Page 2 of 17 · complaints 51–100 of 836

1998 Ford Expedition complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1998 record →

Service Brakes, Hydraulic
Filed May 7, 201277,897 milesNY

THE STEEL BRAKE LINES ARE RUSTED AND LEAK BRAKE FLUID,BRAKE LINE FAILURE. *TR

Vehicle Speed ControlFire
Filed Apr 19, 2012202,000 milesCA

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. WHILE PARKED, THE VEHICLE BECAME ENGULFED IN FLAMES. THE FIRE DEPARTMENT WAS CALLED AND A REPORT WAS FILED. THE FIRE DEPARTMENT STATED THAT THE FIRE WAS CAUSED BY A SHORT IN THE CRUISE CONTROL SWITCH. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 202,000.

Power Train
Filed Apr 2, 2012175,000 milesFL

COIL AND SPARK PLUG BLOW OUT OF ENGINE WHEN TRUCK WAS STARTED (1998). THE EXPEDITION HAS BEEN KNOWN TO HAVE THIS ISSUES AS WELL AS OTHER ISSUES. WHY IS FORD NOT TAKING RESPONSIBILITY; SO FAR ACCIDENT AVOIDED. I HAD TO REPLACE ONE COIL PACK EACH YEAR SO FAR BUT THIS WAS THE WORSE. I NEEDED THE CINDER RETREADED TO FIT THE SPARK PLUG IN. *TR

Steering
Filed Apr 2, 2012174,000 milesFL

YEARS AGO WHEN PURCHASED THE EXPEDITION I NOTICED THE SHIFT GEAR OUT OF ALIGNMENT. I TRY TO CONTACT THE DEALER AS I HEARD THAT THIS WAS A RECALL; I WAS TOLD THAT THE RECALL IS NOT FOR MY VEHICLE. IT HAS KNOW BEEN A FEW YEARS SINCE I BOUGHT THE TRUCK AND I'M NOW EXPERIENCING WHAT I'VE NOTICED MANY OTHERS WITH AN EXPEDITION WHICH IS TRUCK IS NOT ENGAGING INTO PARKING POSITION AND ROLLS. THIS IS A CONCERN TO ME AS MY DRIVE WAY IS ON A SLIGHT UP HILL. THIS IS AN ENDANGERING TO THE PUBLIC, THE ISSUE HAPPENS UNEXPECTEDLY. I WOULD NOT LIKE TO SEE SOMEONE HURT BECAUSE OF A ROLL BACK OR FORWARD DUE TO WHAT IS SUPPOSED TO BE A MANUFACTURE DEFECT FROM THE MANY CASES I'VE READ UP ON SO FAR. FORD DEALER NEEDS TO ADDRESS THIS ISSUE AS WELL AS THE COIL AND SPARK PLUG WHICH BLOWS OUT OF ENGINE AND AIR SUSPENSION PROBLEMS. THIS VEHICLE HAS COST ME THOUSANDS IN REPAIR,ITS NOT WORTH AND CAN NOT AFFORD THE PRESENT REPAIRS. *TR

Engine and Engine Cooling
Filed Feb 12, 201287,000 milesAK

#6 SPARK PLUG BLEW OUT OF CYL HEAD. REINSTALLED AND REPLACED COIL SINCE IT BROKE MOUNT. PUT BACK IN SERVICE AND NEXT PLUG IN BANK (#7) BLEW WITHIN 10 MILES AT APPROX SAME SPEED. WHEN SEARCHING THE INTERNET THIS IS A COMMON PROBLEM WITH FORDS MODULAR ENGINE PRIOR TO 04. WHEN THEY MAKE SPECIAL TOOLS AND INSERTS TO ADDRESS THE PROBLEM, FORD SHOULD PONY UP AND HAVE THE INSERTS INSTALLED AT LEAST FOR THE NORMAL LIFE EXPECTANCY OF THE ENGINE. *TR

Engine and Engine Cooling
Filed Feb 3, 2012175,000 milesNC

SPARK PLUG BLEW OUT WHILE DRIVING ON HIGHWAY -- VERY DANGEROUS. HAD CHILDREN IN CAR. HAD TO BE TOWED. MY MECHANIC TOLD ME THIS IS A RECURRING PROBLEM WITH THIS ENGINE--5.4L-- IN OTHER FORDS AS WELL. HE HAD ANOTHER FORD WITH SAME PROBLEM COME IN THE PREVIOUS WEEK, AND HAS SEEN SEVERAL OTHERS RECENTLY (THIS IS JUST ONE SMALL TOWN/RURAL MECHANIC). PLEASE TAKE ACTION -- IT'S A COSTLY REPAIR. *KB

Suspension
Filed Dec 12, 2011120,000 milesPA

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN SHE NOTICED THAT THERE WAS A RUSTED HOLE IN THE REAR SUSPENSION SYSTEM. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 120,000.

Suspension
Filed Dec 5, 201198,000 milesMA

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT WHILE ACCELERATING FROM A COMPLETE STOP, THE VEHICLE EXHIBITED A LOUD BANG. THE REAR END OF THE VEHICLE SUDDENLY COLLAPSED AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE MECHANIC STATED THAT THE REAR TRAILING ARM WAS FRACTURED DUE TO EXTENSIVE RUST AND CORROSION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.

Structure › Body
Filed Nov 14, 2011140,000 milesOH

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THE BUMPER AND REAR AXLE WAS COVERED WITH RUST AND SEPARATED FROM THE VEHICLE. THE FUEL TANK STRAPS WERE ALSO COVERED WITH RUST AS WELL. THE DEALER WAS NOTIFIED, BUT WAS UNABLE TO ASSIST WITH THE DEFECT. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 140,000. THE VIN WAS UNAVAILABLE.

Unknown or OtherFire
Filed Nov 9, 2011128,000 milesAL

I AM IN NEED OF YOUR ASSISTANCE WITH A POTENTIAL CLAIM AGAINST THE FORD MOTOR COMPANY. ON SATURDAY, DECEMBER 19, 2009, MY 1998 FORD EXPEDITION INITIATED A FIRE IN MY GARAGE WHICH COMPLETELY DESTROYED MY ENTIRE HOME WITH ALL CONTENTS AND TWO VEHICLES. PLEASE REVIEW THE FOLLOWING WEBSITE: WWW.WAFF.COM/GLOBAL/STORY.ASP?S=11708004. *TR

Engine and Engine Cooling
Filed Nov 4, 2011241,252 milesNY

PLASTIC INTAKE MANIFOLD FAILURE RESULTING IN REPAIRS IN EXCESS OF $1500. *TR

Fuel System, Gasoline
Filed Sep 19, 201178,000 milesNY

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT THE FUEL TANK RUPTURED AND THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS ADVISED THAT BOTH FUEL STRAPS WAS ALSO RUSTED. THE MANUFACTURER WAS CONTACTED AND A COMPLAINT WAS FILED. THE MANUFACTURER ADVISED THAT THERE WERE NO RECALLS FOR THE FAILURE AND OFFERED NO FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 78,000.

Wheels
Filed Sep 12, 2011160,000 milesNC

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 45 MPH THE VEHICLE BEGAN TO SHAKE VIGOROUSLY AND THE CONTACT DROVE THE VEHICLE ONTO THE EMERGENCY LANE. THE CONTACT NOTICED ONE OF THE LUG NUTS WAS MISSING AND THAT THE STUDS AND RIM WERE DAMAGED. THE CONTACT REPLACED THE RIM AND TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC. THE MECHANIC REPLACED THE LUG NUTS, THE STUDS, THE AXLE SEALS AND THE PARKING BRAKE SHOES. THE VEHICLE WAS REPAIRED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN NUMBER: 98V095000(WHEELS:LUGS/NUTS/BOLTS) THAT MAY BE RELATED TO THE FAILURE. THE DEALER WAS MADE AWARE OF THE FAILURE AND STATED THE VIN WAS NOT INCLUDED. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

Suspension
Filed Sep 8, 2011NY

REAR LOWER TRAILING ARMS RUSTED COMPLETELY THRU GAS TANK STRAPS RUSTED THRU. *TR

Engine and Engine Cooling › Engine
Filed Jul 20, 2011144,000 milesWY

OUR 1998 FORD EXPEDITION WITH THE 5.4 V8 TRITON ENGINE HAD ANOTHER SPARK PLUG BLOW OUT OF THE CYLINDER HEAD. THE LAST TIME THIS HAPPENED WAS ABOUT 3 YEARS AGO, IT WAS THE #3 CYLINDER PLUG THEN AND LAST WEEK IT WAS THE #6 CYLINDER PLUG, I SEARCHED THE INTERNET CONCERNING THIS PROBLEM AND FOUND HUNDREDS IF NOT MORE OF THE SAME ISSUES, AND NO ONE IS MAKING FORD DO ANYTHING ABOUT THIS, JUST THOUGHT MY VOICE IN THIS MATTER MIGHT HELP. PLEASE IF THERE WAS EVER AN INSTANCE OF A RECALL THIS IS SURELY ONE. THIS IS GETTING VERY EXPENSIVE FOR THE AUTO OWNER, THE FIRST TIME WE HAD IT FIXED BY FORD AND IT WAS $250 AND THIS TIME IT WAS OVER $1,000. THANK YOU FOR ADDRESSING THIS ISSUE. *TR *KB

Engine and Engine Cooling
Filed Jul 4, 201180,638 milesOR

APRIL 2011 FORD 5.4 LITER TRITON BLEW OUT YET ANOTHER SPARK PLUG. *TR

Seat Belts
Filed May 19, 2011200,000 milesSC

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. WHILE PARKED, THE CONTACT NOTICED BOTH THE PASSENGER AND DRIVER SIDE SEAT BELT LATCHES FOR THE MIDDLE ROW OF THE VEHICLE WERE FRACTURED. THE CONTACT STATED THAT THE PASSENGER SEATED IN THE MIDDLE ROW OF THE VEHICLE WAS UNABLE TO BUCKLE THE SEAT BELT. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTICS OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 200,000. THE VIN WAS NOT AVAILABLE.

Suspension
Filed May 18, 2011166,805 milesMS

TL *THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT THE CHECK SUSPENSION LAMP WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE SUSPENSION CONTROL MODULE AND THE AIR COMPRESSOR WERE DEFECTIVE AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED HER TO NHTSA. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 166,805.

Suspension › Rear
Filed May 12, 2011160,000 milesNY

IT HAS COME TO MY ATTENTION THAT THE TRAILING ARMS ON THE REAR AXLE ARE FAILING ON THE EARLY MODEL FORD EXPEDITIONS. UPON INSPECTION OF MY VEHICLE, I SEE WHERE THE FAILURE IS GOING TO OCCUR. THE TRAILING ARMS ARE ROTTING OUT AND WILL ALLOW FOR THE REAR AXLE TO TWIST OUT OF PLACE CAUSING THE DRIVE SHAFT TO BECOME DISLODGED AND BECOME A LARGE RUN AWAY COMPONENT. THESE COMPONENTS ON MY VEHICLE WILL HAVE TO BE REPLACED PRIOR TO THIS VEHICLE BEING PLACED BACK IN SERVICE AS THIS IS A LARGE SAFETY CONCERN. I AM WRITING DUE TO THIS DEFECT BEING A SAFETY ISSUE AND IS ONE WHICH IS VIRTUALLY UNKNOWN BY THE CONSUMER AS IT IS NOT AN INSPECTABLE ITEM ON ANY ANNUAL INSPECTION. MY INTERNET RESEARCH HAS SHOWN THERE ARE MANY OF THESE VEHICLES WHERE THE ISSUE IS COMING TO LIGHT. THERE HAS NOT BEEN A RECALL ON THESE COMPONENTS AT THIS POINT BUT SHOULD BE EXAMINED VERY QUICKLY DUE TO THE NATURE OF THE PROBLEM. I ALSO FIND THAT FORD HAS UPDATED THE COMPONENTS ON LATER VEHICLES IN MATERIALS AS WELL AS OVERALL DIMENSIONS. MY FEELING IS THAT SOMETHING IS KNOWN ON SOME LEVEL AND THE INFORMATION IS NOT BEING PASSED ALONG TO THE CONSUMER. *TR

Vehicle Speed ControlFire
Filed Apr 12, 2011185,467 milesMS

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE WHILE PARKED IN THE DRIVEWAY OVERNIGHT. THE CONTACT WAS AWAKENED BY A LOUD EXPLOSION WHEN SHE DISCOVERED THE VEHICLE IN FLAMES. THE FIRE DEPARTMENT ARRIVED TO ASSIST AND ADVISED THAT THE FIRE ORIGINATED FROM THE ENGINE. THE VEHICLE WAS DESTROYED AND A FIRE REPORT WAS FILED. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 05V388000 (VEHICLE SPEED CONTROL) AND STATED THAT SHE WAS ADVISED BY THE MANUFACTURER THAT THE VEHICLE WAS INCLUDED WITH THE RECALL BUT HAD NOT RECEIVED RECALL REPAIRS. THE FAILURE AND CURRENT MILEAGE WAS 185,467.

Power Train
Filed Mar 28, 2011174,300 milesOH

WHILE SITTING AT THE RED TRAFFIC LIGHT ,WHEN THE LIGHT TURNED GREEN TO GO UPON TAKING OFF AT NORMAL SPEED THE DRIVE SHAFT FELL COMPLETELY OUT AND BROKE AT THE DRIVE SHAFT UNIVERSAL EARS OF THE SHAFT AND THE RIGHT LOWER REAR CONTROLLING/TRAILING ARM BROKE AT COUPLER BECAUSE IT WAS VERY BADLY CORRODED WITH RUST FROM WEAK MATERIAL AND DRIVERS SIDE REAR LOOKS THE SAME WAY . ALSO MY EXPEDITION IS NOT A RUST BUCKET, IT IS DRIVEN VERY LITTLE IN THE WINTER. THE DRIVE SHAFT EARS THAT HOLD THE UNIVERSAL JOINT IS MADE OF CAST STEEL,WHICH IS VERY UNSAFE, IF FORD WOULD SEND THE PAIR OF TRAILING/CONTROLLING ARMS WE WILL HAVE THEM PUT ON AT MY COST. WITH THE DRY SHAFT MADE OUT THE OF THAT KIND OF MATERIAL THE VEHICLE CAN FLIP OUT OF CONTROL AND CAUSE DAMAGE, HARM OR DEATH. SOUNDS TO ME THAT ONE DAY FORD MAY HAVE A LAW SUIT BECAUSE OF THESE PROBLEMS AND I'M SURE THAT I'M NOT THE ONLY PERSON THAT THIS HAS HAPPENED TO . NO WONDER WHY ITS A LOT OF FORD EXPEDITIONS ON THE LOTS CHEAP. FROM SOME RESEARCH OF THE WEB IT SEEMS TO BE HAPPENING A LOT. FORD NEEDS TO MAKE RITE WHAT THEY DID WRONG!

Engine and Engine Cooling
Filed Feb 7, 2011120,000 milesAZ

3RD TIME WE HAVE HAD A SPARK PLUG EJECTION FROM THE PASSENGER ENGINE HEAD OF OUR 1998 FORD EXPEDITION WITH A TRITON 5.4 LITER ENGINE. I OWNED A FORD F150 AND HAD THIS SAME PROBLEM TWICE. I DID RESEARCH AND CALLED A FEW ASE MASTER MECHANICS THAT ARE RATED AS AMERICA'S #1 AND #4 MECHANICS IN THE NATION, AND WAS TOLD IT IS THE MOST COMMON PROBLEM FORDS TRITON ENGINES HAVE EVER HAD, AND THEY SEE THESE PROBLEMS ON A DAILY BASIS, YET FORD DOES NOT ACKNOWLEDGE THE PROBLEM. FORD DESPERATELY NEEDS TO RECALL THESE ENGINES, THEY ARE A HAZARD, AND THE SPARK PLUG EJECTS WITH EXPLOSIVE POWER DAMAGING NEARBY COMPONENTS ON IT'S WAY OUT OF THE ENGINE. FORD REFUSES TO ACKNOWLEDGE THIS COMMON MANUFACTURE DEFECT. TO FIX THIS PROBLEM NEW HEADS NEED TO BE INSTALLED ON THE ENGINE. THE QUICK HELICAL STYLE SLEEVE INTO THE STRIPPED SPARK PLUG THREADS HAS A FAILURE RATE OF 100%. AGAIN THIS IS A MAJOR PROBLEM AND THE MAGNITUDE CAN BE SEEN ALL OVER THE INTERNET BY SEARCHING FORDS SPARK PLUG BLOWOUTS. LITERALLY 10'S OF THOUSANDS OF FORUMS, AND INSIGHT IN THIS PROBLEM IS AVAILABLE ONLINE, EXCEPT SUPPORT FROM FORD MOTOR COMPANY. *LN

Fuel System, Gasoline
Filed Nov 16, 2010145,000 milesTX

I WAS DRIVING @ 70MPH DOWN INTERSTATE 10 IN SEGUINE TEXAS WHEN THE SPARKPLUG ON MY 1998 FORD EXPEDITION BLEW OUT OF THE HEAD, DESTROYING THE COIL, PLUG AND WIRE. THE VEHICLE INTERIOR FILLED WITH GAS FUMES AND THE VEHICLE STARTED TO KNOCK VERY LOUDLY. I WAS ABLE TO STOP THE VEHICLE PRIOR TO THE FUEL VAPORS IGNITING, HOWEVER THIS WAS EXTREMELY DANGEROUS AS MY WIFE AND CHILDREN WERE IN THE VEHICLE WITH ME. AFTER RESEARCHING I HAVE FOUND THAT THIS PROBLEM IS COMMON WITH THE FORD 5.4 TRITON ENGINES. THE MECHANIC I TOOK THE VEHICLE TO EXPLAINED THAT THE ALUMINUM HEADS DO NOT MESH WITH THE STEEL SPARK PLUGS AND EVENTUALLY TEAR ALL THE THREADS OUT OF THE HEAD AND SHOOT THE PLUG OUT OF THE HOLE. THE HEAD OF THE VEHICLE HAD TO BE REMOVED AND MACHINED AT A COST OF 1400$. *TR

Engine and Engine Cooling › Engine
Filed Oct 19, 2010120,000 milesWI

1998 FORD EXPEDITION THE SPARK PLUG BLOW OUT. *TR

Fuel System, Gasoline
Filed Sep 24, 2010138,000 milesME

THE GAS TANK STRAPS ON MY 1998 FORD EXPEDITION RUSTED THROUGH. LUCKILY I NOTICED THE GAS TANK WAS HANGING DOWN FROM THE TRUCK BEFORE TAKING IT ON AN EXTENDED TRIP. UPON FURTHER INSPECTION, THE CROSS-FRAME SUPPORT RAIL THAT HOLDS THE GAS TANK STRAP WAS ALSO RUSTED THROUGH. *TR

Structure › Frame and Members
Filed Sep 14, 2010170,000 milesKY

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT THE TRAILING ARM THAT CONNECTED THE REAR END TO THE FRAME FRACTURED IN HALF WHEN HE SHIFTED INTO DRIVE. THE VEHICLE WAS NOT UNDER RECALL AND ANY REPAIRS WOULD BE AT THE CONTACT'S EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 170,000.

Power Train › Automatic Transmission
Filed Sep 10, 2010100,000 milesGA

TL*THE CONTACT OWNS A 1998 FORD EXPEDITION. WHILE ATTEMPTING TO SHIFT FROM DRIVE GEAR THE CONTACT NOTICED THAT THE GEAR SHIFT WOULD NOT SHIFT INTO PARK. THE VEHICLE WAS NOT DIAGNOSED AND THERE WERE NO PRIOR WARNINGS. THE CURRENT MILEAGE WAS 150000 AND THE FAILURE MILEAGE WAS 100000.

Engine and Engine Cooling
Filed Aug 30, 2010150,000 milesGA

TL*THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THAT THE SPARK PLUGS BLEW OUT OF THE ENGINE WHILE TRAVELING 65 MPH; THE CONTACT SMELLED SOMETHING BURNING UNDER THE HOOD. IN MARCH OF 2009 ONE SPARK PLUG BLEW OUT, BUT IN AUGUST OF 2010 2 ADDITIONAL SPARK PLUGS BLEW OUT. THE VEHICLE WAS NOT REPAIRED. THE DEALER CONFIRMED THE FAILURE. THE FAILURE MILEAGE WAS 150000 AND CURRENT MILEAGE WAS 160000.

Electrical SystemFire
Filed Aug 13, 2010NH

MY 1998 FORD EXPEDITION HAD A RECALL AND THEY WANTED TO KEEP MY CAR FOR THREE DAY MINIMUM OF THREE DAYS. I HAVE TO WORK SO I WAITED UNTIL I HAD A LONG WEEKEND. I WAITED TO LONG I GUESS BECAUSE I CAME OUT OF THE BANK AND MY CAR WAS ON FIRE. I CALLED AUTO FAIR FORD IN MANCHESTER,NH AND THEY SAID BECAUSE I DID NOT BRING IT IN IMMEDIATELY THAT THEY WOULD REPLACE THE PART THAT STARTED THE FIRE BUT I WAS RESPONSIBLE FOR EVERYTHING ELSE DESTROYED BY THE RECALLED PART. I WILL NEVER BUY OR DEAL WITH FORD OR FORD VEHICLES AGAIN! *TR

Power Train › Automatic Transmission
Filed Aug 6, 2010114,000 milesOH

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. THE CONTACT STATED THE VEHICLE WAS PARKED WITH THE ENGINE OFF WHEN IT BEGAN TO UNEXPECTEDLY ROLL FORWARD. THE CONTACT DEPRESSED THE BRAKE AND UTILIZED THE EMERGENCY BRAKE AS THE VEHICLE CAME TO A STOP. THE CONTACT STATED THAT THE FAILURE WOULD RECUR WHENEVER THE VEHICLE WAS SITTING IDLE IN THE PARK POSITION. THE CONTACT LOCATED NHTSA CAMPAIGN ID NUMBER: 97V171000 (POWER TRAIN: AUTOMATIC TRANSMISSION: GEAR POSITION INDICATION: PRNDL) BUT WAS ADVISED BY THE DEALER THAT HIS VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 114,000.

Engine and Engine Cooling › Engine
Filed Jul 14, 2010115,000 milesNJ

A SPARK PLUG WAS EJECTED FROM THE CYLINDER HEAD. INTERIOR OF THE SUV FILLED WITH GAS FUMES. THERE WAS NOTHING NOTICEABLE PRIOR TO THIS OCCURRING. THIS IS THE FIRST TIME THIS OCCURRED. THE MECHANIC OBTAINED THE REPAIR KIT TO RETHREAD THE CYLINDER HEAD AT A COST OF $360.00. THE WORK IS NOT GUARANTEED...IF IT HAPPENS AGAIN, THE HEAD WILL NEED TO BE REPLACED AT A COST OF THOUSANDS OF DOLLARS. *TR

Suspension › Rear
Filed Jul 10, 2010180,000 milesIN

I HAD A CATASTROPHIC FAILURE OF THE REAR SUSPENSION ARMS ON MY 1998 FORD EXPEDITION. I WAS TRAVELING AT A SLOW SPEED WHEN THE ARM SNAPPED WITHOUT WARNING. HAD THIS SUSPENSION ARM BROKEN AT HIGHWAY SPEED, THE RESULT WOULD HAVE BEEN A LIFE THREATENING WRECK. THE REAR END ROLLED UP CAUSING THE VEHICLE TO BE IMMOVABLE , REQUIRING A TOW FOR REPAIRS. AN INSPECTION REVEALED, THE UPPER SUPPORT ARM FOR REAR THE SUSPENSION RUSTED COMPLETELY THROUGH, CAUSING THE ARM TO BREAK. THE OTHER UPPER ARM IS RUSTED THROUGH BADLY, AND BOTH LOWER ARMS ARE RUSTED THROUGH BADLY. ALL THE ARMS WERE READY TO BREAK. I AM SURE THIS FAILURE IS THE FAULT OF (1) POOR ENGINEERING AND DESIGN BY FORD (2) POOR SELECTION OF GRADE OF STEEL USED IN MAKING THESE ARMS (3) POOR QUALITY CHECKS, IF THESE ARMS DID NOT MEET SPECIFICATION. THERE IS NO WAY A PART AS ROBUST AS THIS NEEDS BE, SHOULD EVER BE ABLE TO RUST THROUGH! I WROTE TO FORD AND HAVE NOT GOTTEN A SATISFACTORY RESPONSE AT THIS TIME. I HAD REPAIRS MADE BY A HIGHLY QUALIFIED MECHANIC. WHILE HE WAS OBTAINING PARTS HE FOUND THIS FAILURE WAS BECOMING MORE COMMON. BOTH UPPER AND LOWER ARMS WERE REPLACED. ONE AIR BAG HAD TO BE REPLACED AS IT WAS PIERCED BY THE BROKEN ARM. I HAVE THE OLD PARTS IN MY POSSESSION. THIS WAS A FRIGHTENING AND VERY EXPENSIVE REPAIR ,THAT FORD IS RESPONSIBLE FOR ! MY FORD EXPEDITION IS IN GOOD SHAPE AND HAS BEEN WELL MAINTAINED, IT IS NOT A "BEATER". UPDATED 07/30/10 *BF UPDATED IVOQ 08/03/10.*JB *TR

Electrical System
Filed Jul 6, 2010180,000 milesFL

MY 1998 FORD EXPEDITION BEGAN HAVING SEVERE ELECTRICAL PROBLEMS AFTER HEAVY RAINS. THE STARTER WILL CYCLE WHEN THE KEY IS NOT EVEN IN THE IGNITION, THE AC BLOWER REMAINS ON WHEN TRUCK IS SHUT OFF, SPEEDOMETER FAILS TO WORK, TRANSMISSION SHIFTS ROUGHLY, INTERIOR LIGHTS COME ON, TRUCK SHUTS OFF UNEXPECTEDLY. RESEARCHED ON INTERNET AND APPARENTLY MANY FORD TRUCKS MADE IN 1998 HAVE SIMILAR PROBLEMS DUE TO LEAKY WINDSHIELDS, ALLOWING WATER TO ENTER FUSE BOXES. THIS PROBLEM COULD BE VERY DANGEROUS PARTICULARLY THE CONSTANT CYCLING OF THE STARTER IN AN UNATTENDED TRUCK, AND SHUTTING OFF WHILE DRIVING. I WOULD IMAGINE ENGINE FIRES ARE ALSO A POSSIBILITY GIVEN THE RANGE OF ELECTRICAL ISSUES THIS IS CAUSING. REPAIRS INCLUDE A NEW WINDSHIELD AND GEM BOX, RUNNING APPROXIMATELY $1,000. *TR

Vehicle Speed ControlFire
Filed Jun 14, 2010163,200 milesGA

TL* THE CONTACT OWNS A 1998 FORD EXPEDITION. WHILE THE VEHICLE WAS PARKED, A FIRE IGNITED FROM UNDER THE DRIVERS SIDE WHEEL. THERE WAS ALSO AN UNKNOWN LOUD NOISE COMING FROM THE VEHICLE. THE ENTIRE FRONT END OF THE VEHICLE WAS DESTROYED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 163,200.

Service Brakes, Hydraulic
Filed Apr 14, 201076,000 milesIN

THIS COMPLAINT INVOLVES THE COMPLETE FAILURE OF ALL BRAKE LINES DUE TO RUST ON MY 1998 FORD EXPEDITION. ALL LINES HAVE COMPLETELY RUSTED THROUGH FROM THE OUTSIDE IN ONLY 12 YEARS. THE FIRST LINE (FROM THE MASTER CYLINDER TO THE ABS CONTROL) FAILED ABOUT A WEEK AGO, RESULTING IN TOTAL LOSS OF BRAKES. FORTUNATELY I WAS ON A COUNTRY ROAD ABOUT 2 BLOCKS FROM HOME AND WAS ABLE TO GET IT BACK HOME. AFTER REPLACING THAT LINE ($70 FOR THE PART) I TOOK IT OUT FOR A TEST DRIVE. THE SECOND TIME I HIT THE BRAKES THEY AGAIN FAILED! THIS TIME THE LINE GOING TO THE REAR FAILED. THE TRUCK IS PRESENTLY AT A FORD DEALER. THEY SAY ALL LINES ARE RUSTED THROUGH AND NEED TO BE REPLACED. COST: $3000! I FEEL THAT BRAKE LINES SHOULD NOT RUST OUT IN ONLY 12 YEARS ON A VEHICLE THAT HAS BEEN GARAGED ALL IT'S LIFE. I BELIEVE THAT FORD MOTOR COMPANY HAS SOME LIABILITY IN THIS ISSUE. I CAN'T BE THE ONLY ONE WITH THIS PROBLEM. THANK YOU FOR YOUR TIME AND CONSIDERATION IN THIS ISSUE. *TR

Electrical System
Filed Mar 23, 2010MS

FORD SPECIAL MESSAGE #15773. WHY IS THERE NOT A RECALL FOR THIS? THIS IS DESPICABLE. THE AMOUNT OF DAMAGE THIS CAUSES IS HORRIBLE. THE AIR BAGS CAN DEPLOY BECAUSE OF THIS PROBLEM. HOW MANY CHILDREN ARE IN DANGER BECAUSE OF THIS? HOW MANY FIRES CAN BE STARTED? ANY VECHICLE THAT FALLS UNDER THIS MESSAGE SHOULD BE REPAIRED BY FORD AT FORD EXPENSE. I HAVE SPENT A LOT OF MONEY TRYING TO FIND OUT WHY THIS HAS HAPPENED WHEN FORD HAS KNOWN THE ENTIRE TIME. MULTIPLE PEOPLE WITH SAME ISSUE. SEE LINK: HTTP://WWW.MY3CENTS.COM/SHOWREVIEW.CGI?ID=15119

Electrical System
Filed Mar 10, 201093,000 milesIN

OUR 1998 EXPEDITION ONLY HAS 93,000 MILES AND IT IS POSING ELECTRICAL PROBLEMS, THE MECHANIC HAS TOLD US IT NEEDS A NEW GEM MODULE. I HAVE READ AT LEAST 50 COMPLAINTS ABOUT FORDS WINDSHIELD LEAKING AND CAUSING SAME SYMPTOMS. WHY WOULD FORD DO A RECALL. OR MAYBE THEY HAVE. CAN YOU TELL ME IF THEY HAVE. THIS COULD CAUSE A FIRE WHICH COULD CAUSE A SEVER ACCIDENT. ALL THE COMPLAINTS ARE VERY SIMILAR SO IT IS A MANUFACTURED DEFECT. *TR

Vehicle Speed ControlFire
Filed Mar 9, 2010114,100 milesFL

TRUCK CAUGHT ON FIRE. IT HAD BEEN IDLE FOR APPROXIMATELY 3 HOURS BEFORE INCIDENT OCCURRED. TRUCK WAS A TOTAL LOST. *TR

Vehicle Speed ControlFire
Filed Mar 2, 2010100,000 milesOR

CAR CAUGHT FIRE FOR PROBLEM WITH SPEED CONTROL DEVICE , I WAS NEVER INFORMED ABOUT PROBLEM WITH THIS AND THE RECALL THE DEALERSHIP REFUSED TO PROVIDE A CARFAX AND OR VEHICLE HISTORY WHEN REQUESTED . BELOW I WILL PASTE THE INFO ABOUT THE RECALL. MAKE: FORD MODEL: EXPEDITION MODEL YEAR: 1998 MANUFACTURER: FORD MOTOR COMPANY MFR'S REPORT DATE: SEP 07, 2005 NHTSA CAMPAIGN ID NUMBER: 05V388000 EA05005 NHTSA ACTION NUMBER: EA05005 COMPONENT: VEHICLE SPEED CONTROL POTENTIAL NUMBER OF UNITS AFFECTED: 4500000 SUMMARY: ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN. CONSEQUENCE: A FIRE AT THE SWITCH COULD OCCUR. REMEDY: BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286) NOTES: FORD RECALL NO. 05S28. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY

Service Brakes, Hydraulic
Filed Feb 24, 2010175,000 milesOK

SUSPECTED FAILURE OF ABS CONTROL MODULE RESULTED IN TOTAL LOSS OF BRAKING. DISABLING THE ABS BY REMOVING THE FUSE RESULTS IN RELIABLE BRAKING. FORD WANTS TO REPLACE THE MODULE, BUT IF THE MODULE FAILS AGAIN THEN THERE WILL BE A LOSS OF BRAKES. THE BRAKING IS MORE RELIABLE WITHOUT THE ABS ACTIVATED. *TR

Fuel System, Gasoline
Filed Feb 24, 2010200,100 milesCA

1998 FORD EXPEDITION #3 SPARK PLUG EXPLODED RESULTING IN VEHICLE REQUIRING $1,000.00 IN REPAIRS

Engine and Engine Cooling › Exhaust System
Filed Feb 22, 201086,000 milesIL

1998 FORD EXPEDITION 4X4 4.6L, THE POOR QUALITY STEEL USED FOR THE EXHAUST MANIFOLDS AND BOLTS RUST VERY FAST. MINE RESULTED IN THE DRIVERSIDE BOLTS RUSTING AWAY CAUSING EXHAUST COMING DIRECTLY OUT OF THE ENGINE, ALSO THE EGR TUBE RUSTED OFF THE DRIVERS MANIFOLD CAUSING HOT EXHAUST TO BLOW TOWARD THE TOP OF THE ENGINE. ON THE PASSENGER SIDE THE MANIFOLD BOLTS/STUDS ALSO RUSTED AWAY CAUSING EXHAUST TO DISPERSE IN THE ENGINE BAY. ALSO ON THE PASSENGER SIDE THE MANIFOLD CRACKED ABOUT 3 INCHES LONG ON THE TOP OF THE MANIFOLD CAUSING HOT EXHAUST TO BLOW UPWARD TO THE UPPER ENGINE BAY. I CORRECTED THIS PROBLEM BY REPLACING THE BAD MANIFOLDS/STUDS WITH PACESETTER SHORTY HEADERS AND BOLTS, IT WAS THE CHEAPEST FIX. THE PACESETTER SHORTY HEADER KIT WAS $150 FROM WWW.SUMMITRACING.COM . THE TRUCK WAS EXTREMELY LOUD BEFORE I FIXED THIS PROBLEM AND I WAS PULLED OVER FOR IT BY THE POLICE 4 TIMES, THEY LET ME GO IF I PROMISED TO FIX THE PROBLEM. SINCE I FIXED THE PROBLEM THE TRUCK IS VERY QUIET AND I DON'T GET THREATENED WITH $75 TICKETS ANYMORE PLUS I HAVE THE PEACE OF MIND THE TRUCK WONT BURN TO THE GROUND WITH MY FAMILY IN IT FROM HOT LEAKING EXHAUST MANIFOLDS OR RUSTY FAILED STUDS/BOLTS. *TR

Electrical System
Filed Jan 28, 2010169,000 milesMI

FIRST, THE INTERIOR LIGHTS AND RUNNING LIGHTS WOULD NOT POWER OFF WHILE ALL DOORS WERE CLOSED, DOOR AJAR INDICATOR WAS ON. TOOK TO DEALER PROBLEM RESOLVED FOR A MONTH OR SO. NOW NEED TO SPRAY WD40 ON LATCHES RELIGIOUSLY. DEALER ALSO REPLACED CRUISE CONTROL HARNESS AT THIS TIME. THEN CAME THE RADIO AND HEATER RUNNING WITH THE KEY OUT OF THE IGNITION. BEEPS AND CLICKS AND BAD SMELLS COMING FROM UNDER DASH. AGAIN TO THE DEALER, NO CODES FOUND FOR THE ISSUES I WAS HAVING. BATTERY DRAINING OCCURRING FREQUENTLY NOW AND NO RESOLUTION. I NOW HAVE TO DISCONNECT THE BATTERY EVERYNIGHT. NOW WHEN I DRIVE DOWN THE ROAD I GET THE MANY FAILURE LIGHTS FLASHING ON THE DASH, THE WINDOWS WON'T WORK, SPEEDOMETER FAILS, TRUCK LOSES POWER AND THE TRANSMISSON SHIFTS STRANGELY. I WAS HOURS FROM HOME AND DOING 70MPH ON THE HIGHWAY WHEN EVIDENCING DECIDED TO NOT WORK AT THE SAME TIME. THEN I REALIZE THAT THIS IS OCCURRING ONLY WHEN IT RAINS OR IS VERY WET OUT. AND I WAS TRULY AFRAID FOR MY LIFE AND THE OTHERS THAT WERE ON THE ROAD WITH ME. I HAD TO DRIFT ACROSS A LANE OF TRAFFIC WITH NO POWER TO GET TO THE SIDE OF THE ROAD. I PUT THE TRUCK IN PARK AND PUT MY HEAD DOWN, WHEW, AND THE MOTOR POWERED BACK UP AND ALL THE FAILURE LIGHTS WERE OFF. ONLY AFTER INVESTIGATING ON THE INTERNET TODAY DO I FIND OUT THIS IS A COMMON PROBLEM. AND THE FIX... REPLACE THE WINDSHIELD SEAL! AND POSSIBLE DAMAGED FUSE BOX AND GEM! NOW WHY DIDN'T THE FORD DEALER HELP REMEDY THIS PROBLEM ONE OF THE MANY TIMES I WAS IN? THIS PR

Electrical System
Filed Dec 21, 200965,000 milesWA

I HAVE A 98 EXPEDITION, WINDOWS ROLL DOWN, STEREO COME ON HEAT TURNS ON, ALL DASH PANEL WARNING LIGHTS COME ON AND OFF,THE AIR BAG LIGHT GO ON AND OFF,AND THE WIPERS AND OVERDRIVE GO ON AND OFF ,THE STARTER TRIES TO START WHILE RUNNING IT STARTED FEW YEARS AGO ON OCCASION WHEN IT WOULD RAIN NOW EVERYTIME ,FOUND OUT THE WINDSHIELD LEAKS WATER ON THE FUSE BOX AND SOME OTHER GENERIC BOX, I FEEL FORD SHOULD FIX THE EXPEDITION ITS THERE DEFAULT LOOK ON THE INTERNET ,THERE ARE LOTS OF OTHER PEOPLE WITH THE EXACT SAME PROB. PLEASE HELP. *TR

Electrical SystemFire
Filed Dec 18, 2009132,456 milesID

I HAVE A 1998 FORD EXPEDITION EB MODEL. I JUST HAD TO TAKE IT INTO THE DEALER BECAUSE THE WINDSHIELD IS NOT SEALED PROPERLY AND THE GEM MODULE HAS BEEN GETTING WET AND NEEDS TO BE REPLACED ALONG WITH THE FUSE BOX. APPARENTLY THIS IS QUITE COMMON WITH THIS YEAR AND MODLE.I HAVE TO SPEND 885 TO HAVE IT FIXED AND NOW HAVE TO HAVE THE WINDSHIELD REPLACED AS WELL. THE CAR WOULD NOT START AND THE LIGHTS FLICKERS ON AND OFF WHILE I WAS DRIVING THE POWER LOCKS WOULD LOCK AND UNLOCK WHILE I WAS DRIVING. THE WINDOWS WOULD GO UP AND DOWN WHILE I WAS DRIVING. THIS IS NOT SAFE! IT DIED IN THE MIDDLE OF AN INTERSECTION ONCE THEN THE ENGINE REVVED UP AND IT WOULDN'T STOP. THE ONLY WAY TO STOP IT IS TO DISCONNECT THE BATTERY. THE DASH STARTED SMOKING AND A BEEPING NOISE CAME FROM UNDER THE DASH SOMEWHERE. I WAS LUCKY ENOUGH TO GET THE BATTERY DISCONNECTED BEFORE THERE WAS ANY REAL FIRE DAMAGE. IF I HAD KNOW NOTHING ABOUT CARS I WOULD HAVE KEPT DRIVING AND COULD HAVE BEEN SERIOUSLY INJURED. *TR

Engine and Engine Cooling
Filed Oct 20, 200989,500 milesCA

1998 FORD EXPEDITION SPARKPLUG EJECTION. *TR

Engine and Engine Cooling
Filed Oct 13, 2009151,000 milesCA

DRIVING OUR 1998 FORD EXPEDITION WITH A TRITON 5.4L V-8 HOME FROM A WEEKEND CAMPING TRIP, THE ENGINE BLEW A SPARK PLUG. WE WERE ON A VERY BUSY 5 LANE HIGHWAY WITH OUR THREE CHILDREN UNDER 6 YEARS OLD. WE SPENT NEARLY TWO HOURS ON THE SIDE OF THE INTERSTATE WAITING FOR A TOW TRUCK. I UNDERSTAND THIS IS A FAIRLY COMMON MALADY; ONE IN WHICH THE NHTSA HAS INVESTIGATED BEFORE. I UNDERSTAND THAT MANY OUTSIDE FORD MOTOR CORP FEEL THIS IS A DESIGN FLAW AND CREATES UNNECESSARY EMERGENCY EVENTS ON THE SIDE OF THE ROAD. *TR

Electrical System
Filed Sep 2, 2009197,400 milesIN

CORROSION ON BLOWER MOTOR RESISTOR COMPONENTS AND THERMAL EVENT ON WIRING HARNESS TO BLOWER MOTOR RESISTOR. *TR

Electrical SystemFire
Filed Aug 10, 2009NY

MY SUV CAUGHT FIRE PARKED IN A PARKING LOT AND NOT RUNNING AT THE TIME. *TR

Engine and Engine Cooling › Cooling System
Filed Jun 9, 2009143,000 milesFL

NUMBER #4 COIL PACK, ONCE AIR CONDITION IS TURNED ON DRIPPING WATER FROM LINES INTO SPARK PLUG AREA, THE #4 COIL PACK WILL THROUGH A CODE FOR A MISS-FIRE. I HAVE REPLACED THE COIL PACKS THROUGH OUT THE ENTIRE ENGINE RECENTLY AGAIN. I RAN THE AIR CONDITIONING FOR ABOUT ONE HOUR AND THE NEXT DAY I STARTED THE VEHICLE UP AND IT HAD A ROUGH IDLE. I DROVE APPROXIMATELY 6 MILES WHEN THE CHECK ENGINE LIGHT CAME ON. I HOOKED UP MY OBD2 TO SEE THE PROBLEM FOUND OUT THE NEW #4 COIL HAD MISFIRED ONCE AGAIN. I HAD THE SINGLE COIL PACK REPLACED WITH 45,000 THE FIRST TIME THEN I REPLACED THEM ALL AT 135,000. AND NOW I HAD TO REPLACE THE #4 COIL PACK AGAIN BY ITSELF AT 143,000. IT ONLY THROWS A MIS-FIRE ONCE I HAVE THE AIR CONDITION ON. *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 1998 Ford Expedition → · Every Expedition year → · How the figures are calculated →