2004 Ford F-150 complaints

WHEN THE SPEED CONTROL IS ENGAGED IT WORKS FINE ON LEVEL OR CLIMBING HIGHWAY, BUT ON THE DOWNHILL SIDE, THE SPEED CONTROL DOES NOT HOLD THE VEHICLE TO THE SPEED SET. THE VEHICLE SPEED KEEPS INCREASING DEPENDING ON LONG THE DOWNHILL SECTION IS AND THE BRAKES MUST BE APPLIED TO SLOW THE VEHICLE DOWN. IT WAS TAKEN TO THE DEALERSHIP AT THE TIME IT WAS DISCOVERED AND I WAS TOLD THERE WAS NOTHING WRONG WITH IT AND THAT I HAD TO TAKE IT OUT OF OVERDRIVE FOR THE SPEED CONTROL TO WORK PROPERLY. HOWEVER, I TRIED THIS AND THE SPEED CONTROL DID THE SAME THING, INCREASED SPEED ON A DOWN GRADE. ON EVERY OTHER VEHICLE I HAVE EVER OWNED, THE SPEED CONTROL, WHEN ENGAGED, CONTROLLED THE DOWNHILL SPEED TO THE SPEED WHICH WAS SET. *TR

PASSENGER SIDE POWER WINDOW COLLAPSED INTO THE DOOR WHILE DRIVING. BRIEFLY HEARD A POP/BANG IN THE DOOR THINKING SOMETHING HIT THE DOOR, THEN THE WINDOW WENT STRAIGHT DOWN WITHOUT CONTROL. NOW I HAVE NO WAY OF RETRIEVING THE WINDOW BACK UP AND SECURING IT. PLUS UNABLE TO SECURE MY VEHICLE OR KEEP THE ELEMENTS OF WEATHER OUT OF MY TRUCK. I WILL NOT USE THE TRUCK TO PICK UP MY YOU CHILDREN IN THIS CONDITION. I PRESUME THAT THIS COULD BE A SIGNIFICANT SAFETY HAZARD IN SIMILAR SITUATIONS WITH A DISTRACTED DRIVER LOOSING ATTENTION TO DRIVING OR IN A SEVERE WEATHER CONDITION. I WILL TAKE IT TO A FORD SERVICE DEALER AND SHARE MY DISPLEASURE WITH THIS INCIDENT. FOR MY SAFETY AND EVERYONE ELSE SAFETY, I WILL GET THIS REPAIR. THIS INCIDENT IS SEVERE ENOUGH TO HURT OR KILL SOMEONE IF IT IS NOT ADDRESSED. I AM STILL SHAKING WITH FEAR WHILE TYPING THIS COMPLAINT. *TR

REAR STEEL BRAKE LINE FAILED ABOVE GAS TANK CAUSING LOSS OF BRAKES. FORD DEALER SAYS LINES WERE CORRODED AND RUSTED WHICH CAUSED FAILURE ON 8 YR OLD TRUCK WITH 49.,000 MILES IN A NON CORROSIVE ENVIRONMENT. AND CHARGED $500.00 TO REPLACE. VEHICLE HAS ALREADY BEEN RECALLED FOR GAS TANK STRAP CORROSION FAILURE THIS YEAR. I CONTACTED FORD AND GOT A VERY UNSATISFACTORY SO WHAT TYPE RESPONSE. YOUR HELP AND ASSISTANCE INTO THIS POTENTIAL SAFETY ISSUE IS WELCOMED. *TR *JS

REAR PASSENGER SIDE QUARTER PANEL RUST DUE TO RUBBER PANEL BEING IMPROPERLY INSTALLED AT FACTORY. FULL RUST THROUGH IN THE MIDDLE OF THE PANEL, FROM THE INSIDE OUT. *TR

RUST IN THE REAR PASSENGER QUARTER PANEL DUE TO A KNOW FACTORY DEFECT OF A RUBBER PAD BEING INSTALLED IMPROPERLY, CONTACTED FORD ABOUT THE PROBLEM, THEY REFUSE TO REPAIR OR ASSIST IN ANY WAY. *TR

WAS DRIVING DOWN THE ROAD AT APPROXIMATELY 55 MPH AND THE LEFT DRIVER'S SIDE WINDOW CAME CRASHING DOWN. I THOUGHT A ROCK WAS COMING THROUGH THE WINDOW AND ALMOST WENT OFF THE ROAD. *TR

I STARTED TO GET A VIBRATION IN THE REAR OF THE TRUCK AT 45 MPH. I HAD JUST REPLACED THE TIRES NOT LONG BEFORE AND THOUGHT THEY MIGHT BE OUT OF BALANCE. THEY ARE NOT. THEY HAVE BEEN CHECKED MANY MULTIPLE TIMES AND ROTATED. THE PROBLEM STILL EXIST. THE DEALER DOESN'T KNOW WHAT THE PROBLEM IS AND CLAIMS IT'S NOT THE DIFFERENTIAL OR REAR AXLE. I HAVE REPLACED THE BEARINGS, SEALS, GEAR LUBE AND REAR SHOCKS. NOW THERE IS A KNOCKING SOUND COMING FROM THE REAR END. IT IS A 4X2 AND HAS NOT BEEN DRIVEN HARD. THE VIBRATION, WHICH WAS ANNOYING AT FIRST, HAS PROGRESSIVELY GOTTEN WORSE. THE WHOLE BED OF THE TRUCK SHAKES WHEN I HIT 45 TILL ABOUT 55.*TR

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT HEARD A LOUD NOISE AS THE FRONT DRIVER SIDE WINDOW RETRACTED INTO THE DOOR PANEL AND BECAME INOPERABLE. THE CONTACT MENTIONED THAT THE FAILURE ALSO OCCURRED ON THE FRONT PASSENGER SIDE WINDOW. THE VEHICLE WAS TAKEN TO THE DEALER, WHO STATED THAT THE CABLE THAT HELD THE WINDOW UP FRACTURED AND NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF FAILURE WHO DID NOT OFFER ANY FURTHER ASSISTANCE. THE CURRENT AND FAILURE MILEAGE WAS 60,000.

TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE VEHICLE MADE A LOUD NOISE WHEN STARTED. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE NOISE EMITTED FROM THE ENGINE AREA. THE VEHICLE WAS TAKEN TO THE DEALER WHO LOCATED THE FAILURE AS THE INTAKE MANIFOLD BEING WARPED AND LEAKING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DENIED ASSISTANCE WITH THE REPAIR. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 73,000. UPDATED 09/11/12*LJ THE CONSUMER STATED EXHAUST GASES WAS LEAKING INTO THE ENGINE AREA AND COULD ENTER INTO THE PASSENGER COMPARTMENT. UPDATED 09/13/2012 *JS

TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE DRIVER SIDE WINDOW FAILED AND COULD NOT BE CLOSED. THE CONTACT TIRED TO CLOSE THE WINDOW BUT IT WOULD NOT MOVE. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE WINDOW REGULATOR NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THEY WOULD TAKE A COMPLAINT AND THAT THERE WOULD BE NO WAY TO FOLLOW UP WITH THE CONTACT. THE FAILURE MILEAGE WAS 78,500. THE VIN WAS UNAVAILABLE.

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE FRONT DRIVER SIDE WINDOW AND THE FRONT PASSENGER SIDE WINDOW HAD BEEN REPLACED BECAUSE BOTH WINDOWS OPENED AND DROPPED INTO THE DOOR PANEL INDEPENDENTLY. IN ORDER TO REPAIR THE FAILURE, THE WINDOW REGULATORS WERE REPLACED. THE CONTACT STATED THAT THE COMPONENT WAS MANUFACTURED OF PLASTIC AND COULD FAIL EASILY. THE DEALER STATED THAT THE FAILURE WAS COMMON BUT THERE WERE NO RECALLS FOR THE VEHICLE. THE CONTACT PURCHASED TWO WINDOW REGULATORS AND MADE THE NECESSARY REPAIRS. THE FAILURE MILEAGE WAS 55,000 AND THE CURRENT MILEAGE WAS 64,000. UPDATED 08/28/12*LJ UPDATED 08/29/12

TL* THE CONTACT OWNS A 2004 FORD F-150. THE VEHICLE WAS INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 11V107000 (AIR BAGS:FRONTAL:DRIVER SIDE INFLATOR MODULE). AFTER THE RECALL REPAIRS WERE PERFORMED, THE AIR BAG WARNING LIGHT ILLUMINATED ON THE INSTRUMENTAL PANEL. THE CONTACT HEARD A TICKING NOISE COMING FROM THE ENGINE WHILE THE VEHICLE WAS PARKED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIANS ADVISED THAT THE ENGINE WOULD HAVE TO BE REPLACED BECAUSE IT WAS BEGINNING TO FRACTURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

WHILE DRIVING ON THE FREEWAY MY PASSENGER SIDE WINDOW UNEXPECTEDLY FELL THROUGH THE DOOR. WHEN I PRESSED THE BUTTON TO OPEN THE WINDOW A TAD THE REGULATOR BROKE AND THE WINDOW BEGAN TO FALL. A WEEK LATER THE SECOND BACK PASSENGER WINDOW CAME CRASHING DOWN ALSO. THANKFULLY IT WAS WHILE I WAS AT THE STORE AND THE CAR WAS STATIONARY. I HAD TO FIX THIS OUT OF POCKET LAST WEEK FOR ABOUT 700.00 FOR BOTH WINDOWS, THE REPAIR GUY AT FORD SAID THIS WASN'T COVERED OR ISSUED AS A RECALL. NOW FASTFORWARD TO YESTERDAY, MY SIDE DRIVER WINDOW COMES FALLING DOWN AND I HAD TO USE A DOORSTOP TO HOLD IT UP. I FEEL THIS IS A WIDESPREAD ISSUE THAT FORD HAS NOT COME TO TERMS WITH. THIS SHOULD HAVE BEEN A RECALL ISSUED YEARS AGO. CHECKING THE INTERNET THERE A NUMEROUS SITES WHERE ANGRY CUSTOMERS OF FORD ARE EXPERIENCING THIS PROBLEM WAY TO FREQUENTLY.(EX. HTTP://WWW.CARCOMPLAINTS.COM/FORD/F150/2004/WINDOWS_WINDSHIELD/WINDOW_DOES_NOT_ROLL_UP.SHTML) WE HAVE ALWAYS BOUGHT FORD, BUT WITH THE RECENT PROBLEMS THIS MIGHT CHANGE. *TR

WHILE DRIVING DOWN THE HIGHWAY, THE DRIVER'S SIDE WINDOW SUDDENLY DROPPED INTO THE DOOR AND COULDN'T BE RAISED. IT WAS RAINING AT THE TIME AND QUITE CHILLY WHICH MADE DRIVING HAZARDOUS AS WELL AS UNCOMFORTABLE. SINCE THIS OCCURRED ON SUNDAY DURING THE NEW YEAR'S HOLIDAY ON AN ISOLATED STRETCH OF HIGHWAY NO IMMEDIATE RELIEF WAS AVAILABLE. AFTER DRIVING 40 MILES UNDER THESE CONDITIONS I WAS ABLE TO PURCHASE SOME PLASTIC AND DUCT TAPE TO MAKE A TEMPORARY REPAIR. THE REPAIR MADE OBSCURED MY VISION ON THE DRIVER'S SIDE, AGAIN A HAZARDOUS SITUATION. THE PART THAT NEEDED REPLACED WAS A WINDOW ASSEMBLY REGULATOR. *TR

IN LATE-JUNE 2012 A LOUD CLUNK/THUD/POP/SMALL EXPLOSION OCCURRED IN THE PASSENGER-SIDE DOOR OF MY 2004 FORD F-150 REGULAR CAB TRUCK, WHILE THE VEHICLE WAS STOPPED AND IDLING, AND THE WINDOW DROPPED INTO THE DOOR FRAME. WHEN I RETURNED HOME I REMOVED THE DOOR PANEL AND DISCOVERED THAT A SMALL PIECE OF MOLDED PLASTIC, 1 1/8" X 1 7/8" (PROBABLE COST TO FORD ABOUT 39 CENTS) ON THE WINDOW REGULATOR HAD DISINTEGRATED/FAILED, ALLOWING THE REGULATOR CABLE TO RELEASE THE WINDOW. I HAVE FOUND A REPLACEMENT WINDOW REGULATOR ON THE INTERNET FOR $70 (FORD CHARGES $175 FOR THE PART) AND WILL REPAIR THE DEFECTIVE ITEM MYSELF. I NOTIFIED FORD OF THE FAILURE OF A LESS-THAN-QUALITY PLASTIC PIECE ON THE REGULATOR AND ASKED FOR REIMBURSEMENT. FORD RESPONDED: "THERE ARE NO FACTORY WARRANTIES OR PROGRAMS IN EFFECT ON YOUR VEHICLE THAT WOULD PROVIDE FINANCIAL ASSISTANCE FOR YOUR CURRENT VEHICLE CONCERN." HOWEVER, THEY DID ADD: "RECOMMEND THAT YOU KEEP YOUR REPAIR RECEIPTS IN CASE FORD INITIATES A RECALL OR CUSTOMER SATISFACTION PROGRAM IN THE FUTURE BASED ON CUSTOMER FEEDBACK OR FURTHER ENGINEERING REVIEW OF SIMILAR COMPLAINTS." I SEE FROM THE LARGE NUMBER OF COMPLAINTS ON THIS WEBSITE BY FORD TRUCK OWNERS THAT I AM BUT ONE OF HUNDREDS WHO HAVE BEEN AFFECTED, AND OBVIOUSLY, THERE WILL BE HUNDREDS MORE; THE ODDS ARE VERY HIGH THAT THE MAJORITY OF THE PLASTIC PIECES ON FORD TRUCK WINDOW REGULATORS WILL FAIL SOONER OR LATER, AND I SERIOUSLY DOUBT THAT THE 2004 FORD F-150 TRUCK IS THE ONLY MODEL YEAR T

ON 25 MARCH 2011, I ENCOUNTERED A LOUD POP IN THE DOOR ON THE DRIVER-SIDE OF MY 2004 FORD F-150 REGULAR CAB TRUCK, AND THE WINDOW DISAPPEARED INTO THE DOOR FRAME. I REMOVED THE DOOR PANEL AND DISCOVERED THAT THE CABLE MECHANISM WITHIN THE WINDOW REGULATOR HAD FAILED. WITHOUT FURTHER DELAY I TURNED THE TRUCK INTO MY FORD DEALER TO HAVE THE WINDOW REGULATOR REPAIRED, AND RECEIVED A REPAIR BILL OF $301.86 (THE REGULATOR ALONE COST $159.36); THE FORD ADVISOR STATED THAT THEY HAD THE PART IN STOCK SINCE THE WINDOW REGULATOR FAILURE WAS A COMMON OCCURRENCE. I DID NOT INSPECT THE REGULATOR TO DETERMINE WHY THE CABLE MECHANISM HAD FAILED. AFTER THIS INCIDENT I VISITED WWW.NHTSA.GOV TO DETERMINE THE EXTENT OF THE PROBLEM, AND LEARNED THAT MORE THAN 240 OTHER 2004 FORD TRUCK OWNERS HAD EXPERIENCED THE EXACT SAME PROBLEM IN ONE DOOR OR THE OTHER IN THEIR TRUCKS. AS MIGHT BE EXPECTED WHEN INFERIOR PARTS ARE INSTALLED IN A VEHICLE, SUCH AS THE WINDOW REGULATORS IN THE 2004 FORD TRUCKS, THE PASSENGER-SIDE WINDOW REGULATOR ALSO FAILED. IN THE SECOND INSTANCE I DETERMINED THAT A SMALL, CHEAP PIECE OF MOLDED PLASTIC ON THE WINDOW REGULATOR HAD FAILED BECAUSE OF THE IMMENSE PRESSURE APPLIED TO IT WHEN THE WINDOW WAS BEING RAISED. DETAILS OF THAT FAILURE ARE LISTED ELSEWHERE ON THIS WEBSITE. *TR

TL* THE CONTACT OWNS A 2004 FORD FI50. THE CONTACT STATED THAT THE DRIVER SIDE WINDOW WAS ABLE TO BE OPENED BUT COULD NOT BE CLOSED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND THEY PROVIDED NO ASSISTANCE, STATING THAT THERE WERE NO RECALLS FOR THE VEHICLE. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 199,520.

I WAS PARKED IN A PARKING LOT LETTING MY CAR COOL DOWN BEFORE I ROLLED UP THE WINDOWS AND ONCE I PROCEEDED TO ROLL UP THE WINDOW IT MADE A LOUD THUMP/POP NOISE AND THE WINDOW FELL BETWEEN THE DRIVERS SIDE DOORWAY. I HAD MY LOCAL MECHANIC FIX IT ON 6/30 AND RIGHT AFTER LEAVING HIS SHOP, I WAS DRIVING DOWN THE ROAD HEARD A LOUD NOISE COME FROM THE PASSENGER SIDE (AND ALMOST WRECKED INTO A PARKED CAR DUE TO THE NOISE!) AND STOPPED TO INSPECT WHAT HAPPENED. I TRIED THE WINDOW AND IT SLAMMED RIGHT BETWEEN THE PASSENGER SIDE DOOR. NOW TWO WINDOWS AND $800.00 LATER I HAVE THEM FIXED DUE TO THE WINDOW REGULATOR GOING OUT IN EACH ONE. THIS ISSUE SHOULD BE ADDRESSED AS I CALLED FORD AND THEY WOULD DO ABSOLUTELY NOTHING. PLEASE RECALL THIS AS THIS IS EXTREMELY DANGEROUS. *JS

IS ANYBODY DOING ANYTHING ABOUT THE FORD WINDOW REGULATOR PROBLEM. OVER THE YEARS ALL OF MY SONS WINDOWS HAVE ALL FALLEN DOWN. AT TIMES LEAVING THE KIDS WITH EXPOSURE TO WHOEVER PASSES BY...THIS IS NOT SAFE. TWO WINDOWS FAILED ON THE SAME DAY. TRIED TO CALL FORD AND GOT NO REASONABLE RESPONSE... *JS

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE REAR DRIVER SIDE WINDOW SUDDENLY SHATTERED. THE REAR PASSENGER SIDE WINDOW FELL INTO THE DOOR PANEL THREE DIFFERENT TIMES PRIOR TO THE FAILURE AND THE FRONT PASSENGER SIDE WINDOW FELL INTO THE DOOR PANEL ONCE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 15,000.

THE WINDOW/MOTOR REGULATOR ASSEMBLY FAILED IN BOTH MY DRIVERS DOOR AND REAR PASSENGER DOOR WITHIN MONTHS OF EACH OTHER. BOTH TIMES I WAS ON HIGHWAYS OR TOLL ROADS WHEN THE WINDOWS FELL IN THE DOOR AND I WAS UNABLE TO PULL OFF TO REMEDY THE SITUATION. AFTER SEARCHING FOR REMEDIES ONLINE I HAVE FOUND THAT THIS A COMMON PROBLEM WITH FORD TRUCKS. WHY HASN'T FORD OFFERED A RECALL FOR THIS FAILURE. WHEN MY DRIVERS DOOR WINDOW FELL I WAS DOING 50 MPH ON A TOLL ROAD IN THE MIDDLE OF A HEAVY RAIN STORM. I CONSIDER THIS A SAFETY HAZARD. *TR

VEHICLE HAD BEEN DRIVEN EARLIER THAT MORNING. WHILE PARKED IN THE REAR OF THE HOME THE VEHICLE CAUGHT ON FIRE IN THE MOTOR AREA. IT STARTED ABOUT 20 MIN AFTER BEING PARKED. THERE WAS ALSO DAMAGE TO THE HOUSE. NOT SURE THE CAUSE AND THANKFUL FOR NO INJURIES. *TR

2004 FORD F-150. CONSUMER STATES AIRBAG INADVERTENTLY DEPLOYED. *TGW THE CONSUMER STATED HE RECEIVED A RECALL NOTICE IN MAY 2011 REGARDING INADVERTENT AIR BAG DEPLOYMENT DUE TO A MANUFACTURING DEFECT. THE VEHICLE WAS TAKEN TO THE DEALER FOR THE RECALL WORK AND WAS RETURNED ON MAY 20, 2011. HOWEVER, ON NOVEMBER 8, 2011 THE AIR BAG INADVERTENTLY DEPLOYED, WHEN ONE OF HIS EMPLOYEES STARTED THE VEHICLE. THE EMPLOYEE SUFFERED A MINOR INJURY TO HER WRIST/HAND. A FORD FIELD ENGINEER INSPECTED THE VEHICLE ON MAY 2, 2012 AND FOUND THAT A WIRING PROBLEM CAUSED THE AIR BAG TO DEPLOY. FORD OFFERED THE CONSUMER $747.00 WHICH HE HAD TO PAY THE DEALER IN ORDER TO FIX THE VEHICLE, BUT ONLY IF THE HE SIGNED A RELEASE. *JB

TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE DRIVER'S SIDE WINDOW FELL INTO THE DOOR PANEL ABNORMALLY AND EXHIBITED A LOUD BANG. THE DEALER WAS NOTIFIED WHO ADVISED THE CONTACT THAT THE WINDOW REGULATOR WOULD NEED REPLACING. THE REMAINING THREE WINDOWS REGULATORS WERE ALSO PREVIOUSLY REPAIRED BY THE DEALER DUE TO THE SAME FAILURE. THE MANUFACTURER WAS NOTIFIED WHO PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 56,000 AND THE CURRENT MILEAGE WAS 58,000.

SHAFT ASSEMBLY PART #8L32-3B676-B ON 2004 FORD F-150 NEEDED TO BE REPLACED. MECHANIC TOLD ME THERE WAS A TECHNICAL SERVICE BULLETIN (TSB) . STEERING WHEEL WOULD STICK BADLY ESPECIALLY AT LOW SPEED TURNS AND INTERMITTENTLY AT HIGH SPEED TURNS, AS WELL, CAUSING TWO NEAR ACCIDENTS. STILL HAVING PROBLEMS...ONE MECHANIC TELLS ME IT THE TIE RODS THAT REQUIRE REPLACING AND ANOTHER TELLS ME LOWER STEERING SHAFT NEEDS REPLACEMENT. *TR

WAITING AT STOP LIGHT PROCEEDED ON GREEN ALL OF A SUDDEN BIG BANGING NOISE UNDERSIDE OF TRUCK STOPPED IN TRAFFIC BY TRAFFIC LIGHT LOOKED UNDER TRUCK TO SEE DRIVE SHAFT BROKE IN HALF CALL 911 TO HELP DIRECT TRAFFIC CALLED TOW CO. TO TOW VEHICLE TO REPAIR SHOP HEAD MECHANIC CONFIRMED DRIVE SHAFT BROKE IN HALF DUE TO RUST. DRIVE SHAFT CRACKED IN HALF AT THE MIDDLE AND NOT AT THE U JOINTS HEAD MECHANIC CONFIRMED TO ME AND ALSO THE DEALERSHIP WHERE I BOUGHT THE TRUCK SAID ITS THE FIRST FOR THEM OF THE RUST AND BREAKAGE.MY ISSUE IS THAT I HAD A HARD TIME FINDING A DRIVE SHAFT AND WAS TOLD NOTHING IN STOCK THEY HAD TO MAKE ONE SPECIAL. I HAD TO PAY THE PRICE ALSO WAS GLAD I WAS NOT DRIVING ON THE HWY WITH MY GRAND KIDS. MY ISSUE IS THAT I BELIEVE THE DRIVE SHAFT WAS FAULTY NOT A WEAR AND TEAR ISSUE LIKE FORD CUSTOMER SERVICE SAID. FURTHER MORE THEY SAID THEY CANNOT DO ANYTHING BECAUSE MY TRUCK WARRANTY EXPIRED. *TR

DRIVING 55 ON FREEWAY FOR ABOUT 6 MINUTES WHEN THE SPARK PLUG EJECTED OUT OF THE HEAD. PULLED OVER HAD TOWED. ONLY 72,000 MILES WITH PERFECT MAINTENANCE RECORDS. THERE NEEDS TO BE A RECALL OR A CLASS ACTION LAWSUIT AGAINST FORD. THERE ARE THOUSANDS OF COMPLAINTS WITH THE SAME PROBLEM. *TR

I STARTED MY TRUCK ONE DAY AND RECEIVED A "TRANS FAULT NO O/D" DASH CODE. THE VEHICLE HAS DRIVEN FINE AND SHIFTED FINE, BUT I WANTED TO TAKE IT TO THE DEALER TO HAVE IT LOOKED AT. THEY PULLED A CODE FOR THE TRANSMISSION TEMPERATURE SENSOR BUT SAID THEY NOTICED METAL IN THE TRANSMISSION PAN. THE RECOMMENDATION WAS A NEW TRANSMISSION ($3000) OR A REBUILT TORQUE CONVERTER. I WAS SUSPICIOUS THAT IT COULD BE SO SERIOUS AND CALLED A FAMILY MEMBER THAT WORKED WITH A MECHANIC AT ANOTHER FORD DEALER. HE MENTIONED REPLACING A TRANSMISSION IN A 2005 F-150 IN THE PAST SIX MONTHS FOR THE SAME SITUATION. I NOTICED SEVERAL RELATED TRANSMISSION ISSUE REPORTS AT CARCOMPLAINTS.COM AS WELL AS SEVERAL FORD FORUMS. FOR A TRUCK WITH LOW MILES, TRANSMISSION FLUID THAT ISN'T BURNT, AND 66% HIGHWAY MILES WITH NO TOWING, THIS IS UNBELIEVABLE AND A HUGE FINANCIAL BURDEN. *TR

DROP IN SPEED CAUSED BY ENGINE FAILURE CAUSED BY CAM PHASER OR VCT VALVE. WAS IN RUSH HOUR TRAFFIC AT THE TIME. *TR

ENGINE FAILURE DUE TO SLUDGE IN MOTOR CAUSED BY POOR ENGINE DESIGN AND OVERLY HIGH RATE OF FAILURE OF CAM PHASER(VCT)... *TR

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 42 MPH, THE CONTACT NOTICED THE FRONT END OF THE VEHICLE BEGAN TO SHAKE ABNORMALLY. THE CONTACT INSPECTED THE VEHICLE AND DISCOVERED THAT THE FRONT COIL SPRINGS WERE FRACTURED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

SINCE APPROXIMATELY 120,000 MILES, THIS VEHICLE HAS EXPERIENCED SPARK PLUG FAILURE AT A RATE OF ABOUT TWO EACH 5,000 MILES. PRIOR TO THIS PERIOD, THE VEHICLE HAD NO HISTORY OF SPARK PLUG FAILURE. THE PLUGS WERE CHANGED IN ACCORDANCE WITH THE MANUFACTURER'S RECOMMENDED SERVICE SCHEDULE AROUND 101,000 MILES. BETWEEN 120,000 AND 142,000 MILES, EIGHT SPARK PLUGS AND TWO COILS FAILED DURING NORMAL DRIVING CONDITIONS. AN ADDITIONAL TUNEUP AND COMPLETE SPARK PLUG REPLACEMENT WAS PERFORMED AT 142,000 MILES AFTER TWO FAILED DURING NORMAL FREEWAY DRIVING CONDITIONS. ANOTHER SPARK PLUG BLEW OUT AND WAS REPLACED AT 148,000 MILES. IN ADDITION TO SPARK PLUG FAILURE, SEVERAL OF THESE PLUGS HAVE BROKEN WHILE BEING EXTRACTED, CAUSING NEEDLESSLY EXPENSIVE REPAIRS. *TR

WAITING AT A STOP LIGHT THAN PROCEEDED TO GO WHEN LIGHT TURNED GREEN ALL OF A SUDDEN BIG BANGING AND GRINDING NOISE COMING FROM UNDER TRUCK LOOKED UNDER AND SEES DRIVE SHAFT BROKE IN HALF POLICE WERE CALLED TO HELP DIRECT TRAFFIC AND CALLED TOW TRUCK! MECHANIC OF THE REPAIR SHOP TOLD ME WHY IN HIS REPORT THAT THE DRIVE SHAFT BROKE HE SAID THE DRIVE SHAFT HAD RUSTED IN THE MIDDLE TO CAUSE IT TO BREAK IN HALF!! MY SAFETY ISSUE IS I BOUGHT THE TRUCK BECAUSE ITS BIG I DRIVE MY GRAND KIDS IN IT NOW CAN YOU IMAGINE WHAT WOULD HAPPEN ON A HIGHWAY AT 55 MPH!!! EVERYONE I SPOKE TOLD ME THEY NEVER HEARD OF A DRIVE SHAFT BREAK AND RUST LIKE THAT ESPECIALLY ITS ONLY A 2004 MODEL!! CAN YOU HELP ME ON THIS ISSUE I HAVE WITH FORD! THANK YOU....... *TR

TL* THE CONTACT OWNS A 2004 FORD F150. WHILE DRIVING APPROXIMATELY 40 MPH, A LOUD CLICKING NOISE EMITTED FROM UNDER THE VEHICLE. THE FAILURE PROGRESSED AND COULD BE HEARD WHENEVER THE VEHICLE WAS IN OPERATION. THE NOISE WOULD INCREASE AS THE SPEED WAS INCREASED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO ADVISED THE CONTACT THAT THE EXHAUST MANIFOLD WOULD NEED TO BE REPLACED. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 89,000.

TRANSMISSION FAILED AND WAS REPLACED. REAR DIFFERENTIAL NEEDS TO BE REPLACED. *TR

I HAVE A 2004 F150 WITH 22,000 MILES ON IT AND EVERY WINDOW REGULATOR IN THE TRUCK HAS GONE OUT AND SEND THE WINDOW CRASHING DOWN. THIS IS THE FOURTH ONE. FORD WILL NOT RECALL IT, IT IS A KNOW ISSUE. THE DEALERSHIP TOLD ME, "LADY ITS YOU AND THOUSANDS LIKE YOU." *TR

I PURCHASED THE TRUCK USED WITH AN ODOMETER READING OF 86,782 MILES. I WAS NOT TOLD THAT I NEEDED TO REPLACE THE SPARKPLUGS OR THAT THERE IS A MAJOR ISSUE WITH THE SPARKPLUGS BREAKING. I ASSUMED THAT IF THERE WAS ANY ISSUE OF THIS NATURE THE DEALERSHIP WOULD HAVE TO DISCLOSE THIS PROBLEM ON THE PURCHASING AGREEMENT. I WENT TO THE DEALERSHIP LAST WEEK DUE TO THE WINDOW MOTOR SEIZING/BREAKING. I PAID FOR THE SERVICE TO REPAIR THAT ISSUE, WHICH IS ANOTHER PROBLEM AS WELL. DURING THAT VISIT I WAS INFORMED ABOUT THE SPARK PLUG PROBLEM, WHICH FORD HAS ISSUED A TSB REPORT ABOUT. THE PLUGS BECOME FUSED TO THE ENGINE BLOCK AT 100,000 MILES, AND I AM NOW AT 105,000 AND JUST FINDING OUT ABOUT THIS! THE PROBLEM THAT I AM EXPERIENCING IS THAT THE DEALERSHIP WANTS TO CHARGE AN ABSORBENT AMOUNT OF MONEY TO CHANGE THE SPARK PLUGS, AND IF ANY BREAK, ITS AN EXTRA $100 TO REMOVE EACH BROKEN PLUG. THAT COULD POTENTIALLY BE AN ADDITIONAL $800 EXTRA TO CHANGE THE SPARK PLUGS. THAT IS ABSOLUTELY LUDICROUS FOR FORD TO CHARGE AN OWNER FOR SUCH A TASK! ALSO IT IS IMPORTANT TO NOTE THAT THE DEALERSHIP THAT I PURCHASED THE TRUCK FROM OBVIOUSLY KNEW ABOUT THIS ISSUE AND NEGLECTED TO INFORM ME IN ANY FASHION. I AM CONSIDERING TAKING LEGAL ACTION AS I BELIEVE THE DEALER SHOULD BE LIABLE TO COVER THE COST OF THIS TASK, AS THEY DID NOT DISCLOSE THESE PROBLEMS THAT ACCORDING TO THE DEALER HAD TO BE ADDRESSED WITHIN 10,000 ADDITIONAL MILES. THAT IS A VERY SHORT AMOUNT OF MILES TO DRIVE FOR SUCH A MAJOR EXPENDI

AT 50,000 MILES , AND EARLIER, THE ENGINE WARNING LIGHT CAME ON, THE TRUCK LOST ALL POWER, AND THE POWER STEERING FAILED. UPON TAKING THE TRUCK TO THE DEALER, IT WAS DETERMINED THAT THE THROTTLE BODY WAS DEFECTIVE, AND NEEDED REPLACING. NEEDLESS TO SAY, I THINK THAT THIS SHOULD NOT HAVE HAPPENED AT SUCH A LOW MILEAGE AND SHOULD BE COVERED UNDER A RECALL. THANKS FOR ALLOWING ME TO VENT. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *KB

I WAS DRIVING ON THE INTERSTATE AT 65 MPH WHEN ALL OF A SUDDEN MY WINDOW DISAPPEARED STARTLING ME. I HAD MY KIDS IN THE CAR WHO WERE FRIGHTENED BY THE GUSH OF WIND. IT SURPRISED ME AND I WAS NOT CERTAIN WHAT HAPPENED MY WINDOW WAS JUST GONE ON THE DRIVERS SIDE.THE WINDOW HAD FALLEN INTO THE DOOR. APPARENTLY AFTER MY RESEARCH I LEARNED THAT FORD HAS HAD MANY PROBLEMS WITH ITS WINDOW REGULATORS FAILING CAUSING THIS ISSUE. THIS IS EXTREMELY DANGEROUS AND COULD CAUSE A SERIOUS ACCIDENT. I HOPE FOR BEFORE IT IS TOO LATE AND HARM IS DONE THAT FORD WILL OWN UP TO THIS PROBLEM AND HAVE RECALL TO REPAIR THE WINDOW MECHANISM THAT FAILS. IF FORD DOES NOT DO ANYTHING THAN NHTSA SHOULD. *TR

IN MY SUPER-CAB - WITHOUT WARNING THE DRIVER'S SIDE WINDOW FELL COMPLETELY DOWN TO THE BOTTOM OF THE DOOR AND WOULD NOT RAISE BACK UP WHILE IN ROUTE ON THE INTERSTATE. IT WAS LOUD AND SHOCKING! THIS OCCURRED OUT OF WARRANTY THE FIRST TIME AT 53,354 MILES. YESTERDAY (3/4/12), THE PASSENGER WINDOW DID EXACTLY THE SAME THING AND STARTLED MYSELF AND MY WIFE. THIS PRESENTS AN EXTREMELY UNSAFE AND UNSECURED SITUATION, ESPECIALLY IN THE WINTER CONDITIONS WE EXPERIENCE HERE IN THE NORTHWEST. THERE ARE HUNDREDS IF NOT THOUSANDS OF SIMILAR INCIDENTS POSTED ON THE INTERNET FOR THIS MODEL, 2004-2008. *TR

TL* THE CONTACT OWNS A 2004 FORD F-150 SUPER CREW LARIAT. THE CONTACT WAS DRIVING 5 MPH WHEN THE FRONT DRIVER'S SIDE POWER WINDOW FAILED AND FELL INTO THE DOOR PANEL. THE FAILURE REPEATED ON SEVERAL OCCASIONS WITH BOTH THE FRONT AND PASSENGER SIDE REAR WINDOWS. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED BUT THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WAS 108,000.

I HAVE OWNED THIS TRUCK SINCE 2004, NO SERIOUS ISSUES. THIS PAST FRIDAY I NOTICED POWER WAS STILL GOING TO MY TRUCK WHEN IT WAS TURNED OFF. THE POWER ACCESSORY RELAY WAS CLICKING VIGOROUSLY THEN STOPPED, NO POWER INSIDE MY VEHICLE. I STARTED THE TRUCK AND EVERYTHING WORKED EXCEPT FOR THE RADIO. I WENT FOR A DRIVE THAN AND THEN THE REVERSE LIGHTS CAME ON THE DOOR BUZZER WAS GOING OFF, AS I WENT TO STOP I HEARD A GRINDING NOISE OCCUR THAN STOPPED. WAS ABLE TO GET IT HOME. I HAVE 30 YEARS OF MECHANIC EXPERIENCE AND TRIED TO FIND A POSSIBLE SHORT. WHEN I REMOVED THE PASSENGER SIDE ROCKER PANEL I FOUND THE HARNESS COVERED IN RUSTY WATER. NOW DOING RESEARCH ON THE INTERNET, I HAVE SEEN HUNDREDS OF PEOPLE COMPLAINING ABOUT THIS ISSUE, THAT FORD WONT COVER. IT TURNS OUT MANY PEOPLE HAD TO HAVE WIRING HARNESS REPLACED COSTING THOUSANDS. WHILE CONDUCTING MY RESEARCH I HAVE FOUND OUT WATER IS LEAKING THROUGH THE WINDSHIELD THE REAR WINDOW AND WIRING HARNESS THAT TRAVELS THROUGH THE FIREWALL. PLEASE HELP, FORD WILL NOT ADMIT TO THEIR MISTAKE. *TR

THIS TRUCK HAS ONLY BEEN USED THREE TIMES IN FIVE MONTHS. IT WAS PARKED ON A PARKING PAD UNATTENDED FOR THREE DAYS AN 10 HOURS. THE MAIN ELECTRICAL WIRING STARTED A FIRE INSIDE OF THE TRUCK ON ITS OWN. IF IT HAD NOT BEEN FOUND AT 3:00 AM IT WOULD HAVE MOST LIKELY KILL TWO PEOPLE IN THEIR BEDS. UPDATED 03/12/12 *BF *TR

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 20 MPH, THE VEHICLE BEGAN TO DECELERATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC WHERE THE MECHANIC STATED TO THE CONTACT THAT THE TRANSMISSION WOULD HAVE TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 69,000. UPDATED 03/23/12*LJ

THE CLUTCH PACK IN THE DRIVEN TRAIN REAR DIFFERENTIALS LOCK UP WHEN TURNING CORNERS AND HOWLS WHEN GOING DOWN THE ROAD. THESE FAILURES ARE SO COMMON ON FORD TRUCK THAT FORD IS NOW ADDING FRICTION MODIFIERS TO THE REAR DIFFERENTIALS TO REAR THE PROBLEM AND AFTERMARKET SUPPLIERS ARE MAKING REPLACEMENTS FOR THE CLUTCH PACK LIKE DETROIT LOCKER TO ELIMINATE THE PROBLEM. THIS LOCK UP ON WINTER SURFACES CAUSE THE WHEELS TO LOOSE TRACTION INCREASING THE POTENTIAL FOR ACCIDENTS. THE HOWLING SOUND IS ALSO A DRAG ON THE DRIVE TRAIN COMPONENTS, REDUCING MPG AND CAPABILITY OF THE VEHICLE TO HANDLE ADVERSE CONDITIONS. FORD HAS KNOWN ABOUT THIS PROBLEM FOR SEVERAL YEARS AND HAS DONE NOTHING TO FIX THE PROBLEM OR REIMBURSE OWNERS FOR THE COST OF REPAIR. ON MY TRUCK, TOTAL REAR END REPAIR COSTS HAVE EXCEEDED $3700. *TR

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THERE WAS AN ABNORMAL INCREASE OF ACCELERATION TO 80 MPH FOR A BRIEF MOMENT. THE VEHICLE THEN RESUMED NORMAL OPERATION. ON A SEPARATE OCCASION WHILE DRIVING, THE BRAKE PEDAL WAS ENGAGED WITH A RAPID INCREASE IN RPMS, FOLLOWED BY AN UNEXPECTED INCREASE IN SPEED. THE GEAR WAS SHIFTED INTO PARK IN ORDER TO STOP THE VEHICLE. THE FAILURE RECURRED FIFTEEN TIMES AND WAS TAKEN TO AN AUTHORIZED DEALER WHO WAS UNABLE TO DUPLICATE THE FAILURE. THE CONTACT PLANNED TO TAKE THE VEHICLE BACK TO THE DEALER FOR A SECOND DIAGNOSIS. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 24,000. ..UPDATED 04/16/12 *BF THE CONSUMER ALSO STATED THERE WERE TIMES WHEN HE STARTED THE VEHICLE AND THE ENGINE RACED AT HIGH RPM'S AND IT WAS NOT RELATED TO THE ENGAGEMENT OF THE CHOKE IN COOL OR COLD WEATHER. ALSO IN RELATION TO INCREASED RPM'S ABOVE AFTER THE VEHICLE WAS SHIFTED INTO PAR, THE ENGINE CONTINUED TO RACE AT 5,000 RPM'S.

2 1/2 YEARS AGO MY HUSBAND PURCHASED A USED 2004 F-150 FX4 WITH THE 5.4 TRITAN ENGINE (WITH A 5 FOR THE 8TH DIGIT IN THE VIN) ALONG WITH A 2 YEAR EXTENDED WARRANTY (THAT COVERED THE ENGINE AMONG OTHER THINGS), FROM A FORD DEALERSHIP. IT HAD JUST UNDER 50,000 MILES. OVER TIME, WE HAD THE SUGGESTED OIL CHANGES, PUT NEW TIRES ON, NEW BATTERY AND HAD THE SPARK PLUGS CHANGED. THE PROBLEM I AM MOST UPSET ABOUT IS THE ??TICKING?? SOUND I HEARD THE DAY MY HUSBAND BROUGHT THE TRUCK HOME. WHEN I ASKED ABOUT IT HE SAID HE ALREADY ASKED THE DEALERSHIP WHAT THE SOUND WAS AND THEY SAID IT WAS JUST HOW ??THIS ENGINE SOUNDS??. IT WAS SUCH A STRANGE SOUND, WE ASKED TWO OTHER FORD DEALERSHIP AND THEY STATED THE SAME THING, BUT THEY NEVER LOOKED INTO IT. ONE MORNING IN OCTOBER, MY HUSBAND WAS DRIVING TO WORK AND THE TRUCK STARTED SHAKING SEVERELY. IT WAS SO BAD HE HAD DIFFICULTY CONTROLLING THE VEHICLE. IF IT WASN'T ON A BACK ROAD, WE KNOW HE WOULD HAVE BEEN IN AN ACCIDENT. WE TOOK IT TO COURT STREET FORD AND THEY SAID THEY HAD TO RUN DIAGNOSTICS ON IT. THEY RECEIVED A CODE OF 340, BUT COULDN'T FIND ANYTHING WRONG. THE FORD DEALERSHIP BROUGHT FORD ENGINEERS IN TO HELP IDENTIFY WHAT WAS WRONG WITH THE VEHICLE. PER THE ENGINEERS?? SUGGESTION, THE MECHANIC WOULD ASK FOR PERMISSION TO RUN A TEST. EACH TIME, WE WERE TOLD, THIS TEST WILL TELL US IF IT IS THIS REPAIR OR THAT. AFTER 2 WEEKS AND ALMOST $700 IN TESTS, IMAGINE OUR SURPRISE AT THE FINAL DIAGNOSIS "CATASTROPHIC ENGINE FAILURE" DUE TO CLOGGE

TRUCK VIBRATING. SLOWED DOWN, APPLIED BRAKES SEVERAL TIMES, VIBRATING STOPPED. AFTER GETTING HOME, STATED CHECKING THINGS. FOUND EMERGENCY BRAKE CABLE OFF. THIS HAS HAPPENED SEVERAL TIMES. POOR DESIGN. I HAVEN'T FOUND OF ANY RECALL ON THIS. THIS IS UNSAFE AND SHOULD BE RECALLED BY FORD. IF SOMEONE WHO DOESN'T HAVE ANY MECHANICAL ABILITY COULD GET "BURNED" BY UNNECESSARY COST BY FORD OR REPAIR SHOPS. *TR

F150 2004 WINDOWS DRIVER SIDE AND PASSENGER SIDE WINDOW BOTH FELL ON THE SAME DAY. I HAVE THEM PROPPED UP AT THIS TIME. I CAN NOT BELIEVE THERE IS NOT A RECALL ON THIS DANGER. BOTH WINDOWS SAME DAY! *TR

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE DRIVER, PASSENGER, AND REAR PASSENGER WINDOWS WOULD OPEN AND FALL INTO THE DOOR PANEL UNEXPECTEDLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS ADVISED THAT THE WINDOW REGULATORS FAILED AND WOULD NEED REPLACING. THE WINDOW REGULATORS WERE REPLACED. THE MANUFACTURER WAS CONTACTED AND THE CONTACT ADVISED THEM OF THE FAILURE, STATING THAT HE HAD BEEN A VITIM OF THEFT AS A RESULT OF THE FAILURE. THE MANUFACTURER OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000.