2003 Chevrolet Silverado 2500 complaints

BROKE 3 BRAKE LINE IN LESS THAN ONE YEAR. CORROSION ISSUE WITH BRAKE LINES AND WHEN YOU GO TO STOP FAST TO AVOID HITTING SOMETHING THE BRAKE LINE BLOWS OUT AND PEDAL GOES TO THE FLOOR AND YOU HIT OBJECT. ALL OF THE CHEVY TRUCKS ARE DOING THIS FROM 2000 TO 2005. *TR

FUEL INJECTORS REPLACED ALL 8 INJECTORS AT 34901 MILES, AGAIN AT 85039, AND AGAIN AT 141,000 AND NOW AGAIN AT 185,000. *TR

PUSHED BRAKE PEDAL WHILE TRAVELING SLOW (THANKFULLY) ON COUNTRY ROAD. LOST PRESSURE AND PEDAL WENT TO FLOOR, PULLED OVER AND STOPPED WITH THE EMERGENCY BRAKE. BRAKE HARD LINE RUPTURED, PRESUMABLY DUE TO CORROSION BUT UNVERIFIED AT THIS TIME, AT THE APPROXIMATE LOCATION BENEATH DRIVER'S FEET. PLEASE DO WHATEVER YOU CAN TO INITIATE A RECALL. THERE CAN BE NO EXCUSE ALLOWED FOR THE BRAKING SYSTEM, AND MINE WAS FAR FROM A UNIQUE CASE. AS IT TURNS OUT, I KNOW SEVERAL PEOPLE LOCALLY THAT HAVE EXPERIENCED BRAKE LINE FAILURE ON GM TRUCKS THAT NEVER REPORTED TO THE NHTSA. *TR

I NOTICE A TICKING FROM THE ENGINE COMPARTMENT OVER THE LAST COUPLE OF DAYS. I ASSUMED IT MAY BE AN EXHAUST LEAK AND I WAS CORRECT. THIS VEHICLE HAS A STAINLESS STEEL EXHAUST SYSTEM THAT SHOULD LAST A LIFETIME YET THERE SEEMS TO BE A REAL PROBLEM WITH EXHAUST MANIFOLD BOLTS BREAKING OFF, CAUSING EXHAUST LEAKS WHICH POLLUTE THE AIR AND RUIN OTHER VEHICLE COMPONENTS SUCH AS THE CATALYTIC CONVERTER. I AM ALSO THINKING THAT THE MANIFOLDS ARE WARPING CAUSING THE BOLTS TO BREAK. THESE REPAIRS ARE VERY EXPENSIVE AND/OR TIME CONSUMING. STAINLESS STEEL BOLTS WOULD HAVE POSSIBLY PREVENTED THIS PROBLEM. I UNDERSTAND THAT THIS PROBLEM AFFECTS 1999 TO 2007 VEHICLES AND I HEREBY REQUEST THAT A RECALL BE FORCED UPON THE MANUFACTURER. THE MANUFACTURER HAS BEEN BUILDING CARS LONG ENOUGH TO KNOW BETTER. THERE IS ALSO A VIDEO ON YOU - TUBE THAT EXPLAINS THIS CONDITION. *TR

WHILE DRIVING ON A MAIN CITY STREET WITH HEAVY TRAFFIC THE CARS AHEAD OF ME STARTED TO BRAKE. I STARTED TO APPLY MY BRAKES LIGHTLY WHEN THE PEDAL WENT RIGHT TO THE FLOOR, I WENT FOR THE EMERGENCY BRAKE AND PULLED TO THE SIDE OF THE ROAD. I WAS ABLE TO STOP THE TRUCK. AFTER INSPECTION THE MAIN BRAKE LINE TO THE REAR OF THE VEHICLE WAS RUSTED AND RUPTURED ! ALL OF THE OTHER BRAKE LINES ON THE VEHICLE ARE IN JUST AS BAD SHAPE AND NEED TO BE REPLACED ALSO. *TR

THIS IS THE SECOND TIME THE BRAKE LINES HAVE FAILED ON THIS VEHICLE AND A REPORT ISSUED TO NHTSA. THIS TIME, MY SON WAS DRIVING AND APPLIED THE BRAKES TO STOP AT A STOP SIGN. THE BRAKE PEDAL WENT TO THE FLOOR. HE WENT THROUGH THE STOP SIGN, CRASHED INTO A MEDIAN THAT SLOWED HIM DOWN, AND ENDED UP ON TOP OF THE MEDIAN. THANK GOODNESS THE TRUCK WAS EMPTY AND NO ONE WAS USING THE RIGHT-OF-WAY AT THE INTERSECTION. INSPECTION SHOWED YET ANOTHER CORRODED BRAKE LINE. THIS BRAKE LINE WAS OEM. THE BRAKE LINES WERE REPLACED AFTER THE PREVIOUS INCIDENT LOOK FINE AND ARE NOT CORRODED. IT APPEARS THAT ALL OF THE BRAKE LINES NEED TO BE REPLACED TO CORRECT THIS SAFETY DEFECT. *TR THE CONSUMER STATED HE EXPERIENCED HYDRAULIC BRAKE FAILURE AT 51,848 MILES DUE TO CORRODED BRAKE LINES. THE LINES BURST IN AN AREA THAT WAS WEAKENED BY CORROSION AND FAILED UNDER NORMAL USAGE AND BRAKE LINE PRESSURE. THERE WAS NO INDICATION THAT FAILURE WAS EMINENT. THE DEALER REPLACED THE RUSTED BRAKE LINES FROM THE MASTER CYLINDER. UPDATED 04/03/13

FORWARD DRIVER'S SIDE BRAKE LINE BROKE RESULTING IN IMMEDIATE LOSS OF BRAKE FLUID AND ALL VEHICLE BRAKING. FORTUNATELY NO ONE WAS IN FRONT OF VEHICLE. PULLED OFF OF ROAD. CAR TOWED. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, A LOUD NOISE EMITTED FROM THE ENGINE COMPARTMENT AND THE ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO INFORMED THE CONTACT THAT THE EXHAUST MANIFOLD HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

WHILE BACKING OUT OF DRIVEWAY THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. UPON INVESTIGATION A RUPTURED BRAKE LINE WAS FOUND. ALL THE LINES WERE VERY RUSTY. TWO SECTIONS WERE REPLACED TO GET THE VEHICLE ON THE ROAD AGAIN AND MOST OF THE REST WILL NEED REPLACED BEFORE THE VEHICLE CAN BE TRUST WORTHY. THE VEHICLE WAS INSPECTED BY THE DEALER HERE IN PA THIS PAST SUMMER AND NO MENTION WAS MADE OF THIS CONDITION. *TR

2003 CHEVROLET SILVERADO. CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE MALFUNCTIONS. *SMD AN INSPECTION REVEALED THE DIFFERENTIAL FLUID HAD DROPPED FROM THE TRANSFER CASE, WHICH IN TURN SEIZED UP. THE TRANSFER CASE WAS REPLACED AT A COST OF $ 2,033.87. THE CONSUMER STATED THERE WAS A SLIGHT GRINDING NOISE WHILE DRIVING DOWN THE MOUNTAIN A FEW EARLIER. HOWEVER, HE INSPECTED THE VEHICLE, BUT FOUND NOTHING WRONG. *JB

I MADE A PANIC STOP AND THEN LOST BRAKES ..LINES FROM MASTER CYLINDER TO BRAKE MODULE AND FROM MODULE TO FRONT AND REAR BRAKES BURST AT RUSTED AREA ........SEEMS TO BE LEAKING WHERE LINE MOUNTING CLIPS ARE LOCATED ... *TR

ABOUT 2 WEEKS PRIOR TO MY INCIDENT MY FATHER HAD THE SAME ISSUE. WE BOTH OWN 2500 HD 2003 CHEVY TRUCKS BOUGHT ON SAME DAY. MY INCIDENT WAS I WAS LEAVING MY SISTERS HOUSE AND STARTED MY TRUCK BACKED UP THEN PUT TRUCK IN DRIVE STARTED FORWARD THERE IS A STOP SIGN CLOSE TO THE DRIVEWAY SO I STARTED BRAKING BUT PEDDLE WENT TO FLOOR SO I DID IT AGAIN SAME THING NO BRAKES. SO I USED E BRAKE TO STOP MYSELF GOT OUT AND SURE ENOUGH BUSTED BRAKE LINE UNDER CAB DRIVERS SIDE DOOR SAME PLACE MY FATHERS BUSTED A COUPLE WEEKS BE FOR MINE. HE LOCAL GARAGE WHERE MY DAD HAD HIS FIXED SAID HE HAVE CHANGED SEVERAL BRAKE LINES WITH SAME PROBLEM. ALSO NET AND FOUND THIS IS COMMON. WAY IS THERE NOT A RECALL ON THIS YET COULD BE A VERY SERIOUS ISSUE AND LIFE THREATENING. *TR

I OWN A 2003 CHEVY SILVERADO HD2500. THE TRUCK HAS LESS THAN 70 THOUSAND MILES ON IT AND I CAN'T BELIEVE THE ISSUES I HAVE HAD WITH IT. I'VE SPENT $1000'S FIXING THIS PIECE OF JUNK GM CALLS A TRUCK. I MUST HAVE REPLACED JUST ABOUT EVERYTHING ON THIS TRUCK, SOME THINGS TWO OR THREE TIMES. THE LATEST BEING THE BRAKE LINES, THE BRAKE LINES CORRODED THROUGH WITH NO WARNING. I WAS TOWING 4000 POUNDS OF WOOD WHEN I HIT MY BRAKES AND THE PEDDLE DROPPED TO THE FLOOR ? I ALMOST GOT KILLED! THIS TRUCK WAS MAINTAINED BY THE DEALER FOR THE 1ST 7 YEARS, UNTIL I FELT LIKE I WAS GETTING SCREWED BY GM AND USING THERE JUNK PARTS. IT IS A[XXX] SHAME WHEN AFTERMARKET PARTS ARE MUCH BETTER QUALITY THAN GM OEM PARTS ? I WILL NEVER USE GM PARTS AGAIN. I HAD THE SAME PROBLEM WITH THE ROTORS UNTIL I REPLACED THEM FOR THE THIRD TIME WITH AFTERMARKET ROTORS AND NOW THEY SEEM TO BE FINE NOW. GM MUST BE GETTING THEIR JUNK OEM PARTS FROM CHINA!! THIS IS RIDICULOUS AND GM SHOULD BE ASHAMED AND HELD ACCOUNTABLE FOR THEIR VEHICLES BEING UNSAFE AND DANGEROUS TO THE CONSUMER. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 5 MPH INTO A RESIDENTIAL DRIVEWAY, THE BRAKE PEDAL ABNORMALLY TRAVELED TO THE FLOORBOARD. THE CONTACT INSPECTED THE VEHICLE AND DISCOVERED THAT THE BRAKE LINES WERE COMPLETELY RUSTED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND AN APPOINTMENT WAS SECURED FOR THE CONTACT TO TAKE THE VEHICLE TO THE DEALER. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 109,000.

I WAS DRIVING INTO MY DRIVEWAY WHEN I TRIED TO STOP THE BRAKE PEDAL WENT ENTIRELY TO THE FLOOR. THE TRUCK SEEMED AS THOUGH IT WAS GONNA HIT MY GARAGE. THANKFULLY I HAVE GOOD REFLEXES AND WAS ABLE TO HIT THE PARKING BRAKE (WHICH ISN'T AN EASY TASK IN A P/U TRUCK. WHEN I GOT OUT, I NOTICED A LARGE LEAK UNDER MY DRIVER DOOR. WITH FURTHER INVESTIGATION I FOUND THE BRAKE LINES WERE SEVERELY CORRODED. ONE OF THEM HAD SPRUNG A LEAK AND WAS SPRAYING BRAKE FLUID EVERYWHERE. THE OVER ALL STATE OF THE BRAKE LINE SYSTEM IS IN HORRIBLE CONDITION. I HAD THIS HAPPEN TO ME BEFORE IN MY '93 CHEVY TRUCK... BUT ITS EXPECTED AT TWICE THE AGE OF MY '03 TRUCK. I SAW THE NHTSA HAD AN INVESTIGATION THAT WAS ABOUT EXACTLY WHAT HAPPENED TO ME AND WANTED TO REPORT IT. *TR

SUDDEN BRAKE FAILURE AS APPROACHING TRAFFIC LIGHT. PEDAL WENT ALL THE WAY TO THE FLOOR. I WAS ABLE TO DOWNSHIFT AND PULL INTO EMPTY LANE. HAD TRUCK TOWED TO MECHANIC. BRAKE LINE WAS SO BADLY CORRODED IT BROKE AND ALL BRAKE FLUID HAD BEEN LOST. ALL BRAKE LINES HAVE TO BE REPLACED. BRAKE ROTORS ARE SO RUSTED THEY HAVE TO BE REPLACED. PASSENGER SIDE REAR BRAKE SO BADLY RUSTED ENTIRE BRAKE ASSEMBLY AND ROTOR HAS TO BE REPLACED. ESTIMATE $1500.00. I HATE TO THINK WHAT MIGHT HAVE HAPPENED IF I WAS TRAVELING AT HIGHWAY SPEED AND HAD TO BRAKE. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE ATTEMPTING TO AVOID BEING CRASHED INTO BY ANOTHER VEHICLE, THE CONTACT ENGAGED THE BRAKES BUT THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD ABNORMALLY. THE CONTACT MENTIONED THAT AFTER INSPECTING THE VEHICLE, HE NOTICED THAT THE BRAKE LINES HAD BURST, CAUSING A LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 81,711. UPDATED 12/6/12*LJ UPDATED 12/06/12

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THE ENTIRE BRAKE LINE AROUND THE VEHICLE WAS RUSTED AND CORRODED. AS THE BRAKE WAS BEING DEPRESSED, THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOORBOARD CAUSING BRAKE FLUIDS TO LEAK OUT. THE DEALER WAS NOTIFIED WHO STATED THERE WAS NO RECALL AND HE WOULD HAVE TO PAY FOR THE REPAIRS. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 110,000.

I WAS DRIVING DOWN THE ROAD AND DEPRESSED THE BRAKES TO STOP AND PULL INTO MY DRIVE WAY THE PEDAL WENT TO THE FLOOR AND THE BRAKES DID NOT STOP THE VEHICLE. AS A RESULT THE VEHICLE MADE CONTACT WITH MY GARAGE DOOR AND IT WAS DAMAGED IN THE INCIDENT. THIS INCIDENT IS COMPLETELY UNACCEPTABLE TO ME. THERE WERE NO WARNING LIGHTS PRIOR TO FAILURE. I HAVE TAKEN THE VEHICLE TO A SHOP AND THE LINES ARE RUSTED THROUGH. *TR

TO START OFF, MY BRAKE LINE ARE SEVERELY CORRODED AS THE WAS A NEW ENGLAND TRUCK FOR THE FIRST 8 YEARS OF ITS LIFE. AFTER SITTING OVERNIGHT, I WENT TO DRIVE MY TRUCK YESTERDAY. UPON STARTING IT, I RECEIVED THE MESSAGE "SERVICE BRAKE SYSTEM" ON THE DRIVER INFORMATION SCREEN. I ALSO NOTICED THE BRAKE LIGHT WAS ON AND THAT THE PEDAL WENT TO THE FLOOR. I WENT UNDER THE HOOD AND NOTICED THE BRAKE MASTER CYLINDER WAS EMPTY AND SEVERAL OF THE BRAKE LINES WERE WET WITH BRAKE FLUID. I HAD JUST CHECKED MY BRAKE FLUID (WITH ALL OF MY OTHER FLUIDS THIS WEEK AS I WAS ON A CAMPING TRIP WHEN THIS HAPPENED. I LOOKED THIS UP ON THE INTERNET WHEN I GOT HOME AND FOUND NHTSA ACTION NUMBER DP10003 THAT DISCUSSED THIS EXACT SAME ISSUE. PLEASE ADVISE ON THE STATUS OF THIS INVESTIGATION. THANK YOU. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD EQUIPPED WITH BF GOODRICH COMMERCIAL TIRES, SIZE: TA 245/75/R16. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE TREAD ON THE REAR DRIVER'S SIDE TIRE SEPARATED AND CAUSED THE TIRE TO EXPLODE. THE CONTACT WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE WITHOUT INCIDENT. THE CONTACT STATED THAT THE STRUT SUPPORT RODS AND THE DRIVER SIDE TAIL LIGHT BECAME DAMAGED FROM THE TIRE FAILURE. THE CONTACT SHIPPED THE TIRE TO THE MANUFACTURER FOR INSPECTION. THE MANUFACTURER STATED THAT THEY INSPECTED THE TIRE AND NOTICED THAT AN OBJECT HAD STRUCK THE TIRE AND CAUSED THE TREAD SEPARATION FAILURE. THE FAILURE MILEAGE OF THE TIRE WAS 23,000. THE VEHICLE FAILURE MILEAGE WAS 122,900. UPDATED 12/31/12 *BF THE CONSUMER STATED EBERHARDT TIRE WAS CONTACTED AND WAS ADVISED THAT THE MANUFACTURER HAD PROBLEMS WITH THAT TIRE AND WAS GIVEN THE INFORMATION TO REACH MICHELIN NORTH AMERICA. A MICHELIN REPRESENTATIVE STATED THAT THE TIRES ON THE VEHICLE WERE NOT APART OF THEIR VOLUNTARY RECALL. THE CONSUMER WAS GIVEN A CLAIM NUMBER AND CLAIM PACKET ANYWAY. EBERHARDT AND THE CONSUMER NOTICED THAT THE RIGHT FRONT TIRE HAD A LARGE PROTRUSION ON THE OUTER EDGE. THIS TIRE WAS IN THE COURSE SEPARATING.. THIS INFORMATION WAS DOCUMENTED ON THE REPLACEMENT RECEIPT FROM EBERHARDT'S TIRE. MICHELIN DENIED THE PROPERTY DAMAGE CLAIM CAUSED BY THE LEFT REAR TIRE. MICHELIN STATED THEIR INSPECTION REVEALED THAT A RADIAL BREAK THROUGH THE CASING IN THE CROWN AREA CAUSE

BRAKE LINE FAILURE DUE TO CORROSION. 2004 CHEVY SILVERADO 2500HD WITH 70,100 MILES MY 15 YEAR OLD WAS DRIVING THE VEHICLE PULLING INTO A PARKING SPOT AT A SHOPPING CENTER WITH HIS DAD IN THE PASSENGER SEAT. HE ATTEMPTED TO STOP AND VEHICLE BRAKES FAILED WITHOUT WARNING. NO DASHBOARD LIGHTS AND NO KNOWN CAUSE AT THE TIME. SUBSEQUENT FAILURE LOCATED AT LEFT FRONT WHEEL WELL AS CORRODED BRAKE LINES COMING ALONG CHASIS FROM BRAKE VALVE BODY MASTER CYLINDER. NO WARNING LIGHTS OF ANY KIND ON DASHBOARD. VEHICLE HAS NOT BEEN REPAIRED AS OF DATE OF INCIDENT (YESTERDAY). *TR UPDATED 11/13/12 *CN UPDATED 12/3/2012 *JS

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH IN A PARKING LOT, THE BRAKE PEDAL WAS DEPRESSED AND WHEN ALL THE WAY TO THE FLOORBOARD. THE BRAKES FAILED TO STOP THE VEHICLE WHICH CONTINUED TO ACCELERATE. THE CONTACT MENTIONED THAT IN ORDER TO COME TO A STOP THE GEAR WAS SHIFTED INTO PARK. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THE BRAKE LINES WERE COMPLETELY CORRODED. THE VEHICLE WAS NOT TOWED AND REMAINED AT THE LOCATION WHERE THE BRAKE MALFUNCTION OCCURRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 70,101. UPDATED 12/3/2012 *JS

I WAS DRIVING DOWN THE ROAD AT HIGHWAY SPEED (65MPH) AND THE FRONT RIGHT STEEL BRAKE LINE BURST AND I LOST MOST OF MY BRAKE FLUID. UPON LOOKING UNDER THE TRUCK FOR THE CAUSE OF THE PROBLEM, I NOTICED THAT ALL OF THE BRAKE LINES AND TWO OF THE FUEL LINES WERE BADLY CORRODED. I TOW TRAILERS OFTEN AND I'M THANKFUL I WASN'T TOWING OUR 11,000LB 5TH WHEEN CAMPER WHEN THIS HAPPENED OR THERE WOULD HAVE BEEN A HORRIFIC CRASH! I HAVE DONE QUITE A BIT OF RESEARCH AND NOTICED THAT THERE ARE QUITE A FEW COMPLIANTS ABOUT THE SAME PROBLEM FOR THIS MODEL YEAR PICKUP. IS THERE A RECALL AND HOW DO I GO ABOUT GETTING THIS FIXED? I AM OUT OF WORK ON MEDICAL LEAVE AND CANNOT AFFORD TO TAKE THE TRUCK TO THE SHOP AND "WAIT" FOR GM TO THINK ABOUT RE-EMBURSING ME. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 45 MPH AND ATTEMPTING TO BRAKE, THE VEHICLE WOULD NOT RESPOND. THE CONTACT NOTICED WHITE SMOKE COMING FROM UNDER THE HOOD AS VEHICLE STALLED WITHOUT WARNING. THE BRAKE LINES WERE FRACTURED AND CAUSED BRAKE FLUID TO LEAK. THE VEHICLE IGNITED IN FLAMES AND BURNED PARTS OF THE EXHAUST SYSTEM, THE INSULATION FIREWALL, THE WIRING HARNESS AND THE WHEEL WELL. THE FIRE DEPARTMENT WAS CONTACTED AND A REPORT WAS FILED. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR REPAIR SHOP FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 207,000.

WHILE BACKING-UP TO UNLOAD A 24 FT BOAT, THE BRAKE PEDAL WENT TO THE FLOOR. STOPPED VEHICLE BY APPLYING EMERGENCY BRAKE. HAD VEHICLE TOWED TO CHEVROLET DEALER. COST $1836.15 TO REPLACE ALL BRAKE LINES, PLUS $85 FOR TOW. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET 2500 HD. THE CONTACT STATED THAT THE DRIVER CRASHED INTO ANOTHER VEHICLE AND THE AIR BAGS FAILED TO DEPLOY. THE CONTACT STATED THAT THERE WERE NO INJURIES BUT THE VEHICLE WAS DESTROYED. THERE WAS A POLICE REPORT FILED. THE MANUFACTURER WAS NOT NOTIFIED. THE CAUSE OF THE AIR BAGS WAS UNKNOWN. THE FAILURE MILEAGE WAS 139,000. THE VIN WAS UNAVAILABLE.

I WAS DRIVING HOME THURS. AUG 23, 2012 IN HEAVY TRAFFIC WHEN I HAD TO STOP SUDDENLY TO AVOID AN ACCIDENT. I STEPPED ON THE BRAKE PEDAL AND IT WENT STRAIGHT TO THE FLOOR WITH NO RESISTANCE. I DROVE THE TRUCK HOME WITH VERY LITTLE BRAKING POWER. WHILE AT HOME I INSPECTED THE TRUCK, AND FOUND A PUDDLE OF BRAKE FLUID ON THE GROUND UNDER THE DRIVERS DOOR. WHILE INSPECTING THE UNDERSIDE OF THE TRUCK I FOUND THAT THE BRAKE LINES JUST IN FRONT OF THE ABS MODULE HAD RUSTED COMPLETELY THROUGH. *TR

BRAKE LINE RUPTURE FROM THE ABS MODULE TO REAR OF THE TRUCK. THE BRAKE LINE IS COMPLETELY RUSTED THROUGH AND I CAN SEE BRAKE FLUID DRIPPING OFF THE FRAME UNDERNEATH THE DRIVER SIDE DOOR. I BELIEVE IT RUPTURE IN MY DRIVEWAY RETURNING FROM A TRIP WITH MY CAMPER ATTACHED TO THE BED. *TR

DURING REPAIR, ALL BRAKE LINES APPEAR TO BE CORRODED TO THE POINT OF BREAKING. APPROXIMATE COST OF REPAIR IS $1300.00. DEALER STATED HE IS REPAIRING MANY EARLY 2000 CHEVROLET PICKUPS FOR THIS PROBLEM. *TR

ON EXCEPTIONALLY WARM DAYS AND THE VEHICLE IS IN NORMAL OPERATING TEMP. THE VEHICLE FUEL SYSTEM WILL LOOSE ITS PRIME WHILE PARKED FOR A SHORT PERIOD OF TIME. WHEN STARTING THE VEHICLE, THE VEHICLE WILL NOT START DUE TO THE FUEL SYSTEM LOSING ITS PRIME. DURING THE TIME WHILE PUSHING DOWN ON THE PRIMER PLUNGER, DESIEL FUEL LEAKS AROUND THE PLUNGER MAKING PRIMING THE FUEL SYSTEM DIFFICULT. SEVERAL ATTEMPTS TO PRIME THE FUEL SYSTEM, THE VEHICLE WILL EVENTUALLY START. AGAIN, THIS HAPPENS ON WARM TO HOT DAYS AND AFTER THE VEHICLE SITS FOR LESS THAN AN HOUR OR SO. ONCE THE VEHICLE IS PRIMED AND FINALLY STARTED, THE VEHICLE WILL RUN NORMALLY. THIS ONLY HAPPENS AFTER THE VEHICLE HAS BEEN PARKED FOR A PERIOD OF LESS/MORE THAN AN HOUR. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. WHILE DRIVING APPROXIMATELY 60 MPH THE BRAKE PEDAL DROPPED TO THE FLOOR BOARD; HOWEVER, THE CONTACT WAS ABLE TO STOP THE VEHICLE. AFTER INSPECTING THE VEHICLE THE CONTACT NOTICED ALL OF THE BRAKE LINES WERE CORRODED AND TWO OF THE BRAKE LINES WERE FRACTURED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 89,000.

WHILE BACKING OUT OF A DRIVEWAY MY BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. NO WARNING LIGHT CAME ON. I BACKED INTO A TREE BECAUSE I COULD NOT STOP. BENT MY BUMPER INTO THE FENDER. UPON INVESTIGATION I FOUND THE METAL BRAKE TUBE UNDER THE DRIVER SIDE REAR HAD FAILED AND ALL THE BRAKE FLUID DRAINED OUT. IT LOOKS AS IF THE HOSE RUSTED THROUGH. UPON FURTHER INVESTIGATION I FOUND MANY OF THE METAL BRAKE LINES RUSTED AND IN NEED OF REPLACEMENT. *TR

ON 6/28/2012, ENCOUNTERED NO BRAKING CONDITION WHILE DRIVING AT 25-40 MPH. HAD VEHICLE TOWED TO CHEVY DEALER WHO DISCOVERED ONE OF THE BRAKE LINES WAS HEAVILY RUSTED AND HAD BURST. NEW LINE INSTALLED. ON 8/10/2012 SAME CONDITION OCCURRED TO ANOTHER BRAKELINE. UPON INSPECTION, FOUND ALL LINES HEAVILY CORRODED AND NEED REPLACEMENT EXCEPT FOR THE ONE PREVIOUSLY REPLACED. *TR

AS I WAS DRIVING AND WENT TO APPLY THE BRAKE, MY FOOT WENT RIGHT TO THE FLOOR AND THERE WAS NO BRAKE APPLICATION, I HAD TO USE THE EMERGENCY/PARKING BRAKE AND PUT THE GEAR SELECTOR IN THE LOWEST GEAR TO SLOW AND STOP THE TRUCK. ALTHOUGH THE VEHICLE WENT THROUGH A TRAFFIC LIGHT, LUCKILY THERE WAS NOBODY IN FRONT OF ME, THE ROAD WAS STRAIGHT AND LEVEL, WEATHER CONDITIONS WERE OPTIMAL AND THERE WAS NO TRAFFIC AT THE INTERSECTION. I HAD MY WIFE AND 16 MONTH OLD DAUGHTER IN THE VEHICLE. IT WAS A VERY SCARY AND DANGEROUS SITUATION, WHICH MOST DRIVERS MAY NOT HAVE HAD THE QUICK THOUGHT TO REACT THE WAY I DID AND MIGHT HAVE BEEN SERIOUSLY HURT. UPON INSPECTION ON THE SIDE OF THE ROAD, IT APPEARED THAT THERE WAS BRAKE FLUID WAS LEAKING HEAVILY FROM THE MIDDLE OF THE VEHICLE. UPON FURTHER INSPECTION, THIS TURNED OUT TO BE A ROTTED BRAKELINE IN A SPOT NOT VISIBLE TO INSPECTION. THE BRAKE LINE WAS THE ONE THAT RUNS FROM THE ABS DITRIBUTION/CONTROL UNIT TO THE REAR OF THE TRUCK; AN ALMOST 12 FOOT LINE. IT ROTTED OUT WHERE THE LINE RUNS ALONG THE LEFT FRAME RAIL, ABOVE THE FUEL TANK. UPON DOING RESEARCH ON THE INTERNET, I FOUND THAT THIS IS A COMMON ISSUE WITH MY TYPE OF VEHICLE AND UNDER INVESTIGATION BY THE NHTSA. I AM NOT SURE WHY GM DID NOT USE STAINLESS STEEL FOR THE BRAKE LINES ON THESE TRUCKS OR HAS NOT ISSUES A WARNING TO OWNERS OR OFFERED TO REP[LACE THE LINES AT THEIR EXPENSE. THIS IS A TRULY UNSAFE SITUATION! STAINLESS STEEL COULD HAVE BEEN INSTALLED AT THE TIME OF MANUFACTURE F

DRIVING HOME FROM WORK ON A LOCAL 2-LANE HIGHWAY, HIT THE BRAKES TO SLOW DOWN FOR A CAR THAT MOVED INTO MY LANE, PEDAL WENT ALL THE WAY TO THE FLOOR. I ALMOST REAR-ENDED THE CAR IN FRONT OF ME. WHAT IS IT GOING TO TAKE TO GET A RECALL? DOES A PEDESTRIAN IN A CROSSWALK NEED TO GET KILLED BEFORE SOMEONE DOES THE RESPONSIBLE THING? BRAKE LINES RUN AROUND $1500 TO REPLACE. IT LOOKS LIKE THE LINE IN THE DRIVER SIDE FRONT BURST. IN REVIEWING THIS ONLINE, I SEE MANY MANY MANY MANY CHEVY OWNERS ARE HAVING HE SAME PROBLEM. NEVER GM AGAIN. WHAT HAPPENED TO PRIDE AND QUALITY IN AMERICAN MANUFACTURING? IT'S A SHAME, MY TOYOTA AND INFINITI DO NOT HAVE THESE PROBLEMS. *TR

IN DRIVEWAY PUT FOOT ON BRAKE AND PEDAL WENT TO THE FLOOR. FOUND REAR BRAKE LINE HAS LEAK IN SECTION BEHIND FUEL TANK. INSPECTED OTHER FOUR LINES GOING INTO ABS UNIT AND FOUND THOSE LINES RUSTED BADLY ALSO. NOTED UNDERCARRIAGE HAS LOTS OF RUST EVERYWHERE. FUEL LINES ALSO VERY RUSTED. *TR

EVERYTHING RELATED TO MY TRUCK'S BRAKES SEEMED TO BE WORKING FINE. I HAD JUST DRIVEN THE TRUCK ~100 HIGHWAY MILES WITHOUT INCIDENT. AFTER REACHING MY DESTINATION, I BACKED MY TRUCK UP AND HITCHED MY BOAT TRAILER TO IT. THE TRUCK BRAKES WORKED FINE AS I MANEUVERED THE TRUCK TO ALIGN IT WITH THE TRAILER. THERE WAS NO INDICATION OF ANY IMMINENT FAILURE - NOTHING ON THE DASH WARNING LIGHTS AND THE BRAKE PEDAL HAD A NORMAL FEEL TO IT. AS I BEGAN TO PULL AWAY WITH MY BOAT IN TOW AND PREPARED TO TURN, I DEPRESSED THE BRAKE PEDAL AND IT WENT COMPLETELY TO THE FLOOR. THE BRAKES COMPLETELY FAILED - NO WARNING LIGHT AND ABSOLUTELY 100% LOSS OF BRAKING POWER. I QUICKLY PLACED THE TRUCK IN NEUTRAL AND THE DRAG OF THE TRAILER ACROSS THE LAWN SLOWED THE TRUCK ENOUGH THAT I WAS ABLE TO PUT THE TRANSMISSION INTO PARK. AFTER OPENING THE HOOD, I NOTICED THE BRAKE FLUID WAS LOW. I ADDED 12 OUNCES OF THE APPROPRIATE BRAKE FLUID, RESTARTED THE TRUCK, AND THE BRAKE PEDAL STILL WENT TO THE FLOOR. MY WIFE, WHO WAS STANDING ALONGSIDE THE TRUCK (SHE WAS BEHIND IT AS I BACKED UP - THANK GOD THE BRAKES DIDN'T FAIL AT THAT POINT), NOTICED A STREAM OF BRAKE FLUID COMING FROM UNDER THE TRUCK AND NEAR THE FIREWALL. I CALLED AAA AND HAD MY TRUCK TOWED TO A LOCAL AAA APPROVED SERVICE CENTER. THE TECHNICIAN STATED THAT MY BRAKES LINES WERE LEAKING, SEVERELY CORRODED THROUGHOUT, AND NEEDED TO BE REPLACED. THE TRUCK IS STILL IN THE SHOP. I'M SAVING THE BILL AND ALL OF THE RELATED PARTS. FORTUNATELY I WAS ONLY INC

WENT TO BACK OUT OF DRIVEWAY AND BRAKES WENT TO THE FLOOR. STOPPED THE TRUCK AND HAD BRAKE FLUID LEAKING FROM A FAILED RUSTY LINE. MOST LINES HAD MAJOR CORROSION JUST BEHIND THE ENGINE AND ABOVE THE GAS TANK. GETTING ESTIMATE TO FIX NOW...WON'T BE CHEAP AS I UNDERSTAND IT REQUIRES CUSTOM BENDING OF BRAKELINES. *TR

ON MY WAY HOME FROM A FAMILY VACATION IN OCEAN CITY, MARYLAND, WHILE GETTING OFF RT1 IN DELAWARE I SAW THAT THE LIGHT WAS RED, APPLIED THE BRAKES IN ORDER TO STOP AT SAID RED LIGHT WHEN THE PEDAL WENT TO THE FLOOR AND HAD TO USE MY EMERGENCY BRAKE. PULLED OVER AND HAD MY SON IN LAW LOOK UNDER THE TRUCK FOR A LEAK OF ANY KIND AND HE NOTICED A LEAK ON THE DRIVER SIDE. DURING CLOSER INSPECTION (WITH ONE OF US UNDER THE TRUCK AND THE OTHER APPLYING THE BRAKES) THE SAID LEAK WAS COMING FROM ONE OF FOUR EXTREMELY RUSTED METAL BRAKE LINES ATTACHED TO THE FRAME ON THE DRIVER SIDE. *TR

BRAKE LINE BROKE WHILE BRAKING FOR TURN. LINE BROKE THAT SUPPLIED DRIVERS FRONT BRAKE. HOLE IN BEND BEFORE FLEXIBLE LINE TO CALIPER. NOTICED ALL FRONT BRAKE LINES VERY RUSTED THOSE EVEN GOING TO THE MASTER CYL. NOT DROVE THAT OFTEN DURING THE WINTER MONTHS, NOT FROM SALT. *TR

PUT THE BRAKES ON IN TOWN OF GREENVILLE AND THEY WENT STRAIGHT TO FLOOR. REAR BRAKE LINE BLEW OVER THE TOP OF THE FUEL TANK. *TR

METAL BRAKE LINE BURST DUE TO CORROSION. WHEN STOPPING AT A STOP SIGN, THE BRAKE PEDAL WENT TO THE FLOOR. ONCE HOME, I FOUND THAT A BRAKE LINE THAT RUNS ALONG THE DRIVERS SIDE FRAME HAD BURST. *TR

WHILE DRIVING TO GO GET LUNCH I WENT TO SLOW DOWN BECAUSE OF TRAFFIC AND MY PEDAL WENT TO THE FLOOR. THANK GOD I DIDN'T HIT ANYONE. I HAD THE TRUCK TOWED HOME AND I NOTICED BRAKE FLUID LEAKING UNDER THE TRUCK. WHEN I CLIMBED UNDER I NOTICED THE LINES WERE CORRODED AND ONE OF THE HAD RUPTURED. AFTER ALL OF THIS I STARTED TO LOOK ON THE INTERNET AND SAW THAT THIS IS A PROBLEM WITH ALOT OF GM TRUCKS. I CAN'T BELIEVE THAT THERE IS NO RECALL YET!!! ARE THEY WAITING FOR SOMEONE TO GET KILLED FIRST. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING 10 MPH AND APPLIED THE BRAKES BUT THE VEHICLE DID NOT RESPOND. THE CONTACT HAD TO ENGAGE THE PEDAL UNTIL IT WAS DEPRESSED INTO THE FLOORBOARD BEFORE THE VEHICLE WOULD RESPOND. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE BRAKE LINES WERE RUSTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 60,000.

STEEL BRAKE LINE TO REAR OF TRUCK RUSTED THROUGH, WHICH CAUSED BRAKE FLUID TO LEAK OUT & SYSTEM COULD NOT GENERATE SUFFICIENT PRESSURE TO STOP THE VEHICLE QUICKLY. FORTUNATELY TRAFFIC WAS RELATIVELY LIGHT AND I HAD A SIGNIFICANT GAP IN FRONT OF ME. THE BRAKES FUNCTIONED NORMALLY SEVERAL TIMES PRIOR IN THE SAME TRIP, AND NO WARNING LIGHT CAME ON, EVEN DURING THE FAILURE. AT THE NEXT KEY OFF & ON, THE WARNING LIGHT DID ACTUALLY COME ON. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT NOTICED A DEER IN THE ROAD AND IMMEDIATELY ENGAGED THE BRAKE PEDAL.THE BRAKES DID NOT RESPOND AND THE VEHICLE CONTINUED TO ACCELERATE. THE VEHICLE WAS DRIVEN OFF THE ROAD AND OVER A DITCH IN ORDER TO STOP AND AVOID CRASHING INTO THE DEER. THE CONTACT SUFFERED NO PERSONAL INJURY. THE VEHICLE SUSTAINED NO DAMAGE AND WAS TOWED TO THE RESIDENCE. THE CONTACT INSPECTED THE VEHICLE AND STATED THAT THE REAR BRAKE LINE WAS COMPLETELY RUSTED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THERE WAS AN OPEN AND CLOSED INVESTIGATION FOR THE FAILURE UNDER NHTSA ACTION NUMBER: DP10003 (SERVICE BRAKES, HYDRAULIC). THE APPROXIMATE FAILURE MILEAGE WAS 144,000.

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT HE APPLIED THE BRAKES IN AN ATTEMPT TO STOP AND THE BRAKE PEDAL DEPRESSED ALL THE WAY DOWN TO THE FLOOR. WHEN THE VEHICLE WAS STOPPED, THE CONTACT NOTICED BRAKE FLUID LEAKING FROM THE BRAKE LINES. THE VEHICLE WAS THEN TAKEN TO AN INDEPENDENT MECHANIC, WHERE THEY REPLACED ALL THE BRAKE LINES. THEY ALSO HAD TO REPLACE THE CALIPERS. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THERE WERE NO RECALLS OR WARRANTIES COVERING THE FAILURE. THEY OFFERED NO OTHER ASSISTANCE. THE CONTACT STATED THAT THE FUEL LINES WERE ALSO ROTTED AND CORRODED. THIS WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 30,900. UPDATED 10/23/2014*LJ UPDATED 04/7/2015 *JS

COMMING TO A STOP LIGHT I WAS SLOWING DOWN AND WHEN I WENT TO COME TO A FINAL STOP THE BRAKE PEDAL WENT RIGHT TO THE FLOOR AND I ROLLED THROUGH THE INTERSECTION. I HAVE OWNED A LOT OF CARS AND NEVER IN MY LIFE HAVE I HAD THIS HAPPEN EVEN IN THE OLDEST OF CARS OR TRUCKS, BEFORE THIS WITH ONLY 20000.00 MILES ON THE TRUCK I HAD TO REPLACE ALL FOUR ROTORS DUE TO SUCH BAD CORROSION THAT THEY COULD NOT BE CUT. AND NOW WITH ONLY 75000.00 MILES I HAVE TO REPLACE ALL THE BRAKE LINES FOR THE SAME REASON. *JS

BRAKE LINING HAS PREMATURE RUST, IN WHICH, CAUSED IT TO LEAK AND FAILED TO STOP VEHICLE. I WAS THE FOURTH VEHICLE TO PULL UP TO A RED LIGHT, WHEN I NOTICED THAT I DIDN'T HAVE ANY BRAKES. THE SPEED LIMIT IS 45 MPH AT THIS ROAD LOCATION AND I WAS TRYING TO SLOW MY ACCELERATION TO COME TO A STOP. THE BRAKE WENT TO THE FLOOR ON MY FIRST ATTEMPT TO SLOW DOWN AND COME TO A STOP. I DID NOT HAVE TIME TO STOP MY TRUCK BEFORE HITTING THE SMALLER CAR IN FRONT OF ME! I SWUNG MY TRUCK TO THE BURM OF THE ROAD AND PASSED ALL THE VEHICLES STOPPED AT THE RED LIGHT, EVENTUALLY GOING THROUGH THE LIGHT BY WAY OF THE BURM OF THE ROAD. MY DRIVER SIDE MIRROR WAS BROKEN IN THIS INCIDENT. THE BRAKES DID SLOW ME DOWN AND ALLOW ME TO COME TO A STOP WITH THE USE OF MY EMERGENCY BRAKE BUT, IT WAS AFTER MY VEHICLE PASSED ALL THE CARS STOPPED AT THE RED LIGHT AND ME STOPPING IN THE MIDDLE OF THE INTERSECTION. LUCKY THERE WAS NO CARS IN THE WAY! THE BRAKES HAD SOME STOPPING POWER BUT, WERE NOT ENOUGH FOR THIS SIZE TRUCK AND THE PEDAL DID NOT ENGAGE TILL IT WAS JUST ABOUT TO THE FLOOR. *JS BROKEN LINING HAS BEEN REPLACED BY INSPECTION MECHANIC BUT, STATED HE WILL NOT INSPECT THIS VEHICLE UNTIL ALL THE LINES ARE REPLACED. HE HAS STATED THAT ALL THE LINES HAVE PREMATURE RUST AND COULD BREAK AT ANY TIME AND WILL NOT TAKE THE RESPONSIBLILTY TO SAY THEY ARE OKAY TO PASS INSPECTION. I ALSO, HAD TO REPLACE ALL 4 FACTORY BRAKE ROTORS AT 14,752 MILES. THE BRAKE PADS WORE OUT PREMATURELY AND WHEN I HAD MY MECHANIC REP