2002 Honda VFR800

Defect. ON CERTAIN MOTORCYCLES, THE FRONT FAIRING SUB-HARNESS (SECTION OF THE WIRING HARNESS) TRANSFERS THE ELECTRICAL GROUNDING LOAD OF THE HEADLIGHTS, FRONT TURN SIGNALS, INSTRUMENT PANEL, AND VARIOUS RELAYS TO THE MAIN WIRING HARNESS VIA AN 18-PIN CONNECTOR. UNDER CERTAIN CONDITIONS, THE GROUND WIRE TERMINALS INSIDE THE CONNECTOR CAN OVERHEAT, RESULTING IN MELTING OF THE CONNECTOR AND A LOSS OF POWER TO VARIOUS CIRCUITS.

Risk. AS A RESULT, A LOSS OF CRITICAL LIGHTING OR ENGINE POWER COULD OCCUR WITHOUT WARNING, WHICH COULD CAUSE A CRASH.

Remedy. DEALERS WILL INSTALL A RE-DESIGNED SUB-HARNESS. IF DAMAGE IS FOUND, THE MAIN WIRING HARNESS WILL ALSO BE REPLACED FREE OF CHARGE. AN INTERIM LETTER WAS MAILED TO OWNERS ON SEPTEMBER 26, 2007. OWNERS WERE RE-NOTIFIED ON NOVEMBER 10, 2007, TO TAKE THEIR MOTORCYCLES TO DEALERS TO HAVE THE PARTS INSTALLED. OWNERS MAY CONTACT HONDA AT 1-866-784-1870.

Defect. CERTAIN MOTORCYCLES EQUIPPED WITH COMBINED-BRAKE SYSTEMS HAVE A PROPORTIONING CONTROL VALVE (PCV) THAT MECHANICALLY PROPORTIONS BRAKE FORCE WHEN THE REAR BRAKE IS APPLIED. A SEAL IN SOME PCVS IS IMPROPERLY SHAPED, AND BRAKE FLUID LEAKAGE MAY OCCUR.

Risk. IF THE MOTORCYCLE CONTINUES TO BE USED AFTER A LEAK OCCURS, THE REAR BRAKE WOULD EVENTUALLY BECOME INOPERATIVE. A LOSS OF REAR BRAKE FORCE COULD INCREASE THE RISK OF A CRASH.

Remedy. DEALERS WILL INSPECT THE REAR BRAKE FORLEAKAGE. IF LEAKAGE IS CONFIRMED, THE DEALER WILL REPLACE THE PCV FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 31, 2005. OWNERS MAY CONTACT HONDA AT 866-784-1870.

TL*THE CONTACT OWNS A 2002 HONDA VFR800. THE CONTACT MAILED IN A WARRANTY CARD NOTIFYING THE HONDA MANUFACTURER THAT HE NOW OWNS THE MOTORCYCLE. THE WARRANTY INFORMATION WAS ENTERED INTO HONDA'S SYSTEM INCORRECTLY AND NOW IT STATES THAT THE MOTORCYCLE IS STOLEN. THERE IS A NHTSA CAMPAIGN ID NUMBER 07V359000 (ELECTRICAL SYSTEM:WIRING) ON THE VEHICLE, WHICH THE DEALERS ARE REFUSING TO ACKNOWLEDGE DUE TO THEIR ERROR. THERE HAD BEEN NO FAILURE TO DATE.

I OWN A 2002 HONDA VFR 800 MOTORCYCLE THAT HAS INCURRED ELECTRICAL PROBLEMS THAT 2 DEALERS WERE UNABLE TO REPAIR. THE ELECTRICAL PROBLEMS OCCURRED WHILE I WAS DRIVING ON THE HIGHWAY AT HIGHWAY SPEEDS, AND WHEN TRYING TO USE TURN SIGNALS. THE HEADLIGHTS WENT OUT AND THE ENGINE DIED...A VERY DANGEROUS SITUATION. NOW THE MOTORCYCLE STILL DID THE SAME THING, JUST THAT THE HEADLIGHTS WERE PRACTICALLY NON FUNCTIONING ,THEY CAME ON SOMETIMES WHEN GOING OVER A BUMP BUT THE ENGINES STILL DIED WHENEVER I USE THE TURN SIGNALS. *AK ANY HELP YOU MAY PROVIDE WOULD BE GREATLY APPRECIATED, THE MORE RESEARCH I DO ON THE INTERNET REVEALS THAT THIS PARTICULAR BIKE HAS HAD AN ABNORMAL AMOUNT OF ELECTRICAL PROBLEMS, MANY RESULTING IN DANGEROUS PERHAPS DEADLY CONSEQUENCES.

MOTORCYCLE ENGINE DIED WHILE RUNNING. I DID TROUBLESHOOT TO FIND AN ELECTRICAL 30 AMP FUSE WIRE INSULATION SCORCHED AND BURNED THROUGH. COPPER CONDUCTOR HAD BECOME VERY HOT. *JB

HAD STARTING PROBLEMS AND WENT TO CHECK THE BATTERY. FOUND THAT THE FUSE HOLDER, A CONNECTOR AND THE SMALL WIRE BETWEEN THE TWO HAD DISCOLORED TO A BROWN. THERE WERE SIGNS OF MELTING ON THE WIRE INSULATION. THE PART HAS NOT FAILED TO DATE BUT GETS VERY HOT TO THE TOUCH WHEN THE VEHICLE ENGINE IS RUNNING. *JB

30AMP MAIN FUSE HOLDER MELTING. ENGINE STOPPED ON FREEWAY. *NM

DT: THE CONSUMER EXPERIENCED 4 SEPARATE ELECTRICAL FAILURES, IT HAS CAUSED HEADLIGHT AND ENGINE FAILURE. THE CONSUMER CONTACTED HONDA THEY HAVE REPAIRED THE ISSUE UNDER WARRANTY. THE GROUND WIRE HAS BURNED 3 TIMES AT DIFFERENT POINTS. THE 1ST TIME AUG 2002. FIRST TIME IT ONLY HAD 18,000 MILES. *JB