Page 5 of 9 · complaints 201–250 of 414

1993 Mercury Villager complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1993 record →

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 19, 1998AR

EXHAUST MANIFOLD BOLTS MALFUNCTIONED.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 18, 1998GA

WHILE DRIVING THE VEHICLE COULD SMELL STRONG EXHAUST FUMES BECAUSE THE BOLTS HAD SHEARED NEAR THE ENGINE OUT OF PLACE. DEALER HAS BEEN NOTIFIED. *AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 18, 1998CA

BOLTS USED TO SECURE FRONT AND REAR MANIFOLDS FAILED.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 10, 1998TN

BOLTS SHEAR OFF WHERE THE MANIFOLD ATTACHES TO THE HEAD RELEASING EXHAUST FUMES INTO THE OCCUPANT COMPARTMENT.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 2, 1998MA

STUD ON EXHAUST MANIFOLD CRACKED, ALLOWING EXHAUST FUMES INTO VEHICLE.

Engine and Engine Cooling › Engine › Gasoline
Filed Aug 24, 1998MI

INTERMITTENTLY WHILE DRIVING AT NO PARTICULAR SPEED, THE VEHICLE SLOWS DOWN BY 30 MPH WHICH MAY CAUSE AN ACCIDENT. CAUSE UNKNOWN. BEEN AT DEALER SEVERAL TIMES. DEALER CANNOT DETERMINE PROBLEM. PLEASE PROVDE DETAILS. *AK

Power Train › Automatic Transmission
Filed Aug 21, 1998CA

TRANSMISSION DROP PAN BOLT FELL AND WOULD NOT RESECURE. DEALER/MANUFACTURER NOTIFIED, AND REFUSED TO REPAIR UNLESS COST IS TO THE CONSUMER. *AK *SLC

Structure › Body
Filed Aug 21, 1998CA

THE PLASTIC CONNECTOR ARE BROKEN ALL AROUND THE GLOVE COMPARTMENT, CAUSING DOOR NOT TO BE SECURED PROPERLY. DEALER NOTIFIED AND RFUSED TO REPAIR UNLESS COST GOES TO CONSUMER. *AK

Seat Belts › Front › Retractor
Filed Aug 20, 1998SC

RT FRONT LAP BELT WILL NOT RETRACT FAR ENOUGH.

Equipment › Appliance › Air Conditioner
Filed Aug 13, 1998GA

AIR CONDITIONING UNIT FAILURE.

Seat Belts
Filed Aug 12, 1998ME

ELECTRONIC SHOULDER BELT CONNECTION TO DOOR DOES NOT WORK. THE RELAY SWITCH WOULD BE MAKING CLICKING SOUND. WAS REMOVED BY OWNER. PUT OLD RELAY SWITCH ON & BELTS WORKING AND SMOKE CAME UNDER SEAT. HAS NOT TAKEN TO DEALER YET. *AK

Structure › Body › Door
Filed Jul 16, 1998CO

ELECTRIC DOOR LOCKS MALFUNCTION AT DIFFERENT TIMES BY EITHER LOCKING CONSUMER IN THE VEHICLE OR OUT OF THE VEHICLE.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jul 9, 1998MI

STUD WHICH HOLDS THE EXHAUST ASSEMBLY TO THE MANIFOLD HAS SHEARED OFF, CAUSING FUMES TO ENTER INTO THE PASSENGER COMPARTMENT. CONSUMER HAS CONTACTED THE DEALER. PLEASE PROVIDE ANY FURTER DETAILS. *AK

Seat Belts › Front › Webbing
Filed Jul 8, 1998PA

PASSENGER'S SIDE REAR SHOULDER BELT BOLTS WHICH SUPPORT THE SEAT SHOULDER BELT HAVE SEPARATED WHERE THE SEAT BELT IS SECURED, CAUSING THE SEAT BELT TO BE INOPERATIVE. CONSUMER HAS CONTACTED THE DEALER. PLEASE PROVIDE ANY FURTHER DETAILS. *AK

Engine and Engine Cooling › Engine
Filed Jul 6, 1998ME

ENGINE MOUNTS FAILED.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jun 18, 1998FL

EXHAUST MANIFOLD STUDS BROKE OFF CAUSING EXAUST FUMES TO LEAK INTO INTERIOR OF VEHICLE.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jun 4, 1998LA

EXHAUST MANIFOLDS AND BOLTS FAILURE. EXHAUST FUMES ALSO ENTER PASSENGER COMPARTMENT.

Air Bags › FrontalCrash
Filed Jun 2, 1998IL

WHEN THE VEHICLE WAS INVOLVED IN A HEAD ON COLLISION, HITTING A LIGHT POLE TRAVELING ABOUT 30-35, THERE WAS NO DEPLOYMENT OF THE DRIVER'S SIDE AIR BAG. THE VEHICLE HAS BEEN TOTALLED. *AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jun 2, 1998CT

EXHAUST MANIFOLD STUDS HAVE BROKEN OFF IN THE FRONT AND REAR AT THE SAME RATE AND TIME.

Engine and Engine Cooling › Cooling System
Filed May 27, 1998MD

BLOWER MOTOR FOR HEAT AND AIR CONDITIONING FAILED.

Electrical System › Wiring
Filed May 19, 1998CT

ELECTRICAL WIRING FAILURE CAUSED BRAKE LIGHTS TO FAIL.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed May 10, 1998WI

BOLTS CONNECTING EXHAUST TO MANIFOLDS WERE SEVERED.

Engine and Engine Cooling › Exhaust System
Filed Apr 18, 1998GA

EXHAUSTSYSTEM FAILED, CAUSING SULFURIC ACID SMELL TO ENTER INTO VEHICLE.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Apr 17, 1998MD

EXHAUST MANIFOLD WAS CAUSING FUMES TO LEAK INTO VEHICLE. DRIVER WAS DIZZY, NAUSEOUS & SLEEPY. TOOK TO MECHANIC & WAS TOLD A CRACK WAS FOUND IN THE MANIFOLD & NEEDED TO BE REPLACED. *AK

Power Train › Automatic Transmission
Filed Apr 6, 1998TN

CONSUMER EXPERIENCED TRANSMISSION SLIPPAGE AT ACCELERATION. *AK

Structure › Body › Door
Filed Apr 2, 1998MD

POWER DOOR LOCKS GO ON AND OFF ON THERE OWN, SOMETIMES MAKING IT DIFFICULT TO ENTER OR EXIT.

Air Bags › FrontalCrash3 injured
Filed Feb 26, 1998PA

WHILE DRIVING ABOUT 35 MPH WHEN VEHICLE WAS INVOLVED IN A COLLISION AND THE AIR BAG DID NOT DEPLOY. THE MANUFACTURER HAS BEEN NOTIFIED. *AK

Power Train › Automatic Transmission
Filed Feb 10, 1998FL

TRANSMISSION FAILURE. *AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Feb 8, 1998TX

OWNER COMPLAINED TO DEALER ABOUT CHITTERING AND CLICKING SOUND FROM THE ENGINE COMPARTMENT ON ACCELERATION. FIVE MANIFOLD BOLTS CRACKED CAUSING GASKETS TO LOOSEN AND THUS CAUSE EMISSION PROBLEMS.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Feb 5, 1998IL

EXJAUST MANIFOLD MOUNTING STUDS APPEAR TO BE SHEARING OFF, COULD CAUSE EXHAUST GAS TO LEAK INTO ENGINE COMPARTMENT. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jan 30, 1998GA

WHILE DRIVING THE VAN DRIVER APPLIED THE BRAKES AND THERE WAS EXTENDED STOPPING DISTANCE WHICH MEANT THAT THE VEHICLE WOULD NOT STOP AT THAT TIME THAT THE BRAKES WAS APPLIED. TOOK VEHICLE TO DEALER AND THEY REPLACED THE SENSORS ON THE BRAKES, AND THE BRAKES ARE NOT WORKING. THE VAN STILL HAS EXTENDED STOPPING DISTANCE. *AK

Power Train
Filed Jan 17, 1998MS

TRANSMISSION PLANATERY GEAR BEARINGS FAILED.

Seat Belts › Front › Anchorage
Filed Jan 14, 1998CT

REAR SEAT BELT RETRACTOR FAILED.

Engine and Engine Cooling › Exhaust System
Filed Jan 13, 1998PA

THE EXHAUST STUDS BROKE, CAUSING THE EXHAUST MANIFOLD TO CRACK. THE DEALER HAS INFORMED THE OWNER THAT THERE IS A TSB ON THESE VEHICLES. *AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Dec 15, 1997CA

EXHAUST MANIFOLD STUD BROKE, CAUSING EXHAUST LEAK.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Dec 5, 1997CA

DESIGN PROBLEM IN EXHAUST MANIFOLD CAUSES WEIGHT AND STRESS ON BOLTS BOTH SIDES OF ENGINE . HAD IT REPLACED 1 TIME AT 47,722 MILES; 2ND TIME 67,000, AGAIN AT 103.000 MILES. DEALER SAID TO EXPECT TO BRING IT BACK AGAIN AT ABOUT 28,000 MILES OR SOONER. *AK

Power Train › Automatic Transmission › Gear Position Indication (prndl)
Filed Nov 25, 1997NY

THE METAL SHIFT LEVER COLLAR SHEARED IN HALF WHEN ATTEMPTING TO SHIFT INTO GEAR FROM PARK. *AK

Exterior Lighting › Headlights
Filed Nov 25, 1997AZ

DESIGN OF THE HEAD LAMPS ARE PLASTIC WHICH TURN CLOUDY WITH HEAT, CAUSING POOR VISIBILITY.

Visibility › Glass, Side/Rear
Filed Nov 10, 1997RI

THE REAR WINDOW HAD A "POP NOISE" AND SHATTERED FOR NO APPARENT REASON WHICH ALMOST CAUSED INJURIES. *AK *SLC

Service Brakes, Hydraulic › Foundation Components › Master Cylinder
Filed Oct 25, 1997NC

MASTER CYLINDER FAILED 4 TIMES AFTER RECALL. CONSUMER WAS NOT NOTIFIED OF RECALL (92V-132.002). *AK

Seat Belts
Filed Oct 16, 1997PA

SEAT BELT RETRACTOR WOULD NOT PULL OUT PROPERLY.

Seat Belts › Front › Retractor
Filed Oct 16, 1997IL

SEATBELTS FAILED TO RETRACT.

Engine and Engine Cooling › Engine
Filed Sep 23, 1997CA

UNDER NORMAL OPERATING CONDITIONS VEHICLE BEGAN TO LOSE POWER. COULD RESULT IN A CRASH . CONSEQUENCE : CRANKSHAFT PULLEY BROKE. *AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 23, 1997WV

EXHAUST MANIFOLD STUDS ARE BREAKING DUE TO DESIGN OF MANIFOLD, CAUSING EXHAUST TO LEAK, ALLOWING FUMES TO ENTER INTERIOR OF VEHICLE. VEHICLE WITH DEALER. REMOVED BROKEN STUDS, REPLACED ALL STUDS. *AK

Exterior Lighting › Turn Signal › Switch
Filed Sep 22, 1997PA

COMBINATION SWITCH (FRONT WINDSHIELD WASHER), WORKS ON AN INTERMITTENT BASIS.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Sep 14, 1997AR

EXHAUST MANIFOLD STUD BROKE OFF IN CYLINDER HEAD DUE TO DESIGN, CAUSING IN EXHAUST FUMES IN INTERIOR OF VEHICLE.

Engine and Engine Cooling › Exhaust System › Emission Control
Filed Sep 9, 1997CO

EXHAUST MANIFOLD BOLTS BREAK, CREATING A LEAK THROUGH MANIFOLD GASKET. *AK

Engine and Engine Cooling › Exhaust System
Filed Sep 3, 1997FL

BOLT TO THE EXHAUST SYSTEM CONTINUE TO FAIL CAUSING LEAKAGE.

Electrical System › 12v/24v/48v Battery
Filed Aug 14, 1997CA

BATTERY EXPLODED. CAUSING DAMAGE TO VEHICLE. *AK

Engine and Engine Cooling › Engine
Filed Jul 28, 1997IL

THE CRANKSHAFT PULLEY BEARING LEAKS SEVERELY.

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

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