2021 Volvo XC90

Routine

Owners filed 41 complaints about this vehicle with federal regulators, most often about the electrical system. It has been recalled 6 times.

Not among the Volvo XC90 years to avoid. Which Volvo XC90 years to avoid →

Most common 2021 Volvo XC90 problems

9 of the 41 complaints (22%) are about the electrical system.

ComponentReportsCrashesFiresInjuries
Electrical System8
000
Service Brakes · brakes5
000
Fuel/Propulsion System · fuel and propulsion system4
000
Unknown or Other3
001
Seat Belts3
000
Power Train · transmission3
100
Engine3
000
Chest Clip, Buckle, Harness2
000
Visibility › Sun/Moon Roof Assembly1
000
Visibility/Wiper · wipers1
000

6 safety recalls

Part 573 reports
Electrical System › Propulsion System › Traction Battery25V179000
Filed Mar 24, 20257,483 vehiclesVolvo Car USA, LLC

Defect. Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Risk. A short circuit in a high-voltage battery increases the risk of a fire.

Remedy. Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Seat Belts › Critical Fasteners23V827000
Filed Dec 7, 20232,911 vehiclesVolvo Car USA, LLC

Defect. Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Risk. An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Remedy. Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Steering23V001000
Filed Jan 5, 202374 vehiclesVolvo Car USA, LLC

Defect. Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Risk. A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Remedy. Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip21V716000
Filed Sep 15, 20219 vehiclesVolvo Car USA, LLC

Defect. Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Risk. Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Remedy. Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Seat Belts › Rear/Other › Retractor21V682000
Filed Sep 1, 202119,149 vehiclesVolvo Car USA, LLC

Defect. Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk. An unsecured child restraint system can increase the risk of injury during a crash.

Remedy. Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Air Bags › Air Bag/Restraint Control Module21V001000
Filed Jan 7, 20212,883 vehiclesVolvo Car USA, LLC

Defect. Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

Risk. A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

Remedy. Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

All 6 campaigns on file, newest first.

What owners reported

Newest filings
Electrical System
Filed Oct 29, 2026MN

The rear passenger-side door latch on my 2021 Volvo XC90 failed, and the door will not open from inside or outside. This prevents an occupant from exiting through that door, including in an emergency or after a crash. The failure occurred on XXX at approximately 45,000 miles while the vehicle was in normal use. I have small children and they are now not able to get out of the car so this is a major safety issue. There was no crash or injury. Borton Volvo ([XXX]) diagnosed a failed door latch assembly and quoted $1,106 to replace it. Volvo declined goodwill coverage. Owner reports indicate door latch failures are common on 2016+ XC90 models INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Electrical System
Filed Oct 16, 2026PA

The check engine light on our Volvo XC90 Plug-in Hybrid came on stating "Hybrid System Failure Service Required". The vehicle would no longer accept a charge. A service appointment was made and the technician found that there was a fault with cell module A. A case was started but we were told the part was on backorder.

Unknown or Other1 injured
Filed Oct 11, 2026MA

The chrome trim on the center console, immediately to the right of the gear selector, deteriorates and peels away, leaving razor-sharp edges capable of cutting skin. This appears to be a widespread issue, with numerous owner reports and photographs online dating back to the 2016 Volvo XC90. The same defect is present on my 2021 model, suggesting Volvo has continued using a component prone to this failure for multiple model years. The location is particularly concerning because drivers frequently place their hands near this trim when operating the gear selector and using the center console. Owners have reported cuts and bleeding from the sharp edges, creating a potential risk of sudden driver distraction. This is a recurring safety concern involving a factory-installed component, not simply a cosmetic defect, and warrants investigation by NHTSA.

Seat Belts
Filed Oct 5, 2026MA

This is 2021 volvo xc90 purchased new in 2021. A few weeks ago, my wife asked me to look at the middle row seatbelt as it wouldnt buckle. I could see that it was broken. I checked the seatbelt next to it and same thing. Plastic buckle broken in same place. I took it to the dealer where we get serviced and they told me it would cost $900. I told them this should not be my expense as this is a manufacture defect. Car was bought new 5 years ago. I brought the car home and then checked all seatbelts. 4 out 6 (have a third row) all have the same issue! I created a case with Volvo corporate. I was offered a 20% discount on parts only. I told them this was unacceptable and they then closed the case as they said i declined their assistance. Dealer told me it would cost about $1500 to repair all 4.

Electrical System
Filed Sep 25, 2026CA

My 2021 Volvo XC90 Recharge (plug-in hybrid) has been at Volvo Cars Dublin, Dublin CA since June 15, 2026 for a failed high-voltage battery cell module requiring replacement. The replacement part is on national backorder with no estimated availability. The vehicle has been out of service for over 100 days and remains undrivable. A failed high-voltage battery cell module in a plug-in hybrid is a safety concern, and the indefinite nationwide backorder suggests this defect and parts shortage may affect other owners. Volvo corporate (case 07207782) has provided no repair date.

Electrical System
Filed Sep 25, 2026CA

My 2021 Volvo XC90 Recharge (plug-in hybrid) has been at Volvo Cars Dublin, Dublin CA since June 15, 2026 for a failed high-voltage battery cell module requiring replacement. The replacement part is on national backorder with no estimated availability. The vehicle has been out of service for over 100 days and remains undrivable. A failed high-voltage battery cell module in a plug-in hybrid is a safety concern, and the indefinite nationwide backorder suggests this defect and parts shortage may affect other owners. Volvo corporate (case 07207782) has provided no repair date.

Electrical System › Propulsion System › Hybrid Management › Power Control Unit/Module (hpcu)
Filed Sep 21, 202660,000 milesWA

The contact owns a 2021 Volvo XC90. The contact stated that while driving at various speeds and depressing the accelerator or the brake pedal, the vehicle hesitated with the check engine warning light illuminated. The dealer was contacted. The vehicle was taken to the dealer to be diagnosed, and it was determined that the electric rear axle drive system had failed and needed to be replaced. The contact stated that the failure occurred each time the vehicle was driven. The manufacturer was notified of the failure and informed the contact to continue driving the vehicle because the vehicle was safe to drive. The failure mileage was approximately 60,000.

Chest Clip, Buckle, Harness
Filed Sep 10, 2026CA

I am reporting a serious safety defect involving a Nuna RAVA child safety seat. The harness straps loosened on their own without the harness release button being pressed or otherwise intentionally operated. This occurred while the child was secured in the car seat. This malfunction presents a serious risk to child safety. If the harness loosens during vehicle travel, particularly in a sudden stop or crash, the child may not be properly restrained. In a crash, the child could potentially move out of the appropriate restraint position, be partially or completely ejected from the car seat, or suffer serious injury. The component involved is the harness restraint system, specifically the mechanism or component that is supposed to maintain the harness straps at the properly tightened position. The car seat is still in my possession and is available for inspection. I also have video footage of my child in the carseat while it was malfunctioning. I reported this safety concern to Nuna, the manufacturer, but Nuna has not responded to my safety complaint or inspected the car seat. I am requesting that NHTSA investigate this issue because an unintended loosening of the harness can compromise the effectiveness of the child restraint and potentially place a child at serious risk of injury or death in a crash.

Electrical System
Filed Aug 22, 2026WA

In February 2026, my 2021 Volvo XC90 Recharge T8 (VIN: [XXX]) experienced a hybrid battery cell failure. The failure was diagnosed and confirmed by an authorized Volvo dealership (Volvo of Tacoma) and is covered under the vehicle's manufacturer warranty. However, I have been informed that a replacement part may not be available until December 2026 or later — a delay of ten months or more from the original failure date. Volvo has advised me that attempting to charge the vehicle in its current state carries a risk of fire. As a result, I am unable to charge the hybrid system and have had to operate the vehicle on gasoline alone, with fuel costs increasing approximately 3.5x per month. Separately, an independent mechanic has advised me that continued operation of the vehicle without a functioning hybrid battery cell is causing ongoing, worsening mechanical damage over time, separate from the original defect. I have made extensive good-faith efforts to resolve this directly with Volvo Cars USA customer care, including phone calls, an online request form, and direct correspondence, with prolonged periods of no response despite written acknowledgment of the issue on XXX. Given that Volvo itself has identified a fire risk associated with charging this vehicle, combined with an indefinite repair timeline of ten months or more and mechanic-confirmed risk of continued mechanical degradation, I am filing this report to document a potential safety defect in the hybrid battery system of t

Seat Belts
Filed Jun 4, 2026NC

I am submitting this complaint regarding serious safety concerns with my Volvo vehicle that may affect the safety of my family, especially young children. 1. Second-Row Center Seat Integrated Booster Seat Belt Failure The integrated booster seat belt in the second-row center seat is not functioning properly. The seat belt mechanism appears defective and does not secure the child as intended. This presents a significant safety risk. In the event of sudden braking or an emergency stop, a child could be thrown forward due to the seat belt’s failure to restrain the occupant correctly. This defect creates a serious risk of injury and should be investigated immediately. 2. Recurring Check Engine Light Following Recall Repair / Hybrid Battery Concerns Following a recent Volvo recall repair and/or work related to the hybrid battery system, the vehicle began displaying a recurring check engine warning light. The issue was reported to Weaver Brothers Volvo in Raleigh, North Carolina. The dealership performed repairs or adjustments, and the warning light temporarily disappeared. However, the same issue has returned, raising concerns that the underlying problem was not properly diagnosed or corrected. Given the vehicle’s purchase price of approximately $75,000, I am concerned about the reliability and safety of the vehicle, particularly if the warning light is related to the hybrid battery system, emissions system, or another critical component. Headlight Issue: Headlights provide inadeq

Service Brakes
Filed Apr 22, 2026MD

While driving, I experienced a sudden loss of braking assist with no warning. The brake pedal became extremely hard to press, accompanied by a hissing/air sound. Despite applying full pressure, the vehicle did not slow as expected and continued moving. At one point, after stopping, the vehicle began to move forward again while my foot remained firmly on the brake. The issue occurred immediately upon or shortly after starting the vehicle, with no prior warning indicators. This created a serious safety hazard.

Vehicle Speed ControlCrash
Filed Apr 1, 2026CA

Unintentional acceleration.First, I was in line at car wash proceeding slowly ahead as directed in line. Foot on accelerator lightly moving, when car surged rapidly hitting back end of Tesla about 6-8 ft ahead (2/26/26 12:30pm) Impact strong enough to push Tesla into truck hitch damaging it front of it as well. Applied brake, but impact was too rapid. Second incident with my Volvo was a month later(3/22/26 about 10:30 am) and my husband was driving. . Made right turn on green light and started to accelerate when it revived and surged forward until applied brake. Dealer could not replicate. No codes but repair shop had to recalibrate after 1st incident and may have lost code on 1st incident(wreck). Now that insurance knows what happened, I don't know if they will intervene. hopefully. No warnings went off or messages. Airbag did not deploy. I believe that this is an unintentional acceleration, especially occurring twice now. Dealership says car is safe and they will monitor. I guess it means when we have another incident. Hopefully not fatal to us or anyone else. Dealer says it is a transition from hybrid electric to gas. But I have had this car 4yrs10months and this never happened until now. And the transition never has thrown me back in my seat or had the engine rev. The battery was replaced last August because of bad cell and recall on it for fire hazard. Maybe this could have an affect. On first incident I was in shock so thought maybe in hit accelerator instead of break,

Fuel/Propulsion System
Filed Mar 23, 2026FL

I am reporting a failure of the fuel pump system in my Volvo vehicle, which currently has approximately 60,000 miles. The failed component is available for inspection upon request. The issue was confirmed by an authorized Volvo dealership, which diagnosed the fuel pump as defective and requiring replacement. This appears to be a premature failure given the mileage and proper maintenance of the vehicle. This failure presents a serious safety risk. A faulty fuel pump can cause the vehicle to stall unexpectedly while driving, increasing the risk of a crash, especially at highway speeds or in traffic. Loss of engine power without warning places not only the driver and passengers at risk, but also other motorists on the road. Prior to the failure, the vehicle experienced symptoms consistent with fuel system issues, including difficulty starting and intermittent performance irregularities. These symptoms escalated until the vehicle became unreliable to operate. The problem has been confirmed by the manufacturer’s authorized service center, and the vehicle has been inspected accordingly. No external factors or misuse contributed to this failure. It is my understanding that Volvo has issued recalls and/or acknowledged similar fuel pump defects in other vehicles of comparable models and years. Based on the nature of this failure and its alignment with known issues, I believe this vehicle should be evaluated for inclusion under an existing recall or be subject to further investigation.

Seats
Filed Mar 18, 2026FL

I drove the car (2021 Volvo XC 90) without incident on Sunday March 8, 2026 and at the end of the day parked the car in my garage. Monday morning, I came out to use the car and found that the seat back on the driver’s side had folded all the way forward and was immovable in a position that was unsafe to drive. Had the seat spontaneously folded all the way forward while I was driving, it would have pitched my body into the steering wheel and the results could have been catastrophic. At the time of the incident my car was approximately four years and seven months old from date of purchase with just 30,315 miles on it. Volvo reported that the seat-back motor had failed and needed to be replaced. The Cost was $1249.82. Volvo offered no explanation of the seat-back motor failure but stated they were aware of one other similar incident. I have no details of that incident. I have photos of the seat position and the seat-back motor after it was removed, but was unable to upload them. I still have the seat back motor in the same condition it was in as provided to me by Volvo Cars of Sarasota.

Fuel/Propulsion System
Filed Mar 18, 2026CA

My vehicle was recalled for a faulty battery module. I turned the car into the dealer (Palo Alto Volvo in Palo Alto, Ca) on December 18 and the dealer has not been able to provide any ETA on repairs.

Visibility › Sun/Moon Roof Assembly
Filed Mar 16, 202640,000 milesGA

The contact owns a 2021 Volvo XC90. The contact stated that while retrieving items from the trunk, the contact became aware that there was water leaking into the cargo area. The contact stated that the holders were full of water. There were no warning lights illuminated. The vehicle was taken to the local dealer, where it was determined that the sunroof drain hose needed to be replaced and sealed, and the flooring needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and opened a claim. The failure mileage was approximately 40,000.

Power TrainCrash
Filed Mar 13, 2026TX

The contact owns a 2021 Volvo XC90. The contact stated that upon shifting to Drive(D) while the vehicle was on an incline, the vehicle rolled back before moving forward as intended. The contact stated that the failure had been recurring, causing the vehicle to hit a garage door and a brick mailbox on two different occasions. The contact stated that the tailgate was opened and sustained a dent when the vehicle hit the garage door. The contact stated that upon shifting to Reverse(R) on a decline, the vehicle rolled forward before reversing as intended. The contact stated that the failure had caused the vehicle to hit two pedestrians. There were no reported injuries. No police report was filed. The vehicle was taken to the dealer on several occasions, and several unknown repairs were performed; however, the failure persisted. Additionally, the contact stated that the vehicle had experienced difficulty starting on several occasions, leaving the contact stranded while the contact was in the process of taking his son to the emergency room. The contact stated that while attempting to start the vehicle, the vehicle failed to start. The message "Press Knob To Start" was displayed. The contact stated that while driving at 65 MPH, the vehicle suddenly stopped. The message "Hybrid System Failure - Service Required" was displayed, and the message "Performance Reduced" was displayed along with a turtle. The contact was able to restart the vehicle, but the vehicle failed to exceed 5 MPH whi

Service Brakes
Filed Mar 10, 2026OH

Driving on a 45 mph road and brakes felt squishy, like air was going out of them. It was slow to stop and had to pump then stomp to get it to stop before crashing. Was fortunate to not hit anything. Pulled into gas station and had it towed to Volvo. There were no warning lights or other indication of problem- the brakes just failed. Volvo said the vacuum pump failed which pushed oil into the brake booster causing it to fail. The car has 74,000 miles and has been serviced regularly.

Fuel/Propulsion System
Filed Mar 7, 2026GA

My 2021 Volvo XC90 Recharge has experienced multiple hybrid system failures under Volvo's factory 8-year/100,000-mile hybrid warranty, with fewer than 45,000 miles on the odometer. The high-voltage battery modules have failed multiple times, directly related to recall R10312 (NHTSA 25V-179), which identifies a supplier process deviation in LG battery modules creating a risk of internal short circuit and thermal runaway — an acknowledged fire risk. Critically, my vehicle has suffered two actual battery module failures, not preemptive recall replacements. This places my vehicle in a substantially higher risk category than others in the recall population with no prior symptoms. A vehicle that has already experienced the exact failure mode identified in a safety recall presents a materially greater ongoing safety risk. Additionally, my vehicle suffered a complete ERAD (Electric Rear Axle Drive) failure — a known defect that Volvo acknowledged by releasing a redesigned ERAD2 unit, confirming awareness of this systemic issue. These repeated failures left my vehicle un-drivable and parked at the dealership for more than 6 months, with replacement parts repeatedly placed on backorder, causing severe and prolonged loss of use. I filed a formal complaint with Volvo Customer Care requesting a vehicle buyback. After months of inadequate communication, Volvo declined to buy back the vehicle or offer reasonable trade-in accommodation. Instead, Volvo offered a nominal monetary concession co

Engine
Filed Feb 13, 2026AZ

The ERAD (Electric Rear Axle Drive) transmission on my 2021 XC90 T8 Recharge has suffered an internal failure at approximately 112,550 miles. The vehicle makes loud grinding and slamming noises from the rear drivetrain and locks up when attempting to drive, making the vehicle completely undrivable. The dealership (Volvo Cars Gilbert, AZ) diagnosed the ERAD clutch as slamming and suspects internal gears are missing teeth. A software update was attempted but did not resolve the mechanical failure. The ERAD transmission needs full replacement at a quoted cost of $5,211.56 (part number 32324105-9). This is a known failure point on the T8 platform and Volvo has redesigned this component (ERAD2) for newer models due to reliability issues with the original design. This failure presents a safety concern as the rear drivetrain can lock up unexpectedly during driving. This ERAD failure occurred alongside two other hybrid system component failures within a 3 month period: the High Voltage Coolant Heater (HVCH) and the vehicle batteries (VCM and main), suggesting a systemic hybrid system reliability problem.

Unknown or Other
Filed Feb 11, 2026DC

Our rear backup camera is no longer working. I see that other years have been recalled for the same issue, but our 2021 XC90 is not covered under the recall. It seems to be the same issue.

Unknown or Other
Filed Jan 25, 2026PA

The aluminum trim on the center console of my 2022 Volvo xc90 has started peeling. The exposed edges are sharp and cut my fingers whenever I move my hands near the console. This issue is very common among this model and presents a serious safety hazard during normal vehicle use.

Service Brakes, Hydraulic
Filed Nov 28, 202578,500 milesGA

The contact owns a 2021 Volvo XC90. The contact stated that upon starting the vehicle and shifting to drive(D), the vehicle failed to respond unless the brake pedal had been released for 2-3 seconds. Additionally, the contact stated that upon starting the vehicle and releasing the brake pedal to reverse out of the driveway, the vehicle rolled back at a faster speed, and the vehicle failed to respond as intended upon depression of the brake pedal. The contact noticed a pattern with the brakes malfunction. The contact stated that the brake pedal required to be depressed 2-3 seconds after the first depression for the brakes to operate as intended. The contact stated that he was a master mechanic and had concluded that the failure was considered a safety issue because the vehicle was only designed with electronic braking, which left the driver with no manual option for braking. The contact stated that the failure had only occurred upon starting the vehicle. The contact related the failure to NHTSA Campaign Number: 25V392000 (Service Brakes, Hydraulic, Service Brakes); however, the VIN was not included. The vehicle was taken to the dealer, where it was diagnosed that the brakes had failed and Software Update Number: 3.5.14 was needed. The vehicle was not repaired. The manufacturer was informed of the failure, and it was confirmed that the repair was not covered under the recall or under warranty. The failure mileage was approximately 78,500.

Electrical System
Filed Aug 3, 2025NC

The vehicle’s Start/Stop system began displaying warning messages and malfunctioning prior to the expiration of the factory warranty. The issue first appeared before 50,000 miles and reappeared at 49,997 miles, when a warning was displayed on the dashboard. The vehicle was taken to an authorized dealer for inspection. A diagnostic review confirmed the need to replace the Start/Stop auxiliary battery and repair the Park Assist system. A diagnostic fee was charged, and both system failures were documented. The Start/Stop system’s failure raises a potential safety concern because the vehicle may not reliably restart after automatically stopping at intersections or in traffic. This could lead to dangerous situations if the vehicle stalls unexpectedly or fails to re-engage power at a critical moment. Although the issue has not caused a crash or injury, it introduces unpredictable behavior that could compromise safe operation. The Park Assist system also failed, triggering system warnings and disabling parking assistance features. If a driver is relying on these systems during low-speed maneuvers, a sudden or silent failure may increase the risk of collision with objects, pedestrians, or other vehicles. The dealership confirmed the problem through inspection and diagnostic testing. The manufacturer was contacted and declined to cover the repairs under warranty, despite the vehicle being within the mileage limit when the issue was first documented and presented for service.

Air BagsCrash2 injured
Filed Jul 24, 2025MD

Title: Possible Defect – Uneven Airbag Deployment Description: On July 20, 2025, around 5:30 PM, i was driving a 2021 Volvo XC90 on a main road when another vehicle suddenly entered from the right side without stopping at a stop sign. I was unable to avoid a collision and my vehicle T-boned the other car (front impact on my vehicle). During the crash, I believe the front airbag system did not deploy properly or deployed unevenly. I felt like the left side of the airbag (from the steering wheel) was full of air but not the right side (that side was flat when it deployed), and I believe I hit my head on the steering wheel. I experienced severe injuries to my head, face, and right eye, including commotio retinae, lens displacement, corneal abrasion, corneal edema, phacodonesis, iridodonesis, and concussion. I am concerned that the Supplemental Restraint System (SRS) malfunctioned, contributing to the severity of my injuries. No modifications have been made to the airbag system. I request that NHTSA investigate whether there is a defect in the airbag deployment of the 2021 Volvo XC90, particularly for asymmetric or partial deployment. The automatic emergency braking (AEB) system also did not activate despite the imminent collision. There were no warning lamps, messages, or unusual symptoms prior to the crash. The issue has not yet been reproduced or confirmed by a dealer or service center, but The police was at the scene. My insurance company has inspected the vehicle. I have als

Engine
Filed Mar 3, 2025VA

I plugged my usb to usb-c charging cable into my iphone 20 seconds after starting the vehicle. I proceeded to exit my driveway when the infotainment screen went completely blank and the same thing to the driver's display 10 seconds later. I drove to the end of my street to a stop light where the car completely shut off and automatically restarted within a few seconds. I was traveling with my wife and [XXX] daughter. I have yet to reproduce the problem but have an appointment scheduled with the dealership later this week. Zero warnings or messages were present before, during or after the incident. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Service Brakes
Filed Sep 9, 2024CT

The brakes did not work when the automatic emergency braking turned on. When I pressed the brakes all the way down, the brakes didn’t respond because it was still in automatic mode. I was able to swerve into the next lane to not hit the vehicle in front of me. The automatic emergency braking also turned on when I was reversing from a parked location when there was a vehicle waiting to park behind me and my vehicle stoped and didn’t come off of brake/park mode. I had to turn my vehicle on and off again to get it to move again. I have taken my vehicle in twice for shaking. My back rotors were replaced 2 weeks ago but my vehicle still shakes. This car only has around 21,000 miles to have so many issues already with rotors and shaking.

Power Train
Filed Aug 27, 2024TX

Vehicle steer violently on pilot assist and powertrain disabled, not allowing us to steer the wheel on a highway. (Last year) We were lucky no other cars were nearby, needed a reboot for the wheels to work again. Dealership isn’t sure what happened. Now we have a hybrid system failure which a lot of cars with the same model Xc90 T8 is having with the hybrid system. Please investigate into this

Visibility/Wiper
Filed Jan 8, 2024NY

Heat does not work in Hybrid Vehicle. Prevents windshield from being able to be defrosted in winter. Should be covered under warranty, however when I took it to the dealer they report that multiple Volvo have this problem and there is a part shortage. Because of this problem, the vehicle is unsafe to drive the vehicle in the winter because it won't generate enough heat to melt the snow and ice that hits the windshield.

Electrical System
Filed Jul 16, 2023OK

The infotainment system has locked up and has shut completely off while driving. When it shuts down (screen goes black) or glitches, the car actually loses power. Luckily it powered right back on but it was scary and could happen again and be much worse. The screen/ infotainment system has had this issue for awhile. We’ve even told Volvo of Tulsa about it when it was in for service but they said they couldn’t do anything about it because they couldn’t reproduce the issue. We have also had the brakes and rotors replaced twice at the dealership because they seem to be lemons or faulty. We are currently dealing with vibration once again (conveniently now the warranty is out).

Chest Clip, Buckle, Harness
Filed May 5, 2023MA

The harness can be loosened by lightly pulling on it without use of the harness release button. The harness is not holding the child in place and the car seat is therefore unsafe for use.

Steering
Filed Mar 13, 2023CA

On two separate occasions, while driving car on highway at high speed, the car has gone into a special shutdown mode, where a turtle icon lights up on the dash and the car begins to shut itself down rapidly, limiting maximum speed of vehicle to 35mph. There is no warning or advanced alert. Suddenly the car reduces speed and feels like it is dead, and the systems begin to alert you that they are going into a reduced function mode. This was extremely scary thing to happen at highway speeds with flowing traffic. I had to crawl to side of rose at very low speeds. I could have been injured. I took the car to dealer for service and they said it was a software issue. A few months after, this happened yet again, also while at highway speeds. I have read that others are having similar issues with the Volvo XC90 model. This is so dangerous and the dealerships are writing it off as a software matter! It is extremely dangerous.

Engine
Filed Mar 12, 2023WI

Vehicle is lurching on slow acceleration in Hybrid Mode. For example, lurching occurs when pulling away from a stop sign, pulling out into traffic, pulling into a parking spot. Issue started beginning of January 2023. In February Fields Volvo Service diagnosed issue as a software problem (Code IEM-P287100) and that Volvo hasn't written the software yet. Fields Volvo Service said software update should be available in Quarter 2. Advised that I do not drive my car in Hybrid Mode. I own a hybrid vehicle that I have been told not to drive in Hybrid. Unfortunately, Hybrid is the default mode so upon each start I have to manually change mode to AWD. There is also lurching in AWD on slow acceleration (not as bad as in Hybrid). On several occasions while driving in AWD the vehicle will spontaneously change the mode back to Hybrid resulting in decreased or no acceleration and lurching. This has happened several times in parking lots (minimal fear for safety) but also several times while pulling into traffic (e.g., making left hand turns which require acceleration) and acceralerating on onramps to the freeway (definite fear for safety). Problem has been experienced by sales staff at Fields Volvo because we are trying to get rid of the car because it is still under warranty (36,000 miles). Fields Volvo has not gotten back to us as to whether they will buy back the car. Volvo USA has been contacted via phone and email about the issue. I have received no response.

Tires › Sidewall
Filed Nov 15, 2022AR

I brought a 2021 XC90 Volvo on 8/18/2022 with 12861 miles on it. The attached photo will show the current mile on the vehicle is 17421, so you can see I have only put 4560 miles on the vehicle. This vehicle was only brought 3 months ago. It's very concerning that I was driving down interstate 530 on Sunday 11/13/2022 and for the first time ever the low-pressure light comes on and then seconds later the vehicle starts the shakes and I almost lost control of the vehicle. I managed to get to the side of the highway to find that my back passenger rear tire had separated around the rim (pictures are attached). Perelli 275/40 R21 107V M+S Scorpion Verde All Season

Seat Belts
Filed Nov 2, 2022MA

Took my car in because one of my backseat seatbelts no longer retracted properly and Was so loose that I couldn’t possibly buckle my daughter in safely in her car seat. I had noticed the seatbelt on the other side was also starting to retract more slowly. When the service center did the test they said the one that no longer retracted was covered under warranty but the other was not broken enough to be covered and that I could come back when it was. So basically I should keep buckling my child into a faulty seatbelt until it is completely broken. When I asked why the seatbelts were like this they told me it was “wear and tear” and when I said it’s a new car they said it’s because of the car seats. When I got home I did some googling and found that thousands of other Volvos have already been recalled because of the exact same problem I am having and when I told them this they said I would have to contact Volvos head office. When I did that Volvo had me wait for weeks and then finally agreed they would fix my other seatbelt as a gesture of goodwill. Even though this is obviously they same problem as the recalled cars neither the company or the service place is going to tell anyone else. There are clearly more cars affected and they are lying to people and saying the seatbelts are safe when they are not and they do not care that children are being buckled into their unsafe seatbelts. I am appalled and hope you will take action ASAP. Who knows how many kids are being buckled into

Service Brakes
Filed Sep 27, 2022FL

My Xc90 is shuttering at interstate speeds as well as below. When I purchased, they had to machine the rotors and said they balanced the front tires. It did not help much. The brakes shake less. I'm sure the entire rotors are warped. All this with 12k miles on the vehicle.

Fuel/Propulsion System
Filed Jan 4, 2022AZ

With 2700 miles my XC90 has the Emission Control System light is on. The engine noise is considerably louder than normal (being a hybrid the SUV is pretty quiet) and it is not using the electric option.

Power Train
Filed Nov 10, 2021VA

Check engine light illuminated at 11,000 miles. Diagnostics showed a software update was needed but the software update did not fix the problem. Volvo corporate said the IEM module needed to be replaced. The IEM module controls the rear axle / propulsion and this is a serious safety issue because sudden loss of propulsion while driving at high speeds increases risk of having an accident. After replacing the IEM module, the mechanic cleared the DTC codes, test drove the car, and re-ran the DTC - and the code indicating a software update was still needed was present. Also the hybrid battery doesn’t keep its charge and depletes at an extremely fast rate.

Service Brakes
Filed Jan 20, 20212,000 milesLA

ELECTRIC PARKING BRAKE ENGAGING VIOLENTLY AT HIGHWAY SPEEDS AT LEAST. 3 TIMES. RESULTING IN ABRUPT STOP IN MOVEING TRAFFIC! DEALER IN NO HURRY TO REPAIR SUGGESTING BRING BACK WHEN THEY ARE ABLE! AM NOTIFYING VOLVO, DEALER , THEY WILL ASSUME ALL LIABILITY FOR INJURY OR DEATH FOR THIS DEFECT AND LACK OF CONCERN IN REPAIRING ( TOLD A SOFTWARE PROBLEM , BUT ALSO TOLD CAUSED DAMAGE TO OTHER COMPONENTS DUE TO VIOLENT AND ABRUPT STOPS! VERY UNCOMFORTABLE ESPECIALLY SINCE REPAIR MGR IS SO ARROGANT!

Electrical System
Filed Jan 14, 2021700 milesAZ

*WITH THE BOWERS & WILKINS SOUND SYSTEM* TWICE WITHIN 1400 MILES, THERE WAS A LOUD "POP" SOUND FROM THE SPEAKERS FOLLOWED BY NO SOUND FROM ANY PORTION OF THE VEHICLE. THE POP SOUNDED LIKE A WINDOW OR THE SUNROOF SHATTERED. ALL SOUND WAS LOST: SENSUS FEEDBACK, TURN SIGNALS, PARKING SENSORS, PHONE, ETC. THE ONLY THING THAT WORKED WAS THE BASS. AFTER THE CAR WAS PARKED AND OFF, AND RE-STARTED, EVERYTHING WORKED AS NORMAL. ODDLY, THERE WAS THE FEELING OF STATIC ELECTRICITY JUST PRIOR TO EACH POP. THESE POPS WERE CAUGHT ON DASH CAM FOR PROOF. THERE WAS STATIC HEARD IN THE DASH CAM VIDEO TOO. THE DEALER PROVIDED A "FIX" WITH A SOFTWARE UPDATE DESCRIBED IN TECHNICAL JOURNAL. TJ 35554.20-2020 (IHU VOLUME RESTRCTION WITH ORANGE KEY). THIS SOFTWARE UPDATE HAD NOTHING TO DO WITH THE PROBLEM I HAD. THE ORANGE KEY WAS NO WHERE NEAR THE CAR DURING ANY OCCURRENCE. SINCE THE UPDATE, THERE HAVE BEEN SEVERAL IDENTICAL LOUD POPS, BUT THE AUDIO CONTINUED WORKING. THE SAME STATIC ELECTRICITY FEELING OCCURRED MILLISECONDS BEFORE THE POP. ALL INCIDENTS OCCURRED WHILE ON A FREEWAY OR MERGING ON A FREEWAY, WITH MY PHONE ON THE WIRELESS CHARGER AND THE AUDIO ON AT LEAST AROUND 50%. MULTIPLE REPORTS OF THE SAME ISSUE ON A REPUTABLE VOLVO FORUM.

Back Over Prevention › Sensing System › Camera
Filed Dec 28, 2020200 milesNC

TL* THE CONTACT OWNS A 2021 VOLVO XC90. THE CONTACT STATED THAT WHILE OPERATING THE VEHICLE IN REVERSE, THE BACKUP CAMERA DISPLAY APPEARED VERY BLURRY AND DISTORTED CAUSING A VISIBILITY HAZARD TO THE DRIVER. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT, NO ASSISTANCE WAS OFFERED. THE LOCAL DEALER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 200. *LN*JB

All 41 complaints, reproduced as filed.

Across model years

Worst on record: 2004
YearComplaintsRecallsFiresDeathsAssessment
202529200Routine
202438300Routine
202341600Routine
202231410Routine
2021 — this page41600Routine
202034720Routine
201942630Routine
201852310Routine
201781790Routine
20161978100Routine
20150100Routine
20144000Routine
201311010Routine
20123000Routine
201119110Routine
201012300Routine
20097100Routine
200829310Routine
200738250Routine
200653340Routine
2005223630Above average
2004462630Above average
200393520Routine

Compare every XC90 year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Mar 24, 2025. Source: NHTSA Office of Defects Investigation.