Page 2 of 35 · complaints 51–100 of 1,731

1997 Ford Explorer complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1997 record →

Vehicle Speed Control
Filed Sep 27, 2010FL

ACCELERATOR PEDAL CAME OFF WHILE DRIVING ON HIGHWAY I-95, HAD THE CAR TOWED BACK TO THE HOUSE, INSPECTED THE PEDAL AREA AND NOTICED THERE ARE 3 MISSING SCREWS AND ONE OF THE THREE OPENINGS IS NO LONGER USABLE. I'VE SEEN A LOT OF COMPLAINTS ON THE INTERNET ABOUT THE ACCELERATOR PEDAL COMING OFF ON FORDS. CONTACTED SAWGRASS FORD IN FORT LAUDERDALE, FL. A LOCAL DEALER AND THEY SAID IT WOULD BE $180.00 TO TAKE A LOOK AT THE CAR PLUS THE COST OF THE PART. FORD SHOULD BE LOOKING AT THIS AS A SAFETY MEASURE, SOMEONE COULD REALLY BE INJURED AND KILLED DUE TO THIS ISSUE. HOPEFULLY THEY WONT WAIT TILL A LIFE IS LOST FOR THEM TO LOOK INTO THIS AND POSSIBLY HAVE A RECALL. *TR

Service Brakes, Hydraulic
Filed Sep 11, 2010100,000 milesNJ

FORD 1997 EXPLORER BRAKE LINE FAILED. ON MY CAR LAST YEAR AND MY FRIENDS THIS YEAR. DANGEROUS. *TR

Steering
Filed Aug 15, 2010196,000 milesNY

MULTIPLE ISSUES WITH VEHICLE WHEN TURNING EITHER RIGHT OR LEFT VEHICLE COMES TO A COMPLETE STOPS THEN A VERY LOUD BANG IS HEARD, TOLD IT WAS HUB BUT REPLACED HUB AND STILL HAPPENS, WAS ALSO TOLD IT WAS U-JOINT ON DRIVE SHAFT HAVE YET TO REPLACE IT HAVE NOT NOTIFIED DEALER AS OF YET. *TR

Vehicle Speed ControlFire1 injured
Filed Aug 12, 2010130,000 milesTN

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING ON OCTOBER 3, 2008 WITHOUT WARNING THE FRONT END OF THE VEHICLE CAUGHT FIRE. THE DRIVER AND PASSENGER WERE ABLE TO EXIT THE VEHICLE. THE PASSENGER SUSTAINED INJURIES TO THE ARM AND SHOULDER. THE MANUFACTURERS RECALL LETTER 00V422000, VEHICLE SPEED CONTROL WAS RECEIVED IN NOVEMBER 2009. REPORT 378123209 WAS FILED WITH THE MANUFACTURER; HOWEVER, THE FAILURE COULD NOT BE INVESTIGATED, BECAUSE THE VEHICLE WAS DESTROYED. THE SUMNER COUNTY SHERIFF REPORT NUMBER WAS 9386782. THE FAILURE AND THE CURRENT MILEAGES WERE 130,000.

Tires
Filed Aug 8, 2010115,871 milesCA

SPARE TIRE HOIST CABLE FAILED ON 1997 FORD EXPLORER XLT, RESULTING IN SPARE TIRE BREAKING FREE OF THE VEHICLE WHILE IN MOTION. *TR

Engine and Engine CoolingFire
Filed Jul 27, 2010190,000 milesGA

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 35-40 MPH WHEN HE SMELLED A BURNING ODOR. THE VEHICLE WAS IMMEDIATELY TAKEN TO A LOCAL REPAIR FACILITY. WHILE EXITING THE VEHICLE, THE CONTACT NOTICED FLAMES ERUPTING FROM UNDER THE HOOD. THERE WAS NO PRIOR WARNING. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE VEHICLE WAS COMPLETELY DESTROYED. THE CAUSE OF FAILURE HAD NOT BEEN DETERMINED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 190,000.

Vehicle Speed Control
Filed Jun 28, 2010103,000 milesOH

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED WHILE DRIVING AT 45 MPH, THE VEHICLE INDEPENDENTLY DECELERATED. THE CONTACT MOVED THE VEHICLE OF THE ROADWAY AND FOUND THAT THE ACCELERATOR PEDAL WAS HANGING FROM THE ASSEMBLY BY THREE TINY SPOT WELDS. THE WELD HAD ALSO FRACTURED AND THE ENTIRE ACCELERATOR PEDAL ASSEMBLY HAD DETACHED FROM THE VEHICLE. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE TO HIS RESIDENCE WHERE HE MADE UNKNOWN REPAIRS TO THE VEHICLE. NEITHER THE DEALER OR THE MANUFACTURER WERE CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 103,000.

Engine and Engine Cooling › Cooling SystemCrash
Filed May 24, 2010193,000 milesNY

ENGINE REVVS AND VEHICLE IS THRUSTED FORWARD AT TOP SPEED FROM DEAD START OR WHEN SLOWING DOWN. THIS IS THE SECOND ON THIS PROBLEM. BOTH TIMES LEAD TO PROPERTY DAMAGE, AND ACCIDENT. *TR

Vehicle Speed Control › Accelerator Pedal
Filed Apr 23, 2010154,000 milesCA

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING 35 MPH, THE ACCELERATOR PEDAL ASSEMBLY FRACTURED FROM THE FIREWALL AND CAUSED THE VEHICLE TO BECOME STUCK IN THE OPEN THROTTLE POSITION AND ACCELERATE. THE ASSEMBLY FELL BEHIND THE BRAKE PEDAL AND THE CONTACT WAS UNABLE TO STOP THE VEHICLE WHEN THE BRAKES WERE DEPRESSED. THE CONTACT WAS ABLE TO GAIN CONTROL OF THE VEHICLE AND DRIVE HOME WITHOUT INCIDENT. THE DEALER AND MANUFACTURER WERE CONTACTED; HOWEVER, NEITHER WERE WILLING TO PROVIDE ANY ASSISTANCE. THE FAILURE AND CURRENT MILEAGE WAS 154,000.

Structure › Frame and Members
Filed Apr 13, 2010PA

I HAVE SEEN SEVERAL FORD EXPLORERS RANGING FROM YEARS 1995-2001 THAT THE FRAMES ARE RUSTING THROUGH AND BREAKING. I FEEL THIS IS A SERIOUS SAFETY ISSUE. THERE IS A SEVERE RUST PROBLEM WITH THESE FRAMES AND THEY APPEAR TO BE MANUFACTURED QUITE THIN TO BEGIN WITH. FROM WHAT I HAVE SEEN ON OVER A DOZEN OF THESE CARS IN MY AREA, THE FRAME IS RUSTING THROUGH AND BREAKING ON THE LEFT REAR CORNER ANYWHERE FROM THE FRONT MOUNT ON THE LR LEAF SPRING TO WHERE THE BUMPER MOUNTS AT THE BACK OF THE FRAME. THE CROSS MEMBER HOLDING THE BODY MOUNTS IS ALSO RUSTING THROUGH IN THIS AREA AND COMING INTO CONTACT WITH THE GAS TANK AND ALSO MAKING THE SPARE TIRE LOOSE AND AT RISK OF FALLING OUT OF THE VEHICLE AND BECOMING A HAZARD FOR FOLLOWING MOTORISTS. THERE IS NO GOOD WAY TO FIX THIS PROBLEM AND I FEEL THAT THESE VEHICLES SHOULD BE RECALLED TO GET THEM OFF OF THE ROAD. THIS IS A VERY SERIOUS ISSUE AND I AM NOT SURE HOW THERE HAVEN'T BEEN CRASHES AND OR DEATHS AS A RESULT OF THIS VERY POOR DESIGN AND QUALITY VEHICLE. ACTION NEEDS TO BE TAKEN IMMEDIATELY BECAUSE FROM WHAT I HAVE SEEN THIS PROBLEM IS JUST NOW STARTING TO REALLY TAKE EFFECT BECAUSE OF THE AGING VEHICLES. *TR

Engine and Engine Cooling › Engine
Filed Apr 12, 2010MO

1997 FORD EXPLORER FAULTY TIMING CHAIN TENSIONER STARTED MAKING A NOISE. CONSUMER BELIEVES FORD SHOULD FIX THE PROBLEM AT NO COST. *KB

TiresFire
Filed Mar 22, 2010WI

1997 FORD EXPLORER, VEHICLE CAUGHT FIRE. *BF THE RIGHT FRONT TIRE BLEW OUT. THE DRIVER PULLER OVER AND NOTICED THE TIRE HAD CAUGHT FIRE. THE CONSUMER WAS UNABLE TO PUT OUT THE FIRE AND EVENTUALLY THE ENTIRE VEHICLE BECAME ENGULFED IN FLAMES. OHIO TRAFFIC REPORT # 10-0298-89.

Vehicle Speed ControlFire
Filed Mar 17, 2010100,000 milesGA

TL * THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING AT SPEEDS OF 45 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT COASTED INTO A NEARBY PARKING LOT AND SUDDENLY, NOTICED A FIRE HAD ERUPTED NEAR THE DRIVERS SIDE WINDOW. THE CONTACT DID NOT REPORT ANY INJURIES. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE BUT A FIRE REPORT WAS NOT TAKEN. THE VEHICLE WAS TOWED TO HER PLACE OF RESIDENCE AND HAS NOT YET BEEN REPAIRED. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 100,000.

Vehicle Speed Control
Filed Mar 15, 201058,000 milesNJ

STUCK ACCELERATOR ON 1997 FORD EXPLORER WITH 58,000 MILES. WHILE DRIVING ON INTERSTATE 287/78 IN NJ I TRIED TO TURN OFF THE CRUISE CONTROL BUT INSTEAD THE CAR ACCELERATED UNCONTROLLABLY TO OVER 85 MPH. I GAINED CONTROL BY TURNING THE ENGINE ON AND OFF UNTIL REACHING A SAFE PLACE TO STOP. AN NJDOT TRUCK HELPED ME AND LATER THAT DAY I EMAILED WHAT HAPPENED TO FORD'S CUSTOMER ASSISTANCE. I WANTED THEM TO HAVE A DEALER EXAMINE MY EXPLORER TO SEE IF THIS WAS CAUSED BY A MATERIAL DEFECT OF NORMAL WEAR AND TEAR, IN WHICH CASE I WOULD REPAIR IT. THEY REFUSED TO HELP SO I WROTE A LETTER TO DEARBORN AND RECEIVED A RESPONSE SAYING THE MATTER WAS CLOSED (CASE # 1510510480). MY WIFE SAID (AND I BELIEVE HER) THAT IF SHE WERE DRIVING IT WOULD HAVE RESULTED IN A CRASH. I NOTED THAT THERE WAS A RECALL ON THE 2002 ESCAPE THAT SOUNDS LIKE THE SAME PROBLEM. I JUST WANT TO PREVENT POTENTIAL LOSS OF LIFE DUE TO THIS, IN MY OPINION, FAULTY DESIGN OR MANUFACTURER GLITCH. NJDOT DOCUMENTED THE CASE SINCE I SENT THEM A "THANK YOU" AND THEY RESPONDED. THE VEHICLE PUT ME AND OTHERS ON THE HIGHWAY IN A LIFE-THREATENING SITUATION (VIZ A VIZ TOYOTA) BUT FORD IS UNWILLING TO CONSIDER THE CASE. THEY WANT TO TREAT THIS AS AN "OUT OF WARRANTY" CONDITION BUT I BELIEVE IT IS POTENTIALLY A PRODUCT LIABILITY THAT IF NOT CORRECTED WILL COST LIVES AND DAMAGE. *TR

Vehicle Speed ControlFire1 killed
Filed Mar 8, 2010OR

A 1997 FORD EXPLORER CRUISE CONTROL DEACTIVATION SWITCH CAUSED A FIRE RESULTING IN THE DEATH OF THE DRIVER. *TR

Visibility
Filed Mar 5, 2010CA

HAVE EXPERIENCED PERIODS WHEN THE WINDSHIELD WIPERS DO NOT OPERATE WHEN THE CONTROL IS ON. HAS OCCURRED WHEN FIRST TURNING ON THE CONTROL AS WELL AS WHEN CHANGING FROM A DIFFERENT SPEED SETTING ON THE CONTROL. NO REGULARITY IN THE OCCURRENCE, SEEMS TO BE RANDOM. THIS HAS OCCURRED MANY TIMES DURING MY OWNERSHIP SINCE 2000. I WAS CHECKING THE DATABASE AND FOUND AN ENTRY ON THIS PROBLEM UNDER "DEFECT INVESTIGATIONS" SO I AM ADDING MY EXPERIENCE TO YOUR RECORDS. *TR

Vehicle Speed ControlCrash1 injured
Filed Jan 30, 2010MA

OPERATOR WAS EXITING PARKING LOT ONTO MAIN ROAD WHEN VEHICLE PICKED UP SPEED, OPERATOR TRIED TO STOP VEHICLE, BY BREAKING, BUT VEHICLE ACCELERATED FASTER, CAUSING OPERATOR TO LOSE CONTROL OF VEHICLE , VEHICLE STILL ACCELERATING TURNED BACK TOWARDS OTHER END OF PARKING LOT CRASHING INTO LARGE METAL SIGN POST. OPERATOR HAD TO BE TAKEN TO NEARBY HOSPITAL, AND THEM EVACUATED TO MASS GENERAL HOSPITAL, FOR EMERGENCY HEAD OPERATION AS A RESULT OF INJURY TO HEAD. (SUBDURAL HEMOTOMA). *TR

Service Brakes, Hydraulic › Foundation Components › Disc › Pads
Filed Jan 21, 201013,500 milesFL

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING 25 MPH SHE HEARD GRINDING AND CLICKING NOISE WHEN SHE APPLIED THE BRAKES. HER MECHANIC REPLACED THE BRAKE PADS AND STATED THAT THEY WERE WORN. THE FAILURE MILEAGE WAS 13,500 AND THE CURRENT MILEAGE WAS 137,002.

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Jan 5, 201067,000 milesNJ

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. HE STATED THAT IN 2004 WHILE THE VEHICLE WAS PARKED HE NOTICED TRANSMISSION FLUID LEAKING FROM THE VEHICLE AT 50,000 MILES. A LOCAL MECHANIC STATED THAT THE BRAKE LINES WERE CORRODED. THE MECHANIC REPLACED THE BRAKE LINE SYSTEM FOR $880.00. IN DECEMBER OF 2009, WHILE DRIVING THE VEHICLE HE NOTICED THAT THE REAR BRAKES WERE FAILING OFF OF THE VEHICLE. THE MECHANIC STATED THAT THE REAR BRAKE LINE WAS CORRODED. THE REAR BRAKE LINE WAS REPLACED FOR $135 00. THE MANUFACTURER TOOK A REPORT, BUT NO ASSISTANCE OR CALL BACK WAS OFFERED. THE CURRENT AND THE FAILURE MILEAGE WAS 83,000. UPDATED 2/17/10 *CN

Suspension
Filed Nov 23, 2009126,000 milesVA

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHEN SHE STARTED THE VEHICLE THERE WAS A CLICKING SOUND AND THE VEHICLE BEGIN SWAYING FROM BACK AND FORTH. THE CONTACT STATED THAT THE RIGHT FRONT SWAY BAR LINK WAS BROKEN AND SHEARED. A MECHANIC LOOKED UNDER THE VEHICLE AND OBSERVED THAT THE BAR WAS BROKEN. THE DEALER WAS CONTACTED AND CONFIRMED THAT RECALL# 00V402000 COMPONENT: SUSPENSION IS RELATED; HOWEVER, THE VIN DOES NOT APPLY TO THE RECALL. THE FAILURE MILEAGE WAS 126,000.

Power Train › Driveline
Filed Nov 17, 2009125,000 milesCO

I KEPT HEARING THE GEARS SPINNING WHEN I WOULD PRESS ON THE BRAKES. ACCORDING TO MY TRANSMISSION SPECIALIST, THE TRANSFER CASES WERE NOT BUILT RIGHT IN THIS YEAR OF EXPLORER. HE SAYS HE SEES THE SAME PROBLEM ALL THE TIME AND IS UNSURE WHY THERE HAS NOT BEEN A RECALL ON THIS. *TR

Suspension › Rear
Filed Nov 9, 200959,000 milesGA

WEAK REAR SPRINGS ON LEFT REAR OF FORD EXPLORER, MAKING VEHICLE LEAN TO THE LEFT. *TR

Suspension
Filed Oct 22, 2009ME

LETTER ON BEHALF OF CONSTITUENT SEEKING INFORMATION IDENTIFYING RECALLED OF DEFECTIVE SWAY BARS IN CERTAIN 1997 FORD EXPLORER VEHICLES. *NJ THE CONSUMER WAS INFORMED HIS VEHICLE WAS NOT INCLUDED IN RECALL 00V40200, HOWEVER THE RIGHT AND LEFT SWAY BAR LINKS FAILED EXACTLY AS DESCRIBED IN THE RECALL. *JB

Seat Belts › Front › Retractor
Filed Sep 15, 2009213,000 milesLA

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THE DRIVERS SIDE SEAT BELT LOCKED AND SHE WAS UNABLE TO UNLOCK IT. THE HIGHWAY PATROL HAD TO CUT THE SEAT BELT IN ORDER FOR HER TO GET OUT OF IT. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THERE WERE NO RELATED RECALLS. THEY ALSO STATED THAT THEY WOULD NOT BE LIABLE FOR REPLACING THE SEAT BELT. THE FAILURE MILEAGE WAS 213,000. UPDATED 10/21/09. *LJ UPDATED 10/20/09*JB

Child Seat
Filed Aug 26, 2009CO

TL*THE CONTACT OWNS A 1997 FORD EXPLORER AND A 2008 GRACO SNUG RIDE CHILD RESTRAINT SEAT, MODEL NUMBER 7FEMA3, MANUFACTURED ON SEPTEMBER 16, 2008. WHILE DRIVING APPROXIMATELY BETWEEN 10-15 MPH; THE CHILD WAS PROPERLY SECURED IN AN "INFANT" CHILD RESTRAINT SEAT. THE CHILD RESTRAINT SEAT WAS INSTALLED WITH THE SEAT BELT SYSTEM. WHENEVER MAKING A TURN THE RESTRAINT SEAT AND BASE TILTED TO THE REAR CENTER SEAT WITH THE OCCUPANT IN IT. THE CHILD SEAT WAS TAKEN TO A CHILD SEAT TECHNICIAN FOR INSPECTION AND INSTALLATION. THE FAILURE CONTINUED WITH NO RESOLUTIONS. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 125,000. THE VIN WAS NOT AVAILABLE. BL

Seat Belts
Filed Jul 27, 2009193,000 milesLA

THE SEATBELT ON THE DRIVER SIDE COMES UNDONE BY ITSELF. U CAN BUCKLE ABOUT 2 MINUTES LATER IT COMES UNDONE BY ITSELF. EVEN ACCELERATES WHILE DRIVING. *TR

Tires
Filed Jun 17, 20091 milesCO

I JUST DISCOVERED THE TIRES I HAVE ON MY CAR HAVE HAD THE DATE CODE BUFFED OFF. IT'S A GOOD JOB, BARELY NOTICEABLE UNLESS VIEWED WITH A SLANTING LIGHT SOURCE, BUT ALL FOUR ARE THE SAME. IS THIS A VIOLATION OF SOME FEDERAL LAW PERTAINING TO TIRES? *TR

Power Train › Axle Assembly
Filed May 11, 2009130,000 milesCA

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 10 MPH ON NORMAL ROAD CONDITIONS, THE VEHICLE BEGAN TO JERK EXCESSIVELY. THE DRIVER PULLED OVER TO THE SIDE OF THE ROAD AND INSPECTED THE VEHICLE. HE NOTICED THAT THE REAR DRIVER'S SIDE AXLE WAS SPLIT IN HALF. THE FAILURE OCCURRED WITHOUT WARNING. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO HIS RESIDENCE. THE VEHICLE HAS NOT BEEN REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 130,000.

Engine and Engine Cooling › Engine
Filed Nov 17, 2008127,000 milesMN

1997 FORD EXPLORER 4.0 SOHC, MY ENGINE IS MAKING A TERRIBLE RATTLE SOUND WHILE RUNNING, I HAVE BEEN TOLD BY MANY THAT ITS THE TIMING CHAIN TENSIONERS, AND THAT FORD KNOWS ABOUT THE PROBLEM BUT IS NOT DOING ANYTHING TO HELP OWNERS TO GET THIS REPAIRED. *TR

Suspension
Filed Oct 13, 2008730,000 milesMI

THE RIGHT REAR LEAF SPRING IS BAD AND THIS CAUSES THE TIRES TO WARE WHICH HAS CAUSED US SEVERAL DOLLARS TO REPLACE TIRES. I'VE BEEN TOLD THAT LEAF SPRINGS DON'T GO BAD BUT MINE HAS. *TR

Fuel System, Gasoline
Filed Oct 8, 2008102,266 milesVA

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT THERE WAS A RECALL ON HIS VEHICLE (NUMBER 98S09) REGARDING THE WARNING LABEL THAT WAS TO BE INSTALLED ON THE FUEL BRACKET; HOWEVER, HIS WAS INSTALLED ON THE FUEL LINE ITSELF. THE FAILURE AND CURRENT MILEAGES WERE LESS THAN 102,266.

Fuel System, Gasoline
Filed Oct 8, 2008102,266 milesVA

I BOUGHT A 1997 FORD EXPLORER ON FEBRUARY 23, 2008. ON OCTOBER 3, 2008 I USED MY EXPLORER TO JUMP ANOTHER VEHICLE. I HAD THE NEGATIVE CABLE GROUNDED TO A BRACKET RIGHT NEXT TO THE BATTERY (THE MOST OBVIOUS PLACE TO GROUND TO). WHILE TRYING TO JUMP THE OTHER VEHICLE FUEL STARTED LEAKING FROM THE FUEL LINES THAT ARE ATTACHED TO THAT BRACKET. THE FUEL LINES WERE MELTED BECAUSE OF JUMPING ON THAT BRACKET AND THERE WAS FUEL RUNNING OVER THE JUMPER CABLES AND DOWN THE SIDE OF THE ENGINE. I COULD HAVE BEEN SERIOUSLY INJURED BUT MOST LIKELY KILLED IF THE JUMPER CABLES SPARKED. I WAS LOOKING ON THE INTERNET TO SEE HOW MUCH IT WOULD COST TO HAVE THE FUEL LINES REPLACED AND I STUMBLED ACROSS A RECALL STATING THAT ON MY SPECIFIC EXPLORER " THE ENGINE FUEL LINES CAN BE DAMAGED IF THE VEHICLE IS JUMP STARTED AND THE GROUND CABLE IS ATTACHED TO THE FUEL LINE BRACKET THAT IS LOCATED NEAR THE BATTERY. SINCE THE BRACKET IS NOT GROUNDED, THE STAINLESS STEEL FUEL LINE BRAID COULD ACT AS A GROUND POTENTIALLY OVERHEATING THE PTFE INNER LINER OF THE FUEL LINE RESULTING IN DAMAGE TO THE FUEL LINE. CONSEQUENCE: THE FUEL LINES CAN LEAK, AND IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD POTENTIALLY RESULT. REMEDY: DEALERS WILL INSTALL A WARNING LABEL ON THE FUEL LINE BRACKET ADVISING OWNERS NOT TO USE IT FOR A JUMP START GROUND." I WENT AND CHECKED TO SEE IF THERE WAS ANY KIND OF WARNING AND THERE WAS, BUT IT WAS NOT ON THE FUEL LINE BRACKET LIKE THE RECALL SAID THE DEALERSHIP SHOULD DO, IT WAS O

Engine and Engine Cooling › Engine
Filed Aug 25, 2008153,000 milesVA

FORD 4.0L SOHC TIMING CHAIN ISSUE. CURRENTLY MY TIMING CHAINS ARE STILL IN ONE PIECE. THE PLASTIC TENSIONERS BREAK, LEADING TO CHAIN SLACK, AND EVENTUALLY, BREAKAGE. THERE HAS BEEN NOTHING DONE TO CORRECT IT AS OF YET, THE ONLY WAY TO REPAIR THEM IS TO BUY $500-$600 WORTH OF PARTS AND TOOLS, REMOVE THE ENGINE FROM THE CAR AND REPAIR AND REPLACE THE TIMING CHAINS AND GUIDES. *TR

Suspension › Front
Filed May 8, 2008130,000 milesIL

THE FRONT SUSPENSION BAR LINKS ARE BROKEN, THE FOG LIGHTS OF THE EXTERIOR DOES NOT WORK. *TR

Service Brakes, HydraulicFire
Filed May 5, 2008180,000 milesGA

MY WIFE WAS DRIVING OUR 1997 FORD EXPLORER WHEN SHE SAW WHITE SMOKE COME FROM UNDER THE HOOD. SHE WAS PARKED IN MCDONALD'S PARKING LOT. SHE CALLED ME TELLING ME THERE WAS SMOKE COMING FROM UNDER THE HOOD. I ASKED HER IF THERE WAS LIQUID RUNNING FROM THE CAR AND SHE SAID YES. IT WAS CLEAR AND ON THE DRIVES SIDE. THE NEXT THING I HEARD WAS THE TRUCK WAS ON FIRE. WHEN I GOT TO THE BODY SHOP TO SEE WHAT THE DAMAGES WERE I FOUND THE MASTER CYLINDER COMPLETELY MELTED AWAY AND THE WIRE HARNESS BURNT. THE VEHICLE IS A TOTAL LOSS. *TR

Vehicle Speed ControlFire
Filed May 2, 2008159,000 milesDC

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT THERE WAS A SMALL MOTOR BIKE LODGED UNDER THE VEHICLE, WHICH SOMEHOW CAUSED IT TO CATCH FIRE. THE ENTIRE FRONT END OF THE VEHICLE AND THE FRONT CABIN SEATS WERE DESTROYED. THERE ARE THREE VEHICLE SPEED CONTROL RECALLS ON THIS YEAR, MAKE, AND MODEL VEHICLE, BUT IT HAS NOT BEEN DETERMINED IF THE VIN WAS INCLUDED. THERE WERE NO INJURIES. A POLICE REPORT WAS FILED. THE RECALL NUMBERS AND VIN WERE UNKNOWN. THE FAILURE MILEAGE WAS 159,000.

Visibility › Defroster/Defogger/Hvac System
Filed Apr 29, 2008GA

BLEND DOOR ON MY 1997 FORD EXPLORER IS NOT WORKING. ITS A PROBLEM WHEN DEFROSTING, AND DRIVING IN BAD WEATHER DUE TO THE FACT THAT THE WINDSHIELD IS NOT DEFROSTING. *TR

Tires › Sidewall
Filed Apr 15, 200875,700 milesOH

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE VEHICLE HAS COOPER TRAILCAT ALL SEASON TIRES (235/75R15). WHILE REPLACING THE BRAKES ON THE VEHICLE, THE CONTACT NOTICED SIDEWALL SEPARATION ON ALL FOUR TIRES. HE WAS INFORMED THAT HIS DOT NUMBER WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 01T014000 (TIRES:SIDEWALL). THE CURRENT MILEAGE WAS 75,731 AND FAILURE MILEAGE WAS 75,700.

Interior Lighting
Filed Apr 13, 200830,000 milesCO

FAR LEFT DASH LIGHTS AND LIGHTS BEHIND INDICATORS ON LEFT SIDE OF STEERING WHEEL WENT OUT SHORTLY AFTER RECEIVING THE VEHICLE IN 1998; THIS WAS REPAIRED UNDER WARRANTY; THE LIGHTS WENT OUT AGAIN SOMETIME AFTER THE WARRANTY PERIOD EXPIRED. THE SOUND SYSTEM AMPLIFIER GOES OUT INTERMITTENTLY WITH NO DISCERNIBLE CAUSE; THIS HAS GONE ON FOR YEARS; THE DEALER SAYS IT WOULD COST OVER $600 TO REPLACE THE AMPLIFIER. *TR

Electrical SystemFire
Filed Apr 4, 2008108,000 milesNY

TODAY IS THE FIRST TIME SINCE I HAVE OWNED THE TRUCK AS I WAS DRIVING IT AND STARTED RIGHT BACK UP, AND ABOUT 6 HOURS LATER MY NEIGHBOR NOTICED MY TRUCK ON FIRE. FLAMES WERE COMING FROM BEHIND THE LEFT FRONT WHEEL WELL. MY MECHANIC SAID LOOKS LIKE E-BRAKE CABLE STARTED TO WELD IT SELF AND CAUGHT THE BODY MOUNT ON FIRE. E-BRAKE CABLE MELTED PLASTIC HOUSING INSIDE THE TRUCK. *TR

Electrical System › Instrument Cluster/Panel
Filed Mar 4, 2008130,000 milesCO

VEHICLE STARTED OUT FINE. AFTER A MONTH OF DRIVING, FAR LEFT DASH LIGHTS DIED OUT. THOSE ARE THE ONES ILLUMINATING THE OIL PRESSURE AND BATTERY. A FEW MONTHS LATER, THE LIGHTS ILLUMINATING THE SPEEDOMETER AND TACHOMETER DIED OUT AS WELL. THIS IS NOT NORMAL. PERSONALLY, I THINK IT MIGHT BE A SHORT TO GROUND, BUT I STILL HAVE YET TO FIND OUT. *TR

Engine and Engine Cooling
Filed Feb 28, 200868 milesNJ

MY 1997 FORD EXPLORER DIED WHILE I WAS DRIVING. I HAD THE VEHICLE TOWED TO A FORD DEALERSHIP AND WAS INFORMED THAT THE CAM SHAFT CHAIN WAS BROKEN OR LET GO. I WAS ADVISED BY FORD THEY KNEW ABOUT THIS PROBLEM, BUT DIDN'T NOTIFY EVERYONE WHO OWNED THEM BECAUSE THEY DIDN'T HAVE ENOUGH PARTS TO REPAIR OR REPLACE AND THEY ONLY TOLD THE FORD DEALERSHIPS ABOUT THIS PROBLEM AND NOT THE PUBLIC. AND THEY ALSO PURGED ALL THE "OLD RECORDS" AS THEY CALL THEM AND CANNOT TELL IF THEY NOTIFIED THE FORD DEALERSHIP WHERE I PURCHASED MY VEHICLE. I WAS TOLD BY HACKETTSTOWN FORD WHEN I PURCHASED MY VEHICLE THAT IT WAS ONE OF THE SALES MANAGERS WIFES CAR AND IT IS IN MINT CONDITION AND WELL MAINTAINED. WHEN I FOUND OUT ABOUT THE PROBLEM WITH MY VEHICLE., I WAS TOLD BY FORD THAT THERE ARE OVER 5 MILLION FORD EXPLORERES AND MERCURY SUV STILL ON THE ROAD. THERE IS NO WAY A CONSUMER CAN TELL IF THIS IS GOING TO HAPPEN YOUOR VEHICLE JUST DIES, AND I CANNOT IMAGINE HOW MANY PEOPLE HAVE BEEN IN ACCIDENTS OR EVEN KILLED BECAUSE OF THIS PROBLEM OR ARE STILL DRIVING THESE VEHICLES AND WONT KNOW UNTIL IT HAPPENS. IT COST ME $14,999 WHEN I PURCHASED THIS VEHICLE AND IT COST ME OVER $6,000. FOR A NEW ENGINE. WHO IS WATCHING OUT FOR US? IF I WAS TOLD TO HAVE MY VEHICLE CHECKED I WOULD HAVE IT ONLY COST ABOUT $100.00 TO PULL THEY ENGINE DOWN TO THE CAM SHAFT CHAIN AND CHECK FOR THE PROBLEM. I HAD MY VEHICLE LOOKED AT BY FOUR MECHANICS WHO KNEW RIGHT AWAY WHAT THE PROBLEM WAS. PLEASE HELP ME AND THE PUBLIC WITH T

Suspension
Filed Feb 19, 200898,000 milesVA

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING VARIOUS SPEEDS, THE STEERING VIBRATED AND THE CONTACT LOST CONTROL OF THE STEERING WHEEL ON TWO SEPARATE OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER AND THEY DISCOVERED THAT THE SWAY BAR LINK FAILED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 00V402000 (SUSPENSION). THE CURRENT MILEAGE WAS 100,000 AND FAILURE MILEAGE WAS 98,000. UPDATED 03-04-08 *BF

Visibility › Power Window Devices and Controls
Filed Feb 4, 200856,000 milesMI

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT ATTEMPTED TO OPEN THE WINDOWS, BUT WAS UNSUCCESSFUL. THE WINDSHIELD WIPERS, INTERIOR LIGHTS, AND THE 4X4 ALSO FAILED TO OPERATE. THE DEALER HAS NOT DIAGNOSED THE VEHICLE. THERE WERE NO WARNING INDICATOR LIGHTS PRIOR TO THE FAILURES. THE CONTACT IS UNABLE TO DRIVE THE VEHICLE DUE TO THE SAFETY RISK INVOLVED. THE CURRENT AND FAILURE MILEAGES WERE 50,000. UPDATED 03-04-08 *BF

Vehicle Speed ControlFire
Filed Jan 30, 2008160,000 milesIL

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING 35 MPH, HE NOTICED SMOKE COMING FROM THE UNDER THE HOOD. IN ADDITION, FLAMES ERUPTED FROM THE ENGINE COMPARTMENT AFTER HE OPENED THE HOOD. THE DEALER STATED THAT THE VEHICLE SPEED CONTROL SWITCH CAUSED THE FIRE. THERE IS A RECALL FOR THE VEHICLE SPEED CONTROL (NHTSA CAMPAIGN ID 07V336000) HOWEVER THE DEALER STATED THAT HIS VIN WAS NOT INCLUDED. AS OF JANUARY 30, 2008, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 160,000. UPDATED 02-19-08 *BF UPDATED 02/19/08 *TR

Electrical SystemFire
Filed Jan 29, 2008204,000 milesKS

MY 1997 FORD EXPLORER STARTED FIRE IN THE ENGINE AREA AFTER PRACTICING FOOTBALL FOR 45 MIN IN THE SCHOOL. IT WAS A TOTAL LOSS BY THE TIME FIRE MEN ARRIVED. THEY SAID IT WAS EITHER FUEL OR ELECTRICAL RELATED. *CN

Electrical System › Alternator/Generator/RegulatorFire
Filed Jan 16, 200814,800 milesCA

ON MONDAY, JANUARY 7, 2008, I PARKED MY VEHICLE AND NOTICED A BURNING SMELL. I OPENED UP THE HOOD AND NOTICED FLAMES SHOOTING OUT OF THE ALTERNATOR. BY THE TIME I WAS ABLE TO GET A FIRE EXTINGUISHER FROM THE NEARBY HOUSE, MY SUV WAS FULLY ENGULFED IN FLAMES. FIRE DEPARTMENT AND POLICE CAME TO THE SCENE. FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE SUV IS A TOTAL LOSS. *TR

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and FittingsFire
Filed Dec 21, 2007NJ

1997 FORD EXPLORER CAUGHT FIRE UNDER THE HOOD. FIRE CHIEF STATED THAT THE VEHICLE WAS ON RECALL AND THE FIRE WAS DUE TO A FUEL LEAK. *KB

Tires › Tread/BeltCrash1 injured
Filed Dec 20, 2007130,000 milesFL

ON NOVEMBER 10TH I REPLACED THE REAR PASSENGER TIRE ON MY 97 FORD EXPLORER WITH THE SPARE TIRE THAT WAS UNDER THE TRUCK. ON DECEMBER 18TH ON MY WAY TO WORK TRAVELING SOUTH ON 95 AT APPROX. 5:40AM I HEARD A VERY LOUD NOISE, IT WAS LIKE A BOMB WENT OFF. A SECOND AFTER THE NOISE MY TRUCK WAS OUT OF CONTROL AND FLIPPING DOWN THE HIGHWAY. MY TRUCK WAS TOTALED, BUT I WAS LUCKY ENOUGH TO LIVE THROUGH THIS ACCIDENT. THE TIRE WAS A FIRESTONE WILDERNESS AT, WHICH I HAVE FOUND OUT HAD A RECALL ON IT BECAUSE OVER TIME WOULD FALL APART AND THE TREAD WOULD COME OFF THE TIRE CAUSING ACCIDENTS THAT COULD RESULT IN INJURY'S OR DEATH. *TR

Latches/Locks/Linkages
Filed Dec 6, 2007167,299 milesNC

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE DRIVER SIDE DOOR WILL NOT OPEN FROM INSIDE THE PASSENGER COMPARTMENT. THE LOCK STICKS AND WILL ONLY OPEN FROM OUTSIDE THE VEHICLE. THE DOOR LOCK ITSELF IS NOT WORKING AND WHEN THE CONTACT PUSHES THE UNLOCK CONTROL ON THE DOOR PANEL, IT FAILS TO UNLOCK THE DOOR. SHE IS CONCERNED THAT SHE MAY NOT BE ABLE TO OPEN THE DOOR IN CASE OF AN EMERGENCY. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 168,299 AND FAILURE MILEAGE WAS 167,299.

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 1997 Ford Explorer → · Every Explorer year → · How the figures are calculated →