Page 5 of 21 · complaints 201–250 of 1,044

1999 Ford F-150 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1999 record →

Fuel System, Gasoline
Filed Sep 23, 2010130,000 milesCT

F150 FUEL TANK RUSTED OUT AND LEAKED - DUE TO RUSTED TANK STRAPS HAD TO REPLACE TANK AND STRAPS AT 130,000 MILES. *TR

Fuel System, Gasoline
Filed Sep 20, 2010160,000 milesOH

BROKEN FUEL TANK STRAP ON 1999 FORD F-150. *TR

Fuel System, Gasoline
Filed Sep 17, 2010106,000 milesKY

FUEL TANK SECURING STRAP BROKE ON 99 FORD F150 BECAUSE OF RUST THROUGH. BOTH STRAPS HAD TO BE REPLACED. FUEL TANK WAS CLOSE TO FALLING OFF TRUCK. *TR

Fuel System, Gasoline
Filed Sep 17, 2010274,900 milesIL

WHILE DRIVING MY 1999 FORD F-150 THE GAS TANK FELL TO THE GROUND. THE STRAPS RUSTED THROUGH, AND THE TANK WAS DRUG BY THE FUEL LINE. FORTUNATELY THERE WAS NOT A LEAK OR A FIRE. *TR

Fuel System, Gasoline
Filed Sep 17, 2010104,000 milesMI

FUEL TANK STRAP RUSTED AND BROKE. FUEL TANK WAS ALLOWED TO FALL ENOUGH TO BREAK FILLER NECK AND NECK AT TANK ITSELF. *TR

Fuel System, Gasoline
Filed Sep 16, 2010100,000 milesOH

I HAVE A 1999 F-150 AND ONE OF THE GAS TANK STRAPS RUSTED THROUGH AND BROKE. THE TANK DID NOT FALL BUT I HAD TO HAVE BOTH OF THE STRAPS REPLACED. I'M ONLY NOW WRITING BECAUSE I SAW THEY HAD OPENED AN INVESTIGATION FOR A RECALL. *TR

Fuel System, Other
Filed Sep 15, 201074,303 milesIL

I DRIVE A 1999 FORD F150. ON AUGUST 3, 2010, I HAD MY TRUCK INTO THE SERVICE CENTER TO REPLACE A BRAKE LINE. WHILE THEY WERE REPLACING THE BRAKE LINE, THEY NOTICED THAT ONE OF THE STRAPS TO THE GAS TANK HAS BROKEN AND THE OTHER WAS ALMOST RUSTED THROUGH. I SEE THAT YOU HAVE OPENING AN INVESTIGATION INTO THESE AND I WANT TO ENSURE THAT YOU HAVE AN ACCURATE COUNT OF THE PROBLEMS. I HAD BOTH STRAPS REPLACED. *TR

Fuel System, Gasoline › Storage › Tank Assembly › Mounting
Filed Sep 15, 2010200,000 milesKY

TL* THE CONTACT OWNS A 1999 FORD F150. WHILE DRIVING THE VEHICLE VIBRATED AND THE CONTACT PULLED OVER AND FOUND THE GAS TANK FELL OFF THE VEHICLE, THE GAS TANK STRAP BROKE DUE TO CORROSION. THE CONTACT WAS ABLE TO PUT THE GAS TANK BACK ON THE VEHICLE WITH SOME NYLON STRAPS. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WILL BE CONTACTED. THE FAILURE AND THE CURRENT MILEAGE WERE 200,000.

Fuel System, Gasoline
Filed Sep 15, 2010112,000 milesOH

REF: PE10036 THIS SUBMISSION HAS BEEN PROVIDED TO INDICATE AN ADDITIONAL OCCURRENCE OF THE PROBLEM DESCRIBED IN NHTSA ACTION NUMBER PE10036: ON OR ABOUT AUGUST 6, 2010, THE REAR FUEL TANK STRAP ON MY 1999 F150 BROKE. AS A RESULT, THE REAR OF THE TANK DROPPED ABOUT 8-12 INCHES. THE TANK DID NOT HIT THE GROUND AND DID NOT SPILL FUEL. IT REMAINED SUSPENDED BY THE FRONT STRAP. OVER THAT WEEKEND, I NOTED THAT THE FUEL LEVEL SEEMED TO DROP SUDDENLY, HOWEVER I DID NOT INVESTIGATE WHY. I FILLED THE TANK ON THAT DAY. ON AUGUST 9, 2010, A RELATIVE OF MINE SAW THE REAR OF THE TANK HANGING A FEW INCHES ABOVE THE GROUND. THE STRAP BROKE BECAUSE OF OBVIOUS EXCESSIVE CORROSION. THE CORROSION ON THE TANK WHERE IT CAME IN CONTACT WITH THE STRAP WAS ALSO EXCESSIVE. AS A RESULT, I REPLACED THE TANK AND BOTH STRAPS WITH AFTER-MARKET PARTS. *TR

Fuel System, Gasoline
Filed Sep 14, 2010160,000 milesNY

1. NORMAL DRIVING OF MY FORD F150 SINCE 1999. 2.. THE FAILURE - THE REAR GAS STRAPPED CORRODED, CAUSING THE GAS TANK TO DROP AND BE DRAGGED A SHORT DISTANCE ON THE HIGHWAY UNTIL I COULD SAFELY PULL OVER. 3. I BROUGHT THE CAR TO MY AUTHORIZED FORD DEALER FOR REPAIR. TWO NEW STRAPS HAD TO BE ORDERED AS THE FRONT STRAP WAS ALSO SEVERELY CORRODED. *TR

Engine and Engine CoolingFire
Filed Sep 13, 2010124,000 milesAK

FORD F-150 5.4L TRITON ENGINE - BLOWN OUT SPARK PLUG...PLUG EJECTED FROM THE ENGINE WHILE - SMOKE, MINOR FIRE... *TR

Engine and Engine Cooling
Filed Sep 9, 2010110,000 milesOH

TL* THE CONTACT OWNS A 1999 FORD F-150. THE CONTACT STATED THAT SINCE 2007, FOUR SPARK PLUGS WORKED THEIR WAY OUT OF THE HEAD AND BLEW OUT THE CYLINDER. EACH TIME, HE WOULD INSTALL A NEW PLUG AND IGNITION COIL. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED BY AN AUTHORIZED DEALERSHIP. THE CONTACT HAD NOT SPOKEN WITH THE MANUFACTURER AT THE TIME OF THE COMPLAINT. THE CURRENT MILEAGE WAS APPROXIMATELY 145,000. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000

Power Train › DrivelineCrash2 injured
Filed Sep 3, 2010114,000 milesTN

MY SON WAS DRIVING HIS 99 F150 SOUTHBOUND ON A TWO LANE HIGHWAY, GOING ABOUT 50 MPH WHEN HE HEARD A POP, AND THEN THE TRUCK WENT OUT OF CONTROL. THE REAR OF THE PICKUP BEGAN TO TRAVEL LEFT ACROSS THE HIGHWAY. IN THE NORTHBOUND LANE, IT BEGAN TO ROLL OVER, DRIVERS SIDE FIRST, FINALLY LANDING UPRIGHT AT THE LEFT EDGE OF THE HIGHWAY, THEN SLID DOWN AN EMBANKMENT FRONT FIRST IN SOME TREES. THE LEFT REAR AXLE HAD FRACTURED AND SNAPPED AND THE HUB AND WHEEL HAD COME OFF. THANKFULLY, HE AND HIS GIRLFRIEND SUFFERED NO PERMANENT INJURIES. *TR

Electrical SystemFire
Filed Sep 2, 2010120,000 milesKY

TL*THE CONTACT OWNED A 1999 FORD F150. THE CONTACT STATED THAT AFTER DRIVING 1/4 MILE AND THEN PARKING THE VEHICLE NEAR THE GARAGE THE TRUCK CAUGHT FIRE WHILE IT WAS TURNED OFF. THE FIRE DEPARTMENT WAS CALLED AND EXTINGUISHED THE FIRE. THERE WERE NO INJURIES. THE VEHICLE WAS DESTROYED. FORD HAS NOT BEEN CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000. UPDATED 09/16-10 *BF UPDATED 09/20/10*JB THE CONSUMER STATED THE FIRE STARTED UNDER THE HOOD. PRIOR TO THE FIRE, THE BATTERY LIGHT ILLUMINATED. UPDATED 09/20/10.*JB UPDATED 08/01/11 *BF THE CONSUMER STATED THE FIRE STARTED UNDER THE HOOD. THE FIRE DEPT. DID NOT KNOW WHAT CAUSED THE FIRE. SIX DAYS BEFORE THE FIRE, THE BATTERY LIGHT ILLUMINATED. THE CONSUMERS HUSBAND HAD THE VEHICLE INSPECTED AND EVERYTHING CHECKED OUT FINE. UPDATED 08/02/11

Engine and Engine Cooling
Filed Aug 11, 2010125,000 milesMN

I NOTICED A TICKING NOISE WHICH SOUNDED LIKE AN EXHAUST MANIFOLD LEAK FOR THE PAST FEW DAYS AND JUST TODAY I WAS TAKING OFF FROM A STOP SIGN WHEN THE SPARK PLUG BLEW OUT OF THE HEAD CREATING A LOUD KNOCKING/TICKING NOISE. I HAVE NOT HAD IT FIXED YET, BUT FROM WHAT I UNDERSTAND THIS CAN CREATE ENGINE FIRES WHICH CAN BE A MAJOR SAFETY HAZARD. *TR

Service Brakes, Hydraulic
Filed Aug 9, 2010146,000 milesNJ

WAS STOPPING ON HIGHWAY, BRAKE PEDAL WENT TO FLOOR. VEHICLE STOPPED, UPON INSPECTION FOUND REAR BRAKE LINE WAS RUSTED AND LEAKING. I REPLACED THE FAILED BRAKE LINE. *TR

Engine and Engine Cooling
Filed Jul 30, 2010123,179 milesCO

TL*THE CONTACT OWNS A 1999 FORD F150. THE CONTACT STATED THAT IN JULY 2009 WHILE DRIVING, THE COIL PACK BECAME DISLOCATED ALONG WITH A SMALL PIECE OF THE SPARK PLUG. THE CONTACT STATED THAT THE THREADING ON THE SPARK PLUGS WAS NOT SUFFICIENT ENOUGH TO HOLD IT IN PLACE, CAUSING THE PLUGS TO FAIL DUE TO ENGINE MOVEMENT. THE FUEL LINE WAS LOCATED ABOVE THE SPARK PLUGS AND THE CONTACT WAS CONCERNED THAT IF THE SPARK PLUGS FAILED, A FIRE COULD RESULT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE COIL PACK WAS REPLACED. THE FAILURE OCCURRED AGAIN IN JULY 2010. THE VEHICLE WAS REPAIRED AGAIN BY THE DEALER. THE MANUFACTURER OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 137,000. THE FAILURE MILEAGE WAS 123,179.

Tires
Filed May 26, 2010VA

TIRE IS SEPARATING ON INSIDE OF SIDEWALL. *TR

Vehicle Speed ControlFire
Filed May 18, 2010109,000 milesIL

TL* THE CONTACT OWNS A 1999 FORD F150. THE VEHICLE WAS TAKEN TO A LOCAL TIRE SHOP TO HAVE THE REAR TIRES REPLACED. THE VEHICLE CAUGHT ON FIRE WHILE IN THE TECHNICIANS POSSESSION. THE FIRE DEPARTMENT WAS CALLED AND A FIRE REPORT WAS FILED ACCORDINGLY. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 109,000.

Structure › Frame and Members
Filed May 9, 201085,489 milesIN

1999 FORD F150 2WD TRUCK WITH 80,000 MILES THE FUEL TANK FELL OUT OF THE TRUCK. UPON INVESTIGATION, IT WAS FOUND THAT THE FUEL TANK STRAPS HAS CORRODED APART. WHEN RE-INSTALLING NEW STRAPS, IT WAS FOUND THAT THE FUEL FILL TUBE WAS CORRODED, AS WELL, WITH SEVERAL HOLES IN IT. ALSO, WHILE RE-ATTACHING FUEL TANK IT WAS FOUND THAT THE REAR THREE CROSS-MEMBERS WERE ON THERE WAY TO CORRODING INTO TWO PIECES, AND HAD ALREADY COMPLETELY BROKEN IN OTHER PLACES. UPON REMOVAL OF PICK-UP TRUCK BED FOR EXAMINATION, IT WAS FOUND THAT THE REAR SPRING SHACKLE PINS HAD CORRODED AWAY, LEAVING NO SUPPORT. FURTHER, THE FRAME RAILS WERE CORRODED TO THE POINT THAT THEY COULD BE BENT BY HAND- NO TOOLS USED! THIS SHOULD BE A MAJOR SAFETY RECALL BY FORD AS AN UNSUSPECTING USER HAULING A TRAILER MAY LOOSE THEIR TRAILER, DESPITE SAFETY CHAINS ATTACHED, CAUSING INJURY, OR DEATH, AND PROPERTY DAMAGE. AN UNSUSPECTING DRIVER WOULD ALSO BE SUBJECT TO THE FUEL TANK FALLING OFF THE TRUCK, WHILE DRIVING. IT COULD BURST INTO FLAMES, DUE TO HOT EXHAUST, OR ROAD SPARKS. THIS ALSO POSES THE SAFETY HAZARD OF FUEL SPILLAGE ON A ROADWAY. THIS IS NOT THE FIRST TRUCK MANUFACTURED BY FORD THAT HAS HAD PROBLEMS OF THIS NATURE, BUT THIS IS THE WORST I HAVE SEEN, AND THERE ARE MORE THAN LIKELY MORE CASES KNOWN TO OTHER MECHANICS, AS WELL AS SOME THAT HAVE GONE UNDETECTED AS OF YET. *TR

Engine and Engine CoolingFire
Filed May 4, 201030,500 milesPA

AFTER DRIVING THE VEHICLE APPROXIMATELY 10-12 MILES, I PARKED IT IN THE DRIVEWAY. ABOUT FIFTEEN MINUTES LATER MY WIFE AND I SMELLED SMOKE. WHEN I INVESTIGATED, I FOUND ENGINE COMPARTMENT OF THE TRUCK IN FLAMES. THE FIRE APPEARED TO HAVE STARTED ON THE DRIVER'S SIDE OF THE ENGINE COMPARTMENT ABOVE THE FRONT WHEEL. FIRE COMPANY WAS REQUIRED TO EXTINGUISH THE FLAMES. EVERYTHING FORWARD OFTHE FIREWALL WAS DESTROYED. *TR

Structure › Frame and Members
Filed Apr 27, 201085,500 milesIN

THE STRAP ON OUR FORD F 150 THAT HOLDS UP OUR GAS TANK BROKE AND HAD TO BE REPLACED. UPON LOOKING AT THE FRAME IT WAS DISCOVERED THAT IT WAS RUSTED OUT VERY BADLY AND COULD BE A DRIVING HAZARD TO DRIVE. WE ARE IN THE PROCESS OF COMPLETELY GETTING A NEW FRAME PUT UNDER THE TRUCK. THIS TRUCK IS ONLY TEN YEARS OLD AND WE THINK FORD SHOULD HAVE SOME RESPONSIBILITY IN FIXING THIS PROBLEM. IT IS A ONE OWNER AND WE HAVE TAKEN VERY GOOD CARE OF IT. IT LOOKS LIKE THE DAY WE BOUGHT IT EXCEPT FOR THE FRAME. I HATE TO THINK WHAT COULD HAVE HAPPENED IF THE GAS TANK HAD FALLEN OFF WHILE WE WERE DRIVING ON THE EXPRESSWAY. *TR

Engine and Engine CoolingFire
Filed Apr 20, 2010139,000 milesTX

MY 1999 FORD F150 WAS SITTING IN THE DRIVEWAY NEXT TO THE HOUSE. APPARENTLY IT SPONTANEOUSLY COMBUSTED. IT IS NOW A BURNED-OUT SHELL OF A TRUCK. FORTUNATELY, MY WIFE WAS WORKING FROM HOME AND CALLED THE FIRE DEPT SO THE HOUSE DID NOT SUFFER MUCH DAMAGE. I DID LOSE A FEW THOUSAND $ WORTH OF TOOLS IN THE TRUCK. *TR

Engine and Engine Cooling
Filed Mar 19, 2010130,000 milesMO

TL* THE CONTACT OWNS 1999 FORD F150. WHILE DRIVING AT 55MPH THE VEHICLE SHUT DOWN WITHOUT WARNING. HE TOOK THE VEHICLE TO THE GARAGE. HE WAS INFORMED THE MOTOR HEAD SENDING UNIT HAD TO BE REPLACED, BUT THE MOTOR HEAD HOLE WAS DEFECTIVE BECAUSE IT WAS DRILLED TOO LARGE.THE GARAGE WAS NOT ABLE TO REPLACE THE MOTOR HEAD IN A TIMELY MANNER. THE TOTAL COST FOR REPAIR WAS $700.00.THE CONTACT CONTACTED THE MANUFACTURER. THE MANUFACTURER DID NOT OFFER ANY ASSISTANCE . THE FAILURE AND CURRENT MILEAGE WAS 130,000.

Engine and Engine Cooling
Filed Mar 5, 2010117,850 milesCA

I OWN A USED 1999 FORD F-150 5.4L ENGINE. IT HAS APPROXIMATELY 117,500 MILES. WHILE DRIVING ON THE FREEWAY IN CALIFORNIA YESTERDAY, I HEARD A LOUD KNOCKING TYPE NOISE. I PULLED OVER TO THE SHOULDER AND WITH THE ENGINE RUNNING OPENED THE HOOD. JUST AS I DID, THE SPARK PLUG EJECTED FROM THE CYLINDER HEAD AND CAME WITHIN 3" OF MY SKULL ALMOST KILLING ME. TOOK IT RIGHT OVER TO THE POWER FORD DEALER IN TUSTIN, CA. THEY WANT TO CHARGE ME A DIAGNOSIS FEE TO TELL ME WHAT I ALREADY KNOW. I TOLD THEM THEY BETTER ASSURE ME THAT THE REMAINING 7 PLUGS WON'T DO THE SAME THING OR I MAY HAVE BEEN KILLED AND A LAW SUIT WOULD HAVE BEEN A DEFINITE. THIS IS VERY DANGEROUS AND OUT OF WARRANTY SO TO SPEAK, BUT IT A UNIQUE PROBLEM ALL IT'S OWN. THIS HAS TO LEAD TO A RECALL. IT IS FAR TO DANGEROUS AND IN LIGHT OF WHAT HAS COME UP WITH TOYOTA RECENTLY WE CANNOT ALLOW THESE THINGS , THESE SERIOUS DANGER TO CONTINUE TO BE ALLOWED TO SAVE FORD A FEW $. I AM ALSO GOING TO WRITE TO CONGRESS. *TR

Vehicle Speed Control › Cruise ControlFire
Filed Mar 1, 201075,000 milesTX

TL*THE CONTACT OWNS A 1999 FORD F150. THE VEHICLE CAUGHT FIRE WHILE IT WAS PARKED IN HER DRIVEWAY. EVERYTHING UNDER THE HOOD INCLUDING HER RADIATOR WAS BURNED AND THE PAINT ON THE HOOD STARTED TO MELT. THE WINDSHIELD CRACKED AND DISPLAYED STAINS FROM THE SMOKE. THE RIGHT WINDSHIELD WIPER WAS ALSO BURNED. THE DRIVER STATED THAT THE VEHICLE HAD NOT BEEN DRIVEN FOR OVER 15 HOURS. THE CONTACT TRIED TO CALL FORD BUT NO ONE RETURNED HER CALL. THE VEHICLE WAS DESTROYED. THE FAILURE MILEAGE WAS 75,000.

Service Brakes, Hydraulic
Filed Feb 23, 201062,000 milesFL

1999 FORD F-159 ABS LIGHT ON AND RED BRAKE LIGHT ON INTERMITTENTLY WITH CHANGE IN BRAKE "FEEL". *TR

Engine and Engine Cooling › Engine
Filed Feb 4, 2010227,000 milesME

SPARK PLUG BLOWOUT ON 1999 FORD F150 WITH 5.4L TRITON V8. IT SEEMS TO BE A VERY COMMON PROBLEM WITH THE FORD MODULAR ENGINES. TODAY, I HEARD A LOUD POP COME FROM MY ENGINE BAY AS I ACCELERATED AND THEN THE SOUND OF WHAT SEEMED TO BE A MASSIVE EXHAUST MANIFOLD LEAK. UPON FURTHER INSPECTION, I FOUND THAT THE SPARK PLUG ON THE REAR PASSENGER SIDE OF THE ENGINE HAD EJECTED AND BROKE THE COIL WITH IT. I WAS LUCKY THAT IT HAD ONLY DAMAGED THE THREADS ON THE SPARK PLUG AND SHEARED THE COIL AT ITS MOUNT, INSTEAD OF DAMAGING THE THREADS ON THE HEAD, BUT FROM READING THE MULTIPLE OTHER STORIES ONLINE ABOUT THIS HAPPENING, IT SEEMS THAT I AM LUCKIER THAN MOST. I WAS ABLE TO REPAIR IT BY REPLACING THE SPARK PLUG, BOOT, AND COIL, BUT FROM WHAT I HAVE SEEN, MOST PEOPLE HAVE TO REPLACE THE HEAD WHEN IT HAPPENS. I DON'T SEE WHY THERE HAS NOT BEEN A RECALL SINCE IT CAN CAUSE AN ACCIDENT DUE TO SCARING A DRIVER WHEN THEY HEAR A LOUD EXPLOSION IN THE ENGINE WHEN IT HAPPENS, OR POSSIBLY KILLING SOMEONE AS FUEL/AIR VAPORS ESCAPE THE ENGINE AND THE SPARK PLUG COULD POSSIBLY IGNITE IT OUTSIDE THE ENGINE, AND BEING RIGHT NEXT TO THE FUEL RAIL AND INJECTORS, POSSIBLY CAUSE MASSIVE FIRE DAMAGE WITH ITS OCCUPANTS STILL INSIDE THE VEHICLE. PLEASE TELL FORD TO RECALL THIS PROBLEM. I SEE THE FIX BEING AS SIMPLE AS PUTTING STRONGER THREAD INSERTS TO PREVENT THE SPARK PLUGS FROM EJECTING. ITS RIDICULOUS US AS CAR OWNERS SHOULD HAVE TO CONTINUOUSLY PAY BIG BUCKS FOR A FAULTY ENGINE DESIGN THAT FORD REFUSES T

SeatsCrashFire2 injured
Filed Nov 18, 200965,000 milesKY

EJECTION OF PASSENGER DURING ROLL OVER ACCIDENT AT 40 MPH WHILE SEAT BELTED INTO A 1999 MODEL FORD F150 FOR WHICH THE PASSENGER SEAT BROKE LOOSE FROM THE FRAME. *TR

Engine and Engine Cooling
Filed Nov 2, 2009120,000 milesIA

SPARK PLUG KEEPS BEING BLOWN OUT OF THE CYLINDER HEAD. NOW THEY WANT TO REPLACE THE WHOLE HEAD $3,000.00 THEY FIRST TIME IT HAPPEN THEY JUST PUT IN A HELICOIL KIT AND CHARGED ME A $1,000.00. I HAVE ALSO REPLACE 2 COILS ON THIS SIDE OF THE ENGINE AND ALSO HAD TO REPLACE THE HEAD GASKET ON THAT SIDE. *TR

Service Brakes, Hydraulic
Filed Oct 14, 200962,000 milesPA

FORDS RECALL OF F150'S FOR DEFECTIVE LEAKING CRUISE CONTROL CUT-OUT SWITCHES DOES NOT TOTALLY FIX THE PROBLEM BY THEM JUST ADDING AN INLINE FUSE FOR THE FIRE PROBLEM. THE PRESSURE SENSITIVE SWITCH IS SCREWED INTO THE BOTTOM OF THE BRAKE MASTER CYLINDER AND EVEN IF THE FUSE BLOWS DISABLING THE CRUISE CONTROL BY REMOVING THE 12 VOLTS GOING TO IT THE BRAKE FLUID CAN STILL LEAK OUT OR BE FORCED OUT BY BRAKE FOOT PEDAL PRESSURE (WHICH IS VERY HIGH) THRU THE DEFECTIVE SWITCH SEAL ONTO THE SUPER HEATED EXHAUST SYSTEM CAUSING IT TO CATCH FIRE, AND/OR ENOUGH BRAKE FLUID TO LEAK OUT CAUSING AIR TO BE SUCKED INTO THE MASTER CYLINDER CAUSING BRAKE FAILURE, AND/OR ENOUGH BRAKE FLUID TO LEAK OUT CAUSING BRAKE FAILURE. THIS IS A "TYPICAL" FORD KLUDGE REPAIR TO SAVE MONEY AT PEOPLE'S LIVES EXPENSE. PAYING LAWSUITS APPEARS TO BE MORE COST EFFECTIVE IN FORDS EYES. THEY HAVE PULLED THIS CRAP FOR AT LEAST THE 30+ YEARS I CAN REMEMBER GOING BACK TO THE EXPLODING FORD PINTO'S. MY CURRENT 1999 FORD F150 IS THE LAST FORD I'LL EVER BUY, PERIOD !!!*TR

SeatsCrashFire2 injured
Filed Oct 6, 200972,000 milesKY

WHILE SEAT BELTED INTO THE PASSENGER SEAT OF A FORD F150 MY SON WAS EJECTED IN A FRONT IMPACT AND ROLL OVER ACCIDENT. THE SEAT BROKE LOOSE FROM THE TRUCK FLOOR DURING THE IMPACT ALLOWING HIM TO COME OUT OF THE SEAT BELT AND BE EJECTED OUT ONTO THE ROADWAY CAUSING SEVERE INJURIES. *TR

Wheels › Lugs/Nuts/Bolts/Studs
Filed Sep 16, 2009OH

1999 FORD F150 LEFT REAR WHEEL BECAME DETACHED FROM THE VEHICLE AND CROSSED THE MEDIAN AND STRUCK ANOTHER VEHICLE. *KB ACCORDING TO THE POLICE REPORT, THE LEFT REAR WHEEL LUG NUT BROKE OFF. OHIO TRAFFIC CRASH REPORT # 10285367. *JB

Engine and Engine Cooling › Engine
Filed Jul 25, 2009120,000 milesNJ

ACCELERATING ON RAMP TO FREEWAY HEARD A LOUD BANG, VEHICLE LOST POWER AND ENGINE RAN ROUGH WHILE MAKING LOUD UNMUFFLED NOISE. FOUND THAT VEHICLE HAD BLOWN OUT #6 SPARK PLUG. FORD F-150 WITH 5.4L ENGINE, WITH 120,000, ORIGINAL OWNER. FOUND NUMEROUS INTERNET POSTINGS ON THIS PROBLEM. CONTACTED MANUFACTURER, NO RECALLS OR ASSISTANCE. MAKERS FIX IS TO REPLACE HEADS, AT CUSTOMER EXPENSE. FOUND SHOP OFFERING IN VEHICLE REPAIR, AND EXPECT REPAIRS TO BE DONE SHORTLY. *TR

Vehicle Speed ControlFire
Filed Jul 13, 200998,000 milesIL

TL*THE CONTACT OWNS A 1999 FORD F150. AFTER BEING PARKED IN THE DRIVEWAY FOR APPROXIMATELY TWO HOURS, THE VEHICLE CAUGHT FIRE. THE ENGINE WAS NOT TURNED ON AT THE TIME AND THERE WERE NO INJURIES. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND FILED A REPORT. THE VEHICLE WAS DESTROYED. AS A RESULT, THE FIRE INSPECTOR COULD NOT DETERMINE THE CAUSE OF THE FIRE. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 98,000.

Service Brakes, Hydraulic
Filed Jul 1, 2009102,000 milesOH

MY BRAKES FAILED ON MY 1999 FORD F150 THAT ONLY HAS 102,000 MILES ON IT. I WAS AMAZED TO DISCOVER THAT THE PROBLEM WAS DUE TO A HEAVILY CORRODED STEEL BRAKE LINE. I AM HAVING A HARD TIME UNDERSTANDING WHY THE NHTSA DOESN'T REQUIRE AUTOMOBILE MANUFACTURERS TO USE STAINLESS STEEL FOR BRAKE LINES. AFTER TALKING WITH A FEW MECHANICS, IT SEEMS THAT THIS TYPE OF FAILURE IS NOT UNCOMMON IN VEHICLES WITH 100,000+ MILES ON THE ODOMETER. I'M AFRAID TO THINK WHAT KIND OF ACCIDENTS CAN OCCUR WITH THIS TYPE OF PREMATURE BRAKE FAILURE. *TR

Engine and Engine Cooling
Filed Jun 22, 2009150,000 milesOH

ONE OF THE SPARK PLUGS ON MY 1999 FORD F-150 SIMPLY BLEW OUT OF THE HEAD WHILE DRIVING AT A MERE 15 MPH. AFTER INSPECTION, THAT PLUG WAS EJECTED CLEAR OF THE VEHICLE, NEVER TO BE FOUND, ALONG WITH ALL OF THE THREADS THAT IT WAS SCREWED INTO. *TR

Electrical SystemFire
Filed Jun 4, 2009190,000 milesWI

HVAC INTERIOR FAN BEGINS TO BE INTERMEDIATE AT ALL SETTING BUT HIGHEST SETTING. THE RESISTOR FAILS ON ALL BUT HIGHEST SETTING. SHORT IN WIRE HARNESS STARTED A SMOLDERING FIRE AT CONNECTOR. ALL RESISTORS ARE OPEN AIR AND RUSTED ASSUMED DO TO ITS PROXIMITY TO THE EVAPORATOR. FAILURE EXACTLY LIKE THIS ONE EXPERIENCED BY OTHER OWNERS. HTTP://WWW.F150ONLINE.COM/FORUMS/ARTICLES-HOW-TOS/378955-HEATER-BLOWER-FAN-FIX-ONLY-HIGH-SPEED.HTML. *TR

Engine and Engine Cooling › Exhaust System
Filed Apr 22, 2009OK

WAS DRIVING MY FORD ON THE FREEWAY WHEN I HEARD A LOUD NOISE, I STOPPED NEARBY TOOK A LOOK AT IT FOUND THE SPARK PLUG HAD BEEN BLOWN OUT, CALLED FORD THE SAID THEY COULD FIX IT FOR 2200! *TR

Visibility
Filed Mar 29, 200995,000 milesTN

I HAVE A 1999 FORD F-150 THAT LEAKS AROUND THE WINDSHIELD WHEN IT RAINS IT CAUSES THE WIPERS NOT TO WORK THE POWER ACC STAY ON AND THE DOOR CHIME RINGS ONCE THE KEY IS REMOVED FROM THE SWITCH. THIS IS A COMMON PROBLEM WITH THIS VECHILE AND NEEDS TO BE RECALLED. *TR

Engine and Engine Cooling › Engine
Filed Mar 29, 200971,000 milesNC

ON FOUR SEPARATE OCCASIONS, THE VEHICLE BEGAN IDLING AND ACCELERATING ROUGHLY FOR ABOUT 2 DAYS. THE CHECK ENGINE LIGHT WOULD COME ON AFTER ABOUT A DAY. THE PROBLEM WOULD STOP AND THE LIGHT WOULD GO OUT BEFORE I HAD THE CHANCE TO TAKE IT TO A SHOP. THIS LAST TIME, MARCH 27, 2009 IT HAD BEEN RAINING FOR A DAY OR TWO. I WENT TO START THE TRUCK AND THE ENGINE WAS IDLING AND ACCELERATING ROUGHLY AGAIN. UPON TAKING IT TO A LOCAL REPAIR SHOP, I WAS TOLD THAT THE REAR TWO COIL PACKS HAD FAILED AND THAT THIS WAS A COMMON PROBLEM WITH THIS MODEL. IT WAS EXPLAINED TO ME THAT THE RAIN RUN OFF FROM THE VEHICLE DRIPPED ONTO THE REAR TWO COIL PACKS AND WOULD CAUSE PREMATURE FAILURE. THE PROBLEM STARTED AT ABOUT 71,000 MILES AND WAS REPAIRED AT JUST OVER 72,000. *TR

Service Brakes, Hydraulic › Foundation Components › Master CylinderFire
Filed Mar 19, 2009170,000 milesGA

TL*THE CONTACT OWNS A 1999 FORD F150. THE VEHICLE WAS PARKED FOR SEVERAL HOURS WHEN THE CONTACT NOTICED SMOKE COMING FROM THE HOOD. A FEW SECONDS LATER, THE VEHICLE CAUGHT FIRE. HE WAS ABLE TO EXTINGUISH THE FLAMES AND NOTICED THAT THE FIRE ORIGINATED FROM THE MASTER CYLINDER AREA. THE VEHICLE WAS TOWED TO THE DEALER. A REPORT WAS FILED WITH THE MANUFACTURER AND THEY STATED THAT HE WOULD RECEIVE A LETTER. THE CURRENT AND FAILURE MILEAGES WERE 170,000.

Engine and Engine Cooling › Engine
Filed Mar 8, 2009140,000 milesOK

WENT OUTSIDE TO START MY TRUCK 1999 FORD F-150 5.4L. AS SOON AS I STARTED THE TRUCK I HEARD A LOUD BANGING, SHUT THE TRUCK OFF, OPEN THE HOOD, AND A SPARK PLUG HAD BLOWN OUT THE HEAD RIPPING ALL THE THREADS OUT AND BREAKING THE COIL. SO NOW MY $14000 TRUCK IS USELESS. MY ONLY OPTIONS INCLUDE $3000 FOR NEW HEADS OR A HELI COIL KIT WHICH WILL EVENTUALLY ALLOW THE SAME PROBLEM OR WORSE TO OCCUR. *TR

Engine and Engine Cooling › Engine
Filed Feb 25, 200980,000 milesMN

THE NUMBER 3 SPARK PLUG BLEW OUT OF MY 1999 F150 WHILE PULLING AWAY FROM A STOP LIGHT. THE ALUMINUM HEAD HAS ONLY 4 THREADS HOLDING THE PLUG IN PLACE, CLEARLY A DESIGN DEFECT. I HAD BOTH HEADS REMOVED AND HAD ALL EIGHT HOLES REPAIRED...TOTAL COST WAS ABOUT $3,000. THERE WAS 80,000 MILES ON THE TRUCK AT THE TIME. FORD SHOULD STAND BEHIND THEIR PRODUCT! *TR

Electrical SystemFire
Filed Feb 12, 2009GA

MY HUSBAND WENT TO THE STORE AND WHEN HE CAME OUT, OUR TRUCK WAS ON FIRE. THE FIRE DEPT. SAID IT WAS ELECTRICAL. *TR

Air BagsCrash2 injured
Filed Dec 8, 2008120,000 milesIN

TL*THE CONTACT OWNS A 1999 FORD F-150. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT WAS INVOLVED IN A CRASH. THE AIR BAGS FAILED TO DEPLOY AND THE SEAT BELTS DID NOT LOCK. A POLICE REPORT WAS FILED. THE CONTACT EXPERIENCED SORENESS AND THE PASSENGER HAD TO HAVE A STAPLE PLACED IN HIS HEAD AS A RESULT OF NOT BEING PROTECTED BY THE SEAT BELT. THE VEHICLE WAS UNABLE TO BE DRIVEN AFTER THE CRASH. THE DEALER DID NOT OFFER ASSISTANCE AND THE MANUFACTURER HAS NOT BEEN NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 120,000.

Service Brakes, Hydraulic
Filed Oct 15, 200886,000 milesGA

TL*THE CONTACT OWNS A 1999 FORD F150. WHEN THE CONTACT STARTED THE IGNITION, THE ANTI-LOCK BRAKE SYSTEM WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE WARNING LIGHT REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE FAILURE WAS RELATED TO THE ABS MODULE. THE MECHANIC WAS UNABLE TO LOCATE THE PART DUE TO THE MANUFACTURER DISCONTINUING THE COMPONENT. THE TECHNICIAN ATTEMPTED TO SEARCH THE SALVAGE YARD FOR A USED PART, BUT WAS UNSUCCESSFUL. THE VEHICLE IS CURRENTLY INOPERATIVE AND HAS NOT BEEN REPAIRED. THE CONTACT WAS CONCERNED OF THE SAFETY RISK INVOLVED. THE FAILURE AND CURRENT MILEAGES WERE 86,000. UPDATED 11/12/08 *CN UPDATED 11/18/08. *JB

Engine and Engine Cooling
Filed Oct 8, 2008160,000 milesWI

1999 FORD F150 . FORD PUT ALUMINUM HEADS IN THESE VEHICLES. THEY FOUND OUT THAT THEY WERE SHOOTING OUT THE SPARK PLUGS. THEY HAVE NEVER RECALLED THIS. IN THE PAST 4MOS, WE HAVE HAD 4 SPARK PLUGS SHOOT OUT. EACH TIME THIS HAPPENED, IT COST 300.00 TO REPAIR AND 200.00 FOR TOWING. NOT INCLUDING THE MONEY LOST IN WAGES, RENTING A VEHICLE ETC. I CONTACTED FORD AND FILED A COMPLAINT. THEY SAID THEY WOULD DOCUMENT THIS AND THAT WAS PRETTY MUCH THE END OF THIS. THE DEALER SHIP WE TOOK THIS TO, SAID THEY SEE A LOT OF THESE. IT WAS BECAUSE OF THE ALUMINUM HEADS AND FORD RECOGNIZES THIS NOW AND CHANGED IT. WELL, THEY DID NOT CHANGE IT FOR THE PEOPLE WHO STILL HAVE THESE TRUCKS. THIS SITUATION IF VERY FRUSTRATING TO ME AS A CONSUMER. THIS COULD POSSIBLY BLOW THE ENTIRE ENGINE. THIS VEHICLE IS NOT EVEN 10YRS OLD. THERE ARE 4 MORE SPARK PLUGS THAT COULD GO YET. WE DO NOT HAVE THE EXTRA MONEY TO KEEP STICKING INTO THIS TRUCK AND WE ARE IN NO FINANCIAL SITUATION TO BUY ANOTHER ONE AT THIS POINT. WE HAVE TO GET BY WITH WHAT WE HAVE, BUT WE SHOULD NOT HAVE TO BE DEALING WITH THIS MESS. IN MY OPINION AND OTHERS WITH THE SAME COMPLAINT, FORD SHOULD RECALL THIS. THEY NEED TO MAKE THIS RIGHT TO THEIR CONSUMERS. THANK YOU, WILLIAM KRUMHUS *TR

Service Brakes, Hydraulic
Filed Sep 6, 200891,000 milesGA

I WAS ON A TRIP IN ALABAMA TRAVELING SOUTH ON I-85 ON SEPTEMBER 2, 2008. I STOPPED FOR A BREAK JUST NORTH OF MONTGOMERY. WHEN I GOT ON THE ON RAMP TO I-85, MY LEFT FRONT TIRE SUDDENLY WENT FLAT. I REPLACED THE WHEEL WITH THE SPARE AND DISCOVERED THAT THE WHEEL HAD BEEN RIPPED OPEN. I DROVE TO THE NEAREST FORD DEALER IN MONTGOMERY WHERE THEY DISCOVERED THAT A BRAKE CALIPER BOLT HAD COME OUT AND CAUSED THE BRAKE CALIPER TO RIP THE WHEEL APART. I WAS EXTREMELY LUCKY TO HAVE BEEN ON THE ON RAMP RATHER THAN TRAVELING ON THE INTERSTATE AT 70 MILES AN HOUR. THIS IS THE THIRD TIME THAT THE SAME CALIPER BOLT HAS COME OUT. THE LAST TIME WAS IN ONEONTA ALA AND WAS REPLACED BY THE LOCAL FORD DEALER IN ONEONTA. THIS IS A DANGEROUS SAFETY PROBLEM THAT COULD HAVE CAUSED THE DEATH OF TWO PEOPLE. *TR

Engine and Engine Cooling
Filed Aug 22, 2008124,240 milesPA

HAD JUST PULLED OUT FROM INTERSECTION ONTO MAIN ROAD WHEN TRUCK DEVELOPED A SEVERE MISFIRE. I PULLED OVER IMMEDIATELY AND UPON INSPECTION FOUND THE THIRD SPARK PLUG ON THE RIGHT SIDE HAD BLOWN OUT OF THE HOLE. WE TOOK IT TO A GARAGE LESS THAN A BLOCK AWAY AND THEY WERE ABLE TO INSTALL A NEW PLUG AND COIL PACK BUT SOME OF THE THREADS IN THE HEAD HAD BEEN DAMAGED. WE WERE TOLD THEY DIDN'T KNOW HOW LONG IT WOULD HOLD. OLD PARTS ARE NOT AVAILABLE. I UNDERSTAND THIS IS A PROBLEM ON THE FORD TRITON ENGINES AND THINK A RECALL SHOULD BE ISSUED .THANK YOU *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 1999 Ford F-150 → · Every F-150 year → · How the figures are calculated →