2017 Lotus Evora

Defect. Lotus Cars USA, Inc. (Lotus) is recalling certain 2017-2018 Evora vehicles. The toe board in the passenger footwell lacks stiffness, allowing the knee of an unbelted occupant to contact the rigid structure of the vehicle, in the event of a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."

Risk. In the event of a crash, if the occupant's knee contacts the rigid structure, there may be an increased risk of injury.

Remedy. Lotus will notify owners, and dealers will replace the toe board with a new design to provide the appropriate stiffness, free of charge. The recall began May 27, 2019. Owners may contact Lotus customer service at 1-800-245-6887. Lotus' number for this recall is 2019/01R.

The contact owns a 2017 Lotus Evora. The contact stated that there was a clunking sound coming from the rear suspension. The vehicle was taken to a certified mechanic who was certified to work on Lotus vehicles, but not associated with the dealer, and the rear suspension arm was inspected and diagnosed with a fracture in the casting of the suspension. The suspension arm and bushing were replaced. The manufacturer was informed of the failure. The failure mileage was approximately 69,000.

For the second time, a Throttle Actuator code forced an engine shutdown while on a busy freeway with only very narrow breakdown lane stranding the car. Attempts to reset the code(s) failed for about 30 minutes whereupon codes reset and have not recurred indicating the code was only transient but very dangerous.

Driving on an interstate highway a MIL (Malfunction Indicator Light) illuminated and within less than 5 seconds, the engine went into shutdown mode. I was able to safely clear the highway but on a central lane and heavy traffic it would have been impossible to safely clear the highway and the car would be stranded in the middle of the road. Checking malfunction codes indicated a throttle body malfunction or at least a sensed malfunction as the car showed no problem ahead of shutdown. Second code indicated a “LIMP HOME” mode which quickly progressed to a “SHUT DOWN” mode as indicated by a third code. I believe that I would rather damage equipment rather than shutdown in the middle of the highway and the shutdown mode should be programmed out. Car was towed to Lotus of Dallas dealer for troubleshooting and as of now there is no resolution.