25-30mph. Dealership is aware. Has been happening since I got vehicle, but no fix has been available.

Slipping gears between 1&2nd gear, harsh/delayed shifting, some power loss. Vehicle is around 120k miles

I have been seeing complainants about the 2020 ford explorer transmission, I just want to say that I also had transmission issues with my 2020 ford explorer, I had Vehicle down shift issues at or around 50,000 miles, i took it back to the dealer because it was still under the 60K miles power train warr. The dealer had my explorer for about a week to do repairs, I do remember them saying there was a technical bulletin about this problem. I still have transmission jerking issues when i am driving slowly and have to let's say step on the gas to accelerate. I am at 67,000 miles now and worried is this thing going to make it to 100K.

Dear NHTSA, I am writing to formally report a critical safety issue involving our 2020 Ford Explorer that I believe demands immediate investigation and consideration for a recall. While my wife was driving the vehicle on the freeway with our two young children, the transmission began shifting erratically and aggressively at various speeds. The vehicle experienced sudden power loss, delayed gear engagement, and violent jerking motions that nearly resulted in a rear-end collision due to the abrupt deceleration. This malfunction placed my family and others on the road in immediate danger. This is not an isolated incident. I am aware that there is already a Technical Service Bulletin (TSB) issued for this transmission issue, as well as an active class action lawsuit related to the same defect. These facts indicate that Ford is aware of the problem, yet the risk to consumers remains unaddressed through a formal recall. This is a serious safety hazard that must be escalated. I am urging your team to take immediate action to investigate this matter and initiate a recall if warranted. The safety of families like mine should not be compromised by known mechanical failures. Please confirm receipt of this message and advise on the next steps for inspection, documentation, and escalation. I am prepared to provide additional details, including service records and diagnostic reports, if needed. I trust that Ford and the appropriate regulatory bodies will act swiftly and responsibly to prot

On highway was accelerating to pass another vehicle the transition froze , engine revved with no acceleration ( transmission skipped) this has happened several times over the 5 years. The lasted event we documented the date and mileage it happened date 7/13/25 mileage is 34990. These skips have put us in extremely dangerous situations. Transmission has been making growling noise now under normal driving.

Th car goes into gear but does not go anywhere.

The transmission shifted into neutral at a stop sign and a see dealer warning light came on. Turned the vehicle off and restarted it and it was able to resume drive. It happened twice more at a speed of 70mph. Ford has had the vehicle all but 3 weeks since 5/12 to repair it. Replaced the trans and harness.

Bought my car 2020 and every year I have been on and off the shop to fix it. Last year I just paid them to fox my transmission gearing, clutch and axle. The other dY I have them service it again due to power train malfunction. And sent me an invoice of $1700 not including the $195 to diagnostic test for my car.

Vehicle down shifts hard from 7th to 6th gear tested in manual mode but was originally feeling it while driving automatic when slowing down between 25 - 35 mph then I found a tsb that suggested trying it in manual in those gears and it happens every time

The 2020 Ford Explorer was repaired due to a recall on the rear differential bolt. The bolt that was replaced fell out and had to go back in for service. The dealer said Ford refused to pay the full cost and it was split between Ford and the owner. We had to pay $2085.97 for the repair of a recalled item.

The transmission has failed due to a snap ring being dislodged. This caused substantial damage requiring complete transmission rebuild. The vehicle is currently at a ford dealership where they have identified the issue. The serviceman stated that the snap ring failure is due to manufactures defect and that it is a well known and common failure. Ford has a service bulletin describing this issue. Failure to repair this in a timely manner will cause catastrophic failure that could lead to loss of control of the vehicle. There were no warning lights for this issue. The first symptom was harsh shifting. The vehicle was taken to the dealership the day following the first symptom but the damage had been done.

I recently had my vehicle serviced for reprogramming of the AWD control module after it failed. When the dealer returned the vehicle, I expected the issue to be resolved. Instead, I immediately noticed a new check engine light with code C00A6, related to the front axle disconnect. This was concerning because the dealer had assured me there were no active codes after programming the new module. After driving with the new fault, it became clear the vehicle was operating only in rear-wheel drive. I contacted Ford and was quoted $4,030 for repairs to the front axle disconnect. Given the cost, I researched whether this issue had a recall but found none, despite widespread reports from other owners experiencing the same failure. My main frustration is that this problem stems from Ford’s design of the intermittent AWD system, which engages the front wheels only when needed to improve fuel economy. The official “fix” eliminates this design entirely—converting the vehicle into a full-time AWD system. This requires removal of the front axle disconnect shaft, installation of a standard shaft, and reprogramming to support permanent AWD. The Technical Service Bulletin (TSB 23-2174) even directs technicians to cut and discard the electrical connector for the front axle disconnect actuator, confirming that the original intermittent system is abandoned rather than repaired. This is a major concern for owners. Many of us are facing the same issue, yet Ford’s solution shifts the burden of an e

Ac compressor has gone out 3 times. This car year, make, is known to have this problem.

Panoramic sun shade flap sags greatly, causing visibility issues to the rear viewing window as well as causing blind spots on both passenger sides

The weld which attaches the tail pipe to the muffler failed causing the pipe to strike the pavement while the vehicle was in motion which resulted in sparks and potential fire hazard.

THE BACKUP CAMERA COMES ON WHEN STOP AT A RED LIGHT/STOP SIGN ALL THE TIME. WHEN BACKING UP SOMETIMES SCREEN WILL SHOW PICTURE OF BACKING UP AND OTHER TIMES SCREEN WILL BE BLUE. DANGEROUS WHEN IN PARKING LOT AT GROCERY STORE AS PEOPLE DO NOT PAY ATTENTION. ONGOING FOR OVER 6 TO 8 MONTHS NOW.

My suv was expired last dec and didnt know I just got that since April 2025 and I have to pay my own self for fix suv It not my fault and there no warranty for me check suv and fix recall

Headlamp light came on in vehicle in December of 2024 and dealership replaced module which I had to pay for. 4 months later light came on again and dealership replaced module again at their cost, light came back on again right after the 2nd replacement of module. Dealership is not sure what to do but recommends replacing Headlamp at my cost but not sure that will fix the problem. I have been driving around with the headlight light coming off and on for the last 10 months. Dealership has no idea what to do

Transmission gears were not running properly. On a Saturday evening the car was sleeping when slowing down and the following morning it completely died. Ford is reporting to me that I need a new transmission and I am only 1K miles over the warranty. i have read on line from several others with the 2020 explorer having this issue or the tranny dieing within 10-20K miles after warranty.

Low beam headlight won't work. Dealer advises that the whole assembly has to be replaced at a cost of over $1,500. It doesn't make sense to me that, for safety's sake, replacing a light bulb (cost = $120) translates into a full dismantling of the front grill and fender to replace the entire headlight assembly. This is a serious safety issue

Vehicle has a water leak inside the cabin. We tried pouring water down the sunroof drains and can hear a gurgling sound inside the cabin and observed water entering the cabin next to the dead pedal. Took vehicle to dealership and they replaced a different part and did not solve the issue. Musty mold smell present in vehicle causing allergic reaction and reducing driver's vision posing an accident risk. Unable to drive vehicle until leak is fixed and mold is remediated.

The sunroof shade has fallen out of its track and blocks the use of the rearview mirror. Upon attempting to open the sunroof shade, it began to fall out of the track and hang down enough to block the view out of the rear of the vehicle.

At this time, I am unsure if there is some kind of recall, but my alarm is going off alerting me that the lift gate opened but that isn't true once my vehicle is locked. Also, the headlights turn on by themselves as if i have pressed on the keyfob. I then get an alert stating that the remote features disabled to preserve battery. These are just a few of the issues that i am having with this vehicle at this moment. I am a mother to 3 kids and i need to have a reliable vehicle and I don't have time to stress about not locking my vehicle at night jus to avoid my alarm going off. This is insane.

On [XXX], after starting my vehicle, I received multiple safety warnings, prompting the check engine light and a wrench icon on the dashboard. The alerts included issues with the anti-collision system, hill assist, traction control, lane departure, and adaptive cruise control, as well as my drive modes which were also unavailable. I contacted Raceway Ford in Riverside, CA, and dropped off the vehicle that day, reporting the errors. The dealership informed me the next day that the Half Shaft Speed Sensor had failed and would cost $870.52 to replace. Since the warranty had expired a month earlier on [XXX], this was no longer covered under the drivetrain warranty. I agreed to the repairs. After installing the new sensor, and conducting a test drive, additional errors appeared. After two weeks in the shop and multiple follow-ups, the dealership concluded that the AWD/FWD sensor had also failed and replaced both sensors. The repair documentation references TSB 21-2270, SSM 49045, and C0631. I believe this raises serious safety concerns and should warrant a recall, especially since other vehicles are experiencing similar issues just a month after warranty expiration. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Failed low beam bulb makes it unsafe to drive at night. The LED bulb is designed to last “life of the vehicle” and failed in less than 5 years. Replacing the bulb means replacing the entire assembly, >$1500. The bulb failed in significantly less than the typical lifespan.

The moon roof shade came down, completely blocking the rear view

My got multiple warning messages while driving my 2020 Ford Explorer. My local repair shop ran test and determined it needs a new front axle disconnect actuator/shaft - TECHNICAL SERVICE BULLETIN 23-2174. Without this repair, several sensors are deactivated: 4WD, Hill Start Assist, Forward Collision Warning, Blind Spot system, pre-collision Assist and Service AdvanceTrac. With those functions disabled, it puts the driver/passengers at higher risk of collision - especially in the winter months. This repair is costing me over $2000. A vehicle with less than 70000 miles should not be having an issue like this, and Ford is award of the problem, yet have not issued a warranty extension or recall.

While braking vehicle downshifted harshly with a noticeable slam into gear. While under acceleration, vehicle rpms raised sharply as transmission slipped and would not engage and accelerate. Potential risk to injury as vehicle transmission failed on interstate with loss of acceleration. Towed vehicle to Ford dealership. Ford dealership inspected to the conclusion of "Fluid full/extremely burnt. Possible A clutch failure due to faulty front support". Ford dealer recommended to remove and replace transmission. - Transmission failure, not available for inspection. - Safety risk due to transmission failure at interstate speeds with loss of acceleration. - Problem reproduced by Ford dealership - Transmission inspected by Ford dealership - Wrench light illuminated shortly after initial harsh downshift and acceleration with transmission slip.

Dashboard has separated, leather is rolled back from windshield area and has bubbled and raised on entire dash, this impedes part of my vision via the lower part of the windshield.

Tire pressure sensor fault. A rear tire pressure sensor has defaulted more than once. As this is built into the wheel assembly, I believe this is a safety issue

The vehicle was purchased on 10/26/22 and the first occurrence of the issue and was reported to Autonation Ford Littleton and was dropped off by 11/02/22. The issue reported was that the engine to the vehicle would shut off and we were unable to turn it back on for a few minutes. This occurred while at a stop light in the middle of traffic. We dropped it off and they were unable to duplicate the issue. I then had the same issue reoccur and it was in the shop from 06/01/23 and the repair order was closed out on 07/31/23. They were unable to duplicate the issue again. We then had it occur again and we dropped the vehicle off on 06/28/25 and did not get it back until 08/19/25. Again, the issue was not able to be duplicated. The vehicle has shut off, and is unable to turn back on for minutes at a time, while we have been at a stop sign, a stop light, in parking lots, and even parked in our garage. The safety concern is sitting with hazards on in the middle of the road at a light surrounded by traffic. Every time it occurs, we call the dealership and set up an appointment. During the wait period, it usually happens 2-3 more times. We opt to not drive it when it begins happening this much. The vehicle has only been inspected by the dealership at this time and there were no warning lights. The engine would shut off and either go to just accessory power or no power at all. Between these repairs there was also a warning that stated: Gear Shift Malfunction. This occurred while I was on

The panoramic sunroof Rolo shade has malfunctioned and is currently sagging. This condition is expected to worsen over time, potentially obstructing driver visibility or posing a safety risk due to the possibility of entrapment or flammability. The vehicle has been brought to a certified Ford dealer for inspection; however, no additional inspections have been performed by other authorities at this time. There are no warning lights or alerts displayed in the vehicle related to this issue.

Sun roof Sun shade drops down blocking rear view when open.

See attached document for potential defect petition DP25001

I have a 2020 ford explorer with the 3.3 motor. It was making an odd ticking noise, and I took it into the dealership, here the waterpump is bad. I have looked online and there are plenty of people complaining about pre mature waterpump failure. I called ford consumer affairs and warranty dept as my vehicle is not far out of warranty and they refuse to cover the repair.

Issued started happening when I tried to get into my car and my keyfob was not working. then notice the number pad was working and was able to get into the vehicle. Once inside, vehicle did not want to start. I turn on and off the headlights and thats when the vehicle started. Once started, vehicle started showing orange warning messages. the following messages were shown: Pre-Collision Assist Not Available Hill Start Assist Not Available 4WD Fault Service Required Service AdvanceTrac See Manual with a wrench on it. There is also a wrench light on with the advance trac light on. This issue was diagnosed by Ford Scarsdale and they charge me $209 just for the diagnostic and stated that I need a new AWD Module plus performing TSB 23-2174. with a list of parts totaling $926.42 plus labor of $1,463. The labor seems a bit over price as I don't believe it will take 7 hours to fix this if we take the labor at $200/Hr. There were no prior messages prior to failure. Issue started happening around August 9th, 2025 where my car would start with no issues and after 10 minutes of driving, all the above messages would start showing. Now, messages show when car starts and dont go away. In addition, I have taken my vehicle to Ford Scarsdale on July 2, 2025 from front/read differential and transfer case fluid change and pinion seal change. In addition, on 03/27/2024, I took my vehicle since there was oil leak in the front axle and was repaired under warranty. Dealership should have suggested t

The contact owns a 2020 Ford Explorer. The contact stated that while loading her children into the vehicle, the driver’s, and passenger’s side rear second row seats collapsed and remained locked in the upright position. After a visual inspection, the contact observed that the “Easy Entry” switch was stuck. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 25V393000 (Seats); but the VIN was not included. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 20,000.

What component or system failed or malfunctioned, and is it available for inspection upon request? The transmission failed at approximately 80,000 miles. It requires a complete rebuild/replacement. The failed transmission is available for inspection upon request. It is currently at the transmission shop. How was your safety or the safety of others put at risk? Although the vehicle was technically still drivable, it did not feel safe. The transmission slipped and struggled to shift, and the vehicle felt like it could break down or cause a wreck at any point. The sudden and unpredictable loss of proper control put me and other drivers at risk. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes. An independent transmission repair service confirmed the failure and determined that the transmission required a full rebuild/replacement. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The vehicle has not been inspected by the manufacturer, police, or insurance representatives. It has only been inspected and diagnosed by an independent repair service. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? There were no warning lamps or dashboard messages prior to the failure. The first symptoms were slipping and difficulty shifting gears, which began shortly before I took it to a repair shop.

Transmission slipping at 32m/h when downshifting

The exhaust leaks constantly and ford can’t seem to fix it. Been multiple times in the shop and all they say is it’s suppose to leak soot and make a fluttery sound. Three documented cases of it at the shop for exhaust leak and I’ve finely gave up because multiple dealerships refuse to acknowledge the issue and state it’s weep holes but weep holes are at connection joints. The smell of exhaust from start up or in tight confined spaces allows the exhaust to creep back into the car if windows are rolled down. Also the sound is embarrassing

The head light is intermittent. Sometimes if I drive it works fine, other times the main beam is out and the car displays a notification that says “check owner manual”. It’s not safe if I never know when my head light will work or decide to not work.

Sunshade - Bought the car 2 years ago. Hit the button to close the sunshade and it stopped closing. Turns out the frame cracked on its own. No accident, no one pushing or pulling on the sunshade, the frame just cracked on its own. This is a 2020 model so I find it very hard to believe it is "wear and tear", this is definitely a defective part or Ford used too cheap of a product on a expensive vehicle. This issue can cause health concerns as my family is being cooked by the sun, not to mention the potential for skin conditions/sunburn that could develop as a result of this.

While driving, vehicle gave Powertrain malfunction, downhill assist unavailable and Pre-collision warning system unavailable faults. The vehicle then came to a stop and would not move. Turning the ignition off and on allowed the vehicle to be safely parked in a nearby parking lot.

With regular service and no warning, my transmission has failed at 83k miles. The 10r60 transmission is a known issue for Ford, as they have set out TSB to the dealerships and GM has recalled the same transmission, but Ford has failed to do so. Regardless of the fact that my family, husband, and I have been loyal Ford/Lincoln customers for the last 15 years, they are not willing to do anything to help with this very costly repair.