2016 Ford Explorer complaints

Rear suspension issue, causes both rear tires to wear abnormally on outside edge. causes unstable handling. had the vehicle realighned twice, 4000 miles between alighnments. the vehicle has now worn out two sets of new back tires and continues to exhibit unstable handling.

The Power transfer unit is leaking fluid onto the exhaust and it caught on fire as I pulled into my driveway. I was able to extinguish the fire before any damage was done. There is also a nauseous odor in the cabin of the vehicle that makes me sick, burns my eyes every time I drive my vehicle. I was told by a mechanic that this was the fluid from the PTU burning Did some research and discovered this is a common problem with these PTU's leaking fluid. Very concerned now that it will catch on fire again and cause damage or even a wreak if it locks up. I fear that this could harm me or someone else if this problem is not fixed ASAP. I have no other vehicle and not sure how to even get it fixed. The dealership said it would cost around $2000 to have it fixed. I would like someone to look at this issue, Ford advised that is not there problem and its not covered by any recalls. There is no way of knowing if it catches on fire going down the road until its actually on fire.

There has not yet been an incident, however, the Ford dealer is not returning any calls or service schedule requests to have the RECALL repairs done, and I am concerned the problems may become worse to the point that there is an incident. Can NHTSA force Ford to get their dealers to prioritize recall repairs?

Steering gear assembly completely failed, causing a total lock up of the steering wheel and loss of control. Happened at highway speeds, could barely pull off to side of road. Nearly crashed as there was no warning or indication of total steering loss. Ford dealer replacement cost of $3000. I was told this is a common issue with the Explorer, but there was no remedy offered by Ford.

When the SUV is warm there is a odor of something burning. Has been a couple of years now.

Hello, this is a issue with the heating and air conditioning. when i turn on the heat i have it set to anything about 75 degrees, the suv is blowing out cold air. and sometimes the AC turns on blowing air but the light for the AC is not turned on.

THE A PILLAR COVER HAVE DETACHED ON BOTH THE DRIVER AND PASSENGER SIDES. THE COVER THAT DETACHES WHILE DRIVING CAN CREATE A ROAD HAZARD FOR OTHER USERS, INCREASING THE RISK OF A CRASH. THIS ISSUE HAS NOT BEEN ADDRESSED BY THE MANUFACTURER. I HAVE OBSERVED SEVERAL VEHICLES OF THE SAME MAKE AND MODEL MISSING THESE SAME COVERS.

The contact owns a 2016 Ford Explorer. The contact stated that the vehicle constantly smelled of gasoline. The contact stated that the odor occurred when the vehicle was in motion but was stronger when the vehicle was idle. The vehicle was taken to an independent mechanic who was not able to properly diagnose the vehicle. The mechanic sealed several locations where the odor might have been coming from. The vehicle was taken to the dealer because the gasoline odor was stronger on the outside of the vehicle. The dealer was not able to determine the cause of the failure and referred the contact to NHTSA for assistance. The contact stated that the failure had gotten progressively worse. The manufacturer was not notified of the failure. The failure mileage was 90,000

I was driving down the highway at approximately 60mph when my steering wheel became extremely stiff and hard to turn. The vehicle became very hard to handle. The steering wheel ended up locking up completely and I had to have it towed to the dealership. After diagnostics it was determined that the entire steering gear had failed. The cost to fix is $2200.00. Keep in mind that there is only 26,000 miles on the odometer! There were also no warning lights on the dash. No recall or warranty coverage.

Using the FORD PASS ap, I have two recalls for my 2016 Ford Explorer Sport. Recall 21S22 for the roof rack trim detachment and 21N01 for high speed cooling fan motor relay. I use Miracle Ford in Gallatin, TN. They have made incident reports on two separate occasions for my car. First, they lost the report in July and then the manager, Robert, brought me back in for a second report. I keep getting text messages that my service is complete, but it hasn't been completed. They haven't called me to bring my car back in for repair and I get the run around every time I call. I've attempted to reach supervisor and Robert, the manager, with no success. I'm starting to get worried!

Transmission failure, not shifting consistently, multiple times would not shift out of second gear after down shifting during driving. This is dangerous when merging into higher speeds where acceleration is needed, such as on highway. Took Vehicle to Ford dealership twice while under power train warranty and they stated they could not replicate the concern. They reset adaptive learning transmission, because they said shifting was likely due to different driving styles between husband and wife. Now 6 months later, issue continues and they admit it is a faulty transmission, but is no longer under warranty.

The contact owns a 2016 Ford Explorer. The contact stated that the air bag warning light was illuminated. The contact stated that previously the air bag warning light was illuminated however, the warning light disappeared independently. The vehicle was taken to the local dealer where the diagnostic trouble code: B141B was retrieved. The contact was informed that the connector for the second-row seats needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to NHTSA. The approximate failure mileage was 80,000.

About 2 weeks ago I heard a noise and from that point it sounded like my steering wheel was grinding. Steering is tight at slower speeds and it is making that same grinding noise. I took it to a dealership to get checked out and was told the steering gear had failed and that it needs to be repaired however the parts are on back order with no foreseeable ship date, but that it was ok to drive, just may be a little hard to steer at low speeds. This morning my steering wheel was totally locked up and could not turn in either direction. There are no warning lights or other indication of an issue. My concern is could this have happened while driving? What caused it to break in the first place and why did it ultimately seize up completely after being told it could be driven?

The contact owns a 2016 Ford Explorer. The contact stated while making a turn, the steering wheel became difficult to turn. The contact stated no warning light was illuminated. The vehicle was taken to a local mechanic where it was diagnosed with needing the steering gear replaced. The vehicle was not repaired. The manufacturer was informed of the failure and informed the contact that the VIN was not under recall. The failure mileage was approximately 55,000.

Steering rack failure on 2016 and 17 Explorers at 55,000 mile, haven't had the vehicle in a month due to acquiring parts because there are so many of these parts failing and was told by ford they can't release the vehicle until its repaired because the steering could lock up and it is also a $3000.00 dollar repair. Wouldn't this be a recall due to the low mileage, amount of failures and and result of the failure

When I turn right there is a popping noise. Sometimes the steering wheel gets stuck and I have to pull it hard to go back straight. It’s very scary, especially going around a curve.

My steering felt very out of control had to have car towed to dealer and they replaced rack and pinion there was internal damage to steering rack they had to replace it

Vehicle power stalled on acceleration after pulling onto lane of travel. Road traffic heavy in both directions. Vehicle would not shift beyond initial gear of automatic transmission. Available travel speed of 40-45 mph only. Wrench light/powertrain light came on. No prior warning lights. No prior operational issues detected. After stopping vehicle, would not operate in reverse. Warning light indicator and manual reported to get to dealer asap. Dealer indicated transmission issue. Transmission was replaced. Vehicle had 56,418 miles (within 60,000 warranty) but beyond 5 year warranty.

The vehicle surges when drive at low speeds, I have to keep my foot on the brake so it don't take off or hit something in front of me. About a month ago the surging almost made me hit a child in the roadway in front of my house. I am really uncomfortable driving the vehicle and don't feel its safe to drive due to this problem. Ford dealership is not giving any info on what tis problem could be. I found several problems on here related to this issue.

We purchased this vehicle through CarMax and there were several items that required repair/replacement. One of which is the front passenger seat belt. There is a small tear in the seat belt. We are told that it is too small for replacement. We have not been injured since the purchase of the vehicle, though this is a major safety concern for my family. I would like to know the safety data and recommendations for seat belt tears/defects.

2016 Ford Explorer 3.5 Liter (non-turbo) front wheel drive, 52k miles. We noticed coolant puddling on the ground and took the car in to the dealer for an inspection. The dealer pressure tested the cooling system and confirmed the internal water pump is failing. This issue could lead to engine overheating and engine shutdown at any given time, causing unknown safety issues. Dealer quoted $3,400 to repair.

2016 Ford Explorer 3.5 Liter (non-turbo) front wheel drive, automatic, 44k miles. Loss of power, vehicle jerked and stayed in one gear. We limped the car home and let it cool down. After the car cooled down, we went on small test drive and confirmed it was shifting erratically. We took the car to the dealer and they confirmed a component in the transmission had failed, disabling the vehicle. Over $3,000 worth of transmission repairs were made under warranty.

Passenger side piller trim detachment this has been an issue on the 2013 thru 2015 models and was issued a recall. Same thing is happening on the 2016 model. Drivers side is also loose. Many 2016 models are having this same problem

On October 17, 2021 the steering system on my 2016 explorer completely shutdown. The ABS, Hill Assist and Service Advance Trac lights all went on. The steering wheel would not turn either way. Luckily, this incident occurred in a parking lot and no injury or damage happened. I had AAA tow the car to Porter Ford, Newark DE.

The contact owns a 2016 Ford Explorer. The contact’s wife stated while driving approximately 45 MPH, the steering wheel became difficult to turn. The contact stated that the steering assist and traction control warning lights were illuminated. The vehicle was taken to a local dealer where it was diagnosed with needing rack and pinion to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and informed the contact that the vehicle was not included in a recall. The failure mileage was approximately 84,000.

The contact owns a 2016 Ford Explorer. The contact received notification of NHTSA Campaign Number: 21V316000 (Structure) however, the part to do the recall repair was unavailable. The contact took the vehicle to the local dealer and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

Driving at 20mph, going through a moderate turn and lost Power Steering. No warning lights, no noise, just total loss of Steering and I felt as if I couldn't overpower the steering until 2 seconds later I regained power steering. The same problem occurred at 10mph while coming to a stop. Once again I did not have the ability to overpower the wheel and straighten it when I tried. Luckily once again power came back and I was able to control without issue. Several complaints on the same issue and NO RECALL has been issued by Ford. If the same issue occurs at highway speed I don't know what I'll do. Ford had a Service Bulletin out for 2013-2016 Explorers that stated they would simply reprogram the module. They did not extend the coverage beyond 2018 nor did they actually replace a faulty steering rack with the coverage. This is a severe safety concern and one that should have a recall out as it puts the driver and all other motorists at risk. If you can't steer your car, then everyone is at risk.

The driver seat advanced forward after hitting the preset button but did not stop. I was crushed between the steering wheel and the dash. There was only 3 inches between the seat and the dash for my knees. This is a major safety issue that caused bodily injury. It happened twice. I have video showing this issue but can’t seem to upload it to this site.

The contact owns a 2016 Ford Explorer. The contact stated while driving at an unknown speed, she started to smell exhaust fumes and the vehicle started to hesitate and became difficult to shift into other gears. The contact stated that there was no warning light illuminated. The contact took the vehicle to the local dealer, where it was diagnosed with needing the power transfer unit to be replaced. The vehicle was not repaired. The contact took the vehicle to an independent mechanic and had the power transfer unit replaced. The contact also stated while driving at various speeds on 10/4/52021, the steering wheel became difficult to turn. The contact stated no warning light was illuminated. The contact was able to drive to her destination. The contact took the vehicle to the local dealer, where it was diagnosed with needing the power steering to be replaced. The vehicle was not repaired but was pending repairs. The manufacturer had been informed of the failure. The failure mileage was approximately 67,800.

The contact owns a 2016 Ford Explorer. The contact stated while driving 35 MPH, the contact noticed that the engine coolant temperature warning light was illuminated, and the vehicle started to shudder. The contact pulled the vehicle over to the side of the road and waited a few minutes before restarting the vehicle and continuing driving however, the failure persisted. The contact took the vehicle to a local dealer to be diagnosed. The contact was informed that the water pump needed to be replaced. The vehicle was repaired but consumer feels it should of under a recall. The manufacturer was made aware of the failure. The failure mileage was approximately 77,000.

The contact owns a 2016 Ford Explorer. The contact stated while driving 5 MPH and making a turn, he heard an abnormal banging sound coming from the steering wheel and the steering wheel locked up. There were no warning lights illuminated. The contact stated as he veered to the side of the road, he was able to steer the steering wheel with no issues. The vehicle was taken to the dealer who diagnosed that the power steering rack needed to be replaced; however, the part for the repair was not yet available. The manufacturer was notified of the failure and advised the contact that they would follow up with the dealer. A case was opened. The vehicle was not repaired. The approximate failure mileage was 58,000.

Observed white smoke from exhaust, Took vehicle to for dealership, dealership said coolant was leaking into cylinder head and cylinder head was cracked. Car is 6 months and 1000 miles out of Ford Powertrain warranty. Ford TSB advisors I need a new engine. Looked at vehicle history report and discovered numerous other mechanical issues with the engine including a transmission replacement and turbo replacement all under 50 k miles on vehicle.

Beginning of day; felt like I was in a major windstorm & in a constant battle with the car steering. Middle of day: Power Steering Fault light came on and feeling like I was in a major windstorm & in a constant battle with the car steering GETTING WORSE. End of the day: Then Power Steering Failure "Pull over Safely" came on.. I didn't just lose power steering. I lost TOTAL STEERING capability at 57,400 miles... Car is at dealership now. Had my 90yr old mother been driving there would have been an accident. This is gonna get someone killed. I had just dropped off my Grandson before I lost total control.

Complete loss of basic steering of the car while under operation.

The contact owns a 2016 Ford Explorer. The contact stated that while his son was driving 40 MPH, the power steering failed, and the steering wheel was stiff and difficult to steer. The vehicle was taken to the dealer and diagnosed with steering rack failure. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 123,000.

Air bag light came on and I took it to Vancouver Auto Group. Finding from diagnose electrical system include: RCM: B141B:13, checked oasis, TSB 16-0001 applies, checked behind second row seat and inspected connectors C3133 and C3133 and C3134, connectors have not yet been rerouted and replaced, recommended wire in new pigtails and reroute wiring harness in both seats and retest. Estimated cost is $1500. I researched and found over 50 other complaints of Ford Explorer owners with the same complaint. This should be recalled as it is not the vehicle owners fault that the connectors have failed and car needs rewired. This is not covered by extended warranty. This is a safety concern and is not being addressed by Ford.

The contact owns a 2016 Ford Explorer. The contact stated while driving 75 MPH, the windshield plastic trim piece detached from vehicle. There were no reported injuries. The vehicle was taken to the local dealer and the contact was informed that the plastic trim piece needed to be replaced. The vehicle was not repaired. While driving the other plastic trim piece detached. The manufacturer was not notified. The failure mileage was approximately 153,000.

Exhaust leaks into cab under moderate to heavy acceleration with windows closed it is even worse when accelerating with the windows open

Component - passenger side rook rack rail cover. Safety of others - part flew off as I was driving vehicle between 55-60 mph. Not sure if it hit any other vehicles. Have not taken vehicle to dealer or other service center. Vehicle has not been inspected by any third party. The only symptom prior to the problem, was loud noises heard while driving. Waited until I could find an exit ramp to inspect the vehicle, but did not find anything. It was only after I arrived at my destination that I noticed the cover had fallen off. No warning lamps, messages, or indicators of any other kind were displayed to me.

Anytime I accelerate above 55-60mph my vehicle smells like it is burning. This smell consumes the cab area for a period of time. I have owned the vehicle for 1 year now and it has done this since the day I purchased it.

The contact owns a 2016 Ford Explorer. The contact stated that his wife was driving at an undisclosed speed, the rubber from the windshield was flapping and making noises, almost causing a collision. The contact inspected the windshield and saw that the front passenger’s and driver’s side rubber on the windshield had deteriorated. The contact glued the rubber to the windshield to repair the failure. The dealer was made aware of the failure and informed the contact that there was no recall related to the failure and the contact had to pay for the same part already installed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to file a complaint with NHTSA. The failure mileage was approximately 26,000.

The tie rod on my 2016 Ford Explorer BROKE. Luckily my husband was just backing it out of our garage He heard a loud noise sounding like he had run over something metal and the car would not move. He got out to take a look and the right front wheel was turned completely sideways The dealership told us to bring it in. We had to hire a flat bed truck to get it there.so that was at our expense.When the flat bed truck driver came from another repair shop to help us, he immediately said "Oh,you have a broken tie rod huh?" We did not know. He said there is a rubber boot around the tie rods and our tie rod broke.My husband told the garage dealership this.They said they had never heard of that. BUT in taking it apart they discovered that was the case. We were without a car for 3 weeks as they had troubles locating a part. I wanted both sides fixed but they only fixed the one. They did give me the old part. It is a rusty, horrible looking piece of crap. It looks like it is 100 years old. It absolutely BROKE. Here is my concern. What if my husband and I and our friends would have been in the car driving 65 down the highway? I know what would have happened. There would have been deaths and severe injuries.THANK GOD it happened in our drive at home. We had no warning.Had there been an accident the report would have been "the driver and his passengers were killed after the driver lost control of the car". Never probably would have found this MAJOR LIFE THREATENING flaw in the car. How man

Plastic drivers seat mounting components have failed causing drivers seat to rock back & forth. Concerned that remainder of seat mounting system will fail and I will go through the windshield during a hard brake stop or cause me to swerve and hit or kill someone else.

The contact owns a 2016 Ford Explorer. The contact received notification of NHTSA Campaign Number: 21V316000 (Structure) however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, tapping noises were heard coming from the roof of the vehicle before the roof rack trim detached and hit another vehicle. The dealer was made aware of the recall and informed the contact that parts were not yet available. The manufacturer was not made aware of the failure. The failure mileage was approximately 20,000. VIN tool confirms parts not available.

The contact owns a 2016 Ford Explorer. The contact stated while driving at various speeds, excessive force was needed to steer the vehicle without warning. The contact then took the vehicle to an independent mechanic where they informed her that the electrical rack and pinion needed to be replaced, followed by an alignment. The dealer was notified of the failure and informed her that the vehicle was not under recall or warranty. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 48,000.

On my 2016 Ford Explorer, the A Pillars on both the passenger and driver's side completely detached from the car while driving and flew back into the road while driving on the highway. The A pillars that detached could have easily hit another car/person and caused serious damage. My local Ford dealership inspected the car and pillars and confirmed this as a common failure. They have informed me that there is now a new version of this part because of this common failure. However, the part is currently back ordered and cannot be repaired on any timeline. They are currently duct taped onto the car to protect the car from any further damage. I believe since Ford acknowledged the failure and there was a need to create a new system/part, then this should be a recall of the current parts. There were no warnings or previous issues with the A pillar trim pieces before they just came completely detached, both within an hour of one another. A quick google search can find that this is a very common failure with many Ford explorers. I hope Ford would do the right thing and recall this part.

The contact owns a 2016 Ford Explorer. The contact stated while driving 70 MPH, the contact heard a knocking noise from the front driver’s side window. The contact pulled over to the side of the road and inspected the vehicle and noticed that the weatherstrip on the front driver’s side door was detaching from the molding that held the weatherstrip from the windshield. The contact pushed the weather strip back into the molding and continued to drive back to the residence. The contact took the vehicle to an independent mechanic who inspected the vehicle and stated that the weatherstrip had loosened over time. The mechanic glued the weather strip back into the molding as a temporary fix and referred the contact to a local dealer for assistance. The contact took the vehicle to the local dealer and was informed that the molding needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 58,000.

The front pillar cover has blown off my 2016 Explorer 3 times in the 4 years I’ve owned the vehicle. Two of the 3 times this occurred, I was traveling in heavy traffic on a limited access highway causing a hazard for the other drivers. I don’t know where the piece landed or if it hit other vehicles. I have complained about the flawed design to Ford, calling their Customer Service number and the tech told me he didn’t see any other complaints related to this from other Ford Explorer owners. What will it take for Ford to fix this design flaw to prevent repeat occurrences? Or at least acknowledge it in their database? The only risk to me is the distraction caused by the sudden noise which drew my attention from the road while I triaged the cause. I hope no motorcycle or convertibles were hit by the debris. I wouldn’t replace the trim but now the windshield is probably impacted. The windshield gasket is exposed and flapped in the wind for the entire trip home after this last time. It was like riding in a helicopter without ear protection.

Ecoboost Base 76k miles had a steering rack failure . Over looking all other complaints, looks like I’m not the only one with the 2500$ bill . Ford dealership acknowledged that it was a very common issue and was easy to diagnosed . I was met with light flashing on dash then would disappear after I restarted the SUV . Until I turned it on one day at a sonic drive in and would not steer . I’ve read reports where people are driving on the freeway when it happens and I could only imagine how that would’ve been like especially since I drive with my child onboard . Dash says “ Advance Track Failure; Hill Assist Needs Maintence “ . It was quickly diagnosed over the phone but still took it to get looked at, at Ford . 100% should be a recall at such a low mileage, just thought since police use them in their fleet they had to be reliable . For it to be a 300$ core as well, sounds like it’s still a valuable part broken

At approximately 102,000 miles, vehicle started making loud grinding noise when turning the steering wheel in either direction, very noticeable both inside and outside the vehicle, both when stopped and when driving. The steering wheel sticks in certain positions while driving, requiring extra force to maintain the vehicle's direction. Issue is worse at highway speeds, creating a dangerous condition that was getting progressively worse. Made it to a Ford dealership who indicated that a new rack and pinion assembly is required at $2,900. They also recommended not driving the vehicle in that the condition was unsafe.