1994 Chevrolet G20

Routine

Owners filed 42 complaints about this vehicle with federal regulators, most often about the service brakes, hydraulic › antilock/traction control/electronic limited slip. It has been recalled 7 times.

What fails
ComponentReportsCrashesFiresInjuries
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip10
203
Air Bags › Frontal4
403
Visibility › Windshield Wiper/Washer2
000
Vehicle Speed Control2
000
Tires2
000
Service Brakes, Hydraulic › Foundation Components2
000
Electrical System › Ignition › Module2
000
Wheels › Lugs/Nuts/Bolts/Studs1
000
Tires › Tread/Belt1
000
Suspension › Rear1
000

7 safety recalls

Part 573 reports
Equipment07E088000
Filed Oct 24, 2007121,680 vehiclesHoneywell International, Inc.

Defect. CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.

Risk. THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.

Remedy. HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.

Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip99I006000
Filed Jul 19, 19992,400,000 vehiclesGeneral Motors Corp.

Defect. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: CERTAIN LIGHT DUTY PICKUP TRUCKS, SPORT UTILITY VEHICLES, OR MINIVANS EQUIPPED WITH 3-SENSOR ABS (ANTILOCK BRAKING SYSTEM) EBC4 UNITS.

Risk. THESE VEHICLES CAN EXPERIENCE EXTENDED STOPPING DISTANCES DURING ABS STOPS ON CERTAIN MULTIPLE SURFACES, INCREASING THE RISK OF A CRASH.

Remedy. DEALERS WILL MODIFY THE COMPUTER PROGRAM WHICH OPERATES THE ABS UNIT ON SOME VEHICLES, OR REPLACE THE COMPUTER ON OTHERS TO IMPROVE THE PERFORMANCE OF THE ABS ON THESE SURFACES.

Engine and Engine Cooling › Engine › Diesel95I005000
Filed Dec 13, 199460,000 vehiclesGeneral Motors Corp.

Defect. VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS, VANS AND MOTORHOMES EQUIPPED WITH ELECTRONICALLY FUEL INJECTED 6.5L DIESEL ENGINE. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION PART 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. THE CAMPAIGN WILL IMPROVE THE OVERALL DRIVEABILITY OF THESE VEHICLES.

Risk. CERTAIN VEHICLES CAN EXHIBIT SOME DRIVEABILITY CONCERNS SUCH AS POOR THROTTLE RESPONSE, STALLING, MISFIRE, POOR HOT OR COLD STARTING, EXTENDED CRANKING OF A HOT ENGINE, OR STALLING AFTER START. TRUCKS WITH MANUALTRANSMISSIONS CAN EXHIBIT POOR ACCELERATION FROM START OR COULD STALL DURING DECELERATION.

Remedy. DEALERS WILL INSTALL SOME RECENTLY DEVELOPED ENHANCEMENTS WHICH WILL IMPROVE THE OVERALL DRIVEABILITY OF THESE VEHICLES.

Seats › Front Assembly › Head Restraint94V177000
Filed Sep 14, 1994381 vehiclesSherry Designs, Inc.

Defect. THE FRONT DRIVER AND PASSENGER SEAT BACK HEIGHT DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 202, "HEAD RESTRAINTS."

Risk. CONSEQUENCE OF NON-COMPLIANCE: SEAT OCCUPANTS ARE SUBJECT TO INCREASED RISK OF INJURY IN THE EVENT OF A SUDD STOP OR ACCIDENT.

Remedy. SHERRY DESIGNS WILL PROVIDE AN ATTACHABLE HEADREST FOR THE DEALER OR CUSTOMER TO ADD TO THE SEATS.

Interior Lighting94V128000
Filed Jul 11, 19946,088 vehiclesMark Iii Industries, Inc.

Defect. THE TRANSFORMER USED TO POWER THE NEON CENTER LIGHTBEAM CAN OVERHEAT AND CATCH ON FIRE.

Risk. THE OVERHEATING AND FIRES CAUSED BY THE NEON TRANSFORMER CAN RESULT IN DAMAGE TO THE LIGHTBEAM ASSEMBLY, THE ROOF OF THE VEHICLE, AND COULD RESULT IN A VEHICLE FIRE.

Remedy. MARK III DEALERS WILL MODIFY THE ASSEMBLIES TO ELIMINATE THE NEON LIGHTING FIXTURE IN THE VEHICLE AND REPLACE IT WITH INCANDESCENT LIGHTS OPERATING DIRECTLY FROM THE VEHICLE 12-VOLT BATTERY.

Equipment › Other › Labels94V087000
Filed May 9, 19942,255 vehiclesExplorer Van Company

Defect. THE MANUFACTURER'S CERTIFICATION LABEL AND/OR THE DRIVER AIR BAG ADVISORY LABEL MAY BE MISSING FROM THE VEHICLES, WHICH DOES NOT CONFORM TO THE REQUIREMENTS OF 49 CFR 567.

Risk. CONSEQUENCE OF NON-COMPLIANCE: OWNERS OF VEHICLE WOULD BE UNAWARE OF THE LOAD CAPACITY OF THE VANS, THE VAN BUILD DATE, AND WOULD NOT HAVE ANY ASSURANCE THAT THE VANS MEET THE FEDERAL MOTOR VEHICLE SAFETY STANDARDS.

Remedy. THE LABELS WILL BE FURNISHED TO OWNER'S FOR INSTALLATION ON THE VEHICLES.

What owners reported

Newest filings
Service BrakesCrash
Filed Jun 6, 201460,000 milesOR

WHILE DRIVING APPROACHING STOPLIGHT BRAKES WOULD NOT ENGAGE. PRESSED BRAKE PEDAL TO FLOOR AND DRIVE VAN UP AND OVER CURB WHILE USING EMERGENCY BRAKE. CONTACTED DEALER WHERE VAN WAS TOWED. SAID BRAKES NEEDED TO BE BLED AGAIN. BRAKES BLED AND PEDAL STILL FELT THE SAME-SPONGY. TOLD THIS IS NORMAL. DRIVING HOME ON WINDDY ROAD,APPLIED BRAKES NOTHING HAPPEND RELEASED BRAKES AND TRIED AGAIN AND THE FRONT BRAKES LOCKED UP. DEALER SAID TO BRING BACK. THEY INSPECTED SYSTEM SAID BAD MASTER CYLINDER. REPLACED MASTER CYLINDER AND STILL SPONGY BRAKES. DEALER SAID THIS IS NORMAL. THEY STILL DO NOT GRIP AS STRONG DESPITE ALL BRAKE COMPONENTS REPLACED EXCEPT FOR THE VACCUME BOOSTER AND ABS MODULE. I ALSO NO LONGER HEAR THE ABS MODULE COME ON LIKE IT USED TO BEFORE ALL OF THIS, THE ABS LIGHT DOES COME ON AND GOES OUT AFTER STARTING VAN. THE OWNERS MANUAL STATES YOU SHOULD HEAR THE ABS PUMP COME ON WHEN STARTING VAN THEN COME ON AGAIN AT ABOUT 7MPH. IT DOES NOT. TOLD DEALER THIS AND THEY SAID THE MANUAL IS WRONG AND THAT THE BRAKES ARE FINE. YEAH, RIGHT. WHEN GOING 55 MPH DOWN HILL VAN WOULD NOT SLOW DOWN UNLESS I HOLD THE BRAKE PEDAL ALMOST ALL THE WAY DOWN OR USE THE EMERGENCY BRAKE AND COME TO A VERY FAST STOP. AS THIS BEING A FAMILY VAN WE A SCARED TO DRIVE IT. OTHER MECHANICS CAME TO CONCLUSION THE ABS IS AT FAULT. POSSIBLE AIR IN CHAMBERS AND HAS TO BE SERVICED BY DEALER COMPUTER. DEALER SAYS THE ABS IS FINE. WE HAVE ALSO FOUND RECALL ON ABS, BUT OUR VAN IS NOT INCLUDED ACCORDING TO G.M.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited SlipCrash
Filed Feb 15, 2006OH

DT*: THE CONTACT STATED WHILE DRIVING LESS THAN 10 MPH ON AN ICY ROAD, A VEHICLE STOPPED SHORT IN FRONT OF THE CONTACT'S VEHICLE. IN AN ATTEMPT TO BRAKE, THE ABS ON THE VEHICLE DID NOT ENGAGE. THE CONTACT'S VEHICLE COLLIDED WITH THE VEHICLE IN FRONT OF IT. THERE WAS A DRILL-LIKE SOUND WHEN THE BRAKES ARE DEPRESSED. THE VEHICLE DOES NOT NORMALLY ENGAGE ON WET OR ICY SURFACES. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC. THERE IS A NHTSA RECALL, 99I006000, REGARDING THE SERVICE BRAKES. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jun 5, 2003FL

NHTSA# 99-I-006-000: THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: CERTAIN LIGHT DUTY PICKUP TRUCKS, SPORT UTILITY VEHICLES, OR MINIVANS EQUIPPED WITH 3-SENSOR ABS (ANTI-LOCK BRAKING SYSTEM) EBC4 UNITS. THE CONSUMER'S VEHICLE EXPERIENCED THE SAME FAILURE, HOWEVER THE VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED. *JB

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Control Unit/Module
Filed Feb 4, 200398,443 milesNY

ANTI LOCK BRAKES FAIL WHEN A BUMP, POT HOLE OR SLICK SURFACE IS ENCOUNTERED

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jul 10, 2001MO

VEHICLE PULLS TO THE LEFT WHEN APPLYING BRAKES. I HAD THE FRONT BRAKES REPLACED AND ROTORS TURNED LAST MONTH AT 32,095 ACTUAL MILES. THE PROBLEM OF PULLING TO THE LEFT CONTINUES WHEN BRAKES ARE APPLIED. WHEN BRAKES ARE RELEASED, IT PULLS TO THE RIGHT--IT DOESN'T RELEASE. IN CASE OF AN EMERGENCY STOP, IT PULLS TO THE LEFT, THEN RIGHT, THEN LEFT, THEN RIGHT. I WAS TOLD I NEED TO REPLACE THE BRAKE PRESSURE MODULATOR VALVE TO CORRECT THIS PROBLEM. THIS WILL COST APPROXIMATELY $1100.00. I FEEL THIS SHOULD NOT HAPPEN AT THIS LOW MILEAGE.*AK

Tires
Filed Jul 6, 2001UT

ON 7-5-01 AT APPROXIMATELY 7:15 PM WHILE PARKED IN A GROCERY STORE PARKING LOT I HEARD A LOAD EXPLOSION. SUDDENLY THE LEFT FRONT CORNER OF THE VEHICLE SETTLED DOWN. I KNEW AT THIS TIME THAT THE LEFT FRONT TIRE SUFFERED A RAPID AIR LOSS. SEARS ROEBUCK SELLER OF THE TIRE BLAMES A ROAD HAZARD. NO INDICATION OF SUCH, HAD NOT HIT ANY POTHOLES OR OBSTACLES IN THE ROADWAY. VEHICLE USED ON HARD SURFACED ROADWAYS ONLY. (DOT NUMBER: HYHF REL TIRESIZE: P21575S15)

Vehicle Speed Control
Filed Jun 25, 2001NY

VEHICLE ACCELERATED TO MAXIMUM WITHOUT TOUCHING THROTTLE, MORE THAN ONCE. *AK

Power Train › Automatic Transmission › Gear Position Indication (prndl)
Filed Jan 19, 2001FL

GEARS ON REAR END ARE ALL CHEWED UP. CONSUMER NOTICED THIS WHEN VEHICLE WAS MAKING A LOUD NOISE. CONSUMER HAS NOT CONTACTED DEALER YET. *AK

Power Train › Axle Assembly › Axle Shaft › Seal
Filed Sep 7, 2000OH

AXLE SEAL OF REAR BRAKES MALFUNCTIONED, CAUSING REAR BRAKES TO FAIL. ALL OF BRAKING WAS BEING DONE BY FRONT BRAKES. ALSO, EMERGENCY BRAKE WAS NOT OPERATIONAL. GMC DENIED ANY DEFECT.*AK

Air Bags › FrontalCrash
Filed Aug 30, 1999NY

THERE WAS A FRONT END COLLISION AT 15 TO 20 MPH, AND DRIVER'S SIDE AIR BAG DID NOT DEPLOY. DEALER HAS BEEN CONTACTED.

Visibility › Windshield Wiper/Washer
Filed Aug 16, 1999OH

BOTH TIMES FAILED WITH WINDS AND HEAVY RAIN. LIFTED WIPER OFF GLASS AND HEATED MOTOR UNTIL OVERLOAD PROTECTION CAME ON. FIRST TIME HAD TO COOL DOWN FOR 12 HRS. AND BEGAN WORKING AGAIN. SECOND TIME STOPPED WORKING ALL TOGETHER. INSTALLED WIND REFLECTORS AND WIPER BOOTS TO HOLD WIPER ON WINDOW BUT STILL LIFTED. VERY DANGEROUS SITUATION WITH NO WIPERS IN RAIN STORMS.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Aug 13, 1999MD

ONCE THE ANTI-LOCK BRAKES HAVE BEEN ACTIVATED IN AN EMERGENCY STOP IT TAKE A FEW STOPS BEFORE THEY GO BACK TO NORMAL BUT IT STILL TAKES A GOOD DISTANCE TO BRING THE VAN TO A STOP. NLM

Engine and Engine Cooling › Engine › Gasoline
Filed Aug 4, 1999OH

WHILE TRAVELING VEHICLE WOULD STALL WITHOUT ANY INDICATION. PLEASE PROVIDE FURTHER INFORMATON. *AK

Wheels › Lugs/Nuts/Bolts/Studs
Filed Jun 17, 1999NY

WHILE DRIVING AT 65 MPH LUG: NUTS CAME OFF OF THE REAR DRIVER SIDE, CAUSING THE TIRE TO COME OFF. CONSUMER ALMOST LOSE CONTROL OF VEHICLE. MANUFACTURER IS AWARE OF PROBLEM. *AK

Air Bags › FrontalCrash1 injured
Filed Sep 22, 1998NH

CONSUMER WAS DRIVING AT 35 MPH, WHEN SHE HIT ANOTHER VEHICLE BROADSIDE, THE AIR BAG ON THE DRIVER'S SIDE DID NOT DEPLOY. CONSUMER KEPT BRAKING TO BRING VEHICHLE TO A COMPLETE STOP. THE SEAT BELT KEPT THE CONSUMER IN PLACE. DUE TO THE COLLISION, THE CONSUMER RECEIVED INJURIES TO HEAD/NECK, AND CHEST. *AK *SLC

Air Bags › FrontalCrash1 injured
Filed Sep 21, 1998NH

THERE WAS NO DEPLOYMENT OF THE DRIVER'S SIDE AIR BAG DURING A COLLISION. ALSO, THE SEAT BELT DID RESTRAIN DRIVER. THESE FAILURES RESULTED IN SEVERAL INJURIES TO HEAD/ NECK AND CHEST. *AK

Air BagsCrash5 injured
Filed Jul 21, 1998CA

NO DEPLOYMENT OF AIR BAG DURING COLLISION, SEAT BELTS DID NOT RESTRAIN, THESE FAILURES RESULTED IN SEVERAL INJURIES TO HEAD,NECK AND CHEST.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip3 injured
Filed Apr 23, 1998CA

BRAKES FAILED RESULTING IN VEHICLE COLLISION.

Power Train › Axle Assembly › Axle Shaft
Filed Apr 2, 1998SC

WHILE DRIVING THE VAN A HUMMING NOISE CAME FROM THE REAR END. OWNER DISCOVERED THAT THE AXLE SHAFT BEARINGS WERE PITTED. THE OWNER REPLACED THE AXLE SHAFT BEARINGS. PLEASE DESCRIBE DETAILS. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jan 2, 1998MA

ANTI LOCK BRAKES FAIL WHEN A BUMP, POT HOLE OR SLICK SURFACE IS ENCOUNTERED.

20 of 42 complaints, reproduced as filed.

Across model years

Worst on record: 1995
YearComplaintsRecallsFiresDeathsAssessment
19993000Routine
19982100Routine
19975100Routine
19967700Routine
199582621Fatalities reported
1994 — this page42700Routine
199359620Routine
199219400Routine
19915410Routine
199017320Routine

Compare every G20 year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Oct 24, 2007. Source: NHTSA Office of Defects Investigation.